JP3977766B2 - Friction / wear measuring device - Google Patents

Friction / wear measuring device Download PDF

Info

Publication number
JP3977766B2
JP3977766B2 JP2003097657A JP2003097657A JP3977766B2 JP 3977766 B2 JP3977766 B2 JP 3977766B2 JP 2003097657 A JP2003097657 A JP 2003097657A JP 2003097657 A JP2003097657 A JP 2003097657A JP 3977766 B2 JP3977766 B2 JP 3977766B2
Authority
JP
Japan
Prior art keywords
attached
measurement
weight
load
moving
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
JP2003097657A
Other languages
Japanese (ja)
Other versions
JP2004301791A (en
Inventor
正近 小沢
剛 新井
Original Assignee
新東科学株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 新東科学株式会社 filed Critical 新東科学株式会社
Priority to JP2003097657A priority Critical patent/JP3977766B2/en
Publication of JP2004301791A publication Critical patent/JP2004301791A/en
Application granted granted Critical
Publication of JP3977766B2 publication Critical patent/JP3977766B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Images

Landscapes

  • Investigating Strength Of Materials By Application Of Mechanical Stress (AREA)

Description

【0001】
【発明の属する技術分野】
本発明は、各種製品に用いられる材料表面の摩擦抵抗または摩耗引掻き抵抗を測定する装置に関する。
【0002】
【従来の技術】
従来、各種製品の表面には、さび防止若しくは良好な潤滑状態を保持するために各種の薄膜などが塗布されているが、これに限らずコーティングが施された各種製品の材料表面の強度や付着力は、摩擦抵抗や摩耗引掻き抵抗を測定することにより行われている。
【0003】
測定方法は、試験片の表面に当接する測定子に垂直荷重を連続的に加えながら行ういわゆる連続荷重測定と、測定子に予め一定の垂直荷重を加えて試験片を移動させながら行う一定荷重測定とが知られている。前記測定方法により試験片の摩擦抵抗または引掻き抵抗を測定する装置としては、例えば、特許文献1が知られている。
【0004】
【特許文献1】
特許第2700997号(図2)。
【0005】
前記装置で連続荷重測定を行った後に一定荷重測定を行う場合には、回転分銅を分銅受体に掛止めした後、測定子の受皿に一定重量をした錘を載せて測定子に垂直荷重を加えて試験片を移動させながら測定を行っている。
【0006】
さらに、連続荷重測定を行うための回転分銅の移動と試験片を載せた試験テーブルとを、異なる移動手段を同時に作動させて試験片の連続荷重測定を行う装置が知られている(例えば、特許文献2参照)。
【0007】
【特許文献2】
実用新案登録第2063398号(図1)。
【0008】
【発明が解決しようとする課題】
特許文献1、2に示した発明・考案は、それぞれ連続荷重測定と一定荷重測定を行うことができ、連続荷重測定後に一定荷重測定を行う場合には、回転分銅を分銅受体に掛け止めし、測定子の受皿に定量の錘を測定する度に交換して測定子に異なる垂直荷重を加えて測定を行っている。そのため、回転分銅の収納と定量の錘の交換作業に手間がかかり、測定に時間がかかって非能率的であった。
【0009】
一定荷重測定は、定量の錘を次から次と交換しながら何度も同じ作業を行うため、測定作業に手間がかかり非能率的であると共に、ある段階の錘の重量で試験片に引掻き傷ができたとしても、重さの異なる錘はグラム単位で変わるため、当該重量で初めて引掻き抵抗が生じたか否かが不明確であるなど正確な測定が困難であった。
【0010】
前記連続荷重測定や一定荷重測定を行う装置では、測定子が試験片の同一軌跡上を一定の荷重、または、荷重を軽重させながら何度も往復動して耐剥離性測定を行うことはできないし、また、試験片の摩擦測定と摩耗深度や摩耗体積の測定を一度に行うことができないなどの問題点を有している。
【0011】
そこで、本発明は、連続荷重変動測定による試験の耐剥離性を、摩擦力、摩擦係数、摩耗深度及び摩耗体積として測定及び表示を可能にし、且つ、従来の連続荷重測定と一定荷重測定を行う場合、錘を乗せ換えすることなくスイッチの切換えなどの簡単な操作で能率的に正確な測定データを入手することができる装置を提供することを目的とする。
【0012】
【課題を解決するための手段】
請求項1の発明は、基盤の上面に支持支柱を上下動可能に設け、該支持支柱に試験片の摩擦・摩耗抵抗などを測定するためのバランスアームを枢動可能に軸支し、該バランスアームの一方に取付けた荷重部の下方で前記基盤の上面に、前記荷重部に取付けた移動分銅と連動する移動テーブルを進退動可能に取付け、前記バランスアームの他方に設けた、試験片の摩擦力及び摩擦抵抗の変動を測定するための測定部に取付けた測定子の下方で前記基盤の上面に、試料テーブルを進退動可能に取付け、前記基盤の上面に回動可能に軸支した軸部の上端に支持軸の一端を取付け、該支持軸の他端に取付けた変位計が前記軸部の回動により前記測定子の真上から離脱可能に形成し、該変位変換器はその下面と前記測定子との距離の変位を測定し、前記試料テーブルと移動テーブルの両方を同時、またはいずれか一方を進退動させることにより、試験の摩擦力、摩擦抵抗、摩耗深度および摩耗体積などを測定および表示可能に設けたことを特徴とする。
【0013】
したがって、試験片の連続荷重変動摩擦・摩耗測定、連続荷重引掻測定及び一定荷重測定などによる摩擦力、摩擦抵抗、摩耗深度および摩耗体積などを容易に測定および表示させることができる。
【0014】
前記バランスアームは、中央に位置した軸支部の一方に荷重部、他方に測定部をそれぞれ取付けてなり、前記荷重部の移動分銅の重量と、測定部に取付けたロードセルの測定値容量をそれぞれ相違させた少なくとも二ケ以上のバランスアームを、前記支持支柱に交換可能で枢動可能に軸支するようにしたことを特徴とする。また、前記バランスアームの荷重部を、平行に位置させた一対のスライド軸の一端を前記軸支部に固定し、該スライド軸に前記移動分銅を摺動可能に挿通すると共に、該スライド軸の他端に固定片を取付け、該固定片の他端に前記バランスアームの軸心方向に設けたねじ軸にはバランス微調整用の調整錘を螺合し、前記移動分銅の両側に設けたガイドプーリを前記移動テーブルに取付けたガイド枠のガイド溝に摺動可能に挿通し、この移動テーブルの進退動とバランスアームの上下動に合わせて移動分銅を摺動可能に設けたことを特徴とする。さらに、前記バランスアームの測定部が、略L字型に形成した測定基板の一端を前記軸支部に取付け、該測定基板の裏面に前記移動分銅とバランスさせる固定錘を取付け、測定基板の表面には、前記バランスアームと同一軸心上にロードセルと接続コネクタとを位置し、該ロードセルと直角方向には測定軸を取付け、該測定軸は測定基板に取付けた固定枠にピボット式で枢動可能に軸しされ、この測定軸の先端には測定子を上下方向で摺動可能に取付け、該測定子の上部には感知皿を設け、下部には試験片上を摺動する針部を着脱可能に取付け、該針部の振動を測定軸と接続コネクタを介してロードセルに伝達し、該ロードセルから前記基盤に内蔵した各種記録表示装置により表示可能に設けたことを特徴とする。
【0015】
したがって、簡単に連続荷重変動摩擦・摩耗測定、連続荷重引掻測定及び一定荷重測定を切り替えることができ、且つ、連続荷重引掻測定から一定荷重測定へ切り替える際に移動分銅の収納が不要であると共に、一定荷重測定時の錘の交換作業を不要にして測定作業の向上を図ることができる。
【0016】
【発明の実施の形態】
本発明に係る実施形態を図面により説明すると、図1は本発明の測定装置の正面図、図2は本発明の測定装置の平面図、図3はバランスアームの正面図、図4は荷重部に取付けた移動分銅を示す一部破断した平面図、図5は移動テーブルと移動分銅の移動方向を示す一部破断した側面図、図6は図5のA―A断面図、図7は移動テーブルおよび試料テーブルを駆動させる動力伝達手段を示す説明図、図8は本発明の測定装置の回路図、図9は測定部の平面図、図10は測定子と変位計との位置関係を示す模式図である。
【0017】
測定装置10は、図1、2に示すごとく、基盤11の正面に各種のデータを表示する表示部12を設け、前記基盤11の上面中央に上下動可能に樹立させた支持支柱13に、試験片(図示せず)の摩擦・摩耗抵抗を測定するための軸支部16とバランスアーム15を着脱且枢動可能に軸支してある。バランスアーム15は、中央に設けた軸支部16の一方に荷重部18を、他方に測定部50をそれぞれ取付けて一つのユニットを形成してある。前記荷重部18の下方であって、基盤の上面に移動テーブル30を軸支部16に対して進退動可能に取付け、同じく測定部50の下方には、試料テーブル65を同じく軸支部16に対して進退動可能に取付けてある。
【0018】
図3において、バランスアーム15は、荷重部18の移動分銅25の重量と、ロードセル53の測定値容量とがそれぞれ相違する少なくとも二ケ以上、好ましくは低荷重用(最大荷重50g、ロードセルの最大測定値0.98N)と、高荷重用(最大荷重1000g、ロードセルの最大測定値19.61N)の二種類を用意しておき、試験片の厚さや強度によって任意に交換可能に設けてある。
【0019】
前記バランスアーム15の荷重部18は、平行に位置させた一対のスライド軸19の一端に軸支部16を固定し、該スライド軸の他端に固定片20を取付け、該固定片の他端には、前記バランスアーム15の軸心方向に設けたねじ軸21にバランスアーム15の均衡を微調整するための調整錘22を螺合してある。
【0020】
図5、6、7に示すごとく、移動分銅25を構成する分銅体26に設けた複数の孔27に前記一対のスライド軸19をそれぞれ摺動可能に挿通したことにより、移動分銅25の移動をスムースに行うことができる。さらに、高荷重用の移動分銅を摺動させる場合(例えば、最大荷重が10000g)、複数のスライド軸19で重量を分散して支持できるため、移動分銅25をスムースに摺動できる。
【0021】
前記移動分銅25の分銅体26の両側に取付けたガイドプーリ28は、前記移動テーブル30の一端に取付けたガイド枠42のガイド溝43内に摺動可能に挿通することにより、前記移動テーブル30の進退動やバランスアーム15の上下動に合わせてスライド軸19上をスムースに摺動することができる。
【0022】
前記ガイド溝43の両側にそれぞれガイド板29を取付け、ガイド溝43内に挿通したガイドプーリ28のガタ付きを防止してスムースに摺動させると共に、ガイド溝43からの脱落を防止している。
【0023】
前記移動テーブル30は、前記荷重部18の下方に位置して基盤11の上面に設けたガイドレール30aによってバランスアーム15の軸心方向と同一方向に進退動可能に取付けてある。
【0024】
移動テーブル30の進退動は、図6に示すごとく、移動テーブル30の裏面に取付けたラック31と、前記基盤11に内に位置する駆動軸32の先端に軸支されたピニオン33との歯合により作動する。
【0025】
駆動軸32の回転は、図7に示すごとく、基盤11内に取付けた第1モータ37から減速機38とプーリ39と該駆動軸のプーリ34とをベルト40で連動させて行う。駆動軸32に取付けた遮光板35と光センサ36とにより移動テーブル30のスタート位置とエンド位置が設定され、好ましくは、約1〜100mmの範囲で往復動若しくは片道動可能に形成してある。前記駆動軸32に取付けた遮光板35は光センサ36と連動し、少なくとも原点検出用、スタート位置用とエンド位置用の三点を検出可能に設けてある。
【0026】
測定部50は、図9に示すごとく、略L字型に形成した測定基板51の一端を前記軸支部16に取付け、該測定基板51の裏面には、前記移動分銅25とバランスさせるため、ほぼ同じ重量の固定錘52を取付けてある。
【0027】
測定基板51の表面には、前記バランスアーム15と同一軸心上にロードセル(荷重変位変換器)53と接続コネクタ55とを位置させ、該ロードセルと直角方向に測定軸56を取付けてある。この測定軸56は、測定基板51の先端に設けた支持枠57にピボット式で枢動可能に軸支され、測定軸56の先端には測定子60を上下方向に摺動可能に取付けてある。
【0028】
図10に示す如く、測定子60の上部に感知皿61を取付け、下部にサファイヤ、ダイヤモンドなどの硬度を有する宝石により形成した針部62を着脱可能に取付けてある。
【0029】
測定子60による摩擦・摩耗測定は、前記針部62を試料テーブル65に載置させた試験片(図示せず)上を摺動する際に生じる振動を感知し、該振動を測定軸56と接続コネクタ55を介してロードセル53に伝達して信号に変換し、前記基盤11に内蔵した各種の増幅装置14(例えば、ダイナミックストレンジアンプなど)で増幅して表示部12に表示するものであり、さらに、各種の記録装置に出力・表示(例えば、摩擦力、摩擦係数、摩擦深度、摩擦体積等)させることができる。
【0030】
試料テーブル65は、前記測定子60の下方であって前記基盤11の上面に、前記移動テーブル30と同一方向にガイドレール65aによって進退動可能に取付けられている。試料テーブル65の進退動は、前記移動テーブル30と同じく該移動テーブル裏面に取付けたラック66と、前記基盤11に内に位置した駆動軸68の先端に軸支されたピニオン67との歯合により作動する。
【0031】
駆動軸68は、図7に示すごとく、基盤11内に取付けた第2モータ72から減速機73とプーリ74と駆動軸68のプーリ69とをベルト75で連動して駆動する。前記試料テーブル65のスタート位置とエンド位置は、駆動軸68の軸部に取付けた遮光板70と光センサ71とにより設定され、好ましくは、1〜100mmの範囲で往復動若しくは片道動可能に形成してある。
【0032】
駆動軸68に取付けた遮光板70は、前記移動テーブル30の駆動軸32と同様に光センサ71と連動し、少なくとも原点検出用、スタート位置用とエンド位置用の三点位置を検出可能に取付けてある。
【0033】
試料テーブル65の正面に取付けた送り摘み77は、該試料テーブルを幅方向に移動可能に調整したもので、該テーブルを幅方向に移動可能に形成したことにより、試験片の未使用部分を使用可能にすることができ、一枚の試験片で複数回の測定ができる。前記第1、2モータ37、72は、制御電流をプログラム式の制御装置、例えばシーケンス87で制御しながらリンクさせて作動させてある。
【0034】
変位測定器80は、基盤11の上面に回動可能に取付けた軸部81の上端に、L字型に形成した支持軸82を取付け、該支持軸の先端に公知の変位計83を取付けてある。前記軸部81を回動可能に形成したことにより変位計83を前記測定子60の直上から離脱させることができる。
【0035】
この変位計83の位置を測定子60の直上から離脱させることにより、測定子60や試験片の交換作業を行う場合に、該変位計83は邪魔にならず、交換作業をスムースに能率的に行うことができる。
