JP3962134B2 - Connection structure for noodle making equipment - Google Patents

Connection structure for noodle making equipment Download PDF

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Publication number
JP3962134B2
JP3962134B2 JP26389097A JP26389097A JP3962134B2 JP 3962134 B2 JP3962134 B2 JP 3962134B2 JP 26389097 A JP26389097 A JP 26389097A JP 26389097 A JP26389097 A JP 26389097A JP 3962134 B2 JP3962134 B2 JP 3962134B2
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noodle
noodle making
making apparatus
positioning
strings
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JPH1198949A (en
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政昭 中岡
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株式会社中岡工業所
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Description

【0001】
【発明の属する技術分野】
本発明は、製麺装置の接続構造に関し、特に移動可能な製麺装置を他の製麺装置に短時間で簡単に、かつ、正確に位置決めして連結したり、他の製麺装置から分離して移動させたりできるようにした製麺装置の接続構造に関する。
【0002】
【従来技術】
例えば素麺は以下のような工程で製造されている。まず、材料粉末の混合して玉を練り上げ、この玉を太さ数cm程度の麺紐に形成し、熟成させてから太さ1〜2cm程度の麺線に成形した後、1対の管と呼ばれる棒に多数回にわたって8の字状に巻き掛ける。この後、熟成をしてから両管の間隔を例えば数十cm程度に広げる小引きという作業が行われ、これにより、麺は太さ数mm以下の麺線となる。小引きされた麺線は、更に熟成をさせた後、「機(はた)」と呼ばれる装置に掛け込まれ、両管の間隔を段階的に更に広げて延伸され、太さ1mm以下の麺線に形成される。このように麺線を細くした後、乾燥させ、所定の寸法に裁断してから束ねることにより製品となる。
【0003】
このような作業の大半は人手によって行われてきたが、人手不足が深刻な問題となった今日では、これらの作業を機械作業化することが必要となっている。
例えば小引きした麺線を更に延伸する大引き作業は、図5に示す麺類延伸装置M1を用いることにより機械化することが試みられている。
【0004】
この麺線延伸装置M1は、掛込み作業部1と、中引き作業部2と、大引き作業部3とからなり、掛込み作業部1と中引き作業部2とにわたって第1の搬送手段4が設けられ、掛込み作業部1において、麺線Aを巻き掛けた一方の管(上管)Bの両端を第1の搬送手段4に人手によって載置し、この上管Bに麺線Aと他方の管(下管)Cを懸垂支持させるようにしている。
【0005】
掛込み作業部1では複数の上管Bが互いに平行に、かつ、所定の間隔を置いて第1の搬送手段4に載置され、この搬送手段4を運転することにより、麺線A及び両管B、Cが中引き作業部2に搬送される。
【0006】
中引き作業部2に所定数の麺線Aが搬入されると、第1の搬送手段4は一旦停止され、この後、一方では、中引き作業部2の昇降枠5を下降させて、下管Cの両端部を下方に押し下げることにより麺線Aが中引きされ、他方では所定数の麺線A及び両管B、Cが掛込み作業部1で第1の搬送手段4に掛け込まれる。
【0007】
この中引きが終わると、昇降枠5が初期位置に上げられ、下管Cの両端部が昇降枠5から解放される。そして、この後、第1の搬送手段4を作動させて中引きされた麺線Aを中引き作業部2から搬出すると共に、掛込み作業部1から未だ中引きされていない所定数の麺線Aが中引き作業部2に搬入される。
【0008】
中引き作業部2から搬出される麺線Aを巻き掛けた上管Bは回転板6によって第1の搬送手段4から持ち上げられ、大引き作業部3に設けた第2の搬送手段7に掛け替えられる。
【0009】
第2の搬送手段7の搬送速度は必要に応じて第1の搬送手段4のそれよりも速く設定してあり、従って、大引き作業部3内での上管Bの間隔は中引き作業部2何での上管Bの間隔よりも広くなる。
【0010】
大引き作業部3に所定数の麺線A及びこれを巻き掛けた上管Bと下管とが搬入されると、第1、第2両搬送手段4、7は停止され、この後、大引き作業部3の昇降枠8を段階的に下降させ、この昇降枠8で下管Cの両端部を段階的に押し下げることにより麺線Aは更に延伸される。
【0011】
大引き作業部3には麺分け作業を行う麺分け装置9が設けられ、麺線Aを延伸するごとにこの麺分け装置9によって麺分け作業を行うことにより、麺線Aどうしが癒着することを防止するようにしている。なお、この麺分け装置9の詳細な説明は本発明の本質に関連しないので省略する。又、この大引きが行われている間に中引き作業部2において中引きが行われる。
【0012】
大引きが終了すると、昇降枠8は初期位置まで上げられ、下管Cは昇降枠8から解放される。そして、一方では第1の搬送手段4を運転して、掛込み作業部1から未だ中引きされていない所定数の麺線Aを中引き作業部2に搬入すると共に、中引き作業部2から中引きされた所定数の麺線Aを大引き作業部3に搬入し、他方では、大引き作業部3から大引きされた所定数の麺線Aを搬出コンベア10に搬出するようにしている。
【0013】
搬出コンベア10の搬送速度は第1の搬送手段4の搬送手段よりも遅く設定してあり、従って、搬出コンベア10に搬出された麺線Aの搬送方向の間隔は第1の第1の搬送手段4における麺線Aの搬送方向の間隔よりも狭くなっている。
【0014】
搬出コンベア10に搬出された麺線A及び両管B、Cは麺線Aを乾燥させるために人手によって麺支持装置に掛け替えられる。
この麺支持装置は所定数の上管Bを所定の間隔を置いて平行に支持する上管受けと、所定数の下管Cを所定の間隔を置いて平行に支持する下管受けと、これら上管受け及び下管受けを支持する支柱とを備えている。そして、上管受けと下管受けとの間隔を、上管受けに支持された上管と下管受けに支持された下管との間に巻き掛けられた麺線Aに適度の張力が生じるように調整しながら麺線Aを乾燥させる。
