JP3977366B2 - X-ray foreign object detection device - Google Patents

X-ray foreign object detection device Download PDF

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JP3977366B2
JP3977366B2 JP2004286883A JP2004286883A JP3977366B2 JP 3977366 B2 JP3977366 B2 JP 3977366B2 JP 2004286883 A JP2004286883 A JP 2004286883A JP 2004286883 A JP2004286883 A JP 2004286883A JP 3977366 B2 JP3977366 B2 JP 3977366B2
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JP2006098303A (en
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浩明 小林
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アンリツ産機システム株式会社
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Description

本発明は、被検査物中の異物をX線を用いて検出するX線異物検出装置、特に、流動性のある食品等のように管状の搬送路中を搬送される被検査物における貝殻、骨片、金属片その他の異物を検出するのに好適なX線異物検出装置に関する。   The present invention relates to an X-ray foreign matter detection device that detects foreign matter in an inspection object using X-rays, in particular, a shell in an inspection object that is conveyed in a tubular conveyance path such as a fluid food, The present invention relates to an X-ray foreign matter detection apparatus suitable for detecting bone pieces, metal pieces and other foreign matters.

X線を用いるX線異物検出装置には、流動性のある食品のような被検査物、あるいは水等の搬送用流体と混合して取り扱うようにした被検査物(例えば質量比1/5〜1/7で水に混ぜた貝の剥き身)を、管路により所定の搬送経路で搬送するとともに、その搬送経路中の被検査物にX線を照射してそのときの透過X線量の分布を把握し、その透過X線量分布状態から異物の存在を検出するものがある。   An X-ray foreign object detection apparatus using X-rays includes an inspection object such as fluid food or an inspection object mixed with a transport fluid such as water (for example, a mass ratio of 1/5 to 5). 1/7, the shell strip mixed with water) is transported by a conduit along a predetermined transport route, and the inspected object in the transport route is irradiated with X-rays to determine the distribution of transmitted X-ray dose at that time. There is one that grasps and detects the presence of a foreign substance from the transmitted X-ray dose distribution state.

従来のこの種のX線異物検出装置としては、例えば特許文献1に記載のように、複数のX線検出素子からなる1次元のマルチチャネルX線センサを搬送路と略直交するように配置し、被検査物の連続搬送中におけるこのX線センサの各チャネルの検出信号を異物検出用の閾値と比較して、異物の存在を所要の分解能で検出するようにしたものがある。また、この装置では、異物検出信号が出力されると、排出弁を作動させ、異物を含む被検査物を排出弁を通して外部に排出するようになっている。
特許第2591171号公報
As a conventional X-ray foreign substance detection apparatus of this type, for example, as described in Patent Document 1, a one-dimensional multi-channel X-ray sensor composed of a plurality of X-ray detection elements is arranged so as to be substantially orthogonal to the conveyance path. In some cases, the detection signal of each channel of the X-ray sensor during the continuous conveyance of the inspection object is compared with a threshold value for detecting a foreign object to detect the presence of the foreign object with a required resolution. Further, in this apparatus, when a foreign object detection signal is output, the discharge valve is operated, and the inspection object including the foreign object is discharged to the outside through the discharge valve.
Japanese Patent No. 2591171

しかしながら、上述のようなX線異物検出装置では、異物を含む被検査物を排出弁を通して搬送路から外部に排出する際、異物が含まれる被検査物とその前後の被検査物を共に搬送系の外部に排出する必要があるが、被検査物の密度又は混合率の変動、供給タンクの液面高さ変動等に起因する被検査物の流速変動があるため、異物検出から排出位置までの搬送遅れの時間は短くし、排出時間は長く設定する必要があった。   However, in the X-ray foreign matter detection apparatus as described above, when the inspection object including the foreign object is discharged from the transfer path through the discharge valve to the outside, both the inspection object including the foreign object and the inspection object before and behind the transfer object are transported. However, since there are fluctuations in the flow rate of the test object due to fluctuations in the density or mixing ratio of the test objects, fluctuations in the liquid level of the supply tank, etc. It was necessary to set the conveyance delay time short and the discharge time long.

そのため、異物と共に系外に排出されてしまう前後の良品の被検査物の量が多くなってしまい、その無駄のために被検査物となる製品の生産効率を低下させてしまうという問題があった。   Therefore, there is a problem that the quantity of non-defective products before and after being discharged out of the system together with the foreign matter increases, and the production efficiency of the product to be inspected is reduced due to the waste. .

本発明は、かかる従来技術の問題を解決すべくなされたもので、異物混入により搬送系から外部に排出される被検査物の排出量を極力最少量に抑えることのできるX線異物検出装置を提供することを目的とする。   The present invention has been made to solve such a problem of the prior art, and an X-ray foreign matter detection apparatus capable of minimizing the discharge amount of an inspection object discharged to the outside from a conveyance system due to foreign matter contamination. The purpose is to provide.

