JP3705653B2 - Noodle transfer equipment - Google Patents

Noodle transfer equipment Download PDF

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JP3705653B2
JP3705653B2 JP16969296A JP16969296A JP3705653B2 JP 3705653 B2 JP3705653 B2 JP 3705653B2 JP 16969296 A JP16969296 A JP 16969296A JP 16969296 A JP16969296 A JP 16969296A JP 3705653 B2 JP3705653 B2 JP 3705653B2
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tube
frame
pipe
noodle
noodles
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JPH1014478A (en
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文男 中岡
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有限会社マルブン
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Description

【0001】
【発明の属する技術分野】
本発明は、室で熟成させた麺を麺延伸装置に自動的に掛け込む麺移載装置に関するものである。
【0002】
【従来の技術】
例えば素麺の製造工程では、原料粉を捏ねて生地を造り、この生地を例えば直径5cm程度の太い紐状に形成し、更に1cm程度の太さの紐状に練り伸ばして1対の管に8字状に多数回巻き掛けてから熟成させ、この後、1対の管のうちの一方を上管として上管受けに支持させ、他方を下管として上管受けの下方に配置された下管受けに支持させて、上下両管受けの間隔を段階的に拡大することにより麺を延伸している。
【0003】
熟成が終わる前の麺線は延伸すると切れてしまうので、熟成時には、1対の管を例えば前後方向に並べて室(むろ)に設けた管受け枠に支持させ、両管の間に麺線が垂れ下がるようにして、麺線に荷重が掛からないようにしている。
【0004】
熟成が終了すると、両管を管受けから手作業で掛け外し、次段の処理装置、即ち、麺延伸装置に手作業で掛け込んでいる。
麺延伸装置は、上管が掛け込まれる上管取り枠と、上管取り枠に上管及び麺を関して懸垂支持された下管を押し下げる下管取り枠と、これらの間隔を拡縮する拡縮手段が設けられ、必要に応じ、上管取り枠に上管を搬入する搬入コンベアと、上管取り枠から排出される上管をは搬出する搬出コンベアとが設けられる。
【0005】
従って、熟成させた麺は順にその上管を麺延伸装置の搬入コンベアあるいは上管取り枠に掛け込まれるのである。
【0006】
【発明が解決しようとする課題】
ところで、一般に、室には例えば前後方向に延びる管受け枠が上下に5〜7段に、かつ、前後対をなして設けられ、前後対をなす管受け枠にはそれぞれ40〜80の麺が掛け込まれる。又、麺延伸装置に掛け替える作業は作業員が入れ替わり立ち替わり室の中に入ることができないので、1回に1組の上下両管とこれらに巻き掛けられた麺を掛け替えることができるに過ぎない。従って、上述のように室に掛けられた多量の麺を麺延伸装置に移載する作業は非常に多くの労力と時間とを必要とする。
【0007】
このため、この室から麺延伸装置への麺の掛け替え作業を機械化することが切望さないるのであるが、この作業は微妙で複雑なために手作業でもかなりの熟練を要する作業であり、この作業の勘所として次のような問題がある。
【0008】
即ち、前後に並べて支持されている上管と下管とをそのまま麺延伸装置に搬入することができず、その中の上管だけを選別して麺延伸装置の搬入コンベアあるいは上管取り枠に掛け込む必要があるという問題、上管に巻き掛けられた麺に急激に下管の重量が作用すると麺が千切れることを防止するため、麺に自重以外の重量が作用しないように室の管受け枠から上管と下管とを取り上げる必要があるという問題、室から麺延伸装置に掛け込むまでに麺が密着することを防止するために上管と下管との間に適当な間隔を保持しなければならないという問題などがある。
【0009】
しかしながら、これらの勘所となる問題を有効に、かつ、一挙に解決することは非常に困難であると考えられ、これまでのところ、この室から麺延伸装置への麺の掛け替え作業を処理する機械装置は全く提案されてこなかったのである。
【0010】
本発明は、このような事情を鑑みてなされたものであり、室で熟成させた麺を麺延伸装置に自動的に掛け替える麺移載装置を提供することを目的とする。
【0011】
【課題を解決するための手段】
本発明に係る麺移載装置は、前記の目的を達成するため、まず、室1内に前後に並べて掛け込んだ上下両管A,Bをその前後間隔を維持したまま上下2段の高さに支持して持ち上げた後、室1から引き出す掛け外し機構2を備えている。
【0012】
この掛け外し機構2によれば、麺Cが巻き掛けられた上下両管A,Bを室1の中で所定の前後間隔を置いて支持する管受手段11から、その前後間隔を維持したまま上下2段の高さに支持して持ち上げられるので、麺Cに自重以外の重量を作用させずに上下両管A,Bを取り上げることができる。
【0013】
又、麺Cが巻き掛けられた上下両管A,Bがその前後関係及び上下関係を維持したまま室1の外に引き出されるので、管受手段11から上下両管A,Bを掛け外して室1外に引き出す際に麺Cどうしが密着するおそれはない。
【0014】
更に、本発明に係る麺移載装置は、室1から引き出された上下両管A,Bのうち、掛け外し機構2に高く支持させた上管Aのみを掛け外し機構2から受け取り、この後、掛け外し機構2を下降させて前記上管Aに麺Cを介して下管Bを懸垂支持させてから、上管Aを麺延伸装置4の搬入コンベア41に掛け込む掛け込み機構3を備える。
【0015】
この掛け込み機構3によれば、掛け外し機構2から上管Aのみを受け取り、この上管Aに麺Cを介して下管Bを懸垂支持させるので、前後に並べて支持されている上下両管A,Bの中の上管Aだけを選別して麺延伸装置4に掛け込むことができるようになる。
【0016】
又、この掛け込み機構によれば、上管Aを掛け外し機構2から受け取った後に掛け外し機構2を下降させることにより上管Aに麺Cを介して下管Bを懸垂支持させるので、下管Bが麺Cを介して上管Aに懸垂支持されるまでは麺Cに自重以外の力が作用せず、上管Aに巻き掛けられた麺Cに急激に下管Bの重量が作用してと麺Cが千切れることを防止できる上、麺Cどうしを密着させることなく、麺及び下管を上管に懸垂支持させることができる。
【0017】
【発明の実施の形態】
本発明の実施例を図面に基づいて具体的に説明すれば、以下の通りである。
図1の側面図に示すように、本発明の一実施例に係る麺移載装置は、室1内に設けた管受手段11に前後に並べて掛け込んだ上下両管A,Bをその前後間隔を維持したまま上下2段の高さに支持して持ち上げた後、室1から引き出す掛け外し機構2と、室1から引き出された上下両管A,Bのうち、掛け外し機構2に高く支持させた上管Aを掛け外し機構2から受け取り、この後、この上管Aに麺Cを介して下管Bを懸垂支持させてから上管A、下管B及びこれらに巻き掛けられた麺Cを麺延伸装置3に排出する麺延伸装置4に掛け込む掛け込み機構3とを備えている。
【0018】
前記管受手段11は室1内の左右両側部に上下多段(ここでは7段)に設けられ、互いに同期運転されるチェーンコンベアで構成されている。各管受手段11を同期させる方法は特に限定されず、例えば各管受手段11にそれぞれ設けたモータを電気的に同期制御する方法を採ることも可能であるが、この実施例では、図2の側面図に示すように、1台のモータ14に同期伝動機構13を介して各管受手段11のコンベアチェーン11cを連動連結させることにより機械的に同期させている。
【0019】
即ち、室1のフレーム12の前後にはそれぞれ左右に適当な間隔を置いて隅柱12aが立設され、各隅柱12aに上下方向に適当な間隔を置いて各管受手段11の端部回転軸11aが回転自在に支持される。
【0020】
後側(図2上、右側)の隅柱12aに支持させた各端部回転軸11aの外端部には前記同期伝動機構13のファイナルスプロケット13aが固定され、各隅柱12aのすべてのファイナルスプロケット13aにわたってファイナルチェーン13bが巻き掛けられる。又、各ファイナルスプロケット13aとファイナルチェーン13bとの噛み合いを確実にするために、各隅柱12aにはファイナルチェーン13bを案内する多数のアイドラ13c(スプロケットでもよい。)と、ドライブスプロケット13dをそれぞれ回転自在に支持させている。
【0021】
これにより、後側の隅柱12aに支持させた各回転軸11aが互いに機械的に同期することになるが、この実施例では、更に、前側の隅柱12aに支持させた各回転軸11aどうしも同様にして互いに同期させている。
【0022】
後側の隅柱12aに支持された端部回転軸11aの後方に配置された左右1対の前記ドライブスプロケット13dは共通の同期伝動軸13eの前後両端部に固定され、この同期伝動軸13eをイニシャルチェーン13fを介して1台のモータ14に連動させることにより、前後左右の全ての端部軸11aがこのモータ74に同期することになる。
【0023】
図8の側面図に示すように、前記管受手段11は、各端部回転軸11aの内端部に固定されたスプロケット11bと前後に対をなす端部回転軸11aに巻き掛けられたコンベアチェーン11cを備え、コンベアチェ−ン11cには適当な間隔を置いて外向きに突出するラグ11dが設けられる。そして、このコンベアチェーン11cの上周部の1つのラグ11dの両側に、麺Cを巻き掛けた1対の上管Aと下管Bとが手作業で掛け込まれ、この上下両管A,Bの両外側のラグ11dの更に両外側に別の麺Cを巻き掛けた下管B又は上管Aが掛け込まれる。
【0024】
なお、コンベアチェーン11cの上周部は上管A、下管B及び麺Cの重量及びこのコンベアチェーン11cの自重によって下方に湾曲しないように、図示しないチェーンガイドで下側から受け止められている。
