JP3948575B2 - Manufacturing method of deformed member - Google Patents

Manufacturing method of deformed member Download PDF

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Publication number
JP3948575B2
JP3948575B2 JP03961897A JP3961897A JP3948575B2 JP 3948575 B2 JP3948575 B2 JP 3948575B2 JP 03961897 A JP03961897 A JP 03961897A JP 3961897 A JP3961897 A JP 3961897A JP 3948575 B2 JP3948575 B2 JP 3948575B2
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Japan
Prior art keywords
workpiece
deformed
members
cross
punched
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JP03961897A
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Japanese (ja)
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JPH10235598A (en
Inventor
昭二 二村
力 村田
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Japan Science and Technology Agency
Hoden Seimitsu Kako Kenkyusho Co Ltd
National Institute of Japan Science and Technology Agency
Original Assignee
Japan Science and Technology Agency
Hoden Seimitsu Kako Kenkyusho Co Ltd
National Institute of Japan Science and Technology Agency
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Application filed by Japan Science and Technology Agency, Hoden Seimitsu Kako Kenkyusho Co Ltd, National Institute of Japan Science and Technology Agency filed Critical Japan Science and Technology Agency
Priority to JP03961897A priority Critical patent/JP3948575B2/en
Priority to EP98904418A priority patent/EP0919306B1/en
Priority to PCT/JP1998/000729 priority patent/WO1998037993A1/en
Priority to DE69840926T priority patent/DE69840926D1/en
Priority to US09/171,997 priority patent/US6682625B1/en
Publication of JPH10235598A publication Critical patent/JPH10235598A/en
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Publication of JP3948575B2 publication Critical patent/JP3948575B2/en
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Description