本発明は、上記目的達成のため、(1)管状の搬送路の中を搬送される流動性の被検査物あるいは流体と混合した被検査物にX線を照射するX線照射手段と、前記X線照射手段から前記被検査物に照射されて前記被検査物を透過したX線を検出するX線検出手段と、前記X線検出手段で検出された透過X線量に基づいて前記被検査物が異物を含むか否かを判定する判定手段と、前記被検査物を前記搬送路の所定排出位置から該搬送路外に排出する排出動作が可能な排出手段と、前記判定手段により前記被検査物が異物を含むと判定されたとき、該判定結果に基づいて、前記排出手段の排出動作を指令する排出指令信号を出力する排出制御手段と、を備えたX線異物検出装置において、前記搬送路のうち、前記所定排出位置の上流側であって前記X線検出手段により前記被検査物を透過したX線を検出する位置と前記所定排出位置との間に前記搬送路中を搬送される被検査物の流速を計測する流速計測手段を設けて、前記排出制御手段が、前記流速計測手段の計測情報と前記排出手段の切換え動作時間を含む排出時間に基づいて、前記異物を含む被検査物を前記排出手段によって前記搬送路外に排出するタイミングを制御するとともに、前記排出手段の切換え動作中には、該切換え動作直前の被検査物についての流量計測情報に基づいて、前記異物を含む被検査物を前記排出手段によって前記搬送路外に排出するタイミングを制御することを特徴とするものである。 To achieve the above object, the present invention provides (1) X-ray irradiation means for irradiating X-rays to a fluid inspection object or an inspection object mixed with a fluid conveyed in a tubular conveyance path, X-ray detection means for detecting X-rays that are irradiated from the X-ray irradiation means to the inspection object and transmitted through the inspection object, and the inspection object based on the transmitted X-ray dose detected by the X-ray detection means Determining means for determining whether or not the sample contains a foreign substance, discharge means capable of discharging the inspection object from a predetermined discharge position of the conveyance path to the outside of the conveyance path, and the inspection means by the determination means In the X-ray foreign object detection apparatus, comprising: a discharge control means for outputting a discharge command signal for instructing a discharge operation of the discharge means based on the determination result when it is determined that the object contains a foreign object. of road, before a upstream side of the predetermined discharge position Wherein providing the flow rate measuring means for measuring the flow rate of the subject transferred to the conveying path between a position for detecting the X-rays transmitted through the inspected object to the predetermined discharge position by the X-ray detecting means, Based on the discharge time including the measurement information of the flow velocity measuring unit and the switching operation time of the discharge unit, the discharge control unit discharges the inspection object including the foreign matter out of the conveyance path by the discharge unit. In addition, during the switching operation of the discharge means, the inspection object including the foreign matter is discharged out of the conveyance path by the discharge means based on the flow rate measurement information about the inspection object immediately before the switching operation. It is characterized by controlling the timing .

この構成により、異物を検出すると、被検査物の流速に基づいて、その異物を含む被検査物の搬送路中における移動状態を把握することが可能になり、異物の排出位置への到達タイミングに対応して排出手段の動作を制御し、被検査物の排出量を無駄の少ない最少量に抑えることが可能となる。また、排出手段の切換え動作時間を含む排出時間に基づいて排出タイミングを制御するので、より無駄の少ない適切な排出タイミングとすることができる。 With this configuration, when a foreign object is detected, the movement state of the inspection object including the foreign object in the transport path can be grasped based on the flow velocity of the inspection object, and the arrival time of the foreign object at the discharge position is reached. Correspondingly, the operation of the discharge means can be controlled, and the discharge amount of the inspection object can be suppressed to the minimum amount with little waste. Further, since the discharge timing is controlled based on the discharge time including the switching operation time of the discharge means, it is possible to set an appropriate discharge timing with less waste.

また、異物を含む被検査物の流速を異物検出位置より排出手段側で正確に計測し、異物検出位置から排出手段による排出位置までの被検査物の移動状態をより正確に把握して、1回の排出量を最少量に抑えつつ、異物を確実に排出することが可能となる。
さらに、排出動作と通常動作の間に排出手段が一時的に小開度あるいはブロック状態となったときでも、後続の異物が検出された時点を基準にして排出指令信号をOFFとするタイミングが決定可能となり、後続の異物を含む被検査物について一時的に流速計測情報が取り込めないときでも、直前の被検査物についての流速計測情報を使って排出動作時間をその分だけ延長することができる。
Further, the flow rate of the inspection object including the foreign object is accurately measured on the discharge means side from the detection position of the foreign object, and the movement state of the inspection object from the detection position of the foreign object to the discharge position by the discharge means is more accurately grasped. The foreign matter can be reliably discharged while suppressing the discharge amount to a minimum amount.
Furthermore, even when the discharge means temporarily becomes a small opening or a blocked state between the discharge operation and the normal operation, the timing at which the discharge command signal is turned off is determined based on the time when the subsequent foreign object is detected. Even when the flow velocity measurement information cannot be temporarily captured for the inspection object including the subsequent foreign matter, the discharge operation time can be extended by that amount using the flow velocity measurement information of the immediately previous inspection object.

本発明は、(2)前記排出手段が、前記切換え動作中に開度が小さくなるバルブ型選別機で構成される場合に、殊に、(3)前記排出手段が、前記切換え動作により、前記排出動作をなす排出動作位置と前記被検査物を前記搬送路の下流側に通過させる通常動作位置との間で切り換えられ、該排出動作位置と通常動作位置の間の切換え動作中に閉止状態となる場合に、好適である。
本発明のX線異物検出装置においては、(4)前記流速計測手段が、前記搬送路中の被検査物の流速を非接触で計測するのがよい。この構成により、食品等の被検査物に悪影響を与える恐れがなく、メンテナンス性もよくなる。
In the present invention, (2) when the discharge means is constituted by a valve type sorter whose opening is reduced during the switching operation, in particular, (3) the discharge means is It is switched between a discharge operation position for performing a discharge operation and a normal operation position for allowing the inspection object to pass downstream of the transport path, and is in a closed state during the switching operation between the discharge operation position and the normal operation position. This is preferable.
In the X-ray foreign object detection device of the present invention, (4) the flow velocity measuring means may measure the flow velocity of the inspection object in the conveyance path in a non-contact manner. With this configuration, there is no possibility of adversely affecting an object to be inspected such as food, and the maintainability is improved.

本発明によれば、異物を検出すると、被検査物の流速に基づいて、その異物を含む被検査物の搬送路中における移動状態を把握し、異物の排出位置への到達タイミングに対応して排出手段の動作を制御することができ、被検査物の排出量を無駄の少ない最少量に抑えることができる。その結果、異物を含む被検査物の前後の良品を無駄に排出することを防止することができる。さらに、排出手段の切換え動作時間を含む排出時間に基づいて排出タイミングを制御するので、より無駄の少ない適切な排出タイミングとすることができる。また、異物検出位置から排出手段による排出位置までの被検査物の移動状態をより正確に把握して、1回の排出量を最少量に抑えることができ、排出手段の切換え動作時にその開度が一時的に小さくなったりブロック状態となったりしても、適切な排出タイミングを決定できる。 According to the present invention, when a foreign object is detected, based on the flow rate of the inspection object, the movement state of the inspection object including the foreign object in the conveyance path is grasped, and the arrival time of the foreign object is reached correspondingly The operation of the discharge means can be controlled, and the discharge amount of the inspection object can be suppressed to the minimum amount with little waste. As a result, it is possible to prevent the non-defective products before and after the object to be inspected including foreign matters from being wasted. Furthermore, since the discharge timing is controlled based on the discharge time including the switching operation time of the discharge means, it is possible to set an appropriate discharge timing with less waste. In addition, the movement state of the object to be inspected from the foreign object detection position to the discharge position by the discharge means can be grasped more accurately, and the discharge amount per time can be suppressed to the minimum amount. Even if it becomes temporarily small or becomes a block state, an appropriate discharge timing can be determined.