【0015】
【発明が解決しようとする課題】
ところで、最近になって、麺線延伸装置M1から麺支持装置への麺線A及び両管B、Cの掛け替えに要する人手を省略するために、麺支持装置に第3の搬送手段を設け、第2の搬送手段7からこの第3の搬送手段に上管を受渡しすることが試みられている。
【0016】
そして、この試みにおいて、所定数の麺線Aを同時に大引きする大引き作業の作業時間に比べて麺支持装置における乾燥に要する時間がかなり長く、装置全体としてのタクトタイムをこの最も長い乾燥に要する時間を基準に設定すれば、生産性がかなり低下することが分かった。
【0017】
又、この生産性の低下を避けるためには、麺支持装置を移動可能にして麺線延伸装置M1に交換的に接続させるようにすればよいことが分かった。しかしながら、麺支持装置を交換的に麺線延伸装置M1に接続させるためには、麺線延伸装置M1、特に大引き作業部3に対して麺支持装置を短時間で、正確に位置決めして接続できるようにする必要がある。
【0018】
本発明は、このような技術的課題を解決し、例えば麺支持装置のように移動可能な製麺装置を例えば麺延伸装置などの他の製麺装置に短時間で、簡単に、かつ、正確に位置決めして連結したり、他の製麺装置から分離して移動させたりできるようにした製麺装置の接続構造を提供することを目的とするものである。
【0019】
【課題を解決するための手段】
本発明は、この目的を達成するため、少なくとも1台が移動可能であり、かつ、それぞれ麺線を搬送する搬送手段を有する2台の製麺装置にわたってこれらを互いに位置決めする位置決め手段を設ける。
【0020】
そして、この位置決め手段により、例えば麺支持装置のように移動可能な製麺装置を例えば麺延伸装置などの他の製麺装置に対して短時間で、簡単に、かつ、正確に位置決めすることができ、両製麺装置を正確に位置決めして連結することにより、一方の製麺装置の搬送手段から他方の製麺装置の搬送手段に円滑に上管を受渡しできるようになる。
【0021】
位置決め手段は、例えば一方の製麺装置にほぼ水平に支持され、複数の位置決め穴を有する板材と、他方の製麺装置に前記板材に対して昇降可能に支持され、前記位置決め穴に対応させた突起とで構成される。
【0022】
この突起を板材の位置決め穴にはめ込むことにより、板材と突起とが互いに位置決めされ、従って、これらを支持する両製麺装置が互いに位置決めされて連結される。又、この突起を位置決め穴から抜くと、板材と突起とは互いに他方から独立し、従って、これらを支持する両性麺装置は互いに他方から独立して自由に移動できるようになる。
【0023】
又、このように位置決め手段によって両製麺装置を互いに位置決めして連結するように構成する場合には、移動可能な製麺装置の搬送手段のモータをその他方の製麺装置に支持させ、両製麺装置を位置決め手段を介して位置決めして接続した時に前記一方の製麺装置の搬送手段のモータとその他の部分とを連動連結する伝動機構を設けることができ、これにより、移動する製麺装置を他方の製麺装置から分離した時に移動する製麺装置を軽量化してその移動を容易にすることができる。
【0024】
【発明の実施の形態】
本発明の一実施例にかかる製麺装置の接続構造を図面に基づいて具体的に説明すれば、以下の通りである。
【0025】
図2に示すように、この製麺装置の連結構造Dは、麺線延伸装置M1と麺支持装置M2とにわたって設けられる。
前記麺線延伸装置M1は、掛込み作業部1と、中引き作業部2と、大引き作業部3とからなり、麺線Aを巻き掛けた上管Bの両端を支持して、掛込み作業部1から中引き作業部2にわたってこの上管Bをその軸心と直交する方向に搬送する第1の搬送手段4と、この第1の搬送手段4から回転板6により取り上げられた上管Bを受け取り大引き作業部3内での上管Bの軸心と直交する水平方向に搬送する第2の搬送手段7とを備えている。
【0026】
掛込み作業部1で第1の搬送手段4の上に所定数の上管Bを所定の間隔で平行に載置し、各上管Bに麺線A及び下管Cを懸垂支持させた後、順次これら上管Bを中引き作業部2に送り込む。中引き作業部2に所定数の上管Bが送り込まれると、両搬送手段4、5は停止され、この後、中引き作業部2の昇降枠5を下降させて、下管Cの両端部を下方に押し下げることにより麺線Aが中引きされる。
【0027】
なお、この中引きが行われている間に、掛込み作業部1において、例えば人手によって別の所定数の麺線A及び上下両管B、Cの第1の搬送手段4への掛け込みが行われる。
【0028】
この中引きが終わり、昇降枠5を初期位置に上昇させた後、第1の搬送手段4を運転すると共に回転板6を回転させて順次上管Bを中引き作業部2から回転板6により取上げ、第2の搬送手段7に送り込む。大引き作業部3に設けた第2の搬送手段7はこれら上管Bを受け取って水平方向に搬送する。なお、第1の搬送手段4から第2の搬送手段7への上管Bの載せ替えと並行して、掛込み作業部1から別の所定数の上管Bが中引き作業部2に送り込まれる。
【0029】
所定数の麺線Aが大引き作業部3に搬入されると、大引き作業部3の昇降枠8を段階的に下降させ、この昇降枠8で下管Cの両端部を段階的に押し下げることにより麺線Aは更に延伸される。
【0030】
大引き作業部3には麺分け作業を行う麺分け装置9が設けられ、麺線Aを延伸するごとにこの麺分け装置9によって麺分け作業を行うことにより、麺線Aどうしが癒着することを防止するようにしている。なお、この大引きが行われている間に中引き作業部2において中引きが行われ、掛込み作業部1において小引きされた麺線A及び上下両管B、Cの掛け込みが行われる。
【0031】
前記麺支持装置M2は、図3の斜視図に示すように、前後1対の支柱11と、この支柱11の上部に連結された左右1対の上管受け12と、支柱11の下部に連結された下管受け13とを備えている。又、図2に示すように、各支柱11の下側にはそれぞれ左右方向に適当な間隔を置いて2個の自在車輪19が設けられ、この麺支持装置M2全体を手で押して自由に移動できるようにしている。
【0032】
各上管受け12は、前後方向に伸びるガイドフレーム21と、その前後両端に取付板22を介して固定される反転ガイド23と、各取付板22に回転可能に支持させたスプロケット24と、反転ガイド23及びスプロケット24に巻き掛けられた搬送チェーン25とを備えている。
【0033】
図4の断面図に示すように、前記ガイドフレーム21は、溝型のチェーンガイド部21aと、このチェーンガイド部21aの外側溝壁に連続させた逆L字形の管端規制部21bと、チェーンガイド部21a内を上下に仕切る上周部ガイド21cとを備えている。
【0034】
