JP3966545B2 - Glass base material drawing equipment - Google Patents

Glass base material drawing equipment Download PDF

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Publication number
JP3966545B2
JP3966545B2 JP2002181846A JP2002181846A JP3966545B2 JP 3966545 B2 JP3966545 B2 JP 3966545B2 JP 2002181846 A JP2002181846 A JP 2002181846A JP 2002181846 A JP2002181846 A JP 2002181846A JP 3966545 B2 JP3966545 B2 JP 3966545B2
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JP
Japan
Prior art keywords
base material
glass base
arm
stretching
glass
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Expired - Fee Related
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JP2002181846A
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Japanese (ja)
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JP2004026525A (en
Inventor
和市 山村
貴章 長尾
光邦 坂下
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Shin Etsu Chemical Co Ltd
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Shin Etsu Chemical Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B37/00Manufacture or treatment of flakes, fibres, or filaments from softened glass, minerals, or slags
    • C03B37/01Manufacture of glass fibres or filaments
    • C03B37/012Manufacture of preforms for drawing fibres or filaments
    • C03B37/01202Means for storing or carrying optical fibre preforms, e.g. containers
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00Technologies relating to the processing of minerals
    • Y02P40/50Glass production, e.g. reusing waste heat during processing or shaping
    • Y02P40/57Improving the yield, e-g- reduction of reject rates

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Manufacturing & Machinery (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Manufacture, Treatment Of Glass Fibers (AREA)
  • Re-Forming, After-Treatment, Cutting And Transporting Of Glass Products (AREA)

Description

【0001】
【発明の属する技術分野】
本発明は、太径のガラス母材を所定の外径に加熱・延伸して、一定外径のガラスロッド(例えば、光ファイバ用母材)を得るガラス母材延伸装置に関する。
【0002】
【従来の技術】
近年の通信用光ファイバの需要の増大にともなう光ファイバ用ガラス母材の生産量の増大に合わせて、ガラス母材そのものの大型化・重量化が進み、人力によるガラス母材の搬送が困難となってきている。このためガラス母材の搬送に台車や天井搬送クレーン等が使用されている。