以下、本発明の実施の形態について、図面を用いながら説明する。   Hereinafter, embodiments of the present invention will be described with reference to the drawings.

[第1の実施の形態]
図1〜図4は本発明の第1の実施の形態に係るX線異物検出装置の概略構成を示す図である。
[First embodiment]
1 to 4 are diagrams showing a schematic configuration of the X-ray foreign object detection device according to the first embodiment of the present invention.

まず、その構成について説明する。   First, the configuration will be described.

図1において、内部に管状の搬送路を構成するパイプ11は、図中の左方側から流動可能な被検査物(図示していない)が所定の流速および搬送方向(図中矢印Qで示す)で連続的に搬送されるようになっており、被検査物として、例えばレトルト食品等の具材や魚のすり身等の流動性若しくは伸展性のある食品や、貝の剥き身のような食品を水等の搬送用流体中に所定の希釈率で含んだものがパイプ11中を通して搬送される。なお、ここでの稀釈率は、容量比であるが、質量から容量換算した比率又はその質量比率自体のいずれかを使用する。   In FIG. 1, a pipe 11 constituting a tubular conveyance path inside has a predetermined flow velocity and a conveyance direction (indicated by an arrow Q in the figure) of an inspection object (not shown) that can flow from the left side in the figure. For example, ingredients such as retort foods, fluid or extensible foods such as fish surimi, and foods such as shellfish shells are used as water to be inspected. Or the like contained in a transfer fluid such as a predetermined dilution rate is transferred through the pipe 11. In addition, although the dilution rate here is a capacity | capacitance ratio, either the ratio converted into the capacity | capacitance from mass, or the mass ratio itself is used.

このパイプ11の近傍には、パイプ11を通る被検査物にX線を照射するX線照射部12(X線照射手段)と、X線照射部12から被検査物に照射されその被検査物を透過したX線を検出するX線検出部13とが、パイプ11を挟んで対向配置されている。   In the vicinity of the pipe 11, an X-ray irradiation unit 12 (X-ray irradiation means) for irradiating the inspection object passing through the pipe 11 and the inspection object irradiated from the X-ray irradiation unit 12 to the inspection object. And an X-ray detector 13 for detecting X-rays transmitted through the pipe 11 are disposed opposite to each other with the pipe 11 interposed therebetween.

これらX線照射部12およびX線検出部13は、公知のものであるが、X線照射部12は、例えば陰極フィラメントからの熱電子をその陰極と陽極の間の高電圧により陽極ターゲットに衝突させ、X線を発生させる円筒状のX線管であり、その長手方向が搬送方向と直交するよう設けられている。そして、下方のX線検出部13に向けて、X線を長手方向に沿った不図示のスリットを介し略三角形状のスクリーン状にして照射するようになっている。また、X線検出部13は、例えば複数のX線検出素子をパイプ11の径方向に並設し所定解像度でのX線検出を行なうX線ラインセンサカメラで、画像処理可能な所定ビット数の検出信号を出力するようになっている。   The X-ray irradiation unit 12 and the X-ray detection unit 13 are well-known, but the X-ray irradiation unit 12 collides, for example, thermoelectrons from the cathode filament with the anode target by a high voltage between the cathode and the anode. And is a cylindrical X-ray tube that generates X-rays, and is provided such that its longitudinal direction is orthogonal to the transport direction. Then, X-rays are irradiated toward the lower X-ray detection unit 13 in a substantially triangular screen shape through a slit (not shown) along the longitudinal direction. The X-ray detection unit 13 is an X-ray line sensor camera that performs X-ray detection at a predetermined resolution by arranging a plurality of X-ray detection elements in parallel in the radial direction of the pipe 11, for example. A detection signal is output.

パイプ11により形成される搬送路のうちX線照射部12によるX線照射領域、すなわち搬送方向のX線検出位置より搬送方向下流側には、被検査物をX線検出位置から所定距離L1を隔てたパイプ11の所定排出位置から搬送路外に排出する動作(以下、この動作を排出動作という)が可能なバルブ型選別機14(排出手段)が設けられている。   An X-ray irradiation region by the X-ray irradiation unit 12 in the transport path formed by the pipe 11, that is, a predetermined distance L1 from the X-ray detection position to the object to be inspected in the transport direction downstream from the X-ray detection position in the transport direction. There is provided a valve type sorter 14 (discharge means) that can perform an operation of discharging the pipe 11 from a predetermined discharge position to the outside of the conveyance path (hereinafter referred to as a discharge operation).

このバルブ型選別機14は、図2および図3に示すように、例えば空圧回動アクチュエータ14aおよびこれにより駆動される三方ボール弁14bで構成され、内部は詳細に図示していないが、T字形の通路を持つその弁体が通常動作位置にあるときにパイプ11内の検査領域側の搬送路をバルブ型選別機14より下流側の良品排出管部11c内の搬送路に連通させる良品搬送路と、前記弁体が通常動作位置から排出動作位置に回動するよう切り換えられたときにパイプ11内の検査領域側の搬送路をNG排出管部11d内の搬送路に連通させて外部に排出・開放する異物混入品搬送路とを有している。なお、本実施形態では、前記所定排出位置はボール弁体の中心位置に相当し、前記所定排出位置からのバルブ型選別機14の排出流路長L2は、そのボール弁体の半径となる。   As shown in FIGS. 2 and 3, this valve type sorter 14 is composed of, for example, a pneumatic rotation actuator 14a and a three-way ball valve 14b driven thereby, and the inside is not shown in detail. Non-defective conveyance that communicates the conveyance path on the inspection area side in the pipe 11 with the conveyance path in the non-defective discharge pipe portion 11c downstream from the valve type sorter 14 when the valve body having a letter-shaped passage is in the normal operation position. When the path and the valve body are switched to rotate from the normal operation position to the discharge operation position, the inspection area side transfer path in the pipe 11 is communicated with the transfer path in the NG discharge pipe portion 11d to the outside. It has a foreign substance-contaminated product conveyance path that discharges and opens. In the present embodiment, the predetermined discharge position corresponds to the center position of the ball valve body, and the discharge flow path length L2 of the valve type sorter 14 from the predetermined discharge position is the radius of the ball valve body.