【0025】
この室1によれば、前面で各段の管受手段11に上から下、あるいは下から上に順に、麺Cが巻き掛けられた上管両管A,Bを前後に並べて乗せ、フレームの前面に設けたインチング操作ボタン15を押すことにより前記モータ13を作動させて管受手段11をその上周部が前から後に進む方向に適当なピッチだけ回動させ、この後、同じようにして各段の管受手段11に上から下、あるいは下から上に順に、麺Cが巻き掛けられた上管A及び下管を前後に並べて乗せ、管受手段11を所定のピッチだけ回動させるという手順を繰り返すことにより多量の麺Cを能率良く掛け込むことができる。
【0026】
前記掛け外し機構2は、図1、図5ないし図11の各側面図に示すように、左右1対の管取り枠21と、この管取り枠21を室1の内外にわたって往復させる左右1対の進退機構22と、前記管取り枠21を上下に往復させる左右1対の昇降機構23と、これらを支持するフレーム24とを備えている。
【0027】
前記管取り枠21は、図3及び図4に模式的に示し、又、図5ないし図11に具体的に示すように、上管Aを下側から受け止める上管受部21aと、この上管受部21aから前後方向に管掛け枠11に支持させた上下両管A,Bと同じ間隔だけ後方に離れ、かつ、上管受部21aよりも低い位置で下管Bを下側から受け止める下管受部21bとを有している。
【0028】
この上管受部21a及び下管受部21bの数は特に限定されず、例えば麺延伸装置4の処理能力、室1、麺移載装置及び麺延伸装置4の設置スペースなどを考慮して設定すればよく、この実施例では、図5ないし図11に示すように、8つの上管受部21a及び下管受部21bが形成されている。
【0029】
又、これら上管受部21a及び下管受部21bは上管A及び下管Bを位置決めして支持できるようにU字溝形(V字溝形でもよい。)に形成されている。
左右の各進退機構22は、対応する管取り枠21を室1の内外にわたって往復させるように構成してあればよく、例えば油圧、空気圧あるいは電動のシリンダ、スクリュー及びナット、ラック及びピニオン、チェーンなど任意の公知の直線往復駆動機構や、ピン・レバーなどの往復揺動駆動機構を用いればよい。
【0030】
又、各昇降機構23も、対応する管取り枠21を所定の範囲にわたって上下に往復させるように構成してあればよく、例えば油圧、空気圧あるいは電動のシリンダ、スクリュー及びナット、ラック及びピニオン、チェーンなど任意の公知の直線往復駆動機構や、ピン・レバーなどの往復揺動駆動機構を用いればよい。
【0031】
この実施例では、前記フレーム24にこのフレーム24及びガイドバー25を案内にして昇降する昇降枠26を支持させ、更に、この昇降枠26に前記管取り枠21を進退可能に支持させている。
【0032】
そして、図5ないし図11に示すように、前記進退機構22は、前記管取り枠21に固定したラック22aと、前記ガイドバー25に昇降摺動可能に、かつ、回転自在に支持させたピニオン22bと、前記昇降枠26に支持され、前記ピニオン22bを駆動するモータ22cとよって構成され、左右の進退機構22のモータ22cを電気的に同期させることにより、両管取り枠21が同期して進退するようにしている。
【0033】
又、前記昇降機構は、図1に示すように、フレーム24の上下に左右軸の回りに回転自在に支持させた1対のスプロケット23a,23bと、これらのスプロケット23a,23bに巻き掛けられ、前記昇降枠26に連結されたチェーン23cと、上側のスプロケット23bに連動連結されたモータ23dとで構成され、左右のチェーン23cの同期は上側のスプロケット23bを同期伝動軸23e機械的に連動させることにより得られている。
【0034】
次に、この麺移載装置の動作プログラムを図面に基づき具体的に説明する。
前記管取り枠21は、初期状態では、麺Cを巻き掛けた上下両管A,Bの室1内への掛け込みを妨げないようにするため、図1、図3(a)及び図5に示すように、室1の後外側に位置させてあり、又、ここでは、最上段の管掛け枠11からの上下両管A,Bの掛け外しに備えて、最上段の管掛け枠11に支持された上下両管A,Bよりも低く位置させてある。
【0035】
この状態で、前記掛け外し機構2を始動すると、先ず、進退機構22が作動して、図3(b)及び図6の実線で示すように、上管受部21aが上管Aの真下に、下管受部21bが下管Bの真下にそれぞれ位置する位置まで、管取り枠21を室1内に進入させる。
【0036】
前記昇降枠26には、管取り枠21の位置を検出するために、例えばホトインタラプタからなる進退センサS1が設けられ、管取り枠21が前記の位置まで室1内に進入すると、管取り枠21の後端に設けた進入端インタラプタP1がこの進退センサS1を駆動し、前記進退機構22を停止させると共に、前記昇降機構23を作動させる。
【0037】
昇降機構23の作動により、図3(c)、図6の仮想線及び図7の実線で示すように、下管受部21bが下管Bを管掛け枠11の上側の所定の高さに持ち上げるまで管取り枠21を上昇させる。これにより、管掛け枠11に前後に並べて掛け込んだ上下両管A,Bが、管取り枠21によって、その前後間隔を維持したまま上下2段の高さに支持して持ち上げられることになる。
【0038】
管取り枠21がこの高さまで上昇すると、前記昇降枠26に支持させた、例えばホトインタラプタからなる昇降センサS2がフレーム24に固定した上昇インタラプタP2によって駆動され、前記昇降機構23の作動が停止されると共に、前記進退機構22の逆作動が開始される。
【0039】
この進退機構22の逆作動により、管取り枠21が室1外まで退行し、上下両管A,B及びこれらに巻き掛けられた麺Cが室1から引き出される。
ところで、前記掛け込み機構3は、図7に示すように、上管受け31を所定の間隔を置いて連鎖させた左右1対のチェーン32と、両チェーン32の下周部が前後方向に位置するように両チェーン32が巻き掛けられる前後対をなすスプロケット33と、両チェーン32を同期伝動機構34を介して同期駆動する駆動機構35とを備える。
【0040】
前記上管受け31の前後間隔は管取り枠21に支持された上管A又は下管Bの前後間隔と同じにしてあり、各上管受け31の間には少なくとも上管Aの直径よりも幅が大きい間隙が形成される。又、各上管受け31はチェーン32の外側に突出させてあり、その先端部はチェーン32の下周部に位置するときに上側が開かれるV字形(U字形あるいはJ字形でもよい。)に形成されている。
【0041】
さて、前記進退機構22の逆作動により、図4(a)に、又、図7に仮想線で、図8に実線で示すように、管取り枠21がこれに支持した上管Aが上管受け31の間の間隙の下方に位置する位置まで退出すると、進退センサS1が管取り枠21に設けた後退端インタラプタP3によって駆動され、進退機構22が停止されると共に、昇降機構23が更に作動する。
【0042】
この昇降機構23の作動により、図4(b)に、又、図8に仮想線で、図9に実線で示すように、管取り枠21が、上管Aが高く、下管Bが上管受け31よりも低くなるまで上昇すると、フレーム24に設けた上限インタラプタP4により昇降センサS2が駆動され、昇降機構23が停止される。
【0043】
この昇降機構23の停止と同時に、両チェーン32をその下周部が後方に移動するように回動させても良いのであるが、この実施例では前記進退機構22を作動させて(逆作動させてもよい。)、図4(c)に、又、図9に仮想線で、図10に実線で示すように、上管Aを上管受け31の真上に前進させる。
【0044】
この位置は前後方向の初期位置、即ち、進退初期位置であり、この位置で進退センサS1が進退初期位置インタラプタP5に駆動され、進退機構22が停止されると共に、前記昇降機構23が逆作動され、これにより、管取り枠21が下降して、図4(c)に示すように、上管Aが管取り枠21の上管受部21aから上管受け31に乗せ替えられる。
【0045】
管取り枠21が更に下降するに連れて、下管Bの位置が下がり、やがて、図4(d)に、又、図10に仮想線で、図11に実線で示すように、下管Bは麺Cを介して上管Aに懸垂支持されるようになる。
【0046】
ところで、前記昇降枠26には管受手段11の最後部の管を検出する管検出センサS3が設けてあり、昇降枠26及び管取り枠21が上限の位置から下降する間に、昇降枠26に支持させた管検出センサS3が上から2段目の管受手段11に支持された最後部の管を検出し、更にこの後にフレーム24に固定した第2段インタラプタP6が昇降センサS2を駆動すると昇降機構23の逆作動が停止される。
【0047】
昇降機構23の逆作動を停止させるタイミングは、特に限定されないが、この実施例では、前記第2段インタラプタP6を上昇インタラプタP2から管受手段11の上下ピッチ分低く位置させて、第2段インタラプタP6が昇降センサS2を駆動し、管取り枠21が上から2段目の管受手段11の下側に進入する高さで昇降機構23が停止され同時に進退機構22を作動させることにより、昇降機構23の停止と同時に次の段、即ち、この場合には上から2段目の管受手段11からの麺Cの取り出し作業を開始して作業時間を短縮するようにしている。
【0048】
そして、最上位の管受手段11からの麺Cの取り出し作業と同様の手順で麺Cの取り出しが行われ、これと並行して最上位の管受手段11から掛け込み機構3に乗せ替えられた麺Cが次のようにして麺延伸装置4の搬入手段41に掛け込まれる。
【0049】
即ち、上管受け31に支持された上管Aに下管Bが麺Cを介して懸垂支持され、昇降センサS2が第2段インタラプタP6を検出すると(或いは管検出センサS3が上から2段目の管受手段11に支持された管を検出すると)、駆動機構34がチェーン32をその下周部が後方に移動するように駆動する。各上管受け31は、麺延伸装置4の搬入コンベア41の始端部の上方で180°反転し、この反転によって上管Aが上管受け31から搬入コンベア41に落下することにより、順に上管Aが麺延伸装置4に乗せ替えられ、図11に仮想線で示すように麺Cの麺延伸装置4への掛け込みが終了する。
【0050】
なお、この実施例では、搬入コンベア41は管受手段11と同様のラグ付きコンベアチェーンを有し、隣合うラグの間に1本の上管Aが落下するようにチェーン3の搬送速度と搬入コンベア41の搬送速度とを調和させるために、搬入コンベア41を前記同期伝動機構34を介してモータ35で駆動している。
【0051】