図1の側面図に示すように、前記反転ガイド23は、スプロケット24よりも端側で搬送チェーン25を反転させる端ガイド部23aと、スプロケット24よりも内側で搬送チェーン25の下周部25aを再反転させる内側ガイド部23bと、前記端ガイド部23aの下部と内側ガイド部23bの下部との間で搬送チェーン25の下周部25aを下に凸な弓形に案内する下周案内部23cと、端ガイド部23aの上周部から搬送チェーン25の上周部25bを水平に案内する上周案内部23dとを備え、この上周案内部23d及び前記チェーンガイド部21a上を搬送チェーン25の上周部25bが水平に滑動するようにしている。
【0035】
スプロケット24は反転ガイド23の端ガイド部23aと内側ガイド部23bとの間で、内側ガイド部23bで再反転させた搬送チェーン25を再々反転させ、搬送チェーン25の下周部が前後両側のスプロケット24間でチェーンガイド部21a溝底と上周部ガイド21cとの間を通過するようにしている。
【0036】
このように、反転ガイド23とスプロケット24とによって搬送チェーン25を再三反転させ、これらの間で上周部25bと下周部25aとを接近させることにより、搬送チェーン25を前後1対のスプロケット間に単純に正掛けする場合に比べてチェーンガイド部21aの高さを低くすることができ、チェーンガイド部21aの軽量化を図ることができる。
【0037】
なお、この実施例では、反転ガイド23が一体物に形成されているが、例えば端ガイド部23a及び内側ガイド部23bを互いに独立したスプロケットあるいはアイドラで構成し、下周案内部23cを搬送チェーン25か摺接するシュー、別のアイドラあるいは別のスプロケットで構成してもよい。
【0038】
ところで、図3に示すように、左右に対向させた各上管受け12のスプロケット24は同期機構26によって互いに同期回転するようにしている。即ち、前記取付板22に回転自在に支持された回転軸26aと、この回転軸26aの両端部に固定された1対の歯車26bと、各スプロケット24に同軸状に固定され、かつ、これら歯車26bにかみ合う他の1対の歯車26cとで同期機構26を構成している。
【0039】
また、前記支柱11は麺線Aの乾燥時の短縮に備えて上下方向に伸縮可能に構成され、支柱11の下部11aどうしを連結する連結枠14内に配置した回転軸15をハンドル16により回転させると、ウォーム歯車17にかみ合わせた歯車18が左右軸心周りに回転し、この歯車18に連動させた図示しないピニオン・ラックにより支柱11の上部11bを昇降させるようにしている。
【0040】
このようにウォーム歯車17と歯車18との噛み合わせを介在させると、ハンドル16の操作によって自由に支柱11を伸縮させて上管受け12と下管受け13の上下間隔を調整することができ、従って、乾燥開始時に上管受け12に支持させた上管Bと下管受け13に支持させた下管Cとにわたって巻き掛けた麺線Aの張力を適当に調整できる。又、乾燥により麺線Aの張力が一定以下ではウォーム歯車17と歯車18との摩擦抵抗によって歯車18側の回転が防止され、従って、支柱11が短縮して麺線Aの張力が所定値以下になることを防止でき、麺線Aの高品質化を図ることができる。更に、麺線Aの張力が一定値を超えるとウォーム歯車17と歯車18との間に滑りが生じ、支柱11が短縮して麺線Aの張力が一定値を上回ることを防止でき、張力の過剰による麺線Aの切断を防止できるのである。
【0041】
さて、図1に示すように、前記接続機構Dは、麺支持装置M2の前側の取付板22の上縁部どうしを連結する板材31と、この板材31に左右方向に適当な間隔を置いて形成した2個の位置決め穴32に対応させて前記麺線延伸装置M1の後部に支持させた2個の突起33とで構成される位置決め手段30を備える。
【0042】
この突起33は、麺線延伸装置M1のフレーム27にL字形に屈曲させた弾性板34を介して支持させた別の板材35の下面から下方に突出させてあり、麺支持装置M2の支柱11を所定の高さに位置させた状態で、麺線延伸装置M1の後方から麺支持装置M2を所定の位置まで移動させると、突起33が板材31の前縁に当たった後、弾性板34が撓むことにより板材31の上に押し上げられ、板材31の上側を位置決め穴32の位置まで滑り、弾性板34が弾性復元することにより位置決め穴32に落ち込む。そして、この位置決め穴32に突起33が落ち込むことにより、突起33と板材31とが位置決めされ、従って、麺線延伸装置M1に対して麺支持装置M2が所定の位置に位置決めされることになる。
【0043】
即ち、麺支持装置M2を麺線延伸装置M1に対して所定の位置まで移動させるだけで自動的に麺線延伸装置M1に対して麺支持装置M2が所定の位置に位置決めされるので、短時間で、簡単に、しかも、正確に麺線延伸装置M1に対して麺支持装置M2を所定の位置に位置決めして連結できる。
【0044】
麺線延伸装置M1に対して麺支持装置M2を所定の位置に位置決めすると、平面視において第2の搬送手段7の中心線と麺支持装置M2の中心線とが一致し、図1及び図2に示す別の回転板6’によって円滑に第2の搬送手段7から上管Bの両端部を取り上げ、麺支持装置M2の両搬送チェーン25の上に載せ替えできるようになる。
【0045】
ここで、前記弾性板34を用いることにより突起33を板材31に対して昇降可能に麺線延伸装置M1に支持させてあるが、前記突起33は板材31に対して昇降可能に麺線延伸装置M1に支持させてあればよく、弾性板34を用いることは本発明に必須のことではない。
【0046】
麺線延伸装置M1のフレーム27には麺支持装置M2の両搬送チェーン25を駆動するためのモータ28が設けられ、麺線延伸装置M1に対して麺支持装置M2を所定の位置に位置決めすると、このモータ28の出力軸に固定した駆動歯車29が麺支持装置M2の前側の同期機構26の一方の歯車26bにかみ合うようにしてある。
【0047】
そして、このモータ27と、このモータ28の出力軸に固定した駆動歯車29と、左右の上管受け12と、前後の同期機構26とによって第3の搬送手段20が構成され、この第3の搬送手段20を第2の搬送手段7に協調させて作動させることにより、第2の搬送手段7から順に麺支持装置M2の両搬送チェーン25に受け取った上管Bを所定の間隔を置いて麺支持装置M2の前側から後側に搬送することができる。
【0048】
所定数の上管Bが麺支持装置M2に搬入されると、これら第2、第3の両搬送手段7、20を停止させ、麺支持装置M2を後方に移動させると、突起33が位置決め穴32の前縁に当たった後、その前縁から板材31の上側に乗り上げて位置決め穴32から脱出し、麺支持装置M2の麺線延伸装置M1に対する位置決めが短時間で、簡単に解除され、更に、麺支持装置M2を前以外の方向に自由に移動できるようになる。
【0049】
又、麺支持装置M2を麺線延伸装置M1に対する所定の位置から移動させると、搬送手段20の駆動歯車29と麺支持装置M2の前側の同期機構26とのかみ合いは短時間で、簡単に解除される。
【0050】