このバルブ型選別機14の切り換え制御は、制御回路30によって実行される。   The switching control of the valve type sorter 14 is executed by the control circuit 30.

制御回路30は、X線検出部13からのX線検出信号(検査領域の各区域における被検査物を透過した透過X線量)に基づいて所定時間(被搬送物の搬送による移動距離が十分に小さい短時間)毎に被検査物が異物を含むか否かを判定し、異物が含まれると判定したとき異物検出信号を出力する判定部31と、異物を含む被検査物を搬送路外に排出するバルブ型選別機14の排出動作の開始タイミングおよび保持時間を決定し、それに対応する排出指令信号を出力する排出タイミング制御部32(排出タイミング制御手段)と、排出タイミング制御部32からの排出指令信号を入力しバルブ型選別機14の空圧回動アクチュエータ14aを駆動し、バルブ型選別機14の三方ボール弁14bを前記通常動作位置および排出動作位置のうちいずれか一方に切り換え若しくはその位置を保持させる駆動回路部33とを有している。   Based on the X-ray detection signal from the X-ray detection unit 13 (the transmitted X-ray dose that has passed through the inspection object in each area of the inspection region), the control circuit 30 has a sufficient moving distance due to the transfer of the object to be transferred. A determination unit 31 that outputs a foreign object detection signal when it is determined whether or not the object to be inspected includes a foreign object, and the object to be inspected including the foreign object is moved out of the conveyance path. A discharge timing control unit 32 (discharge timing control means) that determines the start timing and holding time of the discharge operation of the valve type sorter 14 to discharge and outputs a discharge command signal corresponding thereto, and discharge from the discharge timing control unit 32 A command signal is input to drive the pneumatic rotation actuator 14a of the valve type sorter 14, and the three-way ball valve 14b of the valve type sorter 14 is set to any one of the normal operation position and the discharge operation position. And a drive circuit section 33 for one to hold the switching or its position in or.

判定部31は、X線検出部13のX線検出信号を取り込んで所定の透過X線量分布描画のための画像処理や、検査領域の各区域における被検査物を透過した透過X線量の閾値判定等の処理を実行し、その処理結果に応じて、被検査物中に異物が含まれているか否かを判別する。   The determination unit 31 takes in the X-ray detection signal of the X-ray detection unit 13 and performs image processing for drawing a predetermined transmitted X-ray dose distribution, and threshold determination of the transmitted X-ray dose transmitted through the inspection object in each area of the inspection region Etc. is executed, and it is determined whether or not a foreign object is contained in the inspection object according to the processing result.

判定部31および排出タイミング制御部32は、具体的なハードウェア構成を図示していないが、例えばCPU(Central Processing Unit)、RAM(Random Access Memory)、ROM(Read Only Memory)および入出力インターフェース回路(以下、I/F回路という)を含んだ構成とすることができ、駆動回路部33は、例えばエアー切換え用の電磁弁やプログラマブルコントローラ等を含んでいる。   The determination unit 31 and the discharge timing control unit 32 are not shown in a specific hardware configuration. For example, a CPU (Central Processing Unit), a RAM (Random Access Memory), a ROM (Read Only Memory), and an input / output interface circuit (Hereinafter, referred to as an I / F circuit), and the drive circuit unit 33 includes, for example, a solenoid valve for air switching, a programmable controller, and the like.

一方、パイプ11内の搬送路における前記検査領域すなわちX線検出位置と、前記所定排出位置との間には、パイプ11内を搬送される被検査物の流速(流量から求められるものを含む)を所定時間毎に計測する流速計測部21(流速計測手段)が設けられている。ここで、所定時間は、例えばX線検出部13の検出信号の取り込み時間と同一の短い時間であるが、バルブ型選別機14の動作位置切換え中は流速計測しない(詳細は後述する)。   On the other hand, between the inspection area, that is, the X-ray detection position in the transport path in the pipe 11 and the predetermined discharge position, the flow velocity of the inspection object transported in the pipe 11 (including that obtained from the flow rate). Is provided for each predetermined time. A flow velocity measuring unit 21 (flow velocity measuring means) is provided. Here, the predetermined time is, for example, a short time that is the same as the detection time of the detection signal of the X-ray detection unit 13, but the flow rate is not measured while the operation position of the valve type sorter 14 is switched (details will be described later).

この流速計測部21は、例えばパイプ11内部に測定部を持たず、パイプ11の外周部若しくはその近傍に設置される超音波式、光学式、電磁式等の非接触方式の流速計である。   The flow velocity measuring unit 21 is, for example, a non-contact type flow meter such as an ultrasonic type, an optical type, or an electromagnetic type that does not have a measuring unit inside the pipe 11 and is installed at or near the outer periphery of the pipe 11.

排出タイミング制御部32は、判定部31から異物検出信号を受けたとき、その判定結果出力と、その判定結果出力時点における流速計測部21の流速計測情報とに基づいて、前記X線検出位置から所定排出位置までの搬送等に基づく遅れ時間(搬送距離L1/流速V−排出動作位置への切換え時間)および排出に要する時間(排出流路長L2/流速V+通常動作位置側への切換え時間)等を考慮したタイミングにて、異物を含む被検査物の排出量(以下、NG排出量という)を規定する排出時間T1だけ排出指令信号を出力する。   When the discharge timing control unit 32 receives the foreign object detection signal from the determination unit 31, the discharge timing control unit 32 determines whether or not the X-ray detection position is based on the determination result output and the flow velocity measurement information of the flow velocity measurement unit 21 at the time when the determination result is output. Delay time (transport distance L1 / flow velocity V−switching time to discharge operation position) and time required for discharge (discharge flow path length L2 / flow velocity V + switching time to normal operation position side) based on transport to a predetermined discharge position, etc. The discharge command signal is output for a discharge time T1 that defines the discharge amount of the inspection object including foreign matters (hereinafter referred to as NG discharge amount) at a timing in consideration of the above.