【0036】
変位測定器80による測定は、図10に示すごとく、変位計83の下面と測定子60の感知皿61の上面との距離(好ましくは、約5mm)の変化を、摩耗深度・摩耗体積として測定・表示するものである。
【0037】
図8は本発明に係る測定装置10の回路図を示したもので、前記したごとく、移動テーブル30を駆動する第1モータ37と試料テーブル65を駆動させる第2モータ72とを、それぞれ基盤11内で各テーブルの下方に位置させ、該第1、2モータはそれぞれ別個の減速機38、73、プーリ39、74、ベルト40、75を介してプーリ34、69に伝達して駆動軸32、68を回転させる。
【0038】
前記第1、2モータ37、72は、それぞれシーケンス87(プログラム制御装置)によって制御され、同時連続往復駆動、同時片道駆動、一方連続往復駆動、一方片道駆動および位置制御などをスイッチ(図示せず)の切換で行うことができる。
【0039】
前記シーケンス87は、前記第1、2モータ37、72の制御の他に、測定子60からの信号の感知及び変位計83からの信号を入力して、データとして表示部12または各種記録装置に送信記録することができる。
【0040】
本発明の実施の形態の作用について説明すると、測定装置10により連続荷重変動摩擦・摩耗測定を行う場合、最初に試料テーブル65に測定するための試験片を載置させる。
【0041】
次いで、試料テーブル65と移動テーブル30をスタート位置にセットする。この際、バランスアームの荷重ブ18の移動分動25の重量と測定ブ50に取り付けたロードセルの測定値容量とをそれぞれ相違させて設けた複数のバランスアーム15の内の、当該試験片のコーティング部材である薄膜の厚さや強度に合致させた荷重重量を有したバランスアーム(例えば、低荷重用)をセットし、且つ、支持支柱13を上下動させて、試験片の厚さに合わせてバランスアーム15の水平位置を調整する。
【0042】
バランスアーム15の均衡は、固定錘52の位置と移動分銅25とが支持支柱13から一番離れた位置に保たれており、試験片の表面に当接する測定子60の針部62の先端に加わる荷重重量が0になるように調整錘22を回転させて微調整を行う。
【0043】
バランスアーム15の荷重重量は任意に決定するが、一度の片道摺動で試験片上に摩耗痕ができない軽い重量に設定し、少なくとも移動テーブル30と試料テーブル65とが、数回から数百回往復動した後に摩耗する程度の負荷重量に設定してある。
【0044】
次いで、スタートスイッチ(図示せず)をONにして、第1、2モータ37、72を同期駆動させ、それぞれ減速機38、73、伝動ベルト40、75を介して駆動軸32、68からピニオン33、67とラック31、66を介して移動テーブル30および試料テーブル65を作動させる。この移動テーブル30とガイド枠42が支持支柱13方向に移動すると、ガイド枠42に案内されて移動分銅25がスライド軸19を摺動して支持支柱13方向に移動する。
【0045】
前記移動テーブル30と試料テーブル65は、それぞれ約1〜100mmの距離を一定速度で指定回数または不定期回数、往復動する。移動テーブル30と試料テーブル65の往復動による測定子60に加わる荷重は、スライド軸19を経時的に移動する移動分銅25と共に測定子60への垂直荷重が大きくなり、試験片上を摺動する針部62の摩擦抵抗が大きくなる。
【0046】
測定子60への荷重変動は、移動分銅25を一度の摺動では試験片が摩耗しない程度の軽い重量に設定したことにより、移動テーブル30と試料テーブル65とが何度か往復動して、測定子60の垂直荷重が試験片の同一軌跡上を荷重変化しながらトレースすることにより行われる。
【0047】
測定は、このくらいの荷重で、どのくらいの摩擦力が働き、何回目ぐらいに摩耗が始まってひどくなるかという実際の使用状態に近い、精度の高い摩擦・摩耗強度を測ることができる。
【0048】
摩耗深度および摩耗体積の測定は、図10に示す如く、測定子60の針部62が、摩耗により試験片に食い込む際に測定子60が降下する変化を変位計83で感知して行う。変位計83による感知は、測定子60の感知皿61と直上に位置した変位計83との距離が離れることにより行われる。
【0049】
したがって、移動分銅25を連続荷重変動させて試験片の摩擦力および摩耗抵抗の変動を測定することにより、正確な垂直荷重、摩擦回数、摩擦力または摩耗量の3軸で一度にグラフと数値によって摩擦・摩耗データなどを一度の実験で効率良く測定・表示することができる。連続荷重変動測定における負荷荷重の変更は、調整錘の移動によっても簡単に行うことができるので、測定作業を効率よく行うことができる。
【0050】
次に、連続荷重測定は、移動テーブル30と試験テーブル65をスタート位置からエンド位置までの片道移動の間に、測定子60に加わる重量を変化させながら試験片上を摺動させ、摩擦から摩耗に至る変化を引掻き抵抗として測定するものである。
【0051】
スイッチ(図示せず)を切換えて予め移動テーブル30と試験テーブル65の動作を片道移動にセットし、スタートスイッチ(図示せず)をONにして第1、2モータ37、72を同期駆動させ、それぞれ減速機、プーリ、駆動軸からピニオンとラックを介して移動テーブル30と試験テーブル65を作動させる。
【0052】
測定子60の針部62に加わる荷重は、スライド軸19を経時的に移動する移動分銅25と共に測定子60への垂直荷重が大きくすることにより試験片上を摺動する針部62への摩擦抵抗が大きくなる。
【0053】
前記移動テーブル30と試料テーブル65の移動は、約100mmの距離を一定速度で走行する間に、どの位の荷重でどの位の摩擦力が働き、どの位の荷重で摩耗が始まってひどくなるかという摩擦・摩耗引掻き抵抗を経時的に測ることができる。
【0054】
摩擦・摩耗測定は、針部62が試験片上を移動する際に生じる摩擦抵抗または摩耗引掻き抵抗を振動として感知し、測定子60から測定軸56と接続コネクタ55を介してロードセル53に伝達し、この信号を増幅装置14で増幅させて数値またはグラフとして適宜表示し、また、この抵抗値を必要に応じて記録することができる。
【0055】
さらに、針部62が摩耗により試験片に食い込むと、測定子60が降下する変化を、感知皿61と直上に位置した変位計83との距離が離れることにより検知し、この差を摩耗深度および摩耗体積として測定することができる。
【0056】
一定荷重測定を行う場合は、バランスアーム15の水平を試験片に合わせて調節し、試験片片に当接した測定子60の垂直荷重を0に設定した後、測定子60に一定重量の錘を載置するのではなく、一定重量に合致する位置に移動分銅25を移動させることにより、錘を載せたのと同じように測定子60に一定重量を負荷させることができる。
【0057】
ついで、スイッチを切換えて、試料テーブル65のみを移動可能にセットし、試料テーブル65のみが所定の距離(約100mm)を一定速度で片道動させる間に、測定子60に取付けた針部62が試験片上を摺動する摩擦抵抗を振動として感知し、該振動を測定軸56と接続コネクタ55を介してロードセル53に伝達し、該ロードセルで信号に変換し、前記基盤11に内蔵した各種増幅装置で増幅させ、各種の記録装置に出力・表示させることにより、試験片の塗装面または化粧板表面の膜むらなどを測定することができる。
【0058】
測定子60に負荷する荷重の変更は、移動分銅25の位置を順次支持支柱13方向に移動させることにより簡単に加重することができるので、錘を交換する作業や予備錘の紛失などがなく測定を能率的に行うことができる。
【0059】
他の測定方法としては、試験片を載置した試料テーブル65を停止させ、移動分銅25の位置を順次支持支柱13方向に移動させて測定子60に垂直荷重のみを徐々に加えて、試験片の連続加重押込み強度を測定をすることも可能である。
【0060】
さらには、図11に示すごとく、測定装置10の基盤11の上面で、試料テーブル65の周囲に半円状に形成したガイドレール90を取付け、該ガイドレールにCCDカメラと照明等を搭載した撮影装置91を移動可能に取付けることにより、測定子60の針部62が試験片に当接している部分を拡大撮影および記録することができる。
【0061】
【発明の効果】
本発明は、負荷重量が相違してバランスアームを交換可能に複数設けたことにより幅広い試験片の測定が可能であると共に、それぞれ異なったモータにより移動テーブルと試料テーブルとを連続往復動または片道動さらには一方のみの駆動などのようにスイッチで切換えを可能にし、且つ、基盤に取付けた変位測定器で摩耗変位を同時に測定可能にしたことにより、連続荷重変動摩擦・摩耗測定、連続加重引掻き測定および一定荷重による摩擦・摩耗測定などを簡単で能率よく正確に行うことができるなど有益なる効果を有するものである。
移動テーブルと試料テーブルとを往復動可能に形成したことにより、試験片の耐剥離性の測定をすることができるため、現実の使用状態に近い正確なデータを入手することができる。
測定子の直上に変位計を移動可能に形成したことにより、摩耗深度、摩耗体積などを摩擦抵抗などと一緒に測定・表示することができ、且つ、軸部を回動させることにより測定子や試験片の交換作業が邪魔にならず容易に行うことができるので、測定作業の能率化と試験データの正確性を向上させることができる。
移動テーブルと試料テーブルとを異なった駆動源で作動可能に形成したことにより、一定荷重測定を行う場合の移動分銅の収納作業が不要となり、且つ、錘の交換作業が不要、さらには交換用の錘を多数用意する必要がなく経済的であるなどの有益なる効果を有するものである。
【図面の簡単な説明】
【図1】 本発明に係る測定装置の正面図である。
【図2】 本発明に係る測定装置の平面図である。
【図3】 バランスアームの正面図である。
【図4】 荷重部に取付けた移動分銅を示す一部破断した平面図である。
【図5】 移動テーブルと移動分銅の移動方向を示す一部破断した側面図である。
【図6】 図5のA―A断面図である。
【図7】 移動テーブルおよび試料テーブルを駆動させる動力伝達手段を示す説明図である。
【図8】 本発明に係る測定装置の回路図である。
【図9】 測定部の平面図である。
【図10】 測定子と変位計との位置関係を示した模式図である。
【図11】 測定装置にCCDカメラからなる撮影装置を装着した状態の平面図である。
【符号の説明】
10 測定機
11 基盤
13 支持支柱
15 バランスアーム
16 軸支部
18 荷重部
19 スライド軸
21 ねじ軸
22 調整錘
25 移動分銅
28 ガイドプーリ
30 移動テーブル
50 測定部
53 ロードセル
55 接続コネクタ
56 測定軸
60 測定子
65 試料テーブル
80 変位測定器
83 変位計
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to an apparatus for measuring frictional resistance or abrasion scratch resistance of a material surface used for various products.
[0002]
[Prior art]
Conventionally, various thin films have been applied to the surface of various products in order to prevent rust or maintain a good lubrication state. Adhesion force is measured by measuring frictional resistance and abrasion scratch resistance.
[0003]
The measurement method consists of a so-called continuous load measurement that is performed while continuously applying a vertical load to a probe that contacts the surface of the test piece, and a constant load measurement that is performed while moving the test piece by applying a predetermined vertical load to the probe in advance. Is known. For example, Patent Document 1 is known as an apparatus for measuring the frictional resistance or scratch resistance of a test piece by the measurement method.
[0004]
[Patent Document 1]
Japanese Patent No. 2700997 (FIG. 2).
[0005]
When performing constant load measurement after performing continuous load measurement with the above device, after hanging the rotating weight on the weight receptacle, place a weight with a constant weight on the receptacle of the probe and apply a vertical load to the probe. In addition, measurement is performed while moving the test piece.
[0006]
Further, there is known an apparatus that performs continuous load measurement of a test piece by simultaneously operating different moving means for moving a rotary weight for continuous load measurement and a test table on which the test piece is placed (for example, a patent). Reference 2).
[0007]
[Patent Document 2]
Utility model registration No. 2063398 (FIG. 1).
[0008]
[Problems to be solved by the invention]
The inventions and devices shown in Patent Documents 1 and 2 can perform continuous load measurement and constant load measurement, respectively. When performing constant load measurement after continuous load measurement, the rotating weight is hung on the weight receiver. Each time a fixed amount of weight is measured on the receptacle of the probe, the measurement is performed by applying a different vertical load to the probe. For this reason, it takes time to store the rotating weight and replace the fixed weight, and it takes time to measure and is inefficient.