もっとも、上管受け31から搬入コンベア41の始端部への上管Aの乗せ替えは、前述したように落下によることは必要ではなく、例えば搬入コンベア41の搬送ラインを掛け込み機構31の搬送ラインよりも高く位置させると共に掛け込み機構31の搬送先端部に搬入コンベア41の搬送元端部を重複させることにより、搬入コンベア41で上管Aを上管受け31から持ち上げるようにしたり、又、回転板によって上管受け31から上管Aを持ち上げて搬入コンベア41に上管Aを乗せ替えるようにしたりしてもよい。
【0052】
ところで、既に2段目の管受手段11の後端側の所定数の上下両管A,B及びこれらに巻き掛けられた麺Cが既に掛け込み機構3に乗せ替えられた後であれば、上限位置から昇降枠26及び管取り枠21が下降する時に、前記管検出センサS3が第2段の管受手段11の最後部の管を検出することはない。
【0053】
この場合には、この直後の昇降センサS2による第2段インタラプタP6の検出が無効とされ、昇降センサS3が第2段インタラプタP6を検出する高さから更に下方に昇降枠26の下降が続けられる。そして、上から3段目以下で、管検出センサS3が上から3段目以下の管受手段11の最後端の管を検出し、この直後に昇降センサS2が第3段ないし第7段のインタラプタP7〜P11を検出した時に昇降枠26が停止され、その段の麺Cの取り出しが開始される。
【0054】
第7段までのすべての段の麺Cが取り出され、管取り枠21から掛け込み機構3に乗せ替えられた後に、管取り枠21及び昇降枠26が第7段の麺Cを取り出す高さ、即ち、下限位置まで下降し、昇降センサS2が第7段インタラプタP11を検出すると、昇降機構23の作動方向が反転され、昇降センサS2が初期高さインタラプタP0を検出すると、昇降枠26及び管取り枠21の上昇が停止され、初期位置に戻ることになる。
【0055】
昇降枠26及び管取り枠21が下限位置から初期状態に復帰する間に、室1の各管受手段11が駆動され、この後、最後端の管が所定の位置に位置すると各管受手段11が停止され、同時に、麺移載装置の初期状態以後の動作が繰り返され、この繰り返しの結果室1内の上下両上管A,B及びこれらに巻き掛けられた麺Cが全て取り出された後、管取り枠21及び昇降枠26が初期状態に戻ると、麺移載装置の動作プログラムが終了される。
【0056】
なお、本発明において、前記管取り枠21の上管受部21aと下管受部21aとの上下間隔を十分に大きくした場合には、掛け込み機構3のチェーン32を室1の管受手段11と同様のラグ付きチェーンで構成し、このチェーン32の上周部に上管Aの端部を乗せるように構成することができるが、麺移載装置の高さを低くするためには、前記の一実施例のように掛け込み機構3がチェーン32の下周部で上管Aの左右両端部を吊り込むようにすることが有利である。
【0057】
又、前記一実施例においては、掛け込み機構3の構成及びその制御を簡単にするために、掛け込み機構3に上管受け31を連鎖させた左右1対のチェーン32と、これらをスプロケット33及び同期伝動軸34を介して駆動するモータ35とを設けているが、この構成に代えて、上縁に上管を位置決めして支持する上管受部を有する板状又は棒状の上管受けと、所定の初期位置に位置する上管受けに管取り枠21から上管Aを受け取らせた後、上管受けを搬入コンベア41の始端部上に移動させてから下降させ、更にこの後、所定の初期位置に復帰させる駆動手段とを設け、初期位置で上管受けに乗せられた上管Aを上管受けから搬入コンベア41の始端部に乗せ替えるように構成することもできる。
【0058】
【発明の効果】
以上に説明したように、本発明は室内に前後に並べて掛け込んだ上下両管をその前後間隔を維持したまま上下2段の高さに支持して持ち上げた後、室から引き出す掛け外し機構を備えるので、麺を巻き掛けられた上下両管が、室の中でこれらを所定の前後間隔を置いて支持する管受手段から、その前後間隔を維持したまま上下2段の高さに支持して持ち上げられ、麺に自重以外の重量が作用しないように室の管受手段から上下両管を取り上げることができる。
【0059】
又、麺が巻き掛けられた上下両管がその前後関係及び上下関係を維持したまま室の外に引き出されるので、管受手段から上下両管を掛け外して室外に引き出す際に麺どうしが密着するおそれはない。
【0060】
本発明は、更に、室から引き出された上下両管のうち、掛け外し機構に高く支持させた上管のみを掛け外し機構から受け取り、この後、掛け外し機構を下降させて前記上管に麺を介して下管を懸垂支持させてから、上管を麺延伸装置に掛け込む掛け込み機構を備えるので、掛け外し機構から上管のみを受け取り、この上管に麺を介して下管を懸垂支持させて、前後に並べて支持されていた上下両管の中の上管だけを選別して麺延伸装置に掛け込むことができる。
【0061】
又、上管を掛け外し機構から受け取った後に掛け外し機構を下降させることにより上管に麺を介して下管を懸垂支持させるので、下管が麺を介して上管に懸垂支持されるまでは麺に自重以外の力が作用せず、上管に巻き掛けられた麺に急激に下管の重量が作用して麺が千切れることを防止できる上、麺どうしを密着させることなく、麺及び下管を上管に懸垂支持させることができる。
【0062】
要するに、本発明によれば、熟練者が行うのと同様にして室から麺延伸装置への麺の掛け替えが自動的にでき、室から麺移載装置への麺の掛け替えに要していた多大の労力が不要になる効果が得られる。
【0063】
本発明において、特に、前記掛け外し機構が、上向きのくし歯状に形成された管取り枠と、この管取り枠を室の内外にわたって往復させる進退機構と、前記管取り枠を上下に往復させる昇降機構とを備え、前記管取り枠がくし歯の上端に形成された上管受部とくし歯の間の溝底に形成された下管受部とを有する場合には、同時に複数組の上下両管及びこれらに巻き掛けられた麺を室から取り出せるので、作業性を格段に高めることができ、室から麺移載装置への麺の掛け替えに要する時間を格段に短くすることができる効果が得られる。
【0064】
又、この場合に、前記上下両管が前記室内に上下多段に掛け込まれ、前記昇降駆動機構が各段の管の有無を検出する管検出手段を備え、管取り枠から掛け込み機構への上管の受け渡しが終了した後、前記昇降機構が管取り枠を下降させ、管検出手段が管を検出した段の上下両管よりも管取り枠を低い位置で停止させることにより、上下多段の上下両管及びこれらに巻き掛けられた麺を一連の作業で順次麺延伸装置に掛け替えることができ、更に多量の麺の掛け替えを短時間で処理できる効果が得られる。
【図面の簡単な説明】
【図1】本発明の側面図である。
【図2】本発明に連繋させる室の側面図である。
【図3】本発明の管取り枠の室からの掛け外す動作の動作説明図である。
【図4】本発明の掛け外し機構から掛け込み機構への掛け替えの動作説明図である。
【図5】初期状態における本発明の要部の側面図である。
【図6】室内で管取り枠が上下両管を取る直前の本発明の要部の側面図である。
【図7】室内で管取り枠が上下両管を取った直後の本発明の要部の側面図である。
【図8】管取り枠が後退位置に後退した時の本発明の要部の側面図である。
【図9】管取り枠が後退位置で上限位置まで上昇した時の本発明の側面図である。
【図10】管取り枠が上限位置で前後初期位置に移動した時の本発明の側面図である。
【図11】管取り枠が上から2段目の管受手段に対応する位置に下降した時の本発明の側面図である。
【符号の説明】
1 室
2 掛け外し機構
3 掛け込み機構
4 麺延伸装置
21 管取り枠
21a 上管受部
21b 下管受部
22 進退機構
23 昇降機構
31 上管受け
S3 管検出センサ
32 チェーン
33 スプロケット
34 同期伝動機構
35 モータ
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a noodle transfer device that automatically hangs noodles aged in a room into a noodle stretching device.
[0002]
[Prior art]
For example, in the production process of raw noodles, a dough is made by kneading raw material powder, this dough is formed into a thick string shape having a diameter of, for example, about 5 cm, and further kneaded into a string shape with a thickness of about 1 cm to form a pair of tubes. After wrapping many times in a letter shape and aging, one of a pair of tubes is supported by the upper tube receiver as the upper tube, and the other tube is disposed below the upper tube receiver as the lower tube The noodles are stretched by increasing the distance between the upper and lower tube receivers stepwise by supporting the receiver.
[0003]
Since the noodle strings before ripening are broken when they are stretched, at the time of ripening, a pair of tubes are arranged, for example, in the front-rear direction and supported by a tube receiving frame provided in a chamber (muro), and the noodle strings are placed between the two tubes. It is hung so that no load is applied to the noodle strings.
[0004]