このときのNG排出量は、搬送路の断面積S×流速V×排出時間T1となるが、より具体的には、図4に示すように、バルブ型選別機14が通常動作位置から排出動作位置に切り換わる第1切換え時間taと、バルブ型選別機14が排出動作位置に保持される排出保持時間tbと、バルブ型選別機14が排出動作位置から通常動作位置に戻るよう第2切換え時間tcとを考慮し、例えば第1切換え時間taおよび第2切換え時間tcのそれぞれの1/2の時間と排出保持時間tbとを加え合わせた時間(ta/2+tc/2+tb)を、被検査物の排出時間T1に設定する。ここで、第1、第2切換え時間ta、tcをそれぞれ1/2とするのは、弁開閉時の実質的なNG排出量を算出するための処理であり、バルブ型選別機14の開閉特性に応じて適宜算出条件を設定できるのはいうまでもない。また、そのような設定、更には前記希釈率、搬送速度(流速)の設定等は、入力部15から手動で設定入力することができる。   The NG discharge amount at this time is the cross-sectional area S × flow velocity V × discharge time T1 of the conveyance path. More specifically, as shown in FIG. 4, the valve type sorter 14 is discharged from the normal operation position. A first switching time ta for switching to the position, a discharge holding time tb for which the valve type sorter 14 is held at the discharge operation position, and a second switching time for the valve type sorter 14 to return from the discharge operation position to the normal operation position. In consideration of tc, for example, a time (ta / 2 + tc / 2 + tb) obtained by adding a half of each of the first switching time ta and the second switching time tc and the discharge holding time tb, The inspection object discharge time T1 is set. Here, the first and second switching times ta and tc are each halved is a process for calculating a substantial NG emission amount at the time of opening and closing the valve. Needless to say, the calculation conditions can be appropriately set according to the above. Further, such setting, and further setting of the dilution rate, conveyance speed (flow velocity), and the like can be manually input from the input unit 15.

異物が混入した被検査物が検査領域を通過し、異物と判定されたときには、その通過時点からわずかながら判定処理時間(例えば数十〜百ミリ秒程度)が経過しているので、バルブ型選別機14は、判定結果出力としての異物検出信号の立ち上がり時点から所定排出位置までの被検査物(異物)の搬送に要する時間Tf(≒搬送距離L1/流速V)の経過時点を基準として、その時点から誤差時間teを考慮した所定時間(例えばte/2)前までに排出動作位置に切り換えられ、排出時間T1の経過後、通常動作位置に再度戻される。一方、異物が混入していない良品の被検査物が検査領域を通過するときは、被検査物に異物が混入していない限り、バルブ型選別機14は、通常動作位置に切り換えられる。   When an object to be inspected with foreign matter passes through the inspection area and is judged to be foreign matter, a little processing time (for example, about several tens to several hundred milliseconds) has passed since the passage time, so valve type selection The machine 14 uses the elapsed time Tf (≈conveyance distance L1 / flow velocity V) required to convey the inspection object (foreign matter) from the rising point of the foreign matter detection signal as the determination result output to the predetermined discharge position as a reference. The discharge operation position is switched from the time point to a predetermined time (for example, te / 2) before the error time te, and after the discharge time T1, the normal operation position is restored. On the other hand, when a non-defective inspection object that does not contain foreign matter passes through the inspection region, the valve type sorter 14 is switched to the normal operation position unless foreign matter is mixed in the inspection object.

ところで、図2および図3に示すように、被検査物は、製品受け箱41からモーター42aで駆動されるポンプ42により汲み出されてパイプ11内に吐出され、搬送路断面積が前後よりも絞られたパイプ11のX線検査部11aを通過し、さらに下流側に搬送され、異物混入の有無に応じてバルブ型選別機14によりパイプ11の良品排出管部11cあるいはNG排出管部11dのいずれかに分配排出される。また、制御回路30は、バルブ型選別機14が異物を含むNG品の被検査物をパイプ11の外部に排出するとき、その動作状態を所定表示形式の画面16への表示やプリント出力等の直接出力あるいは外部の表示器やプリンター類への情報出力(間接出力)を行なうようになっている。   2 and 3, the object to be inspected is pumped out of the product receiving box 41 by the pump 42 driven by the motor 42a and discharged into the pipe 11, so that the cross-sectional area of the conveying path is larger than that of the front and rear. It passes through the X-ray inspection section 11a of the narrowed pipe 11 and is transported further downstream, and depending on whether foreign matter is mixed in or not, the valve type sorter 14 determines whether the non-defective discharge pipe section 11c or NG discharge pipe section 11d of the pipe 11 Distributed to one of them. In addition, when the valve type sorter 14 discharges the NG product to be inspected containing foreign matter to the outside of the pipe 11, the control circuit 30 displays the operation state on the screen 16 in a predetermined display format, print output, etc. Direct output or information output (indirect output) to an external display or printer.