[0009]
In constant load measurement, the same work is repeated many times while changing the fixed weight from one to the next, which is time consuming and inefficient, and scratches the test piece with the weight of a certain stage. However, since weights having different weights change in units of grams, it is difficult to measure accurately, for example, it is unclear whether scratching resistance has occurred for the first time at that weight.
[0010]
In the apparatus that performs the continuous load measurement or the constant load measurement, the measuring element cannot perform a peel resistance measurement by reciprocating repeatedly while keeping a constant load on the same trajectory of the test piece or a light load. In addition, there is a problem in that it is impossible to measure the friction of the test piece and the wear depth and wear volume at a time.
[0011]
Therefore, the present invention makes it possible to measure and display the peel resistance of a test piece by continuous load fluctuation measurement as friction force, friction coefficient, wear depth and wear volume, and to perform conventional continuous load measurement and constant load measurement. An object of the present invention is to provide an apparatus that can efficiently obtain accurate measurement data by a simple operation such as switching a switch without changing the weight.
[0012]
[Means for Solving the Problems]
According to the first aspect of the present invention, a support strut is provided on the upper surface of the base so as to be movable up and down, and a balance arm for measuring the friction and wear resistance of the test piece is pivotally supported on the support strut so that the balance is supported. A test piece provided on the other side of the balance arm is mounted on the other side of the balance arm, with a moving table interlocking with the moving weight attached to the load portion being attached to the upper surface of the base below the load portion attached to one side of the arm. A sample table is attached to the upper surface of the base below the probe attached to the measuring unit for measuring fluctuations in force and frictional resistance so that the sample table can be moved forward and backward, and the shaft is pivotally supported on the upper surface of the base. One end of the support shaft is attached to the upper end of the support shaft, and a displacement meter attached to the other end of the support shaft is formed to be detachable from directly above the measuring element by the rotation of the shaft portion. measuring the displacement of the distance between the measuring element, wherein Fee table and simultaneously to both the mobile table or by advancing and retreating either, the frictional force of a test piece, the frictional resistance, characterized by providing a measurable and displays a wear depth and wear volume.
[0013]
Accordingly, it is possible to easily measure and display the frictional force, frictional resistance, wear depth, wear volume, and the like by continuous load fluctuation friction / wear measurement, continuous load scratch measurement, and constant load measurement of the test piece.
[0014]
The balance arm has a load part attached to one of the pivots located in the center and a measurement part attached to the other, and the weight of the moving weight of the load part is different from the measured value capacity of the load cell attached to the measurement part. It is characterized in that at least two or more balance arms thus made are exchangeably supported on the support column so as to be pivotable. In addition, one end of a pair of slide shafts in which the load portion of the balance arm is positioned in parallel is fixed to the shaft support portion, and the moving weight is slidably inserted into the slide shaft. A fixed piece is attached to the end, and an adjustment weight for fine adjustment of the balance is screwed onto the screw shaft provided in the axial direction of the balance arm at the other end of the fixed piece, and guide pulleys provided on both sides of the moving weight Is slidably inserted in a guide groove of a guide frame attached to the moving table, and a moving weight is slidably provided in accordance with the forward / backward movement of the moving table and the vertical movement of the balance arm. Furthermore, the measurement part of the balance arm attaches one end of a measurement board formed in a substantially L shape to the shaft support part, attaches a fixed weight to balance the moving weight to the back surface of the measurement board, and attaches it to the surface of the measurement board. The load cell and connection connector are located on the same axis as the balance arm, and a measurement axis is attached in a direction perpendicular to the load cell. The measurement axis can be pivoted on a fixed frame attached to the measurement board. The probe is slidably mounted in the vertical direction at the tip of the measuring shaft, a sensing pan is provided on the upper part of the measuring element, and a needle part that slides on the test piece is detachable on the lower part. The vibration of the needle part is transmitted to the load cell via the measuring shaft and the connection connector, and can be displayed by the various recording display devices built in the base from the load cell.
[0015]
Therefore, continuous load fluctuation friction / wear measurement, continuous load scratch measurement, and constant load measurement can be switched easily, and there is no need to store a moving weight when switching from continuous load scratch measurement to constant load measurement. At the same time, it is possible to improve the measurement work by eliminating the need to replace the weight when measuring a constant load.
[0016]
DETAILED DESCRIPTION OF THE INVENTION
FIG. 1 is a front view of a measuring apparatus of the present invention, FIG. 2 is a plan view of the measuring apparatus of the present invention, FIG. 3 is a front view of a balance arm, and FIG. FIG. 5 is a partially cutaway side view showing the moving table and the moving direction of the moving weight, FIG. 6 is a sectional view taken on line AA of FIG. 5, and FIG. FIG. 8 is a circuit diagram of the measuring apparatus of the present invention, FIG. 9 is a plan view of the measuring unit, and FIG. 10 shows the positional relationship between the measuring element and the displacement meter. It is a schematic diagram.
[0017]