【0003】
他方、ガラス母材の大型化とともに、生産設備の規模及び台数においても増設がなされている。このため建屋内での生産設備の設置位置、ガラス母材を供給する位置、延伸状況を管理する位置、及び延伸されたガラスロッドを収容する位置等が、スペース的に互いに大きく離れた位置となってきている。
しかしながら、生産性の合理化,省力化等のために少ない人員で工程を管理するには、複数台を同時に稼働させた方が効率的である。
【0004】
このような状況下で複数台を同時に稼働させるには、1つの建屋内に多数のガラス母材延伸装置が設置されていると、天井搬送クレーン等でガラス母材を搬送し、延伸装置への装填を行う場合、他のガラス母材延伸装置への搬送及び装填作業は当然制約を受けることになる。このため、天井搬送クレーンを使用しての複数の装置での平行作業はできなくなり、結果として、ガラス母材の大型化のために、ガラス母材を延伸装置に装填する時間が逆に増大していた。
【0005】
また、天井搬送クレーンは、本来重量物を持ち上げ、別の場所への移動を目的としたものであり、ガラス母材を延伸装置まで搬送し、かつ正確に位置決めして装填するような精密な搬送装置ではなかった。
このため、最終的な位置決めを人力により行う必要があり、作業性が悪く、作業時間の増大につながっていた。
【0006】
【発明が解決しようとする課題】
本発明は、上記事情に鑑み、天井搬送クレーンの機能をガラス母材の搬送に特化するとともに、延伸装置へのガラス母材の装填には、他の延伸装置の稼働状況に左右されずに、常時使用可能な機構を設け、さらに、ガラス母材装填時の位置決め作業を簡略化乃至不要とし、延伸装置の稼働率を向上させ、生産性を高めることのできるガラス母材延伸装置を提供することを課題としている。
【0007】
【課題を解決するための手段】
本発明のガラス母材延伸装置は、複数のガラス母材延伸装置にガラス母材を搬送する搬送装置と、該延伸装置に付設されたガラス母材の保管機構部と、延伸装置の加熱炉の上方に配設されたガラス母材収納部と、ガラス母材を延伸装置の加熱炉に供給する供給機構と、延伸されたガラス母材を引き取る引取り機構を備え、前記保管機構部は、ガラス母材を把持又は掛止する掛止部を有するアームと、該アームを回転及び上下移動させる機構を有し、ガラス母材をアームの掛止部に掛止してガラス母材収納部へ搬送することを特徴としている。
前記アームの掛止部は、例えば、一端が開いたU字状切欠き部としてもよい。
【0008】
【発明の実施の形態】
本発明のガラス母材延伸装置の一例を図1乃至4に基づき詳細に説明するが、本発明はこれらに限定されるものではない。
図1は、本発明のガラス母材延伸装置の全体を示す概略正面図である。図2は、アームの掛止部にガラス母材を掛止した状態を示す概略説明図であり、図3は、ガラス母材収納部内へのガラス母材の装填状態を示す概略説明図であり、図4は、天井搬送クレーンによるガラス母材の搬送状態を示す概略説明図である。
【0009】
延伸装置は、ガラス母材を加熱し軟化させる加熱炉1、この上方に設けられたガラス母材収納部2、加熱炉1内にガラス母材を供給する供給機構3、及び延伸されたガラス母材を引き取る引取り機構4を有し、さらに、装置のフレーム5にはガラス母材の保管機構部6がガイドレール7を介して取り付けられている。
保管機構部6には、アーム8が取り付けられ、アーム8に設けられた掛止部を介してガラス母材を掴む、掛ける、ひっかける等の動作をさせることができる。
【0010】
ガラス母材9は、その上部に設けられた突起部11で、例えば、図1に示すアームの掛止部10に掛止され、吊り下げられる。次いで、保管機構部6の上下移動機構により高さが調節され、アーム8を回転させてガラス母材収納部2内に搬送される。さらに、アーム8の位置を調整してガラス母材9の軸心を加熱炉1の軸心に合わせた後、供給機構3に取り付けられた支持部材12に、ガラス母材9は取り付けられる。その後、アーム8は回転して元の位置に戻される。
【0011】
図1に示したガラス母材の保管機構部6の上下移動機構は、フレーム5に取り付けたガイドレール7に沿って保管機構部6を上下移動するように構成されているが、これに代えて保管機構部6をフレーム5に固定し、油圧シリンダー等によりアーム8が上下移動するように構成してもよい。なお、図1では、保管機構部6は延伸装置のフレーム5に取り付けられているが、保管機構部6を延伸装置から切り離し、ガラス母材収納部2の近くに別に設けてもよい。
【0012】
アーム8の先端に設けられる掛止部10は、一端が開いたU字状切欠き部で形成すると構造が簡単で好ましいが、これに代えて、アーム8の掛止部10を軸中心で開閉して掛止又は把持するように構成してもよい。
なお、ガラス母材収納部2は、ガラス母材の装填時に蝶番等によって左右に開閉されるが、図2は閉じた状態を示し、図3は開かれた状態を示している。