一方、X線照射部12およびX線検出部13による被検査物の検査領域とほぼ一致するパイプ11のX線検査部11aは、例えばプラスチックからなるパイプ11の一部をその弾性範囲内で上下から挟んで加圧し、図2に示すように、X線検査部11aの前後の所定搬送区間内で徐々に断面積を変化させ、検査領域で最小断面積の略小判型断面となるように扁平化した検査領域高さの一定化領域となっている。搬送中の被検査物は、パイプ11内の搬送路断面積の変化に応じて各搬送位置にて流量Q=流路断面積S×流速Vがほぼ一定となるため、X線検査部11aの付近で流速を増すが、その後徐々に減速して前記所定搬送区間外に到達する前の速度にもどる。なお、パイプ11のX線検査部11aは、前記扁平率を変えるように上下からの加圧高さを変え、その内部の搬送路断面積を可変設定することができる。また、搬送路断面積を可変設定しない仕様であれば、パイプ11のX線検査部11aを弾性変形させる必要はない。流速計測部21は、X線検査部11aとバルブ型選別機14の間で、前記所定搬送区間外のパイプ断面積変化がなくなり、パイプ断面積の流速がほぼ一様となる位置でかつバルブ型選別機14より所定量だけ上流側(良品搬送路又は異物混入品搬送路と連通状態のときに、バルブ型選別機14の弁体内通路形状(T字形)の影響を受け易い範囲より上流側)に配置されている。その設置位置は、X線異物検出装置の運転条件が決定される設置時又はメンテナンス時に、実際に被検出物をパイプ11内に流したり、X線検査部11aの上流側通路部11bに設けた図示しない開閉式サンプル投入口から異物サンプルを投入したりして、誤選別の生じない範囲内でNG排出量を最少にできる最適設置位置に設定されている。   On the other hand, the X-ray inspection unit 11a of the pipe 11 that substantially coincides with the inspection region of the inspection object by the X-ray irradiation unit 12 and the X-ray detection unit 13 moves a part of the pipe 11 made of plastic, for example, up and down within its elastic range. As shown in FIG. 2, the cross-sectional area is gradually changed in a predetermined conveyance section before and after the X-ray inspection unit 11a, and is flattened so as to have a substantially oval cross section with the minimum cross-sectional area in the inspection area. Thus, the height of the inspection area is made constant. The inspection object being transported has a flow rate Q = channel cross-sectional area S × flow velocity V substantially constant at each transport position in accordance with a change in the transport path cross-sectional area in the pipe 11. The flow velocity is increased in the vicinity, but then gradually decelerated to return to the speed before reaching the outside of the predetermined conveying section. In addition, the X-ray inspection part 11a of the pipe 11 can change the pressure height from the upper and lower sides so as to change the flatness, and can variably set the conveyance path cross-sectional area inside thereof. Moreover, if it is a specification which does not variably set a conveyance path cross-sectional area, it is not necessary to elastically deform the X-ray inspection part 11a of the pipe 11. The flow velocity measuring unit 21 is located between the X-ray inspection unit 11a and the valve type sorter 14 at a position where there is no change in the pipe cross-sectional area outside the predetermined conveying section, and the flow velocity of the pipe cross-sectional area is substantially uniform and the valve type. Upstream by a predetermined amount from the sorter 14 (upstream from the range susceptible to the shape of the valve body passageway (T-shape) of the valve-type sorter 14 when in communication with the non-defective product conveyance path or the foreign substance conveyance path. Is arranged. The installation position is such that the object to be detected actually flows into the pipe 11 or is provided in the upstream passage portion 11b of the X-ray inspection unit 11a at the time of installation or maintenance when the operating conditions of the X-ray foreign object detection device are determined. It is set to an optimal installation position where the amount of NG discharge can be minimized within a range where no misselection occurs by introducing a foreign material sample from an unshown open / close type sample inlet.

次に、動作について説明する。   Next, the operation will be described.

上述のように構成された本実施形態のX線異物検出装置では、被検査物が、製品受け箱41からポンプ42により汲み出されてパイプ11内に吐出され、パイプ11のX線検査部11a前後の断面積変化区間を通過し、さらに下流側に搬送され、安定した速度になったところで、流速計測部21により流速計測される。   In the X-ray foreign matter detection apparatus of the present embodiment configured as described above, the inspection object is pumped out of the product receiving box 41 by the pump 42 and discharged into the pipe 11, and the X-ray inspection unit 11 a of the pipe 11. After passing through the front and rear cross-sectional area change sections and transported further downstream, the flow velocity is measured by the flow velocity measuring unit 21 when the velocity reaches a stable speed.

また、X線照射部12から検査領域内の被検査物に均一にX線が照射され、検査領域の幅方向の各区域において被検査物からの透過X線量がラインセンサであるX線検出部13によって検出され、その所定ビット数の検出信号に基づいて制御回路30内の判定部31の画像処理回路で所定の画像処理が実行され、異物混入の有無が判定される。   Further, the X-ray irradiation unit 12 uniformly irradiates the inspection object in the inspection region with X-rays, and the transmitted X-ray dose from the inspection object is a line sensor in each area in the width direction of the inspection region. 13, predetermined image processing is executed by the image processing circuit of the determination unit 31 in the control circuit 30 based on the detection signal of the predetermined number of bits, and the presence or absence of foreign matter is determined.

そして、その判定結果に応じて、バルブ型選別機14の空圧アクチュエータが駆動され、異物混入のない被検査物はパイプ11の良品排出管部11cから良品受け箱43に搬出され、異物の混入した被検査物はNG排出管部11dから搬送系の外部に分配排出される。   Then, according to the determination result, the pneumatic actuator of the valve type sorter 14 is driven, and the inspection object free from foreign matter is carried out from the non-defective product discharge pipe portion 11c of the pipe 11 to the non-defective product receiving box 43 and mixed with foreign matter. The inspected object is distributed and discharged from the NG discharge pipe portion 11d to the outside of the transport system.

このような本実施形態では、判定部31の判定結果が異物混入ありで、判定部31から異物検出信号が出力されたとき、排出タイミング制御部32により、被検査物の流速計測情報に基づいて、その異物を含む被検査物の搬送路中におけるその流速が把握され、異物の排出位置までの搬送時間Tfから排出位置への到達タイミングが算出され、図4に示すように、例えば異物検出信号出力時から搬送時間Tfが経過するより所定時間te/2だけ前の時点より、確実な異物排出が可能であって最少のNG排出量を搬送路の断面積S×流速V×排出動作時間T1として規定するよう、排出指令信号が排出動作時間T1の間出力される。したがって、通常動作位置にあったバルブ型選別機14が排出指令信号の立ち上がり時点から排出動作位置側に切り換えられ始めて、第1切換え時間ta後に排出動作位置で開弁した状態となり、排出保持時間tbの間は排出動作位置に保持され、排出動作時間T1(=第1切換え時間ta+排出保持時間tb)の経過により排出指令信号がOFFとなった時点より、排出動作位置から通常動作位置に戻され始め、第2切換え時間tcの経過時に通常動作位置での開弁状態となる。なお、バルブ型選別機14のアクチュエータにもよるが、NG排出量を最小化する場合、バルブ切換えに要する時間ta,tcは比較的大きく、保持時間tbはそれより短い値になる場合が多いが、トータルの排出時間T1は数百ミリ秒程度内に抑えることができる。   In this embodiment, when the determination result of the determination unit 31 is that foreign matter is mixed and a foreign object detection signal is output from the determination unit 31, the discharge timing control unit 32 determines the flow rate measurement information of the inspection object. Then, the flow velocity of the inspection object including the foreign substance in the conveyance path is grasped, and the arrival timing to the discharge position is calculated from the conveyance time Tf to the foreign substance discharge position. As shown in FIG. From the point of time before the transfer time Tf elapses from the time of output, it is possible to reliably discharge foreign matter, and the minimum amount of NG discharge is reduced to the cross-sectional area S × flow velocity V × discharge operation time T1 of the transfer path. The discharge command signal is output during the discharge operation time T1. Therefore, the valve type sorter 14 in the normal operation position starts to be switched to the discharge operation position side from the time when the discharge command signal rises, and is opened after the first switching time ta, and the discharge holding time tb. Is held at the discharge operation position, and is returned from the discharge operation position to the normal operation position from the time when the discharge command signal is turned OFF after the discharge operation time T1 (= first switching time ta + discharge hold time tb). First, when the second switching time tc elapses, the valve is opened at the normal operation position. Although depending on the actuator of the valve type sorter 14, when the NG discharge amount is minimized, the times ta and tc required for valve switching are relatively large, and the holding time tb is often shorter than that. The total discharge time T1 can be suppressed within about several hundred milliseconds.