このように、第3の搬送手段20のモータ28を麺線延伸装置M1に支持させ、駆動歯車29と前側の同期機構26とからなる伝動機構により第3の搬送手段20のモータ28とその他の部分とを連動連結したり、モータ28及び駆動歯車29とその他の部分とに分離したりすることができるようにすることにより、麺支持装置M2を軽量化することができ、麺支持装置M2を一層容易に移動できるようになると共に、複数の麺支持装置M2の第3の搬送手段20のモータ28を共通させることができ、全体としての設備コストの低減を図ることができる。
【0051】
【発明の効果】
以上に説明したように、本発明は、少なくとも1台が移動可能であり、かつ、それぞれ麺線を搬送する搬送手段を有する2台の製麺装置にわたってこれらを互いに位置決めする位置決め手段を設けるので、2台のうちの一方の製麺装置に対してその他方の製麺装置を短時間で、簡単に、しかも、正確に所定の位置に位置決めして連結したり、短時間で、簡単に両製麺装置の連結を解除したりすることができる。
【0052】
又、両製麺装置を互いに位置決めすることにより、両製麺装置の搬送手段の搬送ラインあるいは中心線を連続させることができ、一方の製麺装置の搬送手段から他方の製麺装置の搬送手段に円滑に上管を載せ替えられるようになる。
【0053】
そして、一方の製麺装置の搬送手段から他方の製麺装置の搬送手段に所定数の上管及びこれに懸垂支持させた麺線と下管を搬入した後、他方の製麺装置を強姦することにより、他方の製麺装置における処理時間よりも短時間で一方の製麺装置による処理を繰り返して行うことができ、一方の製麺装置の稼働率を高めて生産性を高めることができる。
【0054】
本発明において、特に位置決め手段を、一方の製麺装置にほぼ水平に支持され、複数の位置決め穴を有する板材と、他方の製麺装置に前記板材に対して昇降可能に支持され、前記位置決め穴に対応させた突起とで構成する場合には、位置決め手段の構成が簡単であるにもかかわらず、確実な位置決め機能を得ることができる。
【0055】
又、本発明において、移動可能な一方の製麺装置の搬送手段のモータがその他方の製麺装置に支持され、両製麺装置を位置決め手段を介して位置決めして接続した時に前記一方の製麺装置の搬送手段のモータとその他の部分とを連動連結する伝動機構が設けられると、1台のモータを複数の移動可能な製麺装置の搬送手段に共通させることができ、移動可能な製麺装置を軽量化して容易に移動できるようにすると共に、全体としての設備コストを削減することができる。
【図面の簡単な説明】
【図1】本発明の要部の側面図である。
【図2】本発明により接続された麺線延伸装置と麺支持装置との側面図である。
【図3】本発明が適用される麺支持装置の斜視図である。
【図4】本発明が適用される麺支持装置の要部の断面図である。
【図5】従来例の側面図である。
【符号の説明】
A 麺線
B 上管
C 下管
D 接続機構
M1 麺線延伸装置
M2 麺支持装置
7 第2の搬送手段
20 第3の搬送手段
26 同期機構
28 モータ
29 駆動歯車
30 位置決め手段
31 板材
32 位置決め穴
33 突起
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a connection structure for a noodle making apparatus, and in particular, a movable noodle making apparatus can be easily and accurately positioned and connected to another noodle making apparatus in a short time or separated from other noodle making apparatuses. It is related with the connection structure of the noodle making apparatus which enabled it to move.
[0002]
[Prior art]
For example, raw noodles are manufactured by the following process. First, mix the material powder, knead the ball, form this ball into a noodle string with a thickness of about several centimeters, and after aging, form a noodle string with a thickness of about 1 to 2 cm, Wrap in a figure of 8 on a bar called many times. Thereafter, after aging, an operation of drawing the gap between both tubes to, for example, about several tens of centimeters is performed, whereby the noodle becomes a noodle string having a thickness of several mm or less. After the noodle strings are aged further, they are hung in a device called “machine” and stretched with the gap between the two pipes gradually increased to a thickness of 1 mm or less. Formed in a line. After thinning the noodle strings in this way, the noodle strings are dried, cut into predetermined dimensions, and then bundled to obtain a product.
[0003]
Most of these operations have been performed manually, but today, when labor shortage has become a serious problem, it is necessary to convert these operations into mechanical operations.
For example, it has been attempted to mechanize a large drawing operation for further drawing a small noodle string by using a noodle drawing apparatus M1 shown in FIG.