本発明のガラス母材延伸装置においては、ガラス母材を加熱軟化させる加熱炉、ガラス母材収納部、ガラス母材を供給する供給機構及びガラスロッドの引取り機構等は、公知のものを使用することができる。
【0013】
【実施例】
(実施例1)
先ず、図4に示すように、ガラス母材を天井搬送クレーン13によりガイド14に沿って延伸装置に取り付けた、ガラス母材の保管機構部の近くまで搬送する。このとき、保管機構部を、このアームの先端がガラス母材上端の突起部下面よりやや低い位置に来るように移動させておく。このような状態での天井搬送クレーン13の高さや、保管機構部の高さ位置をセンサー等で検知し、これらの位置を制御装置に記憶させておくと、その後のガラス母材の搬送・移し代えを速やかに行うことができるため好都合である。
【0014】
次に、アクチュエーター15に取り付けられたアーム16を作動させて、図2に示すように、保管機構部6側のアーム8のU字状切欠き部10(図1参照)に、ガラス母材上端の突起部11を差し込む。そして、保管機構部6をほんの少し上方に移動させて、ガラス母材9を天井搬送クレーン13のアーム16から、保管機構部6側のアーム8に受け取る。受渡し終了後、天井搬送クレーン13は、アクチュエーター15を回転させてガラス母材9から遠ざけ、安全等を確認しながら所定の位置に戻される。
【0015】
次に、図3に示すように、アーム8を回転させてガラス母材収納部2内にガラス母材9を移し、アーム8の位置を調整してガラス母材9の軸心を加熱炉1の軸心に合わせた後、この間水平方向に待避させていた供給機構3(図1参照)を元の位置に戻し、ガラス母材9の上端と延伸装置の支持部材12の先端が同軸上にあることを確認しながら、供給機構3を下降させてガラス母材9を支持部材12にセットする。ガラス母材9が支持部材12に受け取られたことを確認したら、保管機構部6のアーム8を回転させて元の位置に戻しておく。
【0016】
装填されたガラス母材9は、供給機構3によって加熱炉1内に送り込まれ、加熱・軟化されて所定の径を有するガラスロッドに延伸される。
延伸が終了し、加熱炉1の内部が十分に冷えたことを確認した後、加熱炉上部のガラス母材収納部2を開き、供給機構3に取り付けられた支持部材12を上方へ移動させ、これに延伸処理後の不要部が掛止されている場合はこれを取り除き、次ロットのガラス母材9の装填に備える。
【0017】
ガラス母材9の延伸中、次ロットのガラス母材9を、上記手順により、該延伸装置に接して、又はこの近くに設置された保管機構部6に予め搬送し、保管機構部6のアーム8に掛止しておくことで、搬送・装填時間の短縮が可能となる。
なお、本実施例では、ガラス母材の装填時に、保管機構部6のアーム8と支持部材12との干渉を避けるため、供給機構3を水平方向に待避させる構成としたが、供給機構3を上方へ待避させる構成としてもよい。
【0018】
【発明の効果】
本発明によれば、天井搬送クレーンによるガラス母材の搬送が、延伸装置の稼働状態に関係なく行うことができるため、延伸装置がガラス母材の延伸処理中であっても平行して、保管機構部への次ロットのガラス母材の装填が可能である。さらに、ガラス母材を複数の延伸装置へ順次供給する場合であっても、天井搬送クレーンの使用時間が、延伸のための準備時間を増加させる要因とはならない。
このようにガラス母材の延伸処理と次ロットのガラス母材の装填準備との平行処理が可能となることで、ガラス母材の装填、加熱炉の昇温、延伸、加熱炉の冷却、及び次ロットのガラス母材の装填という一連の工程のなかで、装填時間の短縮が図られる。
【図面の簡単な説明】
【図1】 本発明のガラス母材延伸装置の全体図を示す概略正面図である。
【図2】 本発明のガラス母材延伸装置において、アームの掛止部にガラス母材を掛止した状態を示す概略説明図である。
【図3】 本発明のガラス母材延伸装置において、ガラス母材収納部内へのガラス母材の装填状態を示す概略説明図である。
【図4】 天井搬送クレーンによるガラス母材の搬送状態を示す概略説明図である。
【符号の説明】
1 加熱炉、
2 ガラス母材収納部、
3 供給機構、
4 引取り機構、
5 フレーム、
6 保管機構部、
7 ガイドレール、
8 アーム、
9 ガラス母材、
10 掛止部、
11 突起部、
12 支持部材、
13 天井搬送クレーン、
14 ガイド、
15 アクチュエーター、
16 アーム。
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a glass preform stretching apparatus that heats and stretches a large-diameter glass preform to a predetermined outer diameter to obtain a glass rod having a constant outer diameter (for example, an optical fiber preform).
