JP3993520B2 - Anti-binding agent for instant noodles, instant noodles and method for producing the same - Google Patents

Anti-binding agent for instant noodles, instant noodles and method for producing the same Download PDF

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Publication number
JP3993520B2
JP3993520B2 JP2003044644A JP2003044644A JP3993520B2 JP 3993520 B2 JP3993520 B2 JP 3993520B2 JP 2003044644 A JP2003044644 A JP 2003044644A JP 2003044644 A JP2003044644 A JP 2003044644A JP 3993520 B2 JP3993520 B2 JP 3993520B2
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Prior art keywords
instant noodles
fats
oils
noodle strings
noodles
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JP2004248624A (en
Inventor
恵一 佐藤
千昭 和田
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DKS CO. LTD.
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DKS CO. LTD.
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Description

【0001】
【発明の属する技術分野】
本発明は、即席麺、とりわけ生タイプ即席麺の麺線の相互結着を抑制するために好適な結着防止剤、さらにこの結着防止剤を用いることによって、麺線を結着させることなく、喫食時に熱湯を注いだ後の復元性が良好であり、かつ、食感および風味がよい即席麺およびその製法に関する。
【0002】
【従来の技術】
生タイプ即席麺は、含水量が多く、また、常温保存を可能とするために、α化後に酸処理が施され、さらに酸処理による麺の「コシ」の脆弱化を補うために、アルギン酸などの増粘作用のある多糖類が添加されている。
【0003】
しかしながら、生タイプ即席麺は、含水量が多く、また、増粘作用のある多糖類が添加されているので、保存中に麺線の結着が生じやすく、熱湯を注いでも、麺線がホグレにくくなる。
【0004】
熱湯を注いだ際に生タイプ即席麺をホグレやすくするために、麺線に油脂を塗布する方法があった。しかしながら、長期間の保存に伴って油脂が酸化され、また、喫食時に油脂がスープに過剰に浮き、さらには近年の消費者の低カロリー志向に逆行するという問題があった。
【0005】
このためノンフライ麺では、蒸煮前の生麺線に、油脂をO/W乳化液として付着させた後、蒸煮し、乾燥する方法が特許文献1に記載されている。しかしながら、この方法では麺線同士の結着をほぼ完璧に防止できるが、乳化液の付着によって、麺線に乳化剤または乳化液特有の風味が残ってしまうという問題があった。
【0006】
【特許文献1】
特公昭56−42257号公報
【0007】
【発明が解決しようとする課題】
本発明は、このような事情に鑑みてなされたものであって、その目的は、即席麺、とりわけ生タイプ即席麺に好適に用いられ、その製造時および長期保存後に、麺線同士の結着を防止するための結着防止剤を提供することにある。また、本発明の目的は、熱湯で容易に復元し、食感および風味が良好な即席麺およびその製法を提供することにある。
【0008】
【課題を解決するための手段】
本発明は、前記目的を、カルボキシメチルセルロースナトリウム(以下、Na−CMCという)を用いて油脂を乳化させた乳化液を、麺線に塗布または噴霧することによって達成するものである。また、本発明は、前記目的を、穀粉原料に加水して混練した麺生地を麺線化し、蒸煮などして加工した後、即席麺類を得るに際して麺線表面にNa−CMCを添加して得たO/W乳化液を施与することによって達成するものである。
【0009】
すなわち、本発明の即席麺用結着防止剤は、エーテル化度(以下、DSという)が0.8〜2.0であり、無水物に換算した濃度が2重量%である水溶液の粘度(以下、2%無水物粘度という)が5〜2000mPa・sであるNa−CMCを用いて、油脂を乳化させた乳化液からなる。
