JP3967953B2 - Construction method of steel solid ramen viaduct - Google Patents

Construction method of steel solid ramen viaduct Download PDF

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Publication number
JP3967953B2
JP3967953B2 JP2002119096A JP2002119096A JP3967953B2 JP 3967953 B2 JP3967953 B2 JP 3967953B2 JP 2002119096 A JP2002119096 A JP 2002119096A JP 2002119096 A JP2002119096 A JP 2002119096A JP 3967953 B2 JP3967953 B2 JP 3967953B2
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Prior art keywords
steel
bridge axis
pillow beam
pillow
concrete
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JP2003313822A (en
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優任 高木
雅敬 木下
規之 川端
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Nippon Steel Corp
Nippon Steel Engineering Co Ltd
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Nippon Steel Corp
Nippon Steel Engineering Co Ltd
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Description

【0001】
【発明の属する技術分野】
本発明は、道路や鉄道の高架構造に関するもので、特に、鋼製桁と鋼管橋脚からなる鋼製立体ラーメン高架橋の構築方法に関するものである。
【0002】
【従来の技術】
既設の鉄道の直上にラーメン高架橋を構築する通常の方法としては、建築限界(列車の走行に障害とならない範囲)の外側にコンクリート製の柱を構築し、建築限界より上面に大規模な支保工や型枠を設置し、桁、床版となるコンクリートの打設を行っている。このような従来通常の構築方法では、すべての工事を現場にて施工するため、工期が長くなる欠点があった。
【0003】
前記従来技術の改良方法として、特開平11−247109号には、プレキャストコンクリート部材を用いて施工する方法が提案されている。この施工法は、軌道の両側にハーフプレキャスト柱を建て込み、続いて、該柱にハーフプレキャスト桁を架設すると共に、該桁にハーフプレキャストスラブを架設して、高架橋の施工中における交通路盤の供用を可能とするものである。
【0004】
前記特開平11−247109号の場合、ハーフプレキャスト部材における現場打設のコンクリート量を減らそうとすれば部材が大きくなり、ブロックの重量が大きくなるため、施工のために大型の重機が必要になる。他方、ブロックの重量を減らそうとすれば、現場のコンクリート打設量が多くなり、工期の短縮が難しくなるといった問題があった。
【0005】
また、コンクリート製部材の欠点を補う技術として、鋼製のラーメン高架構造が、特開2000−265416号によって提案されている。この発明に開示の工法は、柱部材としてのコンクリート充填鋼管柱の下部を、場所打ち杭の上部に一体に形成した合成鋼管柱に定着させると共に、橋軸方向に隣接するコンクリート充填鋼管杭間に、縦桁部材としての鉄筋コンクリート桁を架設するものである。
【0006】
前記特開2000−265416号に開示の技術は、ラーメン高架構造とコンクリートと鋼管の合成構造とすることで、専ら、せん断破壊の抑制、高い靭性の確保および地中梁の省略を図るもので、施工中の交通路盤の供用化や施工の効率化等、施工法についての提案はなされていない。
【0007】
【発明が解決しようとする課題】
本発明は、鉄道・道路などに適用する高架橋を鋼製ラーメンとし、かつ、交通路盤の供用下での施工を可能にすることに加えて、特開平11−247109号及び、特開2000−265416号等で解決されない課題、すなわち、鋼製ラーメン高架橋を構築する際における作業スペースの最小化、工期の短縮化の可能な施工法を提案することを目的としている。
【0008】
【課題を解決するための手段】
前記の目的を解決するため、本発明は次のように構成する。
【0009】
第1の発明は、通路盤の両側に中空またはコンクリートを充填した鋼管よりなる柱を建て込み、その後、前記鋼管柱の頭部に橋軸直角方向の桁と、橋軸方向の桁の一部と、側部型枠とを兼ねる鋼製枕梁を仮固定したうえコンクリートなどの充填材により前記鋼管柱と前記鋼製枕梁を固着し、続いて、橋軸方向に隣り合う前記鋼製枕梁同士を、前記鋼製枕梁における橋軸方向の桁の一部に鋼製桁を接合することで一体化し、その後、前記鋼製桁の上に床版を架設して施工することを特徴とする。
【0010】
第2の発明は、第1の発明において、前記鋼製枕梁は、H形鋼からなり橋軸直角方向の桁となる橋軸直角方向枕梁材と、H形鋼からなり橋軸方向の桁となる橋軸方向枕梁材とを、溶接またはボルト接合にて接合して構成され、前記橋軸方向に隣り合う前記鋼製枕梁同士を、前記鋼製枕梁における前記橋軸方向枕梁材にH形鋼からなる鋼製桁を接合することで一体化することを特徴とする。
また、第3の発明は、第1又は第2の発明において、前記鋼管柱の柱頭部には、前記枕梁取付け用の鋼管柱側支持取り付けられていることを特徴とする。
【0011】
の発明は、第の発明において、前記橋軸直角方向枕梁材には、前記鋼管柱側支持部材を仮固定するための枕梁側支持部材が取り付けられていることを特徴とする
【0012】
の発明は、第1〜第のいずれかの発明において、鋼製桁の上に架設する前記床版は、現場にて底鋼板に鉄筋・鉄骨などを取り付けた骨組みパネルを前記鋼製桁の上に設置したうえ、前記底鋼板に型枠を兼用させることにより現場にてコンクリートを打設し、型枠が不要な合成床版として構成することを特徴とする。