[0002]
[Prior art]
As the demand for optical fiber for communication has increased in recent years, the glass base material itself has become larger and heavier as the production volume of optical fiber glass base material has increased. It has become to. For this reason, trolleys, overhead transport cranes, and the like are used for transporting glass base materials.
[0003]
On the other hand, with the increase in the size of the glass base material, the scale and number of production facilities have been increased. For this reason, the installation position of the production equipment in the building, the position where the glass base material is supplied, the position where the stretching state is managed, the position where the stretched glass rod is accommodated, etc. are positions far apart from each other in terms of space. It is coming.
However, in order to manage the process with a small number of personnel in order to rationalize productivity and save labor, it is more efficient to operate multiple units simultaneously.
[0004]
In order to operate multiple units at the same time under such circumstances, if a large number of glass base material stretching devices are installed in one building, the glass base material is transported by an overhead transport crane, etc. When loading is performed, naturally the conveyance and loading operations to other glass base material stretching apparatuses are restricted. For this reason, it is not possible to perform parallel work with a plurality of apparatuses using an overhead conveying crane, and as a result, the time required for loading the glass base material into the stretching apparatus increases due to the increase in size of the glass base material. It was.
[0005]
In addition, overhead cranes are originally intended for lifting heavy objects and moving them to other locations, and transporting the glass base material to the stretching device and accurately positioning and loading it. It was not a device.
For this reason, it is necessary to perform final positioning by human power, workability is poor, and work time is increased.
[0006]
[Problems to be solved by the invention]
In view of the above circumstances, the present invention specializes the function of an overhead carrying crane in conveying a glass base material, and the loading of the glass base material into the stretching apparatus does not depend on the operating conditions of other stretching apparatuses. The present invention provides a glass base material stretching device that is provided with a mechanism that can be used at all times, further simplifies or eliminates the positioning work when loading the glass base material, improves the operating rate of the stretching device, and increases the productivity. It is an issue.
[0007]
[Means for Solving the Problems]
The glass base material stretching device of the present invention includes a transport device that transports a glass base material to a plurality of glass base material stretching devices, a glass base material storage mechanism attached to the stretching device, and a heating furnace of the stretching device. A glass base material storage section disposed above; a supply mechanism for supplying the glass base material to a heating furnace of the stretching apparatus; and a take-up mechanism for pulling the stretched glass base material. It has an arm that has a latching part that grips or latches the base material, and a mechanism that rotates and moves the arm up and down. The glass base material is hooked on the arm latching part and transported to the glass base material storage part. It is characterized by doing.
The hooking portion of the arm may be, for example, a U-shaped notch that is open at one end.
[0008]
DETAILED DESCRIPTION OF THE INVENTION
Although an example of the glass base material extending | stretching apparatus of this invention is demonstrated in detail based on FIGS. 1-4, this invention is not limited to these.
FIG. 1 is a schematic front view showing the entire glass base material stretching apparatus of the present invention. FIG. 2 is a schematic explanatory view showing a state in which a glass base material is hooked on a hook portion of an arm, and FIG. 3 is a schematic explanatory view showing a loading state of the glass base material into the glass base material storage portion. FIG. 4 is a schematic explanatory view showing a transport state of the glass base material by the overhead transport crane.
[0009]
The stretching apparatus includes a heating furnace 1 that heats and softens the glass base material, a glass base material storage portion 2 provided above the glass base material, a supply mechanism 3 that supplies the glass base material into the heating furnace 1, and a stretched glass base material. It has a take-up mechanism 4 for taking up the material, and a glass base material storage mechanism 6 is attached to a frame 5 of the apparatus via a guide rail 7.
An arm 8 is attached to the storage mechanism 6, and operations such as gripping, hanging, and hooking the glass base material via a latching portion provided on the arm 8 can be performed.