As shown in FIGS. 1 and 2, the measuring apparatus 10 is provided with a display unit 12 for displaying various data on the front surface of the base 11, and a support column 13 that is vertically movable at the center of the top surface of the base 11. A shaft support 16 and a balance arm 15 for measuring the friction / wear resistance of a piece (not shown) are supported so as to be detachable and pivotable. The balance arm 15 is formed with one unit by attaching a load portion 18 to one of the shaft support portions 16 provided in the center and a measurement portion 50 to the other. The moving table 30 is attached to the upper surface of the base so as to be movable back and forth below the load portion 18, and the sample table 65 is also attached to the shaft support portion 16 below the measurement portion 50. It is installed so that it can move forward and backward.
[0018]
In FIG. 3, the balance arm 15 has at least two or more, preferably low load (maximum load 50 g, maximum load cell measurement) in which the weight of the moving weight 25 of the load portion 18 and the measured value capacity of the load cell 53 are different. Two types, 0.98 N) and high load (maximum load 1000 g, load cell maximum measured value 19.61 N), are prepared and can be arbitrarily replaced depending on the thickness and strength of the test piece.
[0019]
The load portion 18 of the balance arm 15 has a shaft support portion 16 fixed to one end of a pair of slide shafts 19 arranged in parallel, a fixed piece 20 attached to the other end of the slide shaft, and the other end of the fixed piece. Are screwed with an adjustment weight 22 for finely adjusting the balance of the balance arm 15 to a screw shaft 21 provided in the axial direction of the balance arm 15.
[0020]
As shown in FIGS. 5, 6, and 7, the moving weight 25 is moved by inserting the pair of slide shafts 19 slidably into a plurality of holes 27 provided in the weight body 26 constituting the moving weight 25. Can be done smoothly. Further, when the moving weight for high load is slid (for example, the maximum load is 10000 g), the moving weight 25 can be smoothly slid because the plurality of slide shafts 19 can disperse and support the weight.
[0021]
The guide pulleys 28 attached to both sides of the weight body 26 of the moving weight 25 are slidably inserted into guide grooves 43 of a guide frame 42 attached to one end of the moving table 30, so that the moving table 30 The slide shaft 19 can be smoothly slid in accordance with the forward / backward movement and the vertical movement of the balance arm 15.
[0022]
Guide plates 29 are attached to both sides of the guide groove 43 to prevent the guide pulley 28 inserted into the guide groove 43 from rattling and to slide smoothly, and to prevent the guide groove 43 from falling off.
[0023]
The moving table 30 is attached so as to be able to move forward and backward in the same direction as the axial center direction of the balance arm 15 by a guide rail 30 a provided below the load portion 18 and provided on the upper surface of the base 11.
[0024]
As shown in FIG. 6, the moving table 30 is moved back and forth between a rack 31 attached to the back surface of the moving table 30 and a pinion 33 pivotally supported at the tip of a drive shaft 32 positioned in the base 11. It operates by.
[0025]
As shown in FIG. 7, the rotation of the drive shaft 32 is performed by interlocking the speed reducer 38, the pulley 39, and the pulley 34 of the drive shaft with a belt 40 from the first motor 37 mounted in the base 11. A start position and an end position of the moving table 30 are set by the light shielding plate 35 and the optical sensor 36 attached to the drive shaft 32, and are preferably formed so as to be reciprocally movable or one-way movable within a range of about 1 to 100 mm. The light shielding plate 35 attached to the drive shaft 32 is interlocked with the optical sensor 36 so as to be capable of detecting at least three points for origin detection, start position and end position.
[0026]
As shown in FIG. 9, the measurement unit 50 has one end of a measurement substrate 51 formed in a substantially L shape attached to the shaft support portion 16, and the back surface of the measurement substrate 51 is balanced with the moving weight 25. A fixed weight 52 having the same weight is attached.
[0027]
On the surface of the measurement substrate 51, a load cell (load displacement converter) 53 and a connection connector 55 are positioned on the same axis as the balance arm 15, and a measurement shaft 56 is attached in a direction perpendicular to the load cell. The measuring shaft 56 is pivotally supported by a support frame 57 provided at the tip of the measurement substrate 51 so as to be pivotable. A measuring element 60 is slidably attached to the tip of the measuring shaft 56 in the vertical direction. .
[0028]
As shown in FIG. 10, a sensing tray 61 is attached to the upper part of the measuring element 60, and a needle part 62 formed of jewels having hardness such as sapphire and diamond is detachably attached to the lower part.
[0029]
Friction / wear measurement by the probe 60 senses vibrations generated when the needle 62 is slid on a test piece (not shown) placed on the sample table 65, and the vibrations are measured with the measurement shaft 56. The signal is transmitted to the load cell 53 via the connection connector 55, converted into a signal, amplified by various amplifying devices 14 (for example, a dynamic strange amplifier) built in the base 11, and displayed on the display unit 12. Furthermore, it is possible to output and display (for example, friction force, friction coefficient, friction depth, friction volume, etc.) on various recording devices.
[0030]
The sample table 65 is attached to the upper surface of the base 11 below the probe 60 so as to be movable back and forth by a guide rail 65a in the same direction as the moving table 30. Similar to the moving table 30, the sample table 65 is moved back and forth by meshing between a rack 66 attached to the back surface of the moving table and a pinion 67 pivotally supported at the tip of a drive shaft 68 positioned in the base 11. Operate.
[0031]
As shown in FIG. 7, the drive shaft 68 drives a speed reducer 73, a pulley 74, and a pulley 69 of the drive shaft 68 in conjunction with a belt 75 from a second motor 72 mounted in the base 11. The start position and the end position of the sample table 65 are set by a light shielding plate 70 and an optical sensor 71 attached to the shaft portion of the drive shaft 68, and preferably formed so as to be reciprocating or one-way movable within a range of 1 to 100 mm. It is.
[0032]
The light-shielding plate 70 attached to the drive shaft 68 is interlocked with the optical sensor 71 in the same manner as the drive shaft 32 of the moving table 30, and is attached so as to be able to detect at least three positions for origin detection, start position and end position. It is.
[0033]
The feed knob 77 attached to the front surface of the sample table 65 is an adjustment of the sample table so that it can be moved in the width direction. By using the table so that it can be moved in the width direction, the unused portion of the test piece is used. It is possible to make multiple measurements with a single test piece. The first and second motors 37 and 72 are operated by linking them while controlling the control current by a programmable control device, for example, a sequence 87.