【0010】
本発明の即席麺は、麺線表面に、DSが0.8〜2.0であり、2%無水物粘度が5〜2000mPa・sであるNa−CMCを用いて油脂を乳化させた乳化液が塗布されている。
【0011】
本発明の即席麺の製法は、麺線蒸煮後の麺線表面に、DSが0.8〜2.0であり、2%無水物粘度が5〜2000mPa・sであるNa−CMCを用いて油脂を乳化させた乳化液を塗布することを特徴とする。
【0012】
【発明の実施の形態】
本発明の即席麺用結着防止剤は、水と油脂を乳化させた乳化液からなる。本発明の結着防止剤は、たとえば、白色から乳白色を呈し、流動性を有し、また無味であることを特長とする乳化液からなる。
【0013】
本発明においては、油脂の乳化にDSが0.8〜2.0であり、2%無水物粘度が5〜2000mPa・sであるNa−CMCを使用する。
【0014】
DSが0.8を下回るNa−CMCでは、水不溶性成分が相対的に多くなり、結着防止剤の乳化安定性が低下する。DSが2.0を上回るNa−CMCでは、製造にエーテル化剤であるモノクロール酢酸を多量に使用しなければならないため、製造コストが高くなる。
【0015】
2%無水物粘度が2000mPa・sを超えるNa−CMCでは、乳化液(結着防止剤)の粘度が極めて高くなり、麺線に乳化液が万遍なく行き渡りにくくなる。2%無水物粘度が5mPa・s未満のNa−CMCでは安定した乳化液を形成できない場合がある。
【0016】
油脂としては、一般に常用される食用油脂を使用することができ、特に種類は限定されない。食用油脂としては、たとえば、コーン油、大豆油、ナタネ油、サフラワー油、綿実油などがある。
【0017】
結着防止剤としては、各構成成分の組成比が、たとえば、油脂1〜40重量部(以下、部という)、水60〜99部、油脂と水との合計量100部に対してNa−CMCが0.1〜2部である乳化液が好ましいが、この範囲に限定されるものではない。油脂の組成比が低く、水の組成比が高い乳化液では、即席麺用結着防止剤としての機能を発揮できない場合があり、油脂の組成比が高く、水の組成比が低い乳化液では、乳化状態が経時的に不安定になりやすい傾向がある。Na−CMCの組成比が低い乳化液では、乳化状態が経時的に不安定になりやすい傾向があり、Na−CMCの組成比が高い乳化液では、液の粘度が極めて高くなることに伴ない、麺線へ均一に付着しにくくなる傾向がある。
【0018】
本発明の結着防止剤は、ホモミキサーやホモジナイザーなど公知の装置を使用して、Na−CMCの存在下で、水と油脂を乳化させることにより、製造することができる。たとえば、Na−CMCを溶解させた水に油脂を添加して、ホモミキサーやホモジナイザーで混ぜ合せることにより、乳化させることができる。
【0019】
本発明の結着防止剤は、即席麺の麺線間の結着を防止するために有効である。即席麺としては、たとえば、ラーメンなどの中華麺、うどん、そばなどの和風麺、マカロニ、スパゲッティなどの洋風麺がある。本発明の結着防止剤は、即席麺のなかでも、とりわけ生タイプ即席麺に対して効果がある。
【0020】
即席麺は、穀粉原料を主体として製造される。穀粉原料としては、たとえば、小麦、麦、米、粟などが挙げられる。穀粉原料としては、これらが単独でまたは複数組み合わされて使用される。穀粉原料を主体として、これに必要に応じて穀粉原料以外のデンプンを配合してもよい。即席麺の原料には、この他に必要に応じて、デンプン以外の糖類、卵、乳製品、調味料、乳化剤、塩類などを適宜添加してもよい。
【0021】
本発明の結着防止剤を用いた即席麺は、たとえば、以下に示す製法によって製造することができる。まず、前記穀粉を主体とする原料に加水し、混練して麺生地を調製する。このとき、加水用の水性媒体に、アルカリ金属塩(食塩、かん水などとして)や、色素などを必要に応じて添加してよい。次に、前記麺生地を所望の形状に麺線化し、生麺線とする。麺線化する方法としては、麺生地を麺帯化し、切刃で麺線に切り出す方法や麺生地を押出成形する方法などが挙げられ、適宜選択して用いればよい。次に、前記生麺線をα化する。次に、α化した麺線に結着防止剤を施与する。たとえば、本発明の結着防止剤を、麺線表面に塗布または噴霧することにより、施与することができる。結着防止剤の塗布または噴霧は、たとえば、麺線へのハケなどによる塗布またはスプレーガンなどによる噴霧操作で行なうことができる。前記施与後のα化麺線を所定の方法により乾燥し、即席麺類を得る。生タイプ即席麺の製造に際しては、α化後に乳酸浸漬など防腐効果を施すために用いる既存の手段を講じた後に、結着防止剤を施与する。
【0022】
【実施例】
以下に、本発明による生タイプ即席麺の製造方法の一例を挙げる。
【0023】
<結着防止剤の製造>
実施例1