When ripening is completed, both tubes are manually detached from the tube receiver, and manually hung on the next processing apparatus, that is, the noodle stretching apparatus.
The noodle stretcher is composed of an upper tube frame on which the upper tube is hung, a lower tube frame that pushes down the lower tube that is suspended and supported with respect to the upper tube and the noodles on the upper tube frame, and an expansion / contraction that expands or contracts these spaces Means are provided, and if necessary, a carry-in conveyor for carrying the upper pipe into the upper pipe-drawing frame and a carry-out conveyor for carrying out the upper pipe discharged from the upper pipe-taking frame are provided.
[0005]
Therefore, the noodles that have been aged are sequentially placed on the carry-in conveyor of the noodle stretcher or the upper tube-taking frame.
[0006]
[Problems to be solved by the invention]
By the way, in general, the chamber is provided with, for example, a tube receiving frame extending in the front-rear direction in 5 to 7 stages and forming a pair of front and rear, and each tube receiving frame forming the front and rear pair has 40 to 80 noodles. It is multiplied. In addition, the work of changing over to the noodle stretching device can be changed between the upper and lower pipes and the noodles wrapped around them at one time because the worker is changed and cannot enter the changing room. Not too much. Therefore, the operation of transferring a large amount of noodles hung in the chamber to the noodle stretching apparatus as described above requires a great deal of labor and time.
[0007]
For this reason, it is not desired to mechanize the work of changing the noodles from the chamber to the noodle drawing apparatus, but this work is delicate and complicated, and requires a lot of skill even by hand. There are the following problems as a point of work.
[0008]
That is, the upper tube and the lower tube supported side by side cannot be carried into the noodle stretching apparatus as they are, and only the upper tube in the noodle stretching apparatus is selected and placed on the carry-in conveyor or upper tube frame of the noodle stretching apparatus. In order to prevent the noodles from being broken when the weight of the lower tube suddenly acts on the noodles wrapped around the upper tube, the tube of the chamber should be used so that no weight other than its own weight acts on the noodles. The problem that it is necessary to pick up the upper and lower tubes from the receiving frame, and an appropriate gap between the upper and lower tubes in order to prevent the noodles from coming into close contact with the noodle stretching device from the chamber. There is a problem that it must be retained.
[0009]
However, it is thought that it is very difficult to effectively solve these problems as a point of remedy at once. So far, a machine that handles the changing work of noodles from this room to the noodle stretcher. No device has been proposed.
[0010]
The present invention has been made in view of such circumstances, and an object of the present invention is to provide a noodle transfer device that automatically replaces noodles aged in a room with a noodle stretching device.
[0011]
[Means for Solving the Problems]
In order to achieve the above-mentioned object, the noodle transfer device according to the present invention first has two upper and lower heights while maintaining the front and rear intervals between the upper and lower tubes A and B placed in the chamber 1 side by side. And an unloading mechanism 2 for pulling out from the chamber 1 after being supported and lifted.
[0012]
According to this detaching mechanism 2, the pipe receiving means 11 that supports the upper and lower pipes A and B around which the noodles C are wound in the chamber 1 with a predetermined front-rear spacing is maintained while maintaining the front-rear spacing. The upper and lower tubes A and B can be taken up without causing any weight other than their own weight to act on the noodles C because the noodles C are lifted while being supported at two upper and lower levels.
[0013]
Further, since the upper and lower tubes A and B around which the noodles C are wound are pulled out of the chamber 1 while maintaining the front-rear relationship and the vertical relationship, the upper and lower tubes A and B are detached from the tube receiving means 11. There is no risk that the noodles C will be in close contact when being pulled out of the chamber 1.