[0034]
The displacement measuring device 80 has an L-shaped support shaft 82 attached to the upper end of a shaft portion 81 that is rotatably attached to the upper surface of the base 11, and a known displacement meter 83 is attached to the tip of the support shaft. is there. By forming the shaft portion 81 to be rotatable, the displacement meter 83 can be detached from directly above the measuring element 60.
[0035]
By displacing the position of the displacement gauge 83 from directly above the probe 60, when the exchange of the probe 60 or the test piece is performed, the displacement gauge 83 does not get in the way and the exchange work can be performed smoothly and efficiently. It can be carried out.
[0036]
As shown in FIG. 10, the measurement by the displacement measuring device 80 measures the change in the distance (preferably about 5 mm) between the lower surface of the displacement gauge 83 and the upper surface of the sensing plate 61 of the measuring element 60 as the wear depth and wear volume.・ It is to be displayed.
[0037]
FIG. 8 shows a circuit diagram of the measuring apparatus 10 according to the present invention. As described above, the first motor 37 for driving the moving table 30 and the second motor 72 for driving the sample table 65 are respectively provided on the base 11. The first and second motors are respectively transmitted to the pulleys 34 and 69 via the separate speed reducers 38 and 73, pulleys 39 and 74, and belts 40 and 75, respectively. 68 is rotated.
[0038]
The first and second motors 37 and 72 are controlled by a sequence 87 (program control device), respectively, and switches for simultaneous continuous reciprocating driving, simultaneous one-way driving, one continuous reciprocating driving, one-way driving and position control (not shown). ).
[0039]
In the sequence 87, in addition to the control of the first and second motors 37 and 72, the signal from the probe 60 and the signal from the displacement meter 83 are input, and the data is sent to the display unit 12 or various recording devices. Can be sent and recorded.
[0040]
The operation of the embodiment of the present invention will be described. When the measurement device 10 performs continuous load fluctuation friction / wear measurement, a test piece for measurement is first placed on the sample table 65.
[0041]
Next, the sample table 65 and the moving table 30 are set at the start position. At this time, the weight of the movement arm 25 of the load arm 18 of the balance arm and the measured value capacity of the load cell attached to the measurement hub 50 are different from each other, and the code of the test piece of the plurality of balance arms 15 is provided. balance arm having a load weight obtained by matching the thickness and strength of the film is a tee ring member (e.g., for low load) sets, and, the support posts 13 and moved up and down, according to the thickness of the test piece To adjust the horizontal position of the balance arm 15.
[0042]
The balance of the balance arm 15 is such that the position of the fixed weight 52 and the moving weight 25 are kept farthest from the support column 13, and the tip of the needle portion 62 of the probe 60 that abuts the surface of the test piece. Fine adjustment is performed by rotating the adjustment weight 22 so that the applied load weight becomes zero.
[0043]
Although the load weight of the balance arm 15 is arbitrarily determined, it is set to a light weight that does not cause wear marks on the test piece by one-way sliding, and at least the moving table 30 and the sample table 65 are reciprocated several times to several hundred times. The load weight is set so as to wear after moving.
[0044]
Next, a start switch (not shown) is turned ON to drive the first and second motors 37 and 72 synchronously, and from the drive shafts 32 and 68 to the pinion 33 via the speed reducers 38 and 73 and the transmission belts 40 and 75, respectively. , 67 and racks 31 and 66, the moving table 30 and the sample table 65 are operated. When the moving table 30 and the guide frame 42 move in the direction of the support column 13, they are guided by the guide frame 42 and the moving weight 25 slides on the slide shaft 19 and moves in the direction of the support column 13.
[0045]
The moving table 30 and the sample table 65 reciprocate at a predetermined speed or a predetermined number of times at a constant speed of about 1 to 100 mm. The load applied to the probe 60 due to the reciprocating movement of the moving table 30 and the sample table 65 increases the vertical load on the probe 60 together with the moving weight 25 that moves the slide shaft 19 with time, and the needle that slides on the test piece. The frictional resistance of the part 62 is increased.
[0046]
The variation in load on the probe 60 is that the moving table 30 and the sample table 65 are reciprocated several times by setting the moving weight 25 to such a light weight that the test piece is not worn by sliding once. The vertical load of the tracing stylus 60 is performed by tracing while changing the load on the same locus of the test piece.
[0047]
The measurement can measure the friction and wear strength with high accuracy close to the actual use condition such as how much frictional force works at such a load and how many times the wear starts and becomes severe.
[0048]
As shown in FIG. 10, the wear depth and the wear volume are measured by detecting, with a displacement meter 83, a change that the probe 60 descends when the needle portion 62 of the probe 60 bites into the test piece due to wear. Sensing by the displacement meter 83 is performed when the distance between the sensing plate 61 of the measuring element 60 and the displacement meter 83 positioned immediately above is increased.
[0049]
Therefore, by measuring the frictional force and wear resistance variation of the test piece by changing the moving weight 25 continuously, the graph and numerical values can be measured at once with three axes of accurate vertical load, number of frictions, frictional force or wear amount. Friction and wear data can be measured and displayed efficiently in a single experiment. Since the change of the load load in the continuous load variation measurement can be easily performed by moving the adjustment weight, the measurement work can be performed efficiently.
[0050]
Next, the continuous load measurement is performed by sliding the test piece 65 on the test piece while changing the weight applied to the probe 60 during the one-way movement of the moving table 30 and the test table 65 from the start position to the end position. The change to be measured is measured as scratch resistance.
[0051]