[0004]
The noodle string drawing device M1 includes a catching work part 1, a thinning work part 2, and a large pulling work part 3, and the first conveying means 4 extends between the catching work part 1 and the thinning work part 2. The both ends of one tube (upper tube) B around which the noodle strings A are wound are placed manually on the first conveying means 4 in the entrapping work unit 1, and the noodle strings A are placed on the upper tube B. The other tube (lower tube) C is suspended and supported.
[0005]
In the entraining work unit 1, a plurality of upper pipes B are placed on the first conveying means 4 in parallel with each other and at a predetermined interval, and by operating the conveying means 4, the noodle strings A and both The tubes B and C are conveyed to the thinning work unit 2.
[0006]
When a predetermined number of noodle strings A are carried into the thinning work unit 2, the first conveying means 4 is temporarily stopped, and thereafter, on the other hand, the lifting frame 5 of the thinning work unit 2 is lowered and lowered. By pushing down both ends of the pipe C downward, the noodle strings A are thinned out, and on the other hand, a predetermined number of noodle strings A and both pipes B and C are hooked on the first transport means 4 by the hooking work section 1. .
[0007]
When this thinning is completed, the lifting frame 5 is raised to the initial position, and both ends of the lower tube C are released from the lifting frame 5. After that, the noodle strings A that have been thinned by operating the first conveying means 4 are carried out from the thinning work section 2 and a predetermined number of noodle strings that have not yet been thinned from the catching work section 1. A is carried into the thinning work unit 2.
[0008]
The upper tube B around which the noodle strings A carried out from the thinning work section 2 are wound is lifted from the first transport means 4 by the rotating plate 6 and replaced with the second transport means 7 provided in the large pulling work section 3. It is done.
[0009]
The conveying speed of the second conveying means 7 is set to be faster than that of the first conveying means 4 as required. Therefore, the interval between the upper pipes B in the large pulling working section 3 is set to the thinning working section. 2 It becomes wider than the interval between the upper pipes B.
[0010]
When a predetermined number of noodle strings A and an upper tube B and a lower tube wrapped around the noodle strings A are carried into the large pulling unit 3, both the first and second conveying means 4 and 7 are stopped, and thereafter The noodle strings A are further stretched by lowering the elevating frame 8 of the pulling working unit 3 stepwise and pushing down both end portions of the lower tube C stepwise by the elevating frame 8.
[0011]
The draw section 9 is provided with a noodle dividing device 9 for performing the noodle dividing operation, and each time the noodle strip A is stretched, the noodle dividing device 9 performs the noodle dividing operation so that the noodle strings A adhere to each other. Try to prevent. A detailed description of the noodle separation device 9 is omitted because it is not related to the essence of the present invention. In addition, the thinning operation unit 2 performs thinning while the large drawing is being performed.
[0012]
When the pulling is finished, the lifting frame 8 is raised to the initial position, and the lower tube C is released from the lifting frame 8. And on the one hand, while operating the 1st conveyance means 4, while carrying in the predetermined number of noodle strings A which has not yet been thinned out from the entraining work part 1 to the thinning work part 2, from the thinning work part 2 A predetermined number of noodle strings A that have been thinned out are carried into the large drawing work unit 3, and on the other hand, a predetermined number of noodle strings A drawn from the large drawing work unit 3 are carried out to the carry-out conveyor 10. .
[0013]
The conveyance speed of the carry-out conveyor 10 is set slower than the conveyance means of the first conveyance means 4, and accordingly, the interval in the conveyance direction of the noodle strings A carried out to the carry-out conveyor 10 is the first first conveyance means. 4 is narrower than the spacing of the noodle strings A in the conveying direction.
[0014]
In order to dry the noodle strings A, the noodle strings A and the two tubes B and C carried out to the carry-out conveyor 10 are manually switched to the noodle support device.
The noodle support device includes an upper tube receiver that supports a predetermined number of upper tubes B in parallel at a predetermined interval, a lower tube receiver that supports a predetermined number of lower tubes C in parallel at a predetermined interval, And a support for supporting the upper tube receiver and the lower tube receiver. And the moderate tension | tensile_strength arises in the noodle strip A wound around the space | interval of an upper tube receiver and a lower tube receiver between the upper tube supported by the upper tube receiver, and the lower tube supported by the lower tube receiver. The noodle strings A are dried while adjusting as described above.
[0015]
[Problems to be solved by the invention]
By the way, recently, in order to omit the labor required for changing the noodle strings A and both tubes B, C from the noodle string stretching device M1 to the noodle support device, the noodle support device is provided with a third conveying means, Attempts have been made to deliver the upper pipe from the second conveying means 7 to the third conveying means.
[0016]
And in this trial, the time required for drying in the noodle support device is considerably longer than the working time of the large pulling operation for simultaneously drawing a predetermined number of noodle strings A, and the tact time of the entire device is made the longest drying. It was found that if the time required was set as a reference, the productivity would be considerably reduced.
[0017]
Further, it has been found that in order to avoid this decrease in productivity, the noodle support device can be moved and connected to the noodle string drawing device M1 in an exchangeable manner. However, in order to connect the noodle support device to the noodle string drawing device M1 interchangeably, the noodle support device M1, in particular, the noodle support device 3 and particularly the noodle support device 3 is positioned and connected accurately in a short time. It needs to be possible.
[0018]
The present invention solves such technical problems, and for example, a movable noodle making device such as a noodle support device can be easily and accurately applied to another noodle making device such as a noodle stretching device in a short time. It is an object of the present invention to provide a connection structure for a noodle making apparatus which can be positioned and connected to each other or can be separated and moved from other noodle making apparatuses.
[0019]
[Means for Solving the Problems]
In order to achieve this object, the present invention is provided with positioning means for positioning each other over two noodle making apparatuses each having at least one movable unit and a conveying unit for conveying the noodle strings.
[0020]
And, by this positioning means, it is possible to easily and accurately position a movable noodle making device such as a noodle support device in a short time with respect to another noodle making device such as a noodle stretching device. In addition, by accurately positioning and connecting both noodle making apparatuses, the upper tube can be smoothly delivered from the conveying means of one noodle making apparatus to the conveying means of the other noodle making apparatus.