[0014]
Further, the noodle transfer device according to the present invention receives only the upper tube A supported by the unloading mechanism 2 from the unloading mechanism 2 out of the upper and lower tubes A and B drawn from the chamber 1, and thereafter And a hooking mechanism 3 for lowering the unloading mechanism 2 to suspend and support the lower pipe B via the noodle C on the upper pipe A, and then hooking the upper pipe A onto the carry-in conveyor 41 of the noodle stretching apparatus 4. .
[0015]
According to this hooking mechanism 3, since only the upper pipe A is received from the hooking mechanism 2, and the lower pipe B is suspended and supported by the upper pipe A via the noodles C, both the upper and lower pipes supported side by side are supported. Only the upper tube A in A and B can be selected and placed in the noodle stretcher 4.
[0016]
Further, according to this hooking mechanism, the lower pipe B is suspended and supported by the upper pipe A via the noodles C by lowering the hooking mechanism 2 after the upper pipe A is received from the hooking mechanism 2. Until the tube B is suspended and supported by the upper tube A via the noodle C, no force other than its own weight acts on the noodle C, and the weight of the lower tube B acts abruptly on the noodle C wrapped around the upper tube A. Thus, the noodles C can be prevented from being broken, and the noodles and the lower tube can be suspended and supported on the upper tube without bringing the noodles C into close contact with each other.
[0017]
DETAILED DESCRIPTION OF THE INVENTION
An embodiment of the present invention will be specifically described with reference to the drawings as follows.
As shown in the side view of FIG. 1, the noodle transfer device according to one embodiment of the present invention includes both upper and lower tubes A and B that are hung side by side on a tube receiving means 11 provided in the chamber 1. After supporting and lifting at a two-step height while maintaining the interval, the unloading mechanism 2 to be pulled out from the chamber 1 and the unloading mechanism 2 among the upper and lower pipes A and B pulled out from the chamber 1 are higher. The supported upper pipe A is received from the detaching mechanism 2, and then the lower pipe B is suspended from the upper pipe A via the noodles C, and is then wound around the upper pipe A, the lower pipe B, and these. And a loading mechanism 3 for loading the noodle C into the noodle stretching device 4 that discharges the noodle C to the noodle stretching device 3.
[0018]
The pipe receiving means 11 is provided with a plurality of upper and lower stages (here, seven stages) on both left and right sides in the chamber 1, and is constituted by chain conveyors that are operated synchronously with each other. The method for synchronizing the tube receiving means 11 is not particularly limited. For example, a method of electrically synchronizing and controlling the motors provided in the respective tube receiving means 11 can be adopted. In this embodiment, FIG. As shown in the side view of FIG. 2, the conveyor chain 11c of each pipe receiving means 11 is mechanically synchronized by interlockingly connecting one motor 14 via a synchronous transmission mechanism 13.
[0019]
That is, corner pillars 12a are erected on the front and rear sides of the frame 12 of the chamber 1 with appropriate intervals on the left and right sides, and end portions of the tube receiving means 11 with appropriate intervals in the vertical direction on the respective corner pillars 12a. The rotating shaft 11a is rotatably supported.
[0020]
The final sprocket 13a of the synchronous transmission mechanism 13 is fixed to the outer end portion of each end rotating shaft 11a supported by the rear side (upper, right side) corner column 12a, and all finals of each corner column 12a are fixed. A final chain 13b is wound around the sprocket 13a. Further, in order to ensure the engagement between each final sprocket 13a and the final chain 13b, each corner post 12a rotates a number of idlers 13c (which may be sprockets) for guiding the final chain 13b and a drive sprocket 13d. It is supported freely.
[0021]
As a result, the rotating shafts 11a supported by the rear corner column 12a are mechanically synchronized with each other. In this embodiment, the rotating shafts 11a supported by the front corner column 12a are further connected to each other. Are synchronized with each other in the same manner.
[0022]
The pair of left and right drive sprockets 13d disposed behind the end rotary shaft 11a supported by the rear corner column 12a are fixed to both front and rear ends of a common synchronous transmission shaft 13e. By interlocking with one motor 14 via the initial chain 13f, all the end shafts 11a on the front, rear, left and right are synchronized with the motor 74.
[0023]
As shown in the side view of FIG. 8, the tube receiving means 11 includes a conveyor wound around an end rotary shaft 11a that is paired with the sprocket 11b fixed to the inner end of each end rotary shaft 11a. A chain 11c is provided, and the conveyor chain 11c is provided with a lug 11d protruding outward at an appropriate interval. A pair of upper pipe A and lower pipe B around which noodles C are wound are manually hung on both sides of one lug 11d on the upper peripheral portion of the conveyor chain 11c. A lower pipe B or an upper pipe A around which another noodle C is wound is hung on both outer sides of the outer lugs 11d of B.
[0024]
The upper peripheral portion of the conveyor chain 11c is received from the lower side by a chain guide (not shown) so as not to bend downward due to the weight of the upper tube A, the lower tube B and the noodle C and the weight of the conveyor chain 11c.
[0025]
According to this chamber 1, the upper pipes A and B around which the noodles C are wound are placed one after the other on the tube receiving means 11 of each stage on the front surface in order from the top to the bottom or from the bottom to the top. By pressing an inching operation button 15 provided on the front surface, the motor 13 is operated to rotate the tube receiving means 11 by an appropriate pitch in the direction in which the upper peripheral portion advances from the front to the back. An upper tube A and a lower tube around which noodles C are wound are placed side by side on the tube receiving means 11 of each stage in order from the top to the bottom or from the bottom to the top, and the tube receiving means 11 is rotated by a predetermined pitch. By repeating this procedure, a large amount of noodles C can be loaded efficiently.
[0026]
As shown in each side view of FIGS. 1, 5 to 11, the unloading mechanism 2 includes a pair of left and right tube-mounting frames 21 and a pair of left-right pairs that reciprocate the tube-mounting frames 21 inside and outside the chamber 1. , An advancing / retreating mechanism 22, a pair of left and right elevating mechanisms 23 that reciprocate the tube-mounting frame 21 up and down, and a frame 24 that supports them.
[0027]
3 and FIG. 4, and as specifically shown in FIG. 5 to FIG. 11, the tube frame 21 includes an upper tube receiving portion 21a for receiving the upper tube A from the lower side, and an upper portion thereof. The lower tube B is received from the lower side at a position lower than the upper tube receiving portion 21a and separated from the tube receiving portion 21a by the same distance as the upper and lower tubes A and B supported by the tube frame 11 in the front-rear direction. And a lower tube receiving portion 21b.
[0028]
The number of the upper tube receiving portion 21a and the lower tube receiving portion 21b is not particularly limited, and is set in consideration of, for example, the processing capacity of the noodle stretching device 4, the installation space of the chamber 1, the noodle transfer device, and the noodle stretching device 4. In this embodiment, as shown in FIGS. 5 to 11, eight upper tube receiving portions 21a and lower tube receiving portions 21b are formed.
[0029]
The upper tube receiving portion 21a and the lower tube receiving portion 21b are formed in a U-shaped groove shape (may be a V-shaped groove shape) so that the upper tube A and the lower tube B can be positioned and supported.
Each of the left and right advancing / retreating mechanisms 22 may be configured to reciprocate the corresponding tube frame 21 inside and outside the chamber 1, for example, hydraulic, pneumatic or electric cylinders, screws and nuts, racks and pinions, chains, etc. Any known linear reciprocating drive mechanism or reciprocating swing driving mechanism such as a pin / lever may be used.
[0030]
Each lifting mechanism 23 may also be configured to reciprocate the corresponding tube frame 21 up and down over a predetermined range. For example, hydraulic, pneumatic or electric cylinders, screws and nuts, racks and pinions, chains Any known linear reciprocating drive mechanism or a reciprocating rocking drive mechanism such as a pin / lever may be used.
[0031]
In this embodiment, the frame 24 supports a lifting frame 26 that moves up and down with the frame 24 and the guide bar 25 as a guide, and the lifting frame 26 supports the tube-mounting frame 21 so as to advance and retreat.