このように、本実施形態においては、確実な異物排出が可能な最少排出量を排出動作時間T1の制御により可変制御するので、被検査物のNG排出量を無駄の少ない最少量に抑えることができる。また、流速計測部21が、前記搬送路のうち、被検査物を透過したX線がX線検出部13により検出されるX線検出位置とバルブ型選別機14による所定排出位置との間に配置されているので、異物を含む被検査物の流速を異物検出位置よりバルブ型選別機14側で正確に計測することができ、異物検出位置から排出位置までの被検査物の移動状態をより正確に把握して、1回のNG排出量を最少量に抑えつつ、異物を確実に排出することができる。   As described above, in the present embodiment, the minimum discharge amount that enables reliable foreign matter discharge is variably controlled by the control of the discharge operation time T1, so that the NG discharge amount of the inspection object can be suppressed to the minimum amount with little waste. it can. In addition, the flow velocity measuring unit 21 is between the X-ray detection position where the X-ray detection unit 13 detects X-rays that have passed through the inspection object in the conveyance path and a predetermined discharge position by the valve type sorter 14. Since it is arranged, the flow rate of the inspection object including the foreign object can be accurately measured on the valve type sorter 14 side from the foreign object detection position, and the movement state of the inspection object from the foreign object detection position to the discharge position can be more Accurately grasping the foreign matter can be surely discharged while suppressing the amount of NG discharged at one time to the minimum amount.

さらに、流速計測部21が、前記搬送路中の被検査物の流速を非接触で検出するので、食品等の被検査物に悪影響を与える恐れがなく、X線異物検出装置のメンテナンス性をよくすることができる。   Furthermore, since the flow velocity measuring unit 21 detects the flow velocity of the inspection object in the conveyance path in a non-contact manner, there is no possibility of adversely affecting the inspection object such as food, and the maintenance performance of the X-ray foreign matter detection apparatus is improved. can do.

なお、上述の実施形態においては、第1切換え時間ta、第2切換え時間tcの間はそれぞれバルブ型選別機14の開度が小さくなる(排出動作位置と通常動作位置の中間ではバルブ型選別機14が閉止したブロック状態となる)ため、流速計測部21から排出タイミング制御部32への流速計測情報の取り込みはその間なされない。ただし、異物検出は常時継続され、第1切換え時間ta、第2切換え時間tcの間に、異物検出信号が出力された場合には、あるいは、今回の搬送時間Tf内に後続の異物が検出された場合には、その異物検出時点を基準にして排出指令信号をOFFとするタイミングが決定される。したがって、排出時間T1が延長される場合が生じ、その場合に、後続の異物を含む被検査物について流速計測情報が取り込めないときには、直前の被検査物についての流速計測情報を使って保持時間tbの延長時間が決定され、排出動作時間T1がその分だけ延長される。   In the above-described embodiment, the opening degree of the valve type sorter 14 decreases during the first switching time ta and the second switching time tc (the valve type sorter is intermediate between the discharge operation position and the normal operation position). Therefore, the flow velocity measurement information from the flow velocity measurement unit 21 to the discharge timing control unit 32 is not taken in during that time. However, the foreign object detection is always continued, and when a foreign object detection signal is output during the first switching time ta and the second switching time tc, or a subsequent foreign object is detected within the current transport time Tf. In such a case, the timing at which the discharge command signal is turned OFF is determined with reference to the foreign object detection time. Therefore, there is a case where the discharge time T1 is extended, and in this case, when the flow velocity measurement information cannot be taken in for the inspection object including the subsequent foreign matter, the holding time tb is used using the flow velocity measurement information for the immediately previous inspection object. Is extended, and the discharge operation time T1 is extended accordingly.

以上説明したように、本発明は、異物を検出すると、被検査物の流速に基づいて、その異物を含む被検査物の搬送路中における移動状態を把握し、異物の排出位置への到達タイミングに対応して排出手段の動作を制御することができ、被検査物の排出量を無駄の少ない最少量に抑えることができ、排出手段の切換え動作時間を含む排出時間に基づいて排出タイミングを制御するので、より無駄の少ない適切な排出タイミングとすることができるという効果を奏するものであり、流動性のある被検査物(伸展性のあるものを含む)中の異物を搬送路(流路)中でX線を用いて検出するX線異物検出装置全般に有用である。 As described above, according to the present invention, when a foreign object is detected, the movement state of the inspection object including the foreign object in the transport path is grasped based on the flow velocity of the inspection object, and the arrival timing of the foreign object to the discharge position is detected. The operation of the discharge means can be controlled in response to the above, the discharge amount of the inspection object can be suppressed to the minimum amount with little waste, and the discharge timing is controlled based on the discharge time including the switching operation time of the discharge means As a result, it is possible to achieve an appropriate discharge timing with less waste , and the foreign matter in the fluid inspected object (including the extensible one) is transported (flow path). It is useful for all X-ray foreign matter detection devices that detect X-rays.