水80部に、DSが0.98であり、2%無水物粘度が40mPa・sである低粘度Na−CMCを溶解させた溶液に、コーン油20部を添加し、ホモミキサーを使用して、70℃で、10分間、予備乳化させた後、ホモジナイザーを使用して150kgf/cm2で乳化させた。得られた乳化液は、乳白色で、流動性が良好で、かつ、無味・無臭であった。
【0024】
比較例1
DSが0.58であり、2%無水物粘度が9000mPa・sである高粘度Na−CMCを使用したほかは、実施例1と同様にした。得られた乳化液は、乳白色であったが、粘度が極めて高く、流動性は不良であり、また、無味・無臭であった。
【0025】
実施例2
DSが1.20であり、2%無水物粘度が800mPa・sである低粘度Na−CMCを使用し、コーン油に代えて大豆油を使用したほかは、実施例1と同様にした。得られた乳化液は、乳白色で、流動性は良好であり、かつ、無味・無臭であった。
【0026】
比較例2
DSが0.72であり、2%無水物粘度が5500mPa・sの高粘度Na−CMCを使用したほかは、実施例3と同様にした。得られた乳化液は、乳白色であったが、粘度が高く、流動性は余りよくなかった。また、無味・無臭であった。
【0027】
比較例3
Na−CMCに代えてポリグリセリン脂肪酸エステル(PGE、HLB=12)を使用したほかは実施例3と同様にした。得られた乳化液は、乳白色を呈し、流動性は良好であったが、味が悪く、かつ、脂肪酸臭がした。
【0028】
<生タイプ即席麺の製造>
小麦粉750g、馬鈴薯デンプン250g、水350ml、食塩20g、かん水4gおよびアルギン酸1gからなる原料を混合機にて20分間混合し、圧延して厚みを0.85mmに調整した後、角#18にて切り出した。これを、蒸煮機を使用して100℃で3分間蒸煮してα化した。この麺を1.8重量%乳酸液(70℃)に10秒間浸漬した後、直ちに20℃で5分間風乾した。
【0029】
次いで、前記のようにして製造した各実施例および比較例の結着防止剤を、麺100g当たり1g施与し、よく混ぜた後、パウチ袋に入れ、レトルト殺菌を施した。これらについて、5℃において1、3または5カ月保存したのちの麺のホグレ性、食感および風味を、以下の評価法により、調べた。
【0030】
<評価法>
麺のホグレ性:パウチ袋から麺を取り出し、熱湯を注ぎ、2分後の麺のホグレ状況を目視で判断した。5点満点(5:非常に良好、4:良好、3:やや良好、2:やや不良、1:不良)で評価した。
【0031】
食感および風味:専門パネラー10名の官能評価によって評価した。5点満点(5:非常に良好、4:良好、3:やや良好、2:やや不良、1:不良)で評価した専門パネラー10名の平均点を出す。
【0032】
【表1】

Figure 0003993520
【0033】
【発明の効果】
本発明の結着防止剤によれば、即席麺、たとえば、生タイプ即席麺の食感および風味に悪影響をおよぼすことなく、麺線間の相互結着を抑制することができるので、麺線がホグレやすく、食感および風味のよい生タイプ即席麺を製造することができる。[0001]
BACKGROUND OF THE INVENTION
The present invention is a binding inhibitor suitable for suppressing the mutual binding of instant noodles, particularly noodle strings of raw-type instant noodles, and further by using this binding inhibitor, without binding the noodle strings. Furthermore, the present invention relates to instant noodles having a good restorability after pouring hot water at the time of eating and having a good texture and flavor and a method for producing the same.
[0002]
[Prior art]
Raw type instant noodles have a high water content, and are treated with acid after alpha conversion to enable storage at room temperature, and alginic acid is used to compensate for the weakness of the koji of the noodles due to acid treatment. A polysaccharide having a thickening effect is added.