【0013】
【作用】
第1の発明では、交通路盤の両側に中空、あるいはコンクリートを充填してなる鋼管柱を建て込み続いて、橋軸直角方向に複数存在する鋼管柱の頭部に鋼製の梁、またはプレキャスト製のコンクリート梁を架け渡し、支持部材にて支持し、鋼管柱と枕梁の接合が完了した後、鋼製の桁を架設し、続いて、鋼製桁の上に床版を設置するという施工工程を取ることで、新規に必要となる作業スペースは、柱の建て込み作業に必要となるスペースのみであり施工スペースが小さくてすみ、鋼殻を主体とした構造であるため型枠工などの付帯作業が必要なく、工期を短縮できる。また、鋼管の柱はコンクリート製の柱にて比べて強度が大きいので柱の断面を小さくできる。
【0014】
の発明では、鋼製の梁(鋼殻)は、柱頭部の接合を行うために内部にコンクリート充填を行う際の型枠も兼ねているので、この点でも交通路面上での型枠作業が省略でき、それにより作業効率が大幅に上がり、かつ、支保工を不要にできることから建築限界上での作業スペース低減により、ラーメンの高さを低くできる作用がある。
【0015】
の発明では、床版の底面に鋼板などの型枠作用をする部材を有する合成床版を用いることにより、床版コンクリート打設時の型枠作業が省略できる。これにより工期の短縮、建築限界上での作業スペース低減ができ、ラーメンの高さを低くすることが可能となる。
【0016】
【発明の実施の形態】
以下、本発明の実施形態を図を参照して説明する。
【0017】
図1〜図4は、本発明に係る鋼製立体ラーメン高架橋の構築方法を4工程に分けて示す斜視図で、図1は第1工程、図2は第2工程、図3は第3工程、図4は第4工程を示す。図5と図6は、鋼製柱と鋼製の枕梁の結合手段の第1実施例を示す図、図7と図8は、鋼製柱と鋼製の枕梁の結合手段の第2実施例を示す図である。
【0018】
図1〜図4を参照して鋼製立体ラーメン高架橋の構築方法の施工工程を説明する。
【0019】
第1工程を示す図1において、基礎1の上に既設の軌道(以下、交通路盤という)2が敷設されている。この交通路盤2の供用中の立体ラーメン高架橋の施工を可能となすべく、当該交通路盤2の両側に中空または、コンクリートを充填した鋼管よりなる柱3を建て込む。鋼管柱3は、交通路盤2の両側(つまり、橋軸直角方向)の2本の柱を一組とし、橋軸方向に所定の間隔をあけて多数組み設けられる。
【0020】
図2に示す第2工程において、前記鋼管柱3の頭部に鋼製の枕梁4を仮固定したうえ、コンクリートなどの充填材により当該鋼管柱3と枕梁4を固着する(図2ではコンクリートを省略している)。
【0021】
図3に示す第3工程において、前記鋼製の枕梁4に鋼製桁5を接合して一体化する。
【0022】
図4に示す第4工程(最終工程)において、前記鋼製桁5の上に床版(スラブ)を架設して施工する。
【0023】
本発明では、前記第1〜第4の工程で鋼製立体ラーメン高架橋を構築するものであり、次に各工程での詳細を説明する。
【0024】
まず、図5〜図8を参照して、前記第2工程の段階で施工する、鋼管柱3の頭部への鋼製枕梁4の仮固定手段の2例、および、仮固定した鋼管柱3と枕梁4のコンクリートなどの充填材による固着手段を説明する。
【0025】
図5、図6に示す仮固定手段の第1例において、コンクリート9が充填された鋼管柱3の柱頭部3aの外周で、かつ対称の位置には、複数のボルト孔7を上下に多段に形成した2枚の支持部材8が溶接されている。この支持部材8は、鋼管柱3に鋼製枕梁4を仮固定するためのものであり、上下に長い長方形の鋼板で構成され、この鋼板に開設される前記ボルト孔7は、ボルト挿入時の鋼製枕梁4の横方向の調整が可能なように長孔とされている。
【0026】
鋼製枕梁4は図2に示すように、所定長のH形鋼からなる橋軸直角方向枕梁材4aを所定間隔離して平行に配設し、この枕梁材4aの両端部に、同じくH形鋼を所定間隔離して平行に配設した橋軸方向枕梁材4bを溶接し、またはボルト接合して構成される。図では3本の橋軸方向枕梁材4bが、橋軸直角方向に所定の間隔離して平行に配設され、各橋軸方向枕梁材4bに橋軸直角方向枕梁材4aの端部を接合することで、一単位の鋼製枕梁4が構成されている。
【0027】
橋軸直角方向枕梁材4aと橋軸方向枕梁材4の溶接接合構造は任意でよいが、図のように両枕梁材4a、4bに同一のH形鋼を用いる場合は、一方の枕梁材4bの両端の上下フランジを所定長にわたり切除し、切除部のウェブを他方の枕梁材4aの上下フランジ間に挿入して突合せ、両枕梁材4a、4bのウェブとフランジの突合せ接合部を溶接またはボルト接合することで、両枕梁材4a、4bを固着できる。
【0028】
前記のよう橋軸直角方向枕梁材4aと橋軸方向枕梁材4bを組むことにより、各枕梁材4a、4bで取り囲まれる内側が中詰めコンクリート14充填用の空間10となる。つまり、各枕梁材4a、4bは、内側空間10に中詰めコンクリート14を充填する際に型枠として機能する鋼殻となる。
【0029】
平行する橋軸直角方向枕梁材4aの間隔は、その内側に鋼管柱3の柱頭部3aを挿入できるよう、柱頭部3aの直径よりも少し大きく設定してある。また、橋軸方向枕梁材4bの長さは、橋軸直角方向枕梁材4aの間隔幅より大きく設けてあり、したがって、枕梁材4aの両端は、平行する両枕梁材4aよりも橋軸方向に突出している。各橋軸方向枕梁材4bには、H形鋼製の桁5の端部が接合部位18において溶接またはボルト接合される(図3の第3工程に示す)。
【0030】
また、図5、図6において左右の橋軸直角方向枕梁材4aには、枕梁側支持部材11が設けてある。この枕梁側支持部材11は、柱頭部3aの鋼管柱側支持部材8に相対して設けるものである。枕梁側支持部材11は、H形鋼の枕梁部材4aの上下のフランジ間隔と略同じ長さで、かつフランジの一側縁から所定寸法だけ突出する幅の鋼板で構成され、かつ、複数のボルト孔7が上下多段に開設されている。
【0031】
すなわち枕梁側支持部材11は、平行配置の枕梁部材4aの対向側面に配置され、該支持部材11の上下縁および一側縁を枕梁部材4aの上下のフランジ内面とウェブの一側面に当てがい、その当接部を溶接またはボルト接合することにより枕梁部材4aに固着される。前記支持部材11に開設されるボルト孔7は、ボルト挿入時の鋼製枕梁4の横方向の調整が可能なように長孔とされている。
【0032】