[0032]
As shown in FIGS. 5 to 11, the advance / retreat mechanism 22 includes a rack 22a fixed to the tube frame 21 and a pinion that is supported by the guide bar 25 so as to be slidable and rotatable. 22b and a motor 22c that is supported by the elevating frame 26 and drives the pinion 22b. By electrically synchronizing the motors 22c of the left and right advancing and retracting mechanisms 22, both the tube mounting frames 21 are synchronized. I try to move forward and backward.
[0033]
Further, as shown in FIG. 1, the elevating mechanism is wound around a pair of sprockets 23a and 23b supported on the upper and lower sides of a frame 24 so as to be rotatable around a left and right axis, and these sprockets 23a and 23b. The chain 23c is connected to the lifting frame 26 and the motor 23d is interlocked to the upper sprocket 23b. The left and right chains 23c are synchronized by mechanically interlocking the upper sprocket 23b with the synchronous transmission shaft 23e. Is obtained.
[0034]
Next, the operation program of this noodle transfer device will be specifically described with reference to the drawings.
In the initial state, the tube-capturing frame 21 does not hinder the upper and lower tubes A and B around which the noodles C are wrapped from entering the chamber 1, so that FIGS. As shown in FIG. 4, the uppermost tube hanging frame 11 is provided on the rear outer side of the chamber 1, and here, in preparation for detaching the upper and lower tubes A and B from the uppermost tube hanging frame 11. It is positioned lower than the upper and lower pipes A and B supported by each other.
[0035]
When the unloading mechanism 2 is started in this state, first, the advance / retreat mechanism 22 is activated, and the upper tube receiving portion 21a is located directly below the upper tube A as shown by the solid line in FIG. 3 (b) and FIG. The tube receiving frame 21 is caused to enter the chamber 1 until the lower tube receiving portion 21b is positioned directly below the lower tube B.
[0036]
The elevating frame 26 is provided with an advance / retreat sensor S1 made of, for example, a photo interrupter in order to detect the position of the tube mounting frame 21, and when the tube mounting frame 21 enters the chamber 1 to the above position, the tube mounting frame An approach end interrupter P1 provided at the rear end of 21 drives the advance / retreat sensor S1, stops the advance / retreat mechanism 22, and operates the elevating mechanism 23.
[0037]
By the operation of the elevating mechanism 23, the lower tube receiving portion 21b causes the lower tube B to reach a predetermined height above the tube hanging frame 11, as shown by the phantom lines in FIG. The tube collecting frame 21 is raised until it is lifted. As a result, the upper and lower pipes A and B hung side by side on the pipe frame 11 are lifted by the pipe frame 21 while being supported at a height of two levels in the vertical direction while maintaining the distance between the front and rear. .
[0038]
When the tubular frame 21 is raised to this height, the lift sensor S2 made of, for example, a photo interrupter supported by the lift frame 26 is driven by the lift interrupter P2 fixed to the frame 24, and the operation of the lift mechanism 23 is stopped. At the same time, the reverse operation of the advance / retreat mechanism 22 is started.
[0039]
Due to the reverse operation of the advance / retreat mechanism 22, the tube collection frame 21 is retracted to the outside of the chamber 1, and the upper and lower tubes A and B and the noodle C wrapped around them are drawn out of the chamber 1.
By the way, as shown in FIG. 7, the hooking mechanism 3 has a pair of left and right chains 32 in which upper tube receivers 31 are chained at a predetermined interval, and the lower peripheral portions of both chains 32 are positioned in the front-rear direction. Thus, a sprocket 33 that forms a pair of front and rear around which both chains 32 are wound, and a drive mechanism 35 that synchronously drives both chains 32 via a synchronous transmission mechanism 34 are provided.
[0040]
The front-rear spacing of the upper tube receiver 31 is the same as the front-rear spacing of the upper tube A or the lower tube B supported by the tube-capturing frame 21, and at least the diameter of the upper tube A is between each upper tube receiver 31. A gap having a large width is formed. Each upper tube receiver 31 protrudes to the outside of the chain 32, and its tip end is V-shaped (may be U-shaped or J-shaped) whose upper side is opened when it is located on the lower peripheral portion of the chain 32. Is formed.
[0041]
By the reverse operation of the advance / retreat mechanism 22, the upper tube A supported by the tube frame 21 is moved upward as shown in FIG. 4 (a), by the phantom line in FIG. 7, and by the solid line in FIG. When retreating to a position located below the gap between the tube receivers 31, the advance / retreat sensor S1 is driven by the retracted end interrupter P3 provided on the tube-receiving frame 21, the advance / retreat mechanism 22 is stopped, and the elevating mechanism 23 is further moved. Operate.
[0042]
By the operation of the lifting mechanism 23, as shown in FIG. 4B, FIG. 8 by a virtual line, and FIG. 9 by a solid line, the pipe frame 21 is high in the upper pipe A and the lower pipe B is in the upper part. If it raises to become lower than the pipe receiver 31, the raising / lowering sensor S2 will be driven by the upper limit interrupter P4 provided in the flame | frame 24, and the raising / lowering mechanism 23 will be stopped.
[0043]
Simultaneously with the stop of the elevating mechanism 23, both chains 32 may be rotated so that the lower peripheral portion thereof moves rearward. In this embodiment, the advance / retreat mechanism 22 is operated (reversely operated). 4), the upper pipe A is advanced just above the upper pipe receiver 31, as indicated by a phantom line in FIG. 4 and a solid line in FIG.
[0044]
This position is an initial position in the front-rear direction, that is, an advance / retreat initial position. At this position, the advance / retreat sensor S1 is driven by the advance / retreat initial position interrupter P5, the advance / retreat mechanism 22 is stopped, and the elevation mechanism 23 is reversely operated. As a result, the tube receiving frame 21 is lowered, and the upper tube A is transferred from the upper tube receiving portion 21a of the tube receiving frame 21 to the upper tube receiver 31 as shown in FIG.
[0045]
As the tubular frame 21 is further lowered, the position of the lower pipe B is lowered. Eventually, as shown in FIG. 4 (d), in FIG. 10, the phantom line, and in FIG. Is suspended from the upper tube A via the noodles C.
[0046]
By the way, the elevating frame 26 is provided with a tube detecting sensor S3 for detecting the rearmost tube of the tube receiving means 11, and the elevating frame 26 is moved while the elevating frame 26 and the tube mounting frame 21 are lowered from the upper limit position. The tube detection sensor S3 supported by the second stage detects the rearmost tube supported by the second-stage tube receiving means 11, and then the second-stage interrupter P6 fixed to the frame 24 drives the lift sensor S2. Then, the reverse operation of the lifting mechanism 23 is stopped.
[0047]
The timing for stopping the reverse operation of the elevating mechanism 23 is not particularly limited, but in this embodiment, the second stage interrupter P6 is positioned lower than the rising interrupter P2 by the vertical pitch of the tube receiving means 11, and the second stage interrupter. P6 drives the lifting sensor S2, and the lifting mechanism 23 is stopped at a height at which the tube receiving frame 21 enters the lower side of the tube receiving means 11 in the second stage from above, and the lifting / lowering mechanism 22 is actuated at the same time. Simultaneously with the stop of the mechanism 23, the operation of taking out the noodles C from the tube receiving means 11 at the next stage, ie, the second stage from the top in this case, is started to shorten the work time.
[0048]
Then, the noodle C is taken out in the same procedure as that for taking out the noodle C from the uppermost tube receiving means 11, and in parallel with this, the noodle C is transferred from the uppermost tube receiving means 11 to the loading mechanism 3. The noodles C are hung on the loading means 41 of the noodle stretching apparatus 4 as follows.
[0049]
That is, when the lower tube B is suspended and supported by the upper tube A supported by the upper tube receiver 31 via the noodles C, and the lift sensor S2 detects the second-stage interrupter P6 (or the tube detection sensor S3 has two steps from the top). When a tube supported by the eye tube receiving means 11 is detected), the drive mechanism 34 drives the chain 32 so that its lower peripheral portion moves rearward. Each upper tube receiver 31 is inverted 180 ° above the start end of the carry-in conveyor 41 of the noodle stretching apparatus 4, and the upper tube A falls from the upper tube receiver 31 to the carry-in conveyor 41 by this reversal, so that A is transferred to the noodle stretching device 4 and the noodle C is completely put into the noodle stretching device 4 as indicated by a virtual line in FIG.