Switch the switch (not shown) to set the movement of the moving table 30 and the test table 65 to one-way movement in advance, turn on the start switch (not shown) and drive the first and second motors 37 and 72 synchronously, The moving table 30 and the test table 65 are operated from the speed reducer, the pulley, and the drive shaft through the pinion and the rack, respectively.
[0052]
The load applied to the needle portion 62 of the probe 60 is a frictional resistance to the needle portion 62 that slides on the test piece by increasing the vertical load on the probe 60 together with the moving weight 25 that moves the slide shaft 19 over time. Becomes larger.
[0053]
As for the movement of the moving table 30 and the sample table 65, how much frictional force works with how much load, and how much wear starts and becomes severe while traveling at a constant speed over a distance of about 100 mm. The friction / wear scratch resistance can be measured over time.
[0054]
In the friction / wear measurement, the frictional resistance or abrasion scratch resistance generated when the needle part 62 moves on the test piece is detected as vibration, and is transmitted from the probe 60 to the load cell 53 via the measuring shaft 56 and the connection connector 55. This signal is amplified by the amplifying device 14 and appropriately displayed as a numerical value or a graph, and the resistance value can be recorded as necessary.
[0055]
Further, when the needle portion 62 bites into the test piece due to wear, a change in which the probe 60 descends is detected by the distance between the sensing plate 61 and the displacement meter 83 positioned immediately above, and this difference is detected as the wear depth and It can be measured as a wear volume.
[0056]
When performing a constant load measurement, adjust the level of the balance arm 15 in accordance with the test piece, set the vertical load of the probe 60 in contact with the test piece to 0, and then place a weight of constant weight on the probe 60. By moving the moving weight 25 to a position that matches the constant weight instead of placing the weight, it is possible to apply a constant weight to the probe 60 in the same manner as when the weight is placed.
[0057]
Next, the switch is changed over to set only the sample table 65 so that the sample table 65 is movable. While only the sample table 65 is moved one way at a constant speed (about 100 mm), the needle portion 62 attached to the probe 60 is moved. Friction resistance sliding on the test piece is detected as vibration, the vibration is transmitted to the load cell 53 via the measuring shaft 56 and the connection connector 55, converted into a signal by the load cell, and various amplifiers built in the base 11 By amplifying the signal and outputting and displaying it on various recording devices, it is possible to measure the coating unevenness of the test piece or the film unevenness of the decorative plate surface.
[0058]
The load applied to the measuring element 60 can be easily weighted by sequentially moving the moving weight 25 in the direction of the support column 13, so that there is no work to replace the weight or loss of the spare weight. Can be performed efficiently.
[0059]
As another measurement method, the sample table 65 on which the test piece is placed is stopped, the position of the moving weight 25 is sequentially moved in the direction of the support column 13, and only the vertical load is gradually applied to the measuring piece 60, thereby the test piece. It is also possible to measure the continuous weighted indentation strength.
[0060]
Furthermore, as shown in FIG. 11, a guide rail 90 formed in a semicircular shape is attached to the periphery of the sample table 65 on the upper surface of the base 11 of the measuring apparatus 10, and a CCD camera and illumination are mounted on the guide rail. By attaching the device 91 so as to be movable, it is possible to magnify and record a portion where the needle portion 62 of the probe 60 is in contact with the test piece.
[0061]
【The invention's effect】
The present invention is capable of measuring a wide range of test pieces by providing a plurality of exchangeable balance arms with different load weights, and continuously reciprocating or one-way movement between a moving table and a sample table by different motors. Furthermore, it is possible to switch with a switch such as driving only one side, and by simultaneously measuring wear displacement with a displacement measuring device attached to the base, continuous load fluctuation friction / wear measurement, continuous load scratch measurement In addition, it has a beneficial effect such as being able to easily and efficiently measure friction and wear under a constant load.
Since the movable table and the sample table are formed so as to be able to reciprocate, the peel resistance of the test piece can be measured, so that accurate data close to the actual use state can be obtained.
By forming the displacement meter so that it can be moved directly above the probe, it is possible to measure and display the wear depth, wear volume, etc. along with frictional resistance, etc. Since the test piece replacement operation can be easily performed without obstruction, the efficiency of the measurement operation and the accuracy of the test data can be improved.
Since the movable table and the sample table are configured to be operable with different driving sources, it is not necessary to store the moving weight when performing constant load measurement, and it is not necessary to replace the weight. It is advantageous in that it is economical because it is not necessary to prepare a large number of weights.
[Brief description of the drawings]
FIG. 1 is a front view of a measuring apparatus according to the present invention.
FIG. 2 is a plan view of a measuring apparatus according to the present invention.
FIG. 3 is a front view of a balance arm.
FIG. 4 is a partially broken plan view showing a moving weight attached to a load portion.
FIG. 5 is a partially broken side view showing a moving direction of a moving table and a moving weight.
6 is a cross-sectional view taken along the line AA in FIG.
FIG. 7 is an explanatory diagram showing power transmission means for driving a moving table and a sample table.
FIG. 8 is a circuit diagram of a measuring apparatus according to the present invention.
FIG. 9 is a plan view of a measurement unit.
FIG. 10 is a schematic diagram showing a positional relationship between a probe and a displacement meter.
FIG. 11 is a plan view of a state in which a photographing apparatus including a CCD camera is attached to the measuring apparatus.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 10 Measuring machine 11 Base 13 Support strut 15 Balance arm 16 Shaft support 18 Load part 19 Slide shaft 21 Screw shaft 22 Adjustment weight 25 Moving weight 28 Guide pulley 30 Moving table 50 Measuring part 53 Load cell 55 Connection connector 56 Measuring axis 60 Measuring element 65 Sample table 80 Displacement measuring device 83 Displacement meter