鋼製枕梁4を鋼管柱3に固着するに際しては、図2に示す左右の鋼製枕梁4をそれぞれ一単位部材として、各鋼製枕梁4を各柱頭部3aの高さまで重機で吊り上げ、橋軸直角方向に立設する鋼管柱3の間に位置させる。つぎに、鋼管柱側支持部材8の一側面に枕梁部材4aの側縁から出張っている枕梁側支持部材11の一側面を当てがって各ボルト孔7を合致させ、そのボルト孔7にボルト12を挿入しナット13を締結することにより、鋼管柱3に鋼製枕梁4を仮固定する。
【0033】
つづいて、橋軸直角方向枕梁材4aと橋軸方向枕梁材4bで取り囲まれる内側空間10に中詰めコンクリート14を充填する。これにより中詰めコンクリート14を介して鋼製枕梁4が鋼管柱3へ固着され、合成枕梁が構築される。鋼管柱4にジベル筋15等を溶接しておくことで、その固着は一層確実となる。
【0034】
前記中詰めコンクリート14の充填に際し、枕梁材4a、4bが鋼殻となり型枠として機能するので、4辺の側部型枠は不要であり、底面のみ簡易型枠を組めばよい。したがって、従来のように支保工を作り大掛かりな型枠を組むのが不要であり、その分枕梁の構築に要する工期が従来に比べ大幅に短縮される。
【0035】
図7、図8は、鋼管柱頭部3aへの鋼製枕梁4の仮固定手段の第2例を示す。
【0036】
図7、図8の第2例において、鋼管柱3の柱頭部3aの外周で、かつ対称の位置には支持部材16の一端が溶接されている。この支持部材16は、H形鋼を所定長に切断して構成されており、鋼管柱3に鋼製枕梁4を仮固定するために設けられる。支持部材16の上フランジにボルト孔7が開設されており、このボルト孔7は、ボルト挿入時の鋼製枕梁4の横方向の調整が可能なように長孔とされている。
【0037】
また、第2例が実施される鋼製枕梁4では、橋軸直角方向枕梁材4aに設ける枕梁側支持部材17の構成のみが、図5、図6で説明した第1例と相違している。この第2例では枕梁側支持部材17は、縦部材17aに横部材17bを固着して構成されている。さらに説明すると縦部材17aは、上下に長い鋼板、つまり、H形鋼の枕梁部材4aの上下のフランジ間隔と略同じ長さで、かつフランジの略半分の幅(L)と同じ幅(L1)の鋼板から構成されており、横部材17bは、図8(b)に拡大図示するように、所定長に切断したH形鋼の一端部の上下のフランジを切除して鋼製され、その切除した部分のウェブ17cの側面を鋼板からなる縦部材17aの中間部の側面に当てがって溶接またはボルト接合している。
【0038】
枕梁側支持部材17は、左右平行に配置の枕梁部材4aの対向側面に配置されるもので、縦部材17aの上下縁および一側縁を枕梁部材4aの上下のフランジ面とウェブ面に当てがい、その当接部を溶接することにより、横部材17bのH断面部分が枕梁部材4aの側縁から出張った態様で枕梁部材4aに固着される。横部材17bの下フランジ17dにはボルト孔7が開設されている。このボルト孔7は、ボルト挿入時の鋼製枕梁4の横方向の調整が可能なように長孔とされている。
【0039】
仮固定手段の第2例においては、鋼製枕梁4を鋼管柱3に固着するに際しては、橋軸直角方向に平行に立設した鋼管柱3の間に配置する当該鋼製枕梁4を一単位部材として、当該鋼製枕梁4を各柱頭部3aの高さまで重機で持上げる。つぎに、枕梁側支持部材17のH形鋼の下フランジ17cを鋼管柱側支持部材16のH形鋼の上フランジ16cの上面に載置し、それぞれのボルト孔7にボルト12を挿入しナット13を締結することにより、鋼管柱3に鋼製枕梁4を仮固定する(なお、スポット溶接による仮固定でもよい)。
【0040】
つづいて、橋軸直角方向枕梁材4aと橋軸方向枕梁材4bで取り囲まれる内側空間10に中詰めコンクリート14を充填するもので、これにより中詰めコンクリート14を介して鋼製枕梁4が鋼管柱3へ固着され合成枕梁が構築される。鋼管柱4にジベル筋15等を溶接しておくことで、その固着は一層確実となる。
【0041】
第2例においても、中詰めコンクリート14の充填に際し、枕梁材4a、4bが鋼殻であって型枠として機能するので、4辺の側方型枠は不要であり、底面のみ簡易型枠を組めばよいから、支保工を作り大掛かりな型枠を組むのが不要であり、その分枕梁の構築に要する工期が従来に比べ大幅に短縮される点は、仮固定手段の第1例と同じである。
【0042】
次に、図3の第3工程に示すように、鋼管柱3に固着した鋼製枕梁4における橋軸方向枕梁材4bの端部には、橋軸方向に伸長するH形鋼製の鋼製桁5の端部を接合部位18で溶接またはボルト接合する。橋軸方向枕梁材4bは交通路盤2の上方において、中間部と両端部に3本平行に配設されていて、それぞれに橋軸方向に伸長する鋼製桁5が3列接合されている。
【0043】
また、鋼製桁5の上に架設される床版6は、構築時に下面側の型枠が不要な合成床版によって構成されている。すなわち、図4(b)に同図(a)の(イ)部分の拡大断面図を示すように、現場作業にて底鋼板19に鉄筋20やスタッド21あるいは鉄骨(図示省略)などを取り付けて骨組みパネルを構成し、この骨組みパネルを前記鋼製桁5の上に設置したうえ、現場にてコンクリート22を打設され合成床版として構成される。床版コンクリート22の打設に際し、底鋼板19は型枠機能を兼用するので、型枠作業を省略できるので工期が短縮化され、さらに、作業用の大掛かりな支保工を不要とする建築限界上での作業スペースを低減できることにより、高架橋の高さを低く設置することが可能となる。
【0044】
最後に、床版6の両側に防音壁23を構築し、床版6上に軌道24を敷設して、鋼製立体ラーメン高架橋が完成する。そして、第1〜第4工程は交通路盤2の供用と平行して施工できる。
【0045】
前記に説明した鋼管柱3と鋼製枕梁4の仮固定手段や、鋼製枕梁4の構成等は一例であって、本発明はこれに限定されず、実施形態の構成を設計変更して実施することは構わない。
【0046】
【発明の効果】
本発明によると、交通路盤の両側に建て込んだ鋼管柱の頭部に鋼製枕梁を固着し、枕梁に鋼製桁を取り付け、その後鋼製桁の上に架設する床版(スラブ)を施工する工程を実施するので、交通路盤供用時の施工、つまり活線上空で架設工事ができると共に、従来必要とされた複雑な型枠や支保工のための施工スペースの低減が可能である。また、鋼製立体ラーメン高架橋は鋼製構造が主体であるので、コンクリートの型枠作業の省略、コンクリート量の低減が可能であり、さらに、架設する部材が軽量となるので、小型の重機で施工できることなどにより、工期の短縮・省力化が可能になる。
【0047】
さらに、鋼製桁の上に架設する床版を施工するための型枠工が省略できるので、ラーメン構造の桁下空間が小さくて済み、ラーメン構造の高さを低くできるので、交通路盤上での施工が容易かつ経済的となる。