[0003]
However, raw-type instant noodles have a high water content and are added with a thickening polysaccharide, so that the noodle strings tend to bind during storage. It becomes difficult.
[0004]
There has been a method of applying fats and oils to the noodle strings in order to make the raw type instant noodles easy to fog when hot water is poured. However, there has been a problem in that fats and oils are oxidized with long-term storage, fats and oils are excessively floated in the soup at the time of eating, and further, the consumer goes against low-calorie orientation in recent years.
[0005]
For this reason, in non-fried noodles, Patent Document 1 discloses a method in which fats and oils are attached as an O / W emulsion to raw noodle strings before cooking, and then steamed and dried. However, this method can almost completely prevent the binding between the noodle strings, but there is a problem that the emulsified liquid or the emulsified liquid remains in the noodle strings due to the adhesion of the emulsified liquid.
[0006]
[Patent Document 1]
Japanese Examined Patent Publication No. 56-42257 [0007]
[Problems to be solved by the invention]
The present invention has been made in view of such circumstances, and the object thereof is suitably used for instant noodles, particularly raw-type instant noodles, and binding between noodle strings during production and after long-term storage. It is in providing the binding inhibitor for preventing this. Another object of the present invention is to provide instant noodles that can be easily restored with hot water and have a good texture and flavor, and a method for producing the instant noodles.
[0008]
[Means for Solving the Problems]
This invention achieves the said objective by apply | coating or spraying the emulsified liquid which emulsified fats and oils using sodium carboxymethylcellulose (henceforth Na-CMC) to a noodle string. Further, the present invention is obtained by adding Na-CMC to the surface of the noodle strings when obtaining noodles after the noodle dough is hydrolyzed and kneaded into flour raw materials and processed by steaming. This is achieved by applying an O / W emulsion.
[0009]
That is, the instant noodle binding inhibitor of the present invention has an etherification degree (hereinafter referred to as DS) of 0.8 to 2.0, and a viscosity of an aqueous solution having a concentration in terms of anhydride of 2 wt% ( Hereinafter, it consists of the emulsified liquid which emulsified fats and oils using Na-CMC whose 2% anhydride viscosity is 5 to 2000 mPa · s.
[0010]
The instant noodles of the present invention are emulsions in which fats and oils are emulsified using Na-CMC having a DS of 0.8 to 2.0 and a 2% anhydride viscosity of 5 to 2000 mPa · s on the surface of the noodle strings. Is applied.
[0011]
The instant noodle production method of the present invention uses a Na-CMC having a DS of 0.8 to 2.0 and a 2% anhydride viscosity of 5 to 2000 mPa · s on the surface of the noodle strings after steaming the noodle strings. It is characterized by applying an emulsion obtained by emulsifying fats and oils.
[0012]
DETAILED DESCRIPTION OF THE INVENTION
The instant noodle binding inhibitor of the present invention comprises an emulsion obtained by emulsifying water and fat. The anti-binding agent of the present invention comprises, for example, an emulsion that exhibits white to milky white, has fluidity, and is tasteless.
[0013]
In the present invention, Na-CMC having a DS of 0.8 to 2.0 and a 2% anhydride viscosity of 5 to 2000 mPa · s is used for emulsification of fats and oils.
[0014]
In Na-CMC having a DS of less than 0.8, water-insoluble components are relatively increased, and the emulsion stability of the anti-binding agent is lowered. In Na-CMC having a DS of more than 2.0, the production cost increases because a large amount of monochloroacetic acid, which is an etherifying agent, must be used for the production.
[0015]
In the case of Na-CMC having a 2% anhydride viscosity exceeding 2000 mPa · s, the viscosity of the emulsified liquid (binding agent) becomes extremely high, and the emulsified liquid does not easily reach the noodle strings. In some cases, Na-CMC having a 2% anhydride viscosity of less than 5 mPa · s cannot form a stable emulsion.
[0016]
As fats and oils, generally used edible fats and oils can be used, and the type is not particularly limited. Examples of edible fats include corn oil, soybean oil, rapeseed oil, safflower oil, and cottonseed oil.