[0021]
The positioning means is supported substantially horizontally by one noodle making apparatus, for example, and is supported by the other noodle making apparatus so that it can be moved up and down relative to the plate material, and corresponds to the positioning hole. Consists of protrusions.
[0022]
By inserting the protrusions into the positioning holes of the plate material, the plate material and the protrusions are positioned with respect to each other. Therefore, both noodle making apparatuses that support them are positioned and connected to each other. When the projection is removed from the positioning hole, the plate material and the projection are independent from each other, and therefore the amphoteric noodle device supporting them can be freely moved independently from the other.
[0023]
When the noodle making apparatus is positioned and connected to each other by the positioning means in this way, the motor of the transport means of the movable noodle making apparatus is supported by the other noodle making apparatus, When the noodle making apparatus is positioned and connected via the positioning means, it is possible to provide a transmission mechanism for interlockingly connecting the motor of the conveying means of the one noodle making apparatus and the other part, thereby moving the noodle making The noodle making apparatus that moves when the apparatus is separated from the other noodle making apparatus can be reduced in weight to facilitate its movement.
[0024]
DETAILED DESCRIPTION OF THE INVENTION
The connection structure of the noodle making apparatus according to one embodiment of the present invention will be described in detail with reference to the drawings as follows.
[0025]
As shown in FIG. 2, the connection structure D of the noodle making apparatus is provided across the noodle string drawing apparatus M1 and the noodle support apparatus M2.
The noodle string drawing device M1 includes an entraining operation unit 1, a thinning operation unit 2, and a large drawing operation unit 3, and supports both ends of the upper tube B around which the noodle string A is wound. A first conveying means 4 that conveys the upper pipe B in a direction perpendicular to the axial center from the working section 1 to the thinning working section 2, and an upper pipe taken up by the rotary plate 6 from the first conveying means 4 And a second transport means 7 for receiving B and transporting it in the horizontal direction perpendicular to the axis of the upper pipe B in the large pulling working section 3.
[0026]
After a predetermined number of upper pipes B are placed in parallel at predetermined intervals on the first conveying means 4 in the entraining work unit 1, and the noodle strings A and the lower pipe C are suspended and supported on each upper pipe B Then, these upper pipes B are sequentially fed into the thinning working unit 2. When a predetermined number of upper pipes B are fed into the thinning work section 2, both conveying means 4 and 5 are stopped. Thereafter, the elevating frame 5 of the thinning work section 2 is lowered and both ends of the lower pipe C are moved. The noodle strings A are thinned out by pushing down.
[0027]
In addition, while this thinning is being performed, in the hooking work unit 1, for example, another predetermined number of noodle strings A and upper and lower pipes B and C are hooked into the first transport means 4 by hand. Done.
[0028]
After this thinning is finished and the elevating frame 5 is raised to the initial position, the first conveying means 4 is operated and the rotating plate 6 is rotated so that the upper tube B is sequentially moved from the thinning working unit 2 to the rotating plate 6. Pick up and feed into the second conveying means 7. The second conveying means 7 provided in the large pulling working unit 3 receives these upper pipes B and conveys them in the horizontal direction. In parallel with the replacement of the upper pipe B from the first conveying means 4 to the second conveying means 7, another predetermined number of upper pipes B are fed from the hooking work section 1 to the thinning work section 2. It is.
[0029]
When a predetermined number of noodle strings A are carried into the large drawing work unit 3, the lifting frame 8 of the large drawing work unit 3 is lowered step by step, and both ends of the lower tube C are pushed down by this lifting frame 8 step by step. As a result, the noodle strings A are further stretched.
[0030]
The draw section 9 is provided with a noodle dividing device 9 for performing the noodle dividing operation, and each time the noodle strip A is stretched, the noodle dividing device 9 performs the noodle dividing operation so that the noodle strings A adhere to each other. Try to prevent. In addition, while this large drawing is performed, the thinning operation unit 2 performs the thinning, and the noodle strings A and the upper and lower pipes B and C that have been slightly drawn in the hanging operation unit 1 are loaded. .
[0031]
As shown in the perspective view of FIG. 3, the noodle support device M <b> 2 is connected to a pair of front and rear columns 11, a pair of left and right upper tube receivers 12 connected to the upper part of the column 11, and a lower part of the column 11. The lower pipe receiver 13 is provided. In addition, as shown in FIG. 2, two free wheels 19 are provided on the lower side of each column 11 at appropriate intervals in the left-right direction, and the noodle support device M2 is pushed by hand to move freely. I can do it.
[0032]
Each upper tube receiver 12 includes a guide frame 21 extending in the front-rear direction, a reversing guide 23 fixed to both front and rear ends via mounting plates 22, a sprocket 24 rotatably supported by each mounting plate 22, and a reversing A guide chain 23 and a transport chain 25 wound around a sprocket 24 are provided.
[0033]
As shown in the cross-sectional view of FIG. 4, the guide frame 21 includes a groove-type chain guide portion 21a, an inverted L-shaped tube end restricting portion 21b continuous with an outer groove wall of the chain guide portion 21a, a chain And an upper peripheral guide 21c that partitions the guide portion 21a up and down.
[0034]
As shown in the side view of FIG. 1, the reversing guide 23 includes an end guide portion 23 a that reverses the transport chain 25 on the end side of the sprocket 24, and a lower peripheral portion 25 a of the transport chain 25 on the inner side of the sprocket 24. An inner guide portion 23b to be re-inverted, and a lower peripheral guide portion 23c for guiding the lower peripheral portion 25a of the transport chain 25 into a downwardly convex arcuate shape between the lower portion of the end guide portion 23a and the lower portion of the inner guide portion 23b; The upper guide part 23d for horizontally guiding the upper peripheral part 25b of the transport chain 25 from the upper peripheral part of the end guide part 23a, and the upper peripheral guide part 23d and the chain guide part 21a are The upper peripheral portion 25b slides horizontally.
[0035]
The sprocket 24 reverses the transport chain 25 re-reversed by the inner guide portion 23b between the end guide portion 23a and the inner guide portion 23b of the reversing guide 23, and the lower peripheral portion of the transport chain 25 is the front and rear sprockets. Between 24, the chain guide portion 21a passes between the groove bottom and the upper peripheral guide 21c.