[0050]
In this embodiment, the carry-in conveyor 41 has a lug-like conveyor chain similar to the tube receiving means 11, and the carrying speed and carry-in of the chain 3 so that one upper pipe A falls between adjacent lugs. In order to harmonize the conveyance speed of the conveyor 41, the carry-in conveyor 41 is driven by the motor 35 via the synchronous transmission mechanism 34.
[0051]
However, the transfer of the upper pipe A from the upper pipe receiver 31 to the start end of the carry-in conveyor 41 does not need to be caused by dropping as described above. For example, the carry line of the carry-in conveyor 41 is connected to the carry line of the carry-in conveyor 41. The upper pipe A is lifted from the upper pipe receiver 31 by the carry-in conveyor 41 by rotating the upper end of the carry-in mechanism 41 at the position higher than the upper end of the carry-in mechanism 31 and rotating. The upper pipe A may be lifted from the upper pipe receiver 31 by a plate and the upper pipe A may be transferred to the carry-in conveyor 41.
[0052]
By the way, if the predetermined number of the upper and lower pipes A and B on the rear end side of the second-stage tube receiving means 11 and the noodles C wound around these have already been transferred to the hooking mechanism 3, When the elevating frame 26 and the tube collecting frame 21 descend from the upper limit position, the tube detection sensor S3 does not detect the last tube of the second stage tube receiving means 11.
[0053]
In this case, the detection of the second-stage interrupter P6 by the raising / lowering sensor S2 immediately after this is invalidated, and the raising / lowering frame 26 continues to descend further from the height at which the raising / lowering sensor S3 detects the second-stage interrupter P6. . The tube detection sensor S3 detects the tube at the rearmost end of the tube receiving means 11 at the third or lower level from the top, and immediately thereafter, the lift sensor S2 is at the third to seventh level. When the interrupters P7 to P11 are detected, the elevating frame 26 is stopped, and the takeout of the noodles C at that stage is started.
[0054]
After all the noodles C up to the seventh stage are taken out and transferred to the loading mechanism 3 from the tube take-up frame 21, the height at which the tube take-up frame 21 and the lifting frame 26 take out the seventh stage noodle C That is, when the lift sensor S2 detects the seventh stage interrupter P11, the operating direction of the lift mechanism 23 is reversed, and when the lift sensor S2 detects the initial height interrupter P0, the lift frame 26 and the pipe The raising of the picking frame 21 is stopped, and it returns to the initial position.
[0055]
Each tube receiving means 11 of the chamber 1 is driven while the elevating frame 26 and the tube receiving frame 21 return to the initial state from the lower limit position, and then each tube receiving means when the rearmost tube is located at a predetermined position. 11 is stopped, and at the same time, the operation after the initial state of the noodle transfer device is repeated, and as a result of this repetition, the upper and lower upper tubes A and B in the chamber 1 and the noodle C wound around them are all taken out. Thereafter, when the tube take-up frame 21 and the elevating frame 26 return to the initial state, the operation program of the noodle transfer device is ended.
[0056]
In the present invention, when the vertical space between the upper tube receiving portion 21a and the lower tube receiving portion 21a of the tube frame 21 is sufficiently large, the chain 32 of the hooking mechanism 3 is connected to the tube receiving means of the chamber 1. 11 is configured with a chain with lugs similar to 11 and can be configured so that the end of the upper tube A is placed on the upper peripheral portion of the chain 32. In order to reduce the height of the noodle transfer device, It is advantageous that the hooking mechanism 3 hangs the left and right ends of the upper tube A at the lower peripheral portion of the chain 32 as in the above-described embodiment.
[0057]
In the embodiment, in order to simplify the configuration of the hooking mechanism 3 and its control, a pair of left and right chains 32 in which the upper tube receiver 31 is linked to the hooking mechanism 3 and these are connected to the sprocket 33. And a motor 35 that is driven via the synchronous transmission shaft 34. Instead of this configuration, a plate-shaped or bar-shaped upper tube receiver having an upper tube receiving portion that positions and supports the upper tube on the upper edge. And the upper tube receiver positioned at a predetermined initial position after receiving the upper tube A from the tube collection frame 21, the upper tube receiver is moved onto the start end portion of the carry-in conveyor 41 and then lowered. Drive means for returning to a predetermined initial position may be provided, and the upper pipe A placed on the upper pipe receiver at the initial position may be transferred from the upper pipe receiver to the starting end portion of the carry-in conveyor 41.
[0058]
【The invention's effect】
As described above, the present invention provides an unloading mechanism for pulling out from the chamber after lifting the upper and lower pipes lined up side by side in the room while supporting the upper and lower two levels while maintaining the distance between them. Since the upper and lower tubes around which noodles are wrapped are provided in the chamber, the upper and lower tubes are supported at a height of two levels while maintaining the front-rear interval from the tube receiving means for supporting them at a predetermined front-rear interval. The upper and lower tubes can be picked up from the tube receiving means of the chamber so that no weight other than its own weight acts on the noodles.
[0059]
In addition, the upper and lower tubes wrapped with noodles are pulled out of the chamber while maintaining the front-rear relationship and the vertical relationship, so the noodles are in close contact when the upper and lower tubes are pulled out of the tube receiving means and pulled out of the chamber. There is no risk.
[0060]
The present invention further receives, from the detachment mechanism, only the upper tube that is supported by the detachment mechanism, of the upper and lower tubes drawn out from the chamber, and then lowers the detachment mechanism to bring the noodles into the upper tube. Since the lower pipe is suspended and supported through the noodle stretching device, the upper pipe is hung on the noodle stretcher, so that only the upper pipe is received from the detachment mechanism, and the lower pipe is suspended from the upper pipe via the noodle. Only the upper tube in the upper and lower tubes that are supported side by side can be selected and placed in the noodle stretcher.
[0061]
Moreover, since the lower pipe is suspended and supported by the upper pipe via the noodles by lowering the hanging mechanism after the upper pipe is received from the hanging mechanism, the lower pipe is suspended and supported by the upper pipe via the noodles. The noodles do not act on the noodles other than their own weight, and the noodles wrapped around the upper tube can be prevented from abruptly acting on the weight of the lower tube, and the noodles can be prevented from being shredded. And the lower pipe can be suspended from the upper pipe.
[0062]
In short, according to the present invention, it is possible to automatically change the noodles from the chamber to the noodle stretcher in the same manner as a skilled person performs, and it is necessary to change the noodles from the chamber to the noodle transfer device. It is possible to obtain the effect that the labor of the above becomes unnecessary.
[0063]
In the present invention, in particular, the detaching mechanism includes a tube take-up frame formed in an upwardly comb-like shape, an advancing / retracting mechanism for reciprocating the tube take-up frame inside and outside the chamber, and the tube take-up frame reciprocating up and down. An upper and lower mechanism, and when the tube frame has an upper tube receiving portion formed at the upper end of the comb teeth and a lower tube receiving portion formed at the groove bottom between the comb teeth, Since the tubes and the noodles wrapped around them can be taken out of the chamber, the workability can be greatly improved, and the time required for changing the noodles from the chamber to the noodle transfer device can be greatly shortened. It is done.
[0064]
Further, in this case, the upper and lower pipes are hooked into the room in upper and lower multistages, and the elevating drive mechanism is provided with pipe detection means for detecting the presence or absence of the pipes at each stage, from the pipe frame to the hooking mechanism. After the delivery of the upper pipe is completed, the lifting mechanism lowers the pipe frame, and the pipe detection means stops the pipe frame at a position lower than both the upper and lower pipes of the stage where the pipe is detected, so that the upper and lower multistage Both the upper and lower tubes and the noodles wrapped around them can be sequentially replaced with a noodle stretcher by a series of operations, and an effect that a large amount of noodles can be replaced can be processed in a short time.
[Brief description of the drawings]
FIG. 1 is a side view of the present invention.
FIG. 2 is a side view of a chamber linked to the present invention.
FIG. 3 is an operation explanatory view of an operation of detaching the tube-taking frame from the chamber according to the present invention.