[0017]
As the binding inhibitor, the composition ratio of each component is, for example, 1 to 40 parts by weight (hereinafter referred to as “parts”) of fats and oils, 60 to 99 parts of water, and 100 parts by weight of the total amount of fats and water. An emulsion having 0.1 to 2 parts of CMC is preferred, but is not limited to this range. In an emulsion with a low composition ratio of fats and oils and a high composition ratio of water, the function as an instant noodle binding inhibitor may not be exhibited, and in an emulsion liquid with a high composition ratio of fats and oils and a low composition ratio of water The emulsified state tends to become unstable over time. In an emulsion having a low composition ratio of Na-CMC, the emulsified state tends to be unstable over time, and in an emulsion having a high composition ratio of Na-CMC, the viscosity of the liquid becomes extremely high. , Tends to be difficult to adhere uniformly to the noodle strings.
[0018]
The binding inhibitor of the present invention can be produced by emulsifying water and fats and oils in the presence of Na-CMC using a known apparatus such as a homomixer or a homogenizer. For example, it can emulsify by adding fats and oils to the water which dissolved Na-CMC, and mixing with a homomixer or a homogenizer.
[0019]
The binding inhibitor of the present invention is effective for preventing binding between noodle strings of instant noodles. Examples of instant noodles include Chinese noodles such as ramen, Japanese-style noodles such as udon and soba, and Western-style noodles such as macaroni and spaghetti. The anti-binding agent of the present invention is particularly effective for raw-type instant noodles among instant noodles.
[0020]
Instant noodles are mainly made from flour raw materials. Examples of flour raw materials include wheat, wheat, rice, and rice bran. These are used alone or in combination as a raw material for flour. You may mix | blend starches other than a flour raw material as needed with a flour raw material as a main body. In addition to this, sugars other than starch, eggs, dairy products, seasonings, emulsifiers, salts, and the like may be appropriately added to the raw material for instant noodles.
[0021]
Instant noodles using the binding inhibitor of the present invention can be produced, for example, by the following production method. First, the noodle dough is prepared by adding water to the raw material mainly composed of the flour and kneading. At this time, an alkali metal salt (as salt, brine, etc.), a pigment or the like may be added to the aqueous medium for hydration as necessary. Next, the noodle dough is made into a desired shape and made into a raw noodle string. Examples of the method for forming the noodle strings include a method of forming a noodle dough into a noodle strip and cutting the noodle dough into a noodle strip with a cutting blade, a method of extruding the noodle dough, and the like. Next, the raw noodle strings are converted to α. Next, a binding inhibitor is applied to the gelatinized noodle strings. For example, the binding inhibitor of the present invention can be applied by applying or spraying onto the surface of the noodle strings. The binding agent can be applied or sprayed, for example, by application to the noodle strings by a brush or spraying with a spray gun. The pregelatinized noodle strings after application are dried by a predetermined method to obtain instant noodles. In the production of raw-type instant noodles, an anti-binding agent is applied after pre-existing means used for preserving preservative effects such as lactic acid immersion after gelatinization.
[0022]
【Example】
Below, an example of the manufacturing method of the raw type instant noodle by this invention is given.
[0023]
<Manufacture of anti-binding agent>
Example 1
To 80 parts of water, 20 parts of corn oil was added to a solution in which low-viscosity Na-CMC having a DS of 0.98 and a 2% anhydride viscosity of 40 mPa · s was dissolved, and a homomixer was used. After pre-emulsification at 70 ° C. for 10 minutes, the mixture was emulsified at 150 kgf / cm 2 using a homogenizer. The resulting emulsion was milky white, had good fluidity, and was tasteless and odorless.
[0024]
Comparative Example 1
The same procedure as in Example 1 was performed except that a high-viscosity Na-CMC having a DS of 0.58 and a 2% anhydride viscosity of 9000 mPa · s was used. The obtained emulsion was milky white, but had a very high viscosity, poor fluidity, and tasteless and odorless.
[0025]
Example 2
Example 1 was repeated except that low-viscosity Na-CMC having a DS of 1.20 and a 2% anhydride viscosity of 800 mPa · s was used, and soybean oil was used instead of corn oil. The obtained emulsion was milky white, fluidity was good, and tasteless and odorless.