[0036]
In this way, the conveying chain 25 is reversed again and again by the reversing guide 23 and the sprocket 24, and the upper peripheral portion 25b and the lower peripheral portion 25a are brought close to each other, thereby bringing the conveying chain 25 between the pair of front and rear sprockets. The chain guide portion 21a can be reduced in height as compared with a case where the chain guide portion 21 is simply hooked, and the weight of the chain guide portion 21a can be reduced.
[0037]
In this embodiment, the reversing guide 23 is integrally formed. For example, the end guide portion 23a and the inner guide portion 23b are formed of sprockets or idlers that are independent from each other, and the lower peripheral guide portion 23c is the transport chain 25. The shoe may be in sliding contact, another idler, or another sprocket.
[0038]
Incidentally, as shown in FIG. 3, the sprockets 24 of the upper tube receivers 12 facing left and right are rotated in synchronization with each other by a synchronization mechanism 26. That is, a rotating shaft 26a rotatably supported by the mounting plate 22, a pair of gears 26b fixed to both ends of the rotating shaft 26a, and coaxially fixed to each sprocket 24, and these gears. The synchronization mechanism 26 is constituted by another pair of gears 26c engaged with the gear 26b.
[0039]
In addition, the support column 11 is configured to be able to expand and contract in the vertical direction in preparation for shortening when the noodle strings A are dried, and the handle 16 rotates the rotary shaft 15 disposed in the connecting frame 14 that connects the lower portions 11 a of the support column 11. Then, the gear 18 meshed with the worm gear 17 rotates around the left and right axial centers, and the upper portion 11b of the column 11 is moved up and down by a pinion rack (not shown) linked to the gear 18.
[0040]
When the meshing between the worm gear 17 and the gear 18 is interposed as described above, the vertical distance between the upper tube receiver 12 and the lower tube receiver 13 can be adjusted by freely extending and retracting the support column 11 by operating the handle 16. Accordingly, the tension of the noodle strings A wound around the upper tube B supported by the upper tube receiver 12 and the lower tube C supported by the lower tube receiver 13 at the start of drying can be appropriately adjusted. Also, when the tension of the noodle strings A is not more than a certain level due to drying, the rotation of the gear 18 side is prevented by the frictional resistance between the worm gear 17 and the gear 18, so that the support 11 is shortened and the tension of the noodle strings A is not more than a predetermined value. Can be prevented, and the quality of the noodle strings A can be improved. Furthermore, when the tension of the noodle strings A exceeds a certain value, slippage occurs between the worm gear 17 and the gear 18, and the strut 11 can be shortened to prevent the tension of the noodle strings A from exceeding a certain value. It is possible to prevent cutting of the noodle strings A due to excess.
[0041]
As shown in FIG. 1, the connection mechanism D includes a plate member 31 that connects the upper edge portions of the attachment plate 22 on the front side of the noodle support device M2, and an appropriate interval in the left-right direction. The positioning means 30 includes two protrusions 33 supported by the rear portion of the noodle string drawing apparatus M1 so as to correspond to the two positioning holes 32 formed.
[0042]
The protrusion 33 protrudes downward from the lower surface of another plate member 35 supported by an elastic plate 34 bent in an L shape on the frame 27 of the noodle string drawing device M1, and the column 11 of the noodle support device M2. When the noodle support M2 is moved from the rear of the noodle string stretching device M1 to a predetermined position with the nail support device M2 positioned at a predetermined height, the elastic plate 34 is moved after the projection 33 hits the front edge of the plate 31. By bending, it is pushed up onto the plate material 31, slides on the upper side of the plate material 31 to the position of the positioning hole 32, and drops into the positioning hole 32 by elastically restoring the elastic plate 34. Then, the protrusion 33 falls into the positioning hole 32, whereby the protrusion 33 and the plate material 31 are positioned. Therefore, the noodle support device M2 is positioned at a predetermined position with respect to the noodle string drawing device M1.
[0043]
That is, the noodle support device M2 is automatically positioned at a predetermined position with respect to the noodle string drawing device M1 only by moving the noodle support device M2 to the predetermined position with respect to the noodle string drawing device M1, so that the time is short. Thus, the noodle support device M2 can be easily and accurately positioned and connected to the noodle string drawing device M1 at a predetermined position.
[0044]
When the noodle support device M2 is positioned at a predetermined position with respect to the noodle string drawing device M1, the center line of the second transport means 7 and the center line of the noodle support device M2 coincide with each other in a plan view. The other rotating plate 6 ′ shown in FIG. 5 can smoothly pick up both ends of the upper tube B from the second conveying means 7 and can be placed on both conveying chains 25 of the noodle supporting device M2.
[0045]
Here, by using the elastic plate 34, the projection 33 is supported by the noodle string stretching device M1 so that the projection 33 can be moved up and down with respect to the plate material 31, but the projection 33 can be moved up and down with respect to the plate material 31. It is only necessary to support M1, and the use of the elastic plate 34 is not essential to the present invention.
[0046]
The frame 27 of the noodle string drawing device M1 is provided with a motor 28 for driving both conveying chains 25 of the noodle support device M2. When the noodle support device M2 is positioned at a predetermined position with respect to the noodle string drawing device M1, A drive gear 29 fixed to the output shaft of the motor 28 is engaged with one gear 26b of the synchronization mechanism 26 on the front side of the noodle support device M2.
[0047]
The motor 27, the drive gear 29 fixed to the output shaft of the motor 28, the left and right upper tube receivers 12, and the front and rear synchronization mechanisms 26 constitute a third transport means 20, and this third transport means 20 is constituted. By operating the conveying means 20 in cooperation with the second conveying means 7, the upper tubes B received in the two conveying chains 25 of the noodle supporting device M2 in order from the second conveying means 7 are placed at predetermined intervals. It can be conveyed from the front side to the rear side of the support device M2.