[0010]
The glass base material 9 is hooked and hung by, for example, a hooking portion 10 of the arm shown in FIG. Next, the height is adjusted by the vertical movement mechanism of the storage mechanism unit 6, and the arm 8 is rotated and conveyed into the glass base material storage unit 2. Furthermore, after adjusting the position of the arm 8 and aligning the axis of the glass base material 9 with the axis of the heating furnace 1, the glass base material 9 is attached to the support member 12 attached to the supply mechanism 3. Thereafter, the arm 8 is rotated back to the original position.
[0011]
The vertical movement mechanism of the glass base material storage mechanism 6 shown in FIG. 1 is configured to move the storage mechanism 6 up and down along the guide rail 7 attached to the frame 5. The storage mechanism 6 may be fixed to the frame 5 and the arm 8 may be moved up and down by a hydraulic cylinder or the like. In FIG. 1, the storage mechanism unit 6 is attached to the frame 5 of the stretching device. However, the storage mechanism unit 6 may be separated from the stretching device and provided separately near the glass base material storage unit 2.
[0012]
The structure of the latching portion 10 provided at the tip of the arm 8 is simple and preferable if it is formed of a U-shaped notch with one end open, but instead, the latching portion 10 of the arm 8 is opened and closed around the axis. Then, it may be configured to be latched or gripped.
The glass base material storage unit 2 is opened and closed by a hinge or the like when the glass base material is loaded. FIG. 2 shows a closed state and FIG. 3 shows an open state.
In the glass base material stretching apparatus of the present invention, a heating furnace for heating and softening the glass base material, a glass base material storage unit, a supply mechanism for supplying the glass base material, a glass rod take-up mechanism, and the like are used. can do.
[0013]
【Example】
Example 1
First, as shown in FIG. 4, the glass base material is transported by the overhead transport crane 13 along the guide 14 to the vicinity of the glass base material storage mechanism portion attached to the stretching device. At this time, the storage mechanism is moved so that the tip of the arm is positioned slightly lower than the lower surface of the protrusion at the upper end of the glass base material. If the height of the overhead carrying crane 13 and the height position of the storage mechanism in such a state are detected by a sensor or the like and these positions are stored in the control device, the subsequent glass base material is transferred / transferred. This is advantageous because the replacement can be performed quickly.
[0014]
Next, the arm 16 attached to the actuator 15 is operated, and the upper end of the glass base material is placed on the U-shaped notch 10 (see FIG. 1) of the arm 8 on the storage mechanism 6 side as shown in FIG. Is inserted. Then, the storage mechanism unit 6 is moved slightly upward to receive the glass base material 9 from the arm 16 of the overhead carrying crane 13 to the arm 8 on the storage mechanism unit 6 side. After the delivery is completed, the overhead transport crane 13 rotates the actuator 15 away from the glass base material 9 and is returned to a predetermined position while confirming safety and the like.
[0015]
Next, as shown in FIG. 3, the arm 8 is rotated to move the glass base material 9 into the glass base material storage portion 2, the position of the arm 8 is adjusted, and the axis of the glass base material 9 is adjusted to the heating furnace 1. After that, the supply mechanism 3 (see FIG. 1) that has been retracted in the horizontal direction during this time is returned to its original position, and the upper end of the glass base material 9 and the front end of the support member 12 of the stretching device are coaxial. While confirming the presence, the supply mechanism 3 is lowered and the glass base material 9 is set on the support member 12. When it is confirmed that the glass base material 9 has been received by the support member 12, the arm 8 of the storage mechanism 6 is rotated and returned to the original position.
[0016]
The loaded glass base material 9 is fed into the heating furnace 1 by the supply mechanism 3, heated and softened, and drawn into a glass rod having a predetermined diameter.
After confirming that the drawing was completed and the inside of the heating furnace 1 was sufficiently cooled, the glass base material storage part 2 at the top of the heating furnace was opened, and the support member 12 attached to the supply mechanism 3 was moved upward, If an unnecessary portion after the stretching process is hooked on this, it is removed and prepared for the loading of the glass base material 9 of the next lot.