【図面の簡単な説明】
【図1】本発明に係る鋼製立体ラーメン高架橋の構築方法を4工程に分けて示す第1工程の斜視図である。
【図2】本発明に係る鋼製立体ラーメン高架橋の構築方法の第2工程の斜視図である。
【図3】本発明に係る鋼製立体ラーメン高架橋の構築方法の第3工程の斜視図である。
【図4】(a)は、本発明に係る鋼製立体ラーメン高架橋の構築方法の第4工程の斜視図、(b)は図(a)の(イ)の拡大断面図である。
【図5】鋼製柱と鋼製の枕梁の結合手段の第1実施例を示す分離斜視図である。
【図6】(a)は、図5に示す鋼製柱と鋼製の枕梁の結合手段の結合時の部分縦断面図、(b)は横断面図である。
【図7】鋼製柱と鋼製の枕梁の結合手段の第2実施例を示す分離斜視図である。
【図8】(a)は、図7に示す鋼製柱と鋼製の枕梁の結合手段の結合時の部分縦断面図、(b)は鋼製枕梁側支持部材の斜視図である。
【符号の説明】
1 基礎
2 交通路盤(軌道)
3 鋼管柱
4 鋼製枕梁
5 鋼製桁
6 床版
7 ボルト孔
8 支持部材
9 コンクリート
10 空間
11 枕梁側支持部材
12 ボルト
13 ナット
14 中詰めコンクリート
15 ジベル筋
16 支持部材
17 枕梁側支持部材
18 接合部位
19 底鋼板
20 鉄筋
21 スタッド
22 コンクリート
23 防音壁
24 軌道
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to an elevated structure for roads and railways, and more particularly to a method for constructing a steel solid ramen viaduct composed of steel girders and steel pipe piers.
[0002]
[Prior art]
The usual way to build a ramen viaduct directly above an existing railway is to build a concrete column outside the building limit (in a range that does not hinder train operation), and to provide a large support above the building limit. And formwork is installed, and concrete is placed for girders and floor slabs. Such a conventional construction method has a drawback that the construction period is long because all construction work is performed on site.
[0003]
As a method for improving the conventional technique, Japanese Patent Application Laid-Open No. 11-247109 proposes a method using a precast concrete member. In this construction method, half precast columns are built on both sides of the track, then half precast girders are installed on the columns, and half precast slabs are installed on the girders, so that the roadbed can be used during construction of the viaduct. Is possible.
[0004]
In the case of the above-mentioned Japanese Patent Application Laid-Open No. 11-247109, if it is attempted to reduce the amount of concrete placed on-site in the half precast member, the member becomes larger and the weight of the block increases, so a large heavy machine is required for construction. . On the other hand, if the weight of the block is reduced, there is a problem that the amount of concrete pouring on site increases and it becomes difficult to shorten the construction period.
[0005]
Further, as a technique for making up for the shortcomings of concrete members, a steel rigid frame elevated structure has been proposed in Japanese Patent Application Laid-Open No. 2000-265416. The method disclosed in this invention fixes the lower part of a concrete-filled steel pipe column as a column member to a synthetic steel pipe column integrally formed on the upper part of a cast-in-place pile, and between concrete-filled steel pipe piles adjacent in the bridge axis direction. A reinforced concrete girder is installed as a vertical girder member.