[0048]
When a predetermined number of upper tubes B are carried into the noodle support device M2, the second and third transport means 7 and 20 are stopped, and when the noodle support device M2 is moved rearward, the projection 33 becomes a positioning hole. After hitting the leading edge of 32, the board rides on the upper side of the plate 31 from the leading edge and escapes from the positioning hole 32, and the positioning of the noodle support device M2 with respect to the noodle string drawing device M1 is easily released in a short time, and The noodle support device M2 can be freely moved in directions other than the front.
[0049]
Further, when the noodle support device M2 is moved from a predetermined position with respect to the noodle string drawing device M1, the engagement between the driving gear 29 of the conveying means 20 and the synchronization mechanism 26 on the front side of the noodle support device M2 is easily released in a short time. Is done.
[0050]
In this way, the motor 28 of the third conveying means 20 is supported by the noodle string drawing apparatus M1, and the motor 28 of the third conveying means 20 and other components are transmitted by the transmission mechanism including the driving gear 29 and the front synchronizing mechanism 26. The noodle support device M2 can be reduced in weight by allowing the portions to be linked and separated into the motor 28 and the drive gear 29 and other portions, and the noodle support device M2 While being able to move more easily, the motor 28 of the 3rd conveyance means 20 of the some noodle support apparatus M2 can be made common, and reduction of the installation cost as a whole can be aimed at.
[0051]
【The invention's effect】
As described above, the present invention is provided with positioning means for positioning each other over two noodle making apparatuses each having at least one movable unit and each having a conveying unit for conveying noodle strings. The other noodle making device can be positioned and connected to a predetermined position in a short time, easily and in a short time with respect to one of the two noodle making devices. The noodle device can be disconnected.
[0052]
In addition, by positioning the noodle making apparatuses with each other, the conveying line or center line of the conveying means of both noodle making apparatuses can be made continuous, from the conveying means of one noodle making apparatus to the conveying means of the other noodle making apparatus. The upper tube can be replaced smoothly.
[0053]
Then, after carrying a predetermined number of upper tubes and noodle strings and lower tubes suspended and supported from the conveying means of one noodle making apparatus to the conveying means of the other noodle making apparatus, the other noodle making apparatus is raped. Thereby, the process by one noodle making apparatus can be repeatedly performed in a shorter time than the processing time in the other noodle making apparatus, and the operation rate of one noodle making apparatus can be increased to increase the productivity.
[0054]
In the present invention, in particular, the positioning means is supported substantially horizontally by one noodle making apparatus and has a plate material having a plurality of positioning holes, and is supported by the other noodle making apparatus so as to be movable up and down with respect to the plate material. In the case of using the projections corresponding to the above, a reliable positioning function can be obtained even though the configuration of the positioning means is simple.
[0055]
Further, in the present invention, when the motor of the transport means of one movable noodle making apparatus is supported by the other noodle making apparatus and the both noodle making apparatuses are positioned and connected via the positioning means, If a transmission mechanism that interlocks and connects the motor of the transport means of the noodle device and other parts is provided, a single motor can be shared by the transport means of the plurality of movable noodle making devices, and the product can be moved. While reducing the weight of the noodle device so that it can be easily moved, the overall equipment cost can be reduced.
[Brief description of the drawings]
FIG. 1 is a side view of a main part of the present invention.
FIG. 2 is a side view of a noodle string drawing device and a noodle support device connected according to the present invention.
FIG. 3 is a perspective view of a noodle support device to which the present invention is applied.
FIG. 4 is a cross-sectional view of a main part of a noodle support device to which the present invention is applied.
FIG. 5 is a side view of a conventional example.
[Explanation of symbols]
A Noodle string B Upper pipe C Lower pipe D Connection mechanism M1 Noodle string drawing apparatus M2 Noodle support apparatus 7 Second conveying means 20 Third conveying means 26 Synchronizing mechanism 28 Motor 29 Driving gear 30 Positioning means 31 Plate material 32 Positioning hole 33 Protrusion

Claims (1)

少なくとも1台が移動可能であり、かつ、それぞれ麺線を搬送する搬送手段を2台の製麺装置にわたって、これらを互いに位置決めする位置決め手段を設け、
当該位置決め手段は、一方の麺製造装置にほぼ水平に支持され、複数の位置決め穴を有する板材と、他方の製麺装置に前記板材に対して昇降可能に支持され、前記位置決め穴に対応させた突起とからなり、
前記移動可能な一方の製麺装置の搬送手段のモータがその他方の製麺装置に支持され、両製麺装置を位置決め手段を介して位置決めして接続した時に前記一方の製麺装置の搬送手段のモータと、その他の部分を連動連結する伝動機構が設けられたことを特徴とする製麺装置の接続構造。
At least one unit is movable, and a conveying unit for conveying the noodle strings is provided over the two noodle making apparatuses, and positioning units are provided for positioning them relative to each other.
The positioning means is substantially horizontally supported by one noodle manufacturing apparatus, and is supported by a plate member having a plurality of positioning holes and the other noodle making apparatus so that it can be raised and lowered with respect to the plate material, and corresponds to the positioning hole. Consisting of protrusions,
When the motor of the transport means of the one noodle making apparatus is supported by the other noodle making apparatus and the both noodle making apparatuses are positioned and connected via the positioning means, the transport means of the one noodle making apparatus A connection structure for a noodle making apparatus, characterized in that a transmission mechanism for interlocking and linking the motor and other parts is provided.
JP26389097A 1997-09-29 1997-09-29 Connection structure for noodle making equipment Expired - Fee Related JP3962134B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP26389097A JP3962134B2 (en) 1997-09-29 1997-09-29 Connection structure for noodle making equipment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP26389097A JP3962134B2 (en) 1997-09-29 1997-09-29 Connection structure for noodle making equipment

Publications (2)

Publication Number Publication Date
JPH1198949A JPH1198949A (en) 1999-04-13
JP3962134B2 true JP3962134B2 (en) 2007-08-22

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JP26389097A Expired - Fee Related JP3962134B2 (en) 1997-09-29 1997-09-29 Connection structure for noodle making equipment

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CN115462399B (en) * 2022-09-15 2023-09-12 阳政精机(无锡)有限公司 Multi-layer conveying and splicing device and method for surface belts from bottom to top

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