本発明の第1の実施の形態に係るX線異物検出装置の概略構成を示すブロック図である。It is a block diagram which shows schematic structure of the X-ray foreign material detection apparatus which concerns on the 1st Embodiment of this invention. 本発明の第1の実施の形態に係るX線異物検出装置を含む異物検査システムの全体概略構成を示す正面図である。1 is a front view showing an overall schematic configuration of a foreign matter inspection system including an X-ray foreign matter detection device according to a first embodiment of the present invention. 本発明の第1の実施の形態に係るX線異物検出装置を含む異物検査システムの全体概略構成を示す平面図である。1 is a plan view showing an overall schematic configuration of a foreign substance inspection system including an X-ray foreign substance detection apparatus according to a first embodiment of the present invention. 本発明の第1の実施の形態に係るX線異物検出装置の異物から排出動作までの動作タイミングの設定条件を示すタイミングチャートである。It is a timing chart which shows the setting conditions of the operation timing from the foreign material to discharge | emission operation | movement of the X-ray foreign material detection apparatus which concerns on the 1st Embodiment of this invention.

符号の説明Explanation of symbols

11 パイプ(搬送路)
11a X線検査部
11c 良品排出管部
11d NG排出管部
12 X線照射部(X線照射手段)
13 X線検出部(X線検出手段)
14 バルブ型選別機(排出手段)
14a 空圧回動アクチュエータ
14b 三方ボール弁
15 入力部
16 表示・記録出力部
21 流速計測部(流速計測手段)
30 制御回路
31 判定部(判定手段)
32 排出タイミング制御部(排出制御手段)
33 駆動回路部
11 Pipe (conveyance path)
11a X-ray inspection section 11c Non-defective discharge pipe section 11d NG discharge pipe section 12 X-ray irradiation section (X-ray irradiation means)
13 X-ray detector (X-ray detector)
14 Valve type sorter (discharge means)
14a Pneumatic rotation actuator 14b Three-way ball valve 15 Input unit 16 Display / recording output unit 21 Flow velocity measuring unit (flow velocity measuring means)
30 control circuit 31 determination unit (determination means)
32 discharge timing control unit (discharge control means)
33 Drive circuit section

Claims (4)

管状の搬送路(11)の中を搬送される流動性の被検査物あるいは流体と混合した被検査物にX線を照射するX線照射手段(12)と、
前記X線照射手段から前記被検査物に照射されて前記被検査物を透過したX線を検出するX線検出手段(13)と、
前記X線検出手段で検出された透過X線量に基づいて前記被検査物が異物を含むか否かを判定する判定手段(31)と、
前記被検査物を前記搬送路の所定排出位置から該搬送路外に排出する排出動作が可能な排出手段(14)と、
前記判定手段により前記被検査物が異物を含むと判定されたとき、該判定結果に基づいて、前記排出手段の排出動作を指令する排出指令信号を出力する排出制御手段(32)と、を備えたX線異物検出装置において、
前記搬送路のうち、前記所定排出位置の上流側であって前記X線検出手段により前記被検査物を透過したX線を検出する位置と前記所定排出位置との間に前記搬送路中を搬送される被検査物の流速を計測する流速計測手段(21)を設けて、
前記排出制御手段が、前記流速計測手段の計測情報と前記排出手段の切換え動作時間を含む排出時間に基づいて、前記異物を含む被検査物を前記排出手段によって前記搬送路外に排出するタイミングを制御するとともに、前記排出手段の切換え動作中には、該切換え動作直前の被検査物についての流量計測情報に基づいて、前記異物を含む被検査物を前記排出手段によって前記搬送路外に排出するタイミングを制御することを特徴とするX線異物検出装置。
X-ray irradiating means (12) for irradiating X-rays to a fluid inspection object conveyed through a tubular conveyance path (11) or an inspection object mixed with a fluid;
X-ray detection means (13) for detecting X-rays which are irradiated from the X-ray irradiation means onto the inspection object and transmitted through the inspection object;
A determination means (31) for determining whether or not the object to be inspected contains foreign matter based on the transmitted X-ray dose detected by the X-ray detection means;
A discharge means (14) capable of a discharge operation for discharging the inspection object from a predetermined discharge position of the transfer path to the outside of the transfer path;
A discharge control means (32) for outputting a discharge command signal for instructing a discharge operation of the discharge means based on the determination result when the determination means determines that the object to be inspected contains a foreign substance. In the X-ray foreign object detection device,
Transporting in the transport path between the transport path between the position upstream of the predetermined discharge position and detecting the X-rays transmitted through the inspection object by the X-ray detection means and the predetermined discharge position Provided with a flow velocity measuring means (21) for measuring the flow velocity of the object to be inspected,
Based on the discharge time including the measurement information of the flow velocity measuring unit and the switching operation time of the discharge unit, the discharge control unit discharges the inspection object including the foreign matter out of the conveyance path by the discharge unit. In addition, during the switching operation of the discharge means, the inspection object including the foreign matter is discharged out of the conveyance path by the discharge means based on the flow rate measurement information about the inspection object immediately before the switching operation. An X-ray foreign matter detection apparatus characterized by controlling timing .
前記排出手段が、前記切換え動作中に開度が小さくなるバルブ型選別機で構成されることを特徴とする請求項1に記載のX線異物検出装置。The X-ray foreign object detection device according to claim 1, wherein the discharging unit is configured by a valve type sorter whose opening degree is reduced during the switching operation. 前記排出手段が、前記切換え動作により、前記排出動作をなす排出動作位置と前記被検査物を前記搬送路の下流側に通過させる通常動作位置との間で切り換えられ、該排出動作位置と通常動作位置の間の切換え動作中に閉止状態となることを特徴とする請求項2に記載のX線異物検出装置。The discharge means is switched by the switching operation between a discharge operation position for performing the discharge operation and a normal operation position for passing the inspection object to the downstream side of the transport path, and the discharge operation position and the normal operation. The X-ray foreign object detection device according to claim 2, wherein the X-ray foreign object detection device is in a closed state during a switching operation between positions. 前記流速計測手段が、前記搬送路中の被検査物の流速を非接触で計測することを特徴とする請求項1乃至3の何れか1項に記載のX線異物検出装置。   The X-ray foreign object detection device according to claim 1, wherein the flow velocity measuring unit measures the flow velocity of the inspection object in the conveyance path in a non-contact manner.
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