Claims (4)

基盤の上面に支持支柱を上下動可能に設け、該支持支柱に試験片の摩擦・摩耗抵抗などを測定するためのバランスアームを枢動可能に軸支し、該バランスアームの一方に取付けた荷重部の下方で前記基盤の上面に、前記荷重部に取付けた移動分銅と連動する移動テーブルを進退動可能に取付け、前記バランスアームの他方に設けた、試験片の摩擦力及び摩擦抵抗の変動を測定するための測定部に取付けた測定子の下方で前記基盤の上面に、試料テーブルを進退動可能に取付け、前記基盤の上面に回動可能に軸支した軸部の上端に支持軸の一端を取付け、該支持軸の他端に取付けた変位計が前記軸部の回動により前記測定子の真上から離脱可能に形成し、該変位変換機はその下面と前記測定子との距離の変位を測定し、前記試料テーブルと移動テーブルの両方を同時、またはいずれか一方を進退動させることにより、試験片の摩擦力、摩擦抵抗、摩耗深度および摩耗体積などを測定および表示可能に設けたことを特徴とする摩擦・摩耗測定装置。A support column is provided on the upper surface of the base so that it can move up and down, and a load arm is pivotally supported on the support column to measure the friction and wear resistance of the test piece. A moving table interlocking with the moving weight attached to the load part is attached to the upper surface of the base below the base part so as to be able to move forward and backward, and the friction force and frictional resistance of the test piece provided on the other side of the balance arm are A sample table is attached to the upper surface of the base below the measuring element attached to the measuring unit for measurement so that the sample table can be moved forward and backward. And a displacement meter attached to the other end of the support shaft is formed so as to be disengaged from directly above the measuring element by the rotation of the shaft part. the displacement was measured, moves the sample table Friction / wear measuring device characterized in that the frictional force, frictional resistance, wear depth, wear volume, etc. of the test piece can be measured and displayed by moving both the tables simultaneously or by moving either one of them back and forth. . 前記バランスアームは、中央に位置した軸支部の一方に荷重部、他方に測定部をそれぞれ取付けてなり、前記荷重部の移動分銅の重量と測定部に取付けたロードセルの測定値容量とをそれぞれ相違させた少なくとも二ケ以上のバランスアームを、前記支持支柱に交換可能で枢動可能に軸支するようにしてなることを特徴とする請求項1記載の摩擦・摩耗測定装置。  The balance arm has a load part attached to one of the pivots located in the center and a measurement part attached to the other, and the weight of the moving weight of the load part is different from the measured value capacity of the load cell attached to the measurement part. 2. The friction / wear measuring apparatus according to claim 1, wherein at least two balance arms are pivotally supported so as to be exchangeable and pivotable on the support column. 前記バランスアームの荷重部は、平行に位置させた一対のスライド軸の一端を前記軸支部に固定し、該スライド軸に前記移動分銅を摺動可能に挿通すると共に、該スライド軸の他端に固定片を取付け、該固定片の他端に前記バランスアームの軸心方向に設けたねじ軸にはバランス微調整用の調整錘を螺合し、前記移動分銅の両側に設けたガイドプーリを前記移動テーブルに取付けたガイド枠のガイド溝に摺動可能に挿通し、この移動テーブルの進退動とバランスアームの上下動に合わせて移動分銅を摺動可能に設けたことを特徴とする請求項1または2記載の摩擦・摩耗測定装置。  The load portion of the balance arm fixes one end of a pair of slide shafts positioned in parallel to the shaft support portion, slidably passes the moving weight through the slide shaft, and is connected to the other end of the slide shaft. A fixed piece is attached, an adjustment weight for fine balance adjustment is screwed onto a screw shaft provided in the axial direction of the balance arm on the other end of the fixed piece, and guide pulleys provided on both sides of the moving weight are 2. A sliding weight is provided so as to be slidably inserted in a guide groove of a guide frame attached to the movable table, and according to the forward / backward movement of the movable table and the vertical movement of the balance arm. Or the friction / wear measuring apparatus according to 2 above. 前記バランスアームの測定部が、略L字型に形成した測定基板の一端を前記軸支部に取付け、該測定基板の裏面に前記移動分銅とバランスさせる固定錘を取付け、測定基板の表面には前記バランスアームと同一軸心上にロードセルと接続コネクタとを位置し、該ロードセルと直角方向には測定軸を取付け、該測定軸は測定基板に取付けた固定枠にピボット式で枢動可能に軸支され、この測定軸の先端には測定子を上下方向で摺動可能に取付け、該測定子の上部には感知皿を設け、下部には試験上を摺動する針部を着脱可能に取付け、該針部の振動を測定軸と接続コネクタを介してロードセルに伝達し、該ロードセルから前記基盤に内蔵した各種記録表示装置により表示可能に設けたことを特徴とする請求項1ないし3のいずれか1記載の摩擦・摩耗測定装置。The measurement part of the balance arm has one end of a measurement board formed in a substantially L shape attached to the shaft support part, and a fixed weight that balances the moving weight is attached to the back surface of the measurement board. A load cell and a connector are located on the same axis as the balance arm, and a measurement shaft is attached in a direction perpendicular to the load cell. The measurement shaft is pivotally supported by a fixed frame attached to the measurement board so as to be pivotable. is, the slidably mounted a feeler in the vertical direction on the tip of the measuring axis, the upper part of the surveying stator provided a sensing dishes mounted detachably needle portion sliding on the specimen at the bottom The vibration of the needle portion is transmitted to a load cell via a measurement shaft and a connection connector, and can be displayed by the various recording display devices built in the base from the load cell. Or Ma And wear measurement device.
JP2003097657A 2003-04-01 2003-04-01 Friction / wear measuring device Expired - Lifetime JP3977766B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2003097657A JP3977766B2 (en) 2003-04-01 2003-04-01 Friction / wear measuring device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2003097657A JP3977766B2 (en) 2003-04-01 2003-04-01 Friction / wear measuring device