[0006]
The technology disclosed in JP 2000-265416 A is intended to exclusively suppress shear fracture, ensure high toughness and omit underground beams by adopting a composite structure of a ramen elevated structure and concrete and a steel pipe. No proposals have been made regarding construction methods, such as in-service use of traffic roadbeds during construction and efficiency of construction.
[0007]
[Problems to be solved by the invention]
The present invention uses steel viaducts for viaducts applied to railways and roads, and enables construction under the use of traffic roadbeds, as well as JP-A-11-247109 and JP-A-2000-265416. The purpose is to propose a construction method capable of minimizing the work space and shortening the construction period when constructing a steel ramen viaduct.
[0008]
[Means for Solving the Problems]
In order to solve the above object, the present invention is configured as follows.
[0009]
A first aspect of the present invention is hollow or like an anchor pillars made of steel tube filled with concrete on both sides of the intersection passage plate, then the bridge axis perpendicular digits to the head of the tubular columns, the bridge axis direction digit and some, by the filling material such as concrete after the steel bolster which also serves as the side forms were temporarily fixed fixing the steel bolster and the tubular columns, subsequently, adjacent to the bridge axis direction the Steel pillow beams are integrated with each other by joining a steel girder to a part of the beam in the bridge axis direction of the steel pillow beam, and then a floor slab is installed on the steel girder. It is characterized by that.
[0010]
According to a second aspect of the present invention, in the first aspect, the steel pillow beam is made of H-shaped steel and has a bridge-axis-right-direction pillow beam material that forms a beam in a direction perpendicular to the bridge axis; The bridge axial pillows in the steel pillows are constructed by joining the bridge axial pillow materials that become girders by welding or bolt joining, and the steel pillows adjacent to each other in the bridge axial direction are joined together. It is characterized by being integrated by joining steel beams made of H-shaped steel to the beam material.
The third invention is the first or second aspect, the capital of the tubular columns is characterized in that said bolster attaching steel pillar-side support member for is installed.
[0011]
According to a fourth invention, in the third invention, a pillow beam side support member for temporarily fixing the steel pipe column side support member is attached to the bridge axis perpendicular direction pillow beam material. .
[0012]
In a fifth aspect of the invention according to any one of the first to fourth aspects of the invention, the floor slab laid on the steel girder is made of the steel frame structure panel in which reinforcing steel and steel frames are attached to the bottom steel plate at the site. In addition to being installed on the girders, the bottom steel plate is also used as a formwork, and concrete is cast on-site to form a composite slab that does not require a formwork.
[0013]
[Action]
In the first invention, a steel pipe column made of a hollow or filled concrete is built on both sides of the traffic roadbed, and then a steel beam or a precast is made on the heads of a plurality of steel pipe columns in a direction perpendicular to the bridge axis. The concrete beam is bridged, supported by the support member, and after joining the steel pipe column and the pillow beam, the steel girder is installed, and then the floor slab is installed on the steel girder. By taking the process, the work space that is newly required is only the space that is required for the construction work of the pillar, and the construction space is small. There is no need for incidental work and the construction period can be shortened. In addition, since the steel pipe columns are stronger than the concrete columns, the cross section of the columns can be reduced.
[0014]
In the first invention, the steel beam (steel shell) also serves as a formwork for filling the inside of the concrete to join the column heads. Since the work can be omitted, the work efficiency can be significantly increased, and the support work can be made unnecessary. Therefore, the work space on the construction limit can be reduced, so that the height of the ramen can be lowered.
[0015]
In the fifth aspect of the invention, the formwork at the time of placing the slab concrete can be omitted by using the synthetic floor slab having a member such as a steel plate on the bottom surface of the floor slab. As a result, the construction period can be shortened, the work space on the building limit can be reduced, and the height of the ramen can be lowered.
[0016]
DETAILED DESCRIPTION OF THE INVENTION
Embodiments of the present invention will be described below with reference to the drawings.
[0017]
1 to 4 are perspective views showing a method for constructing a steel solid ramen viaduct according to the present invention divided into four steps, wherein FIG. 1 is a first step, FIG. 2 is a second step, and FIG. 3 is a third step. FIG. 4 shows the fourth step. FIGS. 5 and 6 are views showing a first embodiment of the joining means for the steel pillar and the steel pillow beam, and FIGS. 7 and 8 are second views of the joining means for the steel pillar and the steel pillow beam. It is a figure which shows an Example.
[0018]
The construction process of the construction method of the steel solid ramen viaduct will be described with reference to FIGS.
[0019]
In FIG. 1 showing the first step, an existing track (hereinafter referred to as a traffic roadbed) 2 is laid on a foundation 1. In order to enable the construction of the three-dimensional ramen viaduct during use of the traffic roadbed 2, pillars 3 made of steel pipes that are hollow or filled with concrete are built on both sides of the traffic roadbed 2. The steel pipe pillar 3 is a set of two pillars on both sides of the traffic roadbed 2 (that is, the direction perpendicular to the bridge axis), and a large number of steel pipe pillars 3 are provided at predetermined intervals in the bridge axis direction.
[0020]
In the second step shown in FIG. 2, a steel pillow beam 4 is temporarily fixed to the head of the steel pipe column 3, and the steel pipe column 3 and the pillow beam 4 are fixed by a filler such as concrete (in FIG. 2). Concrete is omitted).
[0021]
In the third step shown in FIG. 3, a steel girder 5 is joined to and integrated with the steel pillow beam 4.
[0022]
In the fourth step (final step) shown in FIG. 4, a floor slab (slab) is erected on the steel beam 5 for construction.
[0023]
In the present invention, the steel solid ramen viaduct is constructed in the first to fourth steps, and the details in each step will be described next.
[0024]
First, referring to FIG. 5 to FIG. 8, two examples of temporary fixing means of the steel pillow 4 to the head of the steel pipe column 3, and the temporarily fixed steel pipe column, which are constructed at the stage of the second step. 3 and the fixing means by the fillers, such as concrete of the pillow beam 4, will be described.