[0026]
Comparative Example 2
The same procedure as in Example 3 was performed except that a high-viscosity Na-CMC having a DS of 0.72 and a 2% anhydride viscosity of 5500 mPa · s was used. The obtained emulsion was milky white but had a high viscosity and was not very fluid. Moreover, it was tasteless and odorless.
[0027]
Comparative Example 3
Example 3 was repeated except that polyglycerol fatty acid ester (PGE, HLB = 12) was used instead of Na-CMC. The obtained emulsion had milky white color and good fluidity, but had a bad taste and had a fatty acid odor.
[0028]
<Manufacture of raw-type instant noodles>
A raw material consisting of 750 g of flour, 250 g of potato starch, 350 ml of water, 20 g of salt, 4 g of brine and 1 g of alginic acid was mixed for 20 minutes with a mixer, rolled to a thickness of 0.85 mm, and then cut out at corner # 18. It was. This was steamed at 100 ° C. for 3 minutes using a steaming machine to make it alpha. The noodles were immersed in a 1.8 wt% lactic acid solution (70 ° C.) for 10 seconds and immediately air-dried at 20 ° C. for 5 minutes.
[0029]
Next, 1 g of the anti-binding agent of each Example and Comparative Example produced as described above was applied per 100 g of noodles, mixed well, put into a pouch bag, and subjected to retort sterilization. About these, the fogging property, texture, and flavor of the noodles after storage at 5 ° C. for 1, 3 or 5 months were examined by the following evaluation methods.
[0030]
<Evaluation method>
Hog property of noodles: The noodles were taken out from the pouch bag, poured with hot water, and the state of hogure of the noodles after 2 minutes was judged visually. Evaluation was made on a 5-point scale (5: very good, 4: good, 3: slightly good, 2: slightly bad, 1: bad).
[0031]
Texture and flavor: Evaluated by sensory evaluation of 10 professional panelists. Average score of 10 professional panelists evaluated with a perfect score of 5 (5: very good, 4: good, 3: slightly good, 2: slightly bad, 1: bad).
[0032]
[Table 1]
Figure 0003993520
[0033]
【The invention's effect】
According to the anti-binding agent of the present invention, it is possible to suppress mutual binding between noodle strings without adversely affecting the texture and flavor of instant noodles, for example, raw-type instant noodles. Raw type instant noodles that are easy to fog and have a good texture and flavor can be produced.

Claims (3)

エーテル化度が0.8〜2.0であり、無水物に換算した濃度が2重量%である水溶液の粘度が5〜2000mPa・sであるカルボキシメチルセルロースナトリウムを用いて油脂を乳化させた乳化液からなる即席麺用結着防止剤。An emulsified liquid obtained by emulsifying fats and oils using sodium carboxymethyl cellulose having a degree of etherification of 0.8 to 2.0 and an aqueous solution having a concentration of 2% by weight in terms of anhydride of 5 to 2000 mPa · s. An anti-binding agent for instant noodles. 麺線表面に、エーテル化度が0.8〜2.0であり、無水物に換算した濃度が2重量%である水溶液の粘度が5〜2000mPa・sであるカルボキシメチルセルロースナトリウムを用いて油脂を乳化させた乳化液が塗布されている即席麺。The fats and oils are applied to the surface of the noodle strings using sodium carboxymethyl cellulose having a degree of etherification of 0.8 to 2.0 and an aqueous solution having a concentration of 2% by weight converted to an anhydride of 5 to 2000 mPa · s. Instant noodles coated with emulsified emulsion. 麺線蒸煮後の麺線表面に、エーテル化度が0.8〜2.0であり、無水物に換算した濃度が2重量%である水溶液の粘度が5〜2000mPa・sであるカルボキシメチルセルロースナトリウムを用いて油脂を乳化させた乳化液を塗布することを特徴とする即席麺の製法。Carboxymethylcellulose sodium having an etherification degree of 0.8 to 2.0 and an aqueous solution having a concentration of 2% by weight converted to an anhydride having a viscosity of 5 to 2000 mPa · s on the surface of the noodle strings after steaming the noodle strings. A method for producing instant noodles, which comprises applying an emulsified liquid emulsified with fats and oils.
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