FIG. 4 is an explanatory view of the operation of switching from the detaching mechanism to the suspending mechanism according to the present invention.
FIG. 5 is a side view of a main part of the present invention in an initial state.
FIG. 6 is a side view of the main part of the present invention immediately before the tube-taking frame takes both the upper and lower tubes indoors.
FIG. 7 is a side view of the main part of the present invention immediately after the pipe frame has taken both the upper and lower pipes indoors.
FIG. 8 is a side view of the main part of the present invention when the tube-drawing frame is retracted to the retracted position.
FIG. 9 is a side view of the present invention when the tube take-up frame is raised to the upper limit position in the retracted position.
FIG. 10 is a side view of the present invention when the tube-drawing frame is moved to the front and rear initial positions at the upper limit position.
FIG. 11 is a side view of the present invention when the tube collecting frame is lowered to a position corresponding to the second-stage tube receiving means from above.
[Explanation of symbols]
1 room
2 Unload mechanism
3 Entrainment mechanism
4 Noodle stretcher
21 Tube frame
21a Upper tube receiving part
21b Lower pipe receiving part
22 Advance / Retreat Mechanism
23 Lifting mechanism
31 Upper tube receiver
S3 tube detection sensor
32 chain
33 Sprocket
34 Synchronous transmission mechanism
35 motor

Claims (5)

室内に前後に並べて掛け込んだ上下両管をその前後間隔を維持したまま上下2段の高さに支持して持ち上げた後、室から引き出す掛け外し機構と、室から引き出された上下両管のうち、掛け外し機構に高く支持させた上管を掛け外し機構から受け取り、この後、前記掛け外し機構を下降させて前記上管に麺を介して下管を懸垂支持させてから、上管を麺延伸装置に掛け込む掛け込み機構とを備えることを特徴とする麺移載装置。The upper and lower pipes hung side by side in the interior of the room are lifted by supporting the two upper and lower levels while maintaining the distance between the front and rear, and an unloading mechanism for pulling out from the room and the upper and lower pipes drawn from the room. Among them, the upper tube that is highly supported by the unloading mechanism is received from the unloading mechanism, and then the unloading mechanism is lowered and the lower tube is suspended and supported by the upper tube via noodles, and then the upper tube is removed. A noodle transfer device comprising: a noodle drawing device; 前記掛け外し機構が、上向きのくし歯状に形成された管取り枠と、この管取り枠を室の内外にわたって往復させる進退機構と、前記管取り枠を上下に往復させる昇降機構とを備え、前記管取り枠が各くし歯の上端に形成された上管受部と各くし歯の間の溝底に形成された下管受部とを有し、前記掛け込み機構が前記管取り枠の上管受部と同数以上の上管受けを備える請求項1に記載の麺移載装置。The hanging mechanism comprises a tube collecting frame formed in an upward comb-like shape, an advancing / retracting mechanism for reciprocating the tube collecting frame inside and outside the chamber, and an elevating mechanism for reciprocating the tube collecting frame up and down, The tube receiving frame has an upper tube receiving portion formed at the upper end of each comb tooth and a lower tube receiving portion formed at a groove bottom between the comb teeth, and the hooking mechanism is provided on the tube receiving frame. The noodle transfer device according to claim 1, comprising the same number or more of upper tube receivers as the upper tube receiver. 前記上下両管が前記室内に上下多段に掛け込まれ、前記昇降駆動機構が各段の管の有無を検出する管検出手段を備え、管取り枠から掛け込み機構への上管の受け渡しが終了した後、前記昇降機構が管取り枠を下降させ、管検出手段が管を検出した段の上下両管よりも管取り枠を低い位置で停止させる請求項1又は2に記載の麺移載装置。The upper and lower pipes are hooked up and down in multiple stages in the room, and the elevating drive mechanism is provided with pipe detection means for detecting the presence or absence of pipes at each stage, and the delivery of the upper pipe from the pipe holder to the hooking mechanism is completed. 3. The noodle transfer device according to claim 1, wherein the elevating mechanism lowers the tube collecting frame and the tube detecting means stops the tube collecting frame at a position lower than both the upper and lower tubes of the stage where the tube is detected. . 前記掛け込み機構が、上管受けを所定の間隔を置いて連鎖させた左右1対のチェーンと、両チェーンの下周部が前記掛け外し機構の上下両管引き出し方向と平行に位置するように両チェーンが巻き掛けられるスプロケット群と、両チェーンを同期駆動する駆動機構とを備え、前記進退機構が前記掛け外し機構の管取り枠をその上管受部が隣接する上管受けの間に位置させた後、前記昇降機構が、管取り枠の上管受部がチェーンの上管受けよりも高くなる位置に管取り枠を上昇させ、この後、前記進退機構が管取り枠をその上管受部がチェーンの上管受けの上側に位置する位置に移動させ、又は、駆動機構が前記チェーンをその上管受けを管取り枠の上管受部の下側の位置する位置に移動させ、更にこの後に、前記昇降機構が管取り枠をその上管受部がチェーンの上管受けよりも低い位置に下降させることにより、前記上管受部に支持された上管が前記上管受けに受け取られる請求項2又は3に記載の麺移載装置。The hooking mechanism has a pair of left and right chains in which the upper tube receivers are chained at a predetermined interval, and the lower peripheral portions of both chains are positioned in parallel with the upper and lower pipe pulling directions of the hooking mechanism. A sprocket group around which both chains are wound, and a drive mechanism that drives both the chains synchronously, and the advance / retreat mechanism positions the pipe frame of the detachment mechanism between the upper pipe receivers adjacent to the upper pipe receivers. Then, the elevating mechanism raises the tube frame to a position where the upper tube receiving part of the tube frame becomes higher than the upper tube plate of the chain, and then the advance / retract mechanism moves the tube frame to the upper tube. The receiving part is moved to a position located on the upper side of the upper tube receiver of the chain, or the drive mechanism is moved to the position where the upper pipe holder is located on the lower side of the upper pipe receiving part of the pipe frame, Furthermore, after this, the elevating mechanism lifts the tube frame over it. By receiving lowers to a position lower than the upper tube receiving chain, noodles transfer device according to claim 2 or 3 on pipe that is supported by the upper pipe receiving portion is received in the receiving the upper tube. 管取り枠から掛け込み機構に上管が受け取られた後、前記昇降機構が管取り枠を、掛け込み機構に上管及び麺を介して懸垂支持された下管よりも低くなるまで下降させ、この後、駆動機構がチェーンを駆動し、チェーンの後端の方向転換部で上下反転する上管受けから麺延伸装置に上管を落下させることにより麺延伸装置に上管が掛け込まれる請求項4に記載の麺移載装置。After the upper tube is received by the hanging mechanism from the tube frame, the lifting mechanism lowers the tube frame until it is lower than the lower tube suspended and supported by the hanging mechanism via the upper tube and noodles, Thereafter, the drive mechanism drives the chain, and the upper tube is hung on the noodle stretching device by dropping the upper tube on the noodle stretching device from the upper tube receiver that is turned upside down at the direction changing portion at the rear end of the chain. 4. The noodle transfer device according to 4.
JP16969296A 1996-06-28 1996-06-28 Noodle transfer equipment Expired - Lifetime JP3705653B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP16969296A JP3705653B2 (en) 1996-06-28 1996-06-28 Noodle transfer equipment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP16969296A JP3705653B2 (en) 1996-06-28 1996-06-28 Noodle transfer equipment

Publications (2)

Publication Number Publication Date
JPH1014478A JPH1014478A (en) 1998-01-20
JP3705653B2 true JP3705653B2 (en) 2005-10-12

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Publication number Priority date Publication date Assignee Title
CN100448630C (en) * 2003-03-24 2009-01-07 张念江 Impact less rod unloading robot for low temperature dry vermicelli production line
JP5629143B2 (en) * 2010-06-25 2014-11-19 有限会社マルブン Noodle string transfer device
CN106212585B (en) * 2016-08-31 2019-08-16 巴彦淖尔市冠生园食品有限责任公司 Stepping hoisting type hand-pulled noodles machine
CN113847793B (en) * 2021-09-09 2022-12-20 湖南金风食品有限责任公司 Rice noodle dries adjusting bracket

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