[0025]
In the first example of the temporary fixing means shown in FIGS. 5 and 6, a plurality of bolt holes 7 are vertically arranged in multiple stages on the outer periphery of the column head 3 a of the steel pipe column 3 filled with the concrete 9 and at a symmetrical position. The two supporting members 8 formed are welded. The support member 8 is for temporarily fixing the steel pillow beam 4 to the steel pipe column 3 and is composed of a rectangular steel plate that is long in the vertical direction. The bolt hole 7 opened in the steel plate is formed when the bolt is inserted. It is made into a long hole so that the horizontal direction of the steel pillow beam 4 of this can be adjusted.
[0026]
As shown in FIG. 2, the steel pillow 4 is arranged in parallel with a bridge axis perpendicular direction pillow beam material 4a made of H-shaped steel having a predetermined length, being separated by a predetermined distance, and at both ends of the pillow beam material 4a, Similarly, the bridge-shaped pillow beam material 4b in which H-shaped steels are arranged in parallel at a predetermined interval is welded or bolted. In the figure, three bridge axis direction pillow beams 4b are arranged in parallel with a predetermined interval in the direction perpendicular to the bridge axis, and each bridge axis direction pillow beam material 4b has an end portion of the bridge axis perpendicular direction pillow beam material 4a. By joining, one unit of the steel pillow beam 4 is configured.
[0027]
Welded structure of the bridge axis perpendicular bolster member 4a and the bridge axis direction Komakuraharizai 4 b may be optional, but if using the same H-shaped steel Ryomakuraharizai 4a, 4b as shown, The upper and lower flanges at both ends of one pillow beam material 4b are cut out over a predetermined length, the web of the cut portion is inserted between the upper and lower flanges of the other pillow beam material 4a, and the webs and flanges of both pillow beam materials 4a and 4b are joined. Both the pillow beam members 4a and 4b can be fixed by welding or bolting the butt joints.
[0028]
By assembling the bridge-axis-direction pillow beam material 4a and the bridge-axis-direction pillow beam material 4b as described above, the inside surrounded by the pillow beam materials 4a, 4b becomes the space 10 for filling the filled concrete 14. That is, each pillow beam material 4a, 4b becomes a steel shell that functions as a mold when the inside space 10 is filled with the filling concrete 14.
[0029]
The interval between the parallel bridge axis perpendicular direction pillow beam members 4a is set to be slightly larger than the diameter of the column head 3a so that the column head 3a of the steel pipe column 3 can be inserted inside thereof. Further, the length of the bridge axis direction pillow beam material 4b is set larger than the interval width of the bridge axis perpendicular direction pillow beam material 4a. Therefore, both ends of the pillow beam material 4a are larger than the parallel two pillow beam materials 4a. Projects in the direction of the bridge axis. The ends of the beam 5 made of H-shaped steel are welded or bolted to each bridge axis direction pillow beam material 4b at the joining portion 18 (shown in the third step in FIG. 3).
[0030]
5 and 6, the left and right bridge axis perpendicular direction pillow beam members 4a are provided with pillow beam side support members 11. This pillow beam side support member 11 is provided opposite to the steel pipe column side support member 8 of the column head 3a. The pillow beam-side support member 11 is formed of a steel plate having a length substantially the same as the upper and lower flange intervals of the H-shaped steel pillow beam member 4a and having a width protruding from a side edge of the flange by a predetermined dimension. Bolt holes 7 are opened in multiple stages.
[0031]
That is, the pillow beam-side support member 11 is disposed on the opposite side surface of the parallel-placed pillow beam member 4a, and the upper and lower edges and one side edge of the support member 11 are disposed on the upper and lower flange inner surfaces of the pillow beam member 4a and one side surface of the web. The abutting portion is fixed to the pillow beam member 4a by welding or bolting. The bolt hole 7 opened in the support member 11 is a long hole so that the lateral adjustment of the steel pillow beam 4 can be performed when the bolt is inserted.
[0032]
When the steel pillow beams 4 are fixed to the steel pipe columns 3, the left and right steel pillow beams 4 shown in FIG. 2 are used as one unit member, and each steel pillow beam 4 is lifted up to the height of each column head 3a by a heavy machine. The steel pipe column 3 is set up in a direction perpendicular to the bridge axis. Next, one side surface of the pillow beam side support member 11 traveling from the side edge of the pillow beam member 4a is applied to one side surface of the steel pipe column side support member 8 so that each bolt hole 7 is matched. The steel pillow beam 4 is temporarily fixed to the steel pipe column 3 by inserting the bolt 12 and fastening the nut 13.
[0033]
Subsequently, the inside-filled concrete 14 is filled into the inner space 10 surrounded by the bridge axis perpendicular direction pillow beam material 4a and the bridge axis direction pillow beam material 4b. Thereby, the steel pillow beam 4 is fixed to the steel pipe column 3 through the filling concrete 14, and the synthetic pillow beam is constructed. By fixing the gibber bar 15 or the like to the steel pipe column 4, the fixation is further ensured.
[0034]
When filling the concrete stuffed concrete 14, the pillow beam members 4a and 4b become steel shells and function as molds. Therefore, the side molds on the four sides are unnecessary, and a simple mold can be assembled only on the bottom surface. Therefore, it is not necessary to make a support work as in the past and to build a large formwork, and accordingly, the construction period required to construct the pillow beam is significantly shortened compared to the conventional case.
[0035]
7 and 8 show a second example of temporary fixing means for the steel pillow beam 4 to the steel pipe column head portion 3a.