Publications (2)

Publication Number Publication Date
JP2004301791A JP2004301791A (en) 2004-10-28
JP3977766B2 true JP3977766B2 (en) 2007-09-19

Family

ID=33409385

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2003097657A Expired - Lifetime JP3977766B2 (en) 2003-04-01 2003-04-01 Friction / wear measuring device

Country Status (1)

Country Link
JP (1) JP3977766B2 (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103424324A (en) * 2012-05-15 2013-12-04 中国石油天然气股份有限公司 Lever Type Pipeline Coating Scratch Resistance Tester
KR102110169B1 (en) * 2019-09-27 2020-05-14 서태욱 Abrasion test apparatus

Families Citing this family (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN100573098C (en) * 2007-01-25 2009-12-23 中国科学院地质与地球物理研究所 Rock anti-erosion test apparatus
CN101957296B (en) * 2010-04-30 2012-05-23 中国人民解放军装甲兵工程学院 Remanufactured part surface coating accelerated wear life testing machine and detection method thereof
KR101065442B1 (en) * 2011-04-25 2011-09-16 주식회사 네오플러스 A 3 module integrated type wear tester
CN105259359B (en) * 2015-11-20 2017-03-22 山东大学 Automatic sample glue performance detection system and detection method
CN105675059B (en) * 2016-03-01 2017-08-25 中国科学院合肥物质科学研究院 A kind of multifunctional bionic micro-structure surface test device
CN106644793B (en) * 2016-11-21 2023-09-22 天津市产品质量监督检测技术研究院地毯研究中心 Grass silk resilience testing arrangement
CN108776018B (en) * 2018-04-17 2023-07-18 南京工业职业技术学院 Test device capable of measuring seizure resistance property of shaft parts and application thereof
CN110160904B (en) * 2019-06-24 2024-06-21 安徽理工大学 Combined type friction and wear testing machine based on flexible hinge
CN112798411B (en) * 2019-10-28 2024-04-02 中国石油化工股份有限公司 Force measuring mechanism and reciprocating test machine with same
JP7215744B2 (en) * 2020-05-12 2023-01-31 株式会社シンクロン Abrasion test device calibration method and abrasion test device
CN112683772B (en) * 2020-11-30 2024-03-12 中国汽车工程研究院股份有限公司 Modular switching structure of material friction abnormal sound test bed
CN114486595B (en) * 2022-01-13 2024-06-04 黄山菲英汽车零部件有限公司 Drum brake piece wear degree testing arrangement suitable for different braking speeds
CN116698651B (en) * 2023-07-27 2023-10-03 常州凯得新材料科技有限公司 Plastic film decoloration test detection device
CN116990006B (en) * 2023-09-26 2023-12-12 意特利(上海)科技有限公司 Device and method for detecting service life of plastic-faced veneer

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103424324A (en) * 2012-05-15 2013-12-04 中国石油天然气股份有限公司 Lever Type Pipeline Coating Scratch Resistance Tester
KR102110169B1 (en) * 2019-09-27 2020-05-14 서태욱 Abrasion test apparatus

Also Published As

Publication number Publication date
JP2004301791A (en) 2004-10-28

Similar Documents

Publication Publication Date Title
JP3977766B2 (en) Friction / wear measuring device
CN201348501Y (en) Micro-drill length outer diameter checking machine
CN204421817U (en) A kind of pick-up unit of cambered surface workpiece
CN109827899B (en) Material surface property tester
CN104482869A (en) Automatic detector for ceramic roller
JPH0557522B2 (en)
CN116652665A (en) Automatic feeding and discharging device and method for hard alloy numerical control blade
CN219347683U (en) Mold processing detection device
JPH08320284A (en) Automatic rockwell hardness tester
CN201413120Y (en) Disc thickness measuring instrument
CN217179548U (en) Online measuring equipment for excircle of part
TWM577942U (en) Fast meshing measuring equipment for gear dual tooth flank
CN109352431B (en) Ultrasonic vibration grinding removal amount in-place detection device
CN208600213U (en) A kind of flexibility self-operated measuring unit of micro rolling ball bearing
CN215893528U (en) Double-laser detector
CN207894371U (en) A kind of multi-faceted altimeter of precision workpiece
JP3097479U (en) Friction testing machine
CN219103947U (en) Tool for measuring body width of live pigs
JPH10118718A (en) Press brake
CN209085512U (en) A kind of straight line mould group supporting plate motion straightness detection device
CN113340184B (en) Inner ring planeness measuring instrument
CN217442612U (en) Glass size precision detection device
CN219532947U (en) Multi-point pneumatic stamping part checking fixture
CN118009958B (en) Wall thickness measuring device for kitchen ware production
CN216115773U (en) Machine part thickness detection instrument

Legal Events

Date Code Title Description
A621 Written request for application examination

Free format text: JAPANESE INTERMEDIATE CODE: A621

Effective date: 20060210

A977 Report on retrieval

Free format text: JAPANESE INTERMEDIATE CODE: A971007

Effective date: 20070411

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20070424

A521 Request for written amendment filed

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20070510

TRDD Decision of grant or rejection written
A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

Effective date: 20070605

A61 First payment of annual fees (during grant procedure)

Free format text: JAPANESE INTERMEDIATE CODE: A61

Effective date: 20070621

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20100629

Year of fee payment: 3

R150 Certificate of patent or registration of utility model

Ref document number: 3977766

Country of ref document: JP

Free format text: JAPANESE INTERMEDIATE CODE: R150

Free format text: JAPANESE INTERMEDIATE CODE: R150

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20100629

Year of fee payment: 3

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20110629

Year of fee payment: 4

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20120629

Year of fee payment: 5

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20130629

Year of fee payment: 6

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

EXPY Cancellation because of completion of term