[0017]
While the glass base material 9 is being stretched, the glass base material 9 of the next lot is transported in advance to the storage mechanism unit 6 installed in contact with or near the stretching device according to the above procedure, and the arm of the storage mechanism unit 6 By being hooked on 8, it is possible to shorten the transport / loading time.
In this embodiment, when the glass base material is loaded, the supply mechanism 3 is retracted in the horizontal direction in order to avoid interference between the arm 8 of the storage mechanism unit 6 and the support member 12. It is good also as a structure made to evacuate upward.
[0018]
【The invention's effect】
According to the present invention, since the glass base material can be transported by the overhead transport crane regardless of the operating state of the stretching apparatus, the stretching apparatus can be stored in parallel even during the glass base material stretching process. The next lot of glass base material can be loaded into the mechanism section. Furthermore, even when the glass base material is sequentially supplied to a plurality of stretching apparatuses, the usage time of the overhead transport crane does not increase the preparation time for stretching.
In this way, the parallel processing of the glass base material stretching process and the preparation of the next lot of glass base material becomes possible, so that the glass base material is loaded, the heating furnace is heated, stretched, the heating furnace is cooled, and The loading time can be shortened in a series of steps of loading the glass base material of the next lot.
[Brief description of the drawings]
FIG. 1 is a schematic front view showing an overall view of a glass base material stretching apparatus of the present invention.
FIG. 2 is a schematic explanatory view showing a state in which a glass base material is hooked on a hook portion of an arm in the glass base material stretching apparatus of the present invention.
FIG. 3 is a schematic explanatory view showing a loading state of a glass base material into a glass base material storage unit in the glass base material stretching apparatus of the present invention.
FIG. 4 is a schematic explanatory view showing a transport state of a glass base material by an overhead transport crane.
[Explanation of symbols]
1 heating furnace,
2 Glass base material storage,
3 supply mechanism,
4 Pick-up mechanism,
5 frames,
6 Storage mechanism,
7 Guide rail,
8 arms,
9 Glass base material,
10 Hook,
11 protrusions,
12 support members,
13 Overhead transport crane,
14 guides,
15 Actuator,
16 arms.

Claims (2)

複数のガラス母材延伸装置にガラス母材を搬送する搬送装置と、該延伸装置に付設されたガラス母材の保管機構部と、延伸装置の加熱炉の上方に配設されたガラス母材収納部と、ガラス母材を延伸装置の加熱炉に供給する供給機構と、延伸されたガラス母材を引き取る引取り機構を備え、前記保管機構部は、ガラス母材を把持又は掛止する掛止部を有するアームと、該アームを回転及び上下移動させる機構を有し、ガラス母材をアームの掛止部に掛止してガラス母材収納部へ搬送することを特徴とするガラス母材延伸装置。 A conveying device that conveys the glass base material to a plurality of glass base material stretching devices, a glass base material storage mechanism attached to the stretching device, and a glass base material storage disposed above the heating furnace of the stretching device And a supply mechanism for supplying the glass base material to the heating furnace of the stretching apparatus, and a take-up mechanism for picking up the stretched glass base material, and the storage mechanism section is a latch for holding or latching the glass base material A glass base material, characterized in that it has an arm having a portion and a mechanism for rotating and moving the arm up and down, and the glass base material is hooked on a hook portion of the arm and conveyed to a glass base material storage portion apparatus. 前記アームの掛止部が、一端が開いたU字状切欠き部からなる請求項1に記載のガラス母材延伸装置。  The glass base material stretching apparatus according to claim 1, wherein the hooking portion of the arm is formed of a U-shaped notch having one end opened.
JP2002181846A 2002-06-21 2002-06-21 Glass base material drawing equipment Expired - Fee Related JP3966545B2 (en)

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JP2002181846A JP3966545B2 (en) 2002-06-21 2002-06-21 Glass base material drawing equipment

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JP3966545B2 true JP3966545B2 (en) 2007-08-29

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