[0036]
In the second example of FIGS. 7 and 8, one end of the support member 16 is welded to the outer periphery of the column head 3 a of the steel pipe column 3 and at a symmetrical position. The support member 16 is configured by cutting H-shaped steel into a predetermined length, and is provided for temporarily fixing the steel pillow beam 4 to the steel pipe column 3. A bolt hole 7 is formed in the upper flange of the support member 16, and the bolt hole 7 is a long hole so that the lateral adjustment of the steel pillow beam 4 can be performed when the bolt is inserted.
[0037]
Further, in the steel pillow beam 4 in which the second example is implemented, only the configuration of the pillow beam side support member 17 provided on the bridge beam perpendicular direction pillow beam material 4a is different from the first example described in FIGS. is doing. In this second example, the pillow beam side support member 17 is configured by fixing a horizontal member 17b to a vertical member 17a. More specifically, the vertical member 17a has a length (L) that is approximately the same length as the upper and lower flange spacing of the steel beam member 4a that is long in the vertical direction, that is, the H-shaped steel pillow beam member 4a (L). 1 ), the transverse member 17b is made of steel by cutting off the upper and lower flanges at one end of the H-shaped steel cut to a predetermined length, as shown in an enlarged view in FIG. 8 (b). The side surface of the cut portion of the web 17c is applied to the side surface of the intermediate portion of the longitudinal member 17a made of a steel plate and welded or bolted.
[0038]
The pillow beam side support member 17 is arranged on the opposite side surface of the pillow beam member 4a arranged in parallel in the left-right direction, and the vertical and vertical edges and one side edge of the vertical member 17a are connected to the upper and lower flange surfaces and the web surface of the pillow beam member 4a. And the abutting portion is welded, so that the H cross-section portion of the lateral member 17b is fixed to the pillow beam member 4a in such a manner that it travels from the side edge of the pillow beam member 4a. Bolt holes 7 are formed in the lower flange 17d of the horizontal member 17b. The bolt hole 7 is a long hole so that the lateral adjustment of the steel pillow beam 4 when the bolt is inserted is possible.
[0039]
In the second example of the temporary fixing means, when the steel pillow beam 4 is fixed to the steel pipe column 3, the steel pillow beam 4 disposed between the steel pipe columns 3 erected in parallel to the direction perpendicular to the bridge axis is used. As a unit member, the steel pillow beam 4 is lifted up to the height of each column head 3a by a heavy machine. Next, the lower flange 17c of the H-shaped steel of the pillow beam side support member 17 is placed on the upper surface of the upper flange 16c of the H-shaped steel of the steel pipe column side support member 16, and the bolts 12 are inserted into the respective bolt holes 7. By fastening the nut 13, the steel pillow beam 4 is temporarily fixed to the steel pipe column 3 (it may be temporarily fixed by spot welding).
[0040]
Subsequently, the inner space 10 surrounded by the bridge axis perpendicular direction pillow beam material 4 a and the bridge axis direction pillow beam material 4 b is filled with the intermediate filling concrete 14, and thereby the steel pillow beam 4 through the intermediate filling concrete 14. Is fixed to the steel pipe column 3 to construct a synthetic pillow beam. By fixing the gibber bar 15 or the like to the steel pipe column 4, the fixation is further ensured.
[0041]
Also in the second example, when filling the filling concrete 14, the pillow beam members 4a and 4b are steel shells and function as a mold, so that the side molds on the four sides are unnecessary, and only the bottom is a simple mold The first example of temporary fixing means is that it is not necessary to create a support work and build a large formwork, and the construction period required to construct a pillow beam is significantly reduced compared to the conventional method. Is the same.
[0042]
Next, as shown in the third step of FIG. 3, the end of the bridge-axis-direction pillow beam 4 b in the steel pillow beam 4 fixed to the steel pipe column 3 is made of H-shaped steel that extends in the bridge-axis direction. The end of the steel girder 5 is welded or bolted at the joint site 18. Three bridge beams 4b are arranged in parallel at the intermediate part and both ends above the traffic roadbed 2, and three rows of steel girders 5 extending in the bridge axis direction are joined to each. .
[0043]
In addition, the floor slab 6 installed on the steel girder 5 is composed of a synthetic floor slab that does not require a lower formwork during construction. That is, as shown in FIG. 4 (b), which is an enlarged cross-sectional view of the portion (a) in FIG. 4 (a), a reinforcing bar 20, a stud 21 or a steel frame (not shown) is attached to the bottom steel plate 19 in the field work. A frame panel is constructed, and the frame panel is placed on the steel girder 5 and then concrete 22 is cast on site to form a composite floor slab. When the floor slab concrete 22 is placed, the bottom steel plate 19 also serves as a formwork, so the work of the formwork is shortened because the work of the formwork can be omitted, and moreover, a large support work for work is not required. It is possible to reduce the height of the viaduct by being able to reduce the work space in the building.
[0044]
Finally, the soundproof walls 23 are constructed on both sides of the floor slab 6, and the track 24 is laid on the floor slab 6 to complete the steel solid ramen viaduct. And the 1st-4th process can be constructed in parallel with in-service of the traffic roadbed 2.
[0045]
The above-described temporary fixing means for the steel pipe column 3 and the steel pillow beam 4, the configuration of the steel pillow beam 4, and the like are merely examples, and the present invention is not limited to this, and the configuration of the embodiment is modified. It does not matter if you do it.
[0046]
【The invention's effect】
According to the present invention, a floor slab (slab) in which a steel pillow beam is fixed to the heads of steel pipe columns built on both sides of a traffic roadbed, a steel beam is attached to the pillow beam, and then installed on the steel beam As the construction process is carried out, it is possible to perform the construction when the traffic roadbed is used, that is, the construction work over the live line, and it is possible to reduce the construction space required for the complicated formwork and support work that was required in the past . In addition, steel solid ramen viaducts mainly consist of steel structures, so it is possible to omit the work of concrete formwork and reduce the amount of concrete. In addition, since the installed members are lightweight, construction is done with small heavy machinery. This makes it possible to shorten the construction period and save labor.
[0047]
In addition, the formwork for constructing the floor slabs installed on the steel girders can be omitted, so the space under the ramen structure can be reduced and the height of the ramen structure can be lowered. Construction is easy and economical.
[Brief description of the drawings]
FIG. 1 is a perspective view of a first step showing a method for constructing a steel solid ramen viaduct according to the present invention divided into four steps.
FIG. 2 is a perspective view of a second step of the method for constructing a steel solid ramen viaduct according to the present invention.
FIG. 3 is a perspective view of a third step of the method for constructing a steel solid ramen viaduct according to the present invention.
4A is a perspective view of a fourth step of the method for constructing a steel solid ramen viaduct according to the present invention, and FIG. 4B is an enlarged cross-sectional view of FIG.
FIG. 5 is an exploded perspective view showing a first embodiment of a coupling means for a steel column and a steel pillow beam.
6A is a partial vertical cross-sectional view when the steel column and the steel pillow beam shown in FIG. 5 are joined together, and FIG. 6B is a transverse cross-sectional view.
FIG. 7 is an exploded perspective view showing a second embodiment of the coupling means for the steel pillar and the steel pillow beam.
8A is a partial longitudinal cross-sectional view of the steel pillar and steel pillow beam connecting means shown in FIG. 7 when combined, and FIG. 8B is a perspective view of the steel pillow beam support member. .
[Explanation of symbols]
1 Basic 2 Traffic roadbed (track)
3 Steel pipe pillar 4 Steel pillow beam 5 Steel girder 6 Floor slab 7 Bolt hole 8 Support member 9 Concrete 10 Space 11 Pillow beam side support member 12 Bolt 13 Nut 14 Filled concrete 15 Givel bar 16 Support member 17 Pillow beam side support Member 18 Joint part 19 Bottom steel plate 20 Reinforcement 21 Stud 22 Concrete 23 Soundproof wall 24 Track

Claims (5)

通路盤の両側に中空またはコンクリートを充填した鋼管よりなる柱を建て込み、その後、前記鋼管柱の頭部に橋軸直角方向の桁と、橋軸方向の桁の一部と、側部型枠とを兼ねる鋼製枕梁を仮固定したうえコンクリートなどの充填材により前記鋼管柱と前記鋼製枕梁を固着し、続いて、橋軸方向に隣り合う前記鋼製枕梁同士を、前記鋼製枕梁における橋軸方向の桁の一部に鋼製桁を接合することで一体化し、その後、前記鋼製桁の上に床版を架設して施工することを特徴とする鋼製立体ラーメン高架橋の構築方法。The hollow or on both sides of the intersection passage board like an anchor pillars made of steel tube filled with concrete, then the bridge axis perpendicular digits to the head of the tubular columns, and a portion of the bridge axis girder, side steel bolster which also serves as a part mold and securing the steel bolster and the steel column by filler such as concrete after having temporarily fixed, subsequently, the steel bolster adjacent to the bridge axis direction The steel is characterized in that it is integrated by joining a steel girder to a part of the girder in the bridge axis direction of the steel pillow beam, and then a floor slab is installed on the steel girder and constructed. A method for constructing three-dimensional ramen viaduct. 前記鋼製枕梁は、H形鋼からなり橋軸直角方向の桁となる橋軸直角方向枕梁材と、H形鋼からなり橋軸方向の桁となる橋軸方向枕梁材とを、溶接またはボルト接合にて接合して構成され、The steel pillow beam comprises a bridge axis perpendicular pillow material made of H-shaped steel and serving as a beam perpendicular to the bridge axis, and a bridge axis pillow beam material comprising H-shaped steel and serving as a beam in the bridge axis direction. It is constructed by joining by welding or bolt joining,
前記橋軸方向に隣り合う前記鋼製枕梁同士を、前記鋼製枕梁における前記橋軸方向枕梁材にH形鋼からなる鋼製桁を接合することで一体化することを特徴とする請求項1記載の鋼製立体ラーメン高架橋の構築方法。The steel pillow beams adjacent to each other in the bridge axis direction are integrated by joining a steel beam made of H-shaped steel to the bridge axis direction pillow beam material in the steel pillow beam. The construction method of the steel solid ramen viaduct according to claim 1.
前記鋼管柱の柱頭部には、前記枕梁取付け用の鋼管柱側支持取り付けられていることを特徴とする請求項1又は2記載の鋼製立体ラーメン高架橋の構築方法。Wherein the stigma of tubular columns, according to claim 1 or 2 method for constructing a steel Space Frames viaduct, wherein the steel pipe column side support member is mounted, et al for the bolster mounting. 前記橋軸直角方向枕梁材には、前記鋼管柱側支持部材を仮固定するための枕梁側支持部材が取り付けられていることを特徴とする請求項3記載の鋼製立体ラーメン高架橋の構築方法。4. The construction of a steel three-dimensional ramen viaduct according to claim 3, wherein a pillow beam-side support member for temporarily fixing the steel pipe column-side support member is attached to the bridge axis perpendicular direction pillow beam material. Method. 鋼製桁の上に架設する前記床版は、現場にて底鋼板に鉄筋・鉄骨などを取り付けた骨組みパネルを前記鋼製桁の上に設置したうえ、前記底鋼板に型枠を兼用させることにより現場にてコンクリートを打設し、型枠が不要な合成床版として構成することを特徴とする請求項1〜のいずれか1項記載の鋼製立体ラーメン高架橋の構築方法。The floor slab installed on the steel girder shall be installed on the steel girder with a framed panel with rebars and steel frames attached to the bottom steel plate at the site, and the bottom steel plate also serves as a formwork. by then Da設concrete on site, formwork claim 1 any one method of constructing a steel Space frames viaduct according 4, characterized in that configured as unwanted synthesis slab.
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