【0001】
【発明の属する技術分野】
本発明は、軸線方向または高さ方向の位置における横断面形状が異なるように形成された異形部材の製造方法に関するものである。
【0002】
【従来の技術】
図1は本発明の対象である異形部材を示す説明図であり、(a)は正面、(b)は平面を示し、図2は図1(a)における夫々の位置における横断面図であり、(a)ないし(e)は夫々図1(a)におけるA−A線断面、B−B線断面、C−C線断面、D−D線断面およびE−E線断面を示す。なお図2においては簡略化のためハッチングは省略して示してある。
【0003】
図1に示すような異形部材100を例えば鉄鋼材料によって製作する場合には、図2(b)(d)に示されるような円形横断面の部分は旋削加工によって加工することができるが、図2(a)(c)(e)に示されるような正方形、正六角形および擬似十字形の横断面の部分は、極めて煩雑な特殊加工が必要であると共に、加工に要する工数および時間が極めて大となる。
【0004】
【発明が解決しようとする課題】
上記のような異形部材は、無垢の丸棒若しくはブロック材から機械加工によって製作することが極めて煩雑であると共に、機械加工が全く不可能な場合もある。従って異形部材を分割して加工後、夫々の部材を組立一体化する手段が考えられるが、異形部材の寸法が小なる場合には部材の組立自体が不可能となることもある。
【0005】
一方、上記のような複雑な異形部材を製造するには、例えば鋳造手段が採用されている。しかしながら、鋳造手段によって異形部材を製造するには、模型の製作後、この模型に基づいて鋳型を成形し、溶融金属材料を注入する等の多数の工程を必要とし、これもまた多大の工数と時間を要するのである。なお上記鋳造手段による場合には、例えばロストワックス法のような精密鋳造法によっても、高精度を確保することが困難であると共に、鋳造後の表面を極度に平滑に形成することが困難であり、鋳造後の表面の仕上加工が必要であり、異形部材の製造に要するコストが高騰するという問題点がある。
【0006】
本発明は、上記従来技術に存在する問題点を解決し、高さ方向における横断面形状が異なる異形部材を容易に製造できる製造方法を提供することを課題とするものである。
【0007】
【課題を解決するための手段】
上記の課題を解決するために、第1の発明においては、高さ方向の位置における横断面形状が異なるように形成された異形部材の製造方法において、
フープ状の長尺の被加工材を長手方向に順送りすると共に、複数個のステージにおいて異形部材の夫々の横断面形状に対応する外形輪郭を有する複数種類の構成部材をそれらの外形輪郭の一部に被加工材との連結部を残してスリット状に打抜いて形成し、前記連結部以外の構成部材の外周部をシェービング加工し、被加工材の順送り最終ステージにおいて構成部材を押抜いて積層一体化させる、という技術的手段を採用した。
【0008】
次に第2の発明においては、高さ方向の位置における横断面形状が異なるように形成された異形部材の製造方法において、
フープ状の長尺の被加工材を長手方向に順送りすると共に、複数個のステージにおいて異形部材の夫々の横断面形状に対応する外形輪郭を有する複数種類の構成部材の一部のものを打抜き、打抜いた構成部材をプッシュバックにより被加工材の打抜穴に係止させ、前記構成部材の他の一部のものをそれらの外形輪郭の一部に被加工材との連結部を残してスリット状に打抜いて形成し、前記連結部以外の構成部材の外周部をシェービング加工し、被加工材の順送り最終ステージにおいて構成部材を押抜いて積層一体化させる、という技術的手段を採用した。
【0009】
更に第3の発明においては、高さ方向の位置における横断面形状が異なるように形成された異形部材の製造方法において、
フープ状の長尺の被加工材を長手方向に順送りすると共に、複数個のステージにおいて異形部材の夫々の横断面形状に対応する外形輪郭を有する複数種類の構成部材の一部または全部を荒打抜きした後プッシュバックにより被加工材の打抜穴に係止させ、構成部材の外形輪郭の一部に非シェービング部を形成すると共に外形輪郭の残部をシェービング加工によって打抜き、打抜いた構成部材をプッシュバックにより非シェービング部を介して被加工材の打抜穴に係止させ、被加工材の順送り最終ステージにおいて構成部材を順次押抜いて積層一体化させる、という技術的手段を採用した。
【0013】
更に上記の発明において、表面に接着剤を被着させた被加工材を使用することができる。この場合において、接着剤を筋状または帯状に形成することができる。
【0014】
また更に上記の発明において、潤滑剤を含有する薄膜を表面に被着させた被加工材を使用することができる。
【0015】
【発明の実施の形態】
図3は本発明の実施の形態における異形部材および構成部材を示す説明図であり、(a)(b)は各々異形部材の正面および平面、(c)ないし(g)は夫々異形部材を構成する構成部材の平面を示す。図3において、異形部材100は例えば前記図1に示すものと同一の形状のものであり、高さ方向の夫々の位置における横断面形状に対応する外形輪郭を有する複数種類の構成部材101〜105を複数個宛(図3においては2個宛の例を示す)積層一体化して形成される。
【0016】
106はダボ穴(半抜穴とも称される)であり、夫々の構成部材101〜105の平面の中央部に、後述するような手段によって、同一の相対位置にかつ同一の形状寸法に形成される。なお夫々の構成部材101〜105は、1個のみとしても、また3個以上の複数個としてもよく、異形部材100の形状寸法によって適宜選定される。
【0017】
図4は本発明の実施の形態における構成部材の積層一体化の例を示す要部拡大縦断面図であり、同一部分は前記図3と同一の参照符号で示す。図4において、107はダボであり、ダボ穴106と同軸的に形成される。このようなダボ穴106とダボ107を形成するには、例えば横断面が円形のパンチおよびダイを使用し、パンチのダイへの進入深さdを構成部材103〜105(図3における構成部材101,102についても同様)の厚さ寸法tより小に形成することによって可能である。なお上記ダボ穴106およびダボ107は、図3における構成部材101〜105を、例えば鉄板からパンチ・ダイセットにより打抜き成形と同時に形成してもよく、または構成部材101〜105の打抜き成形と別個の工程で成形してもよい。
【0018】
上記のようにして成形した構成部材101〜105を、図4に示すように隣接する構成部材間において、ダボ穴106にダボ107を係合させて圧着すれば、構成部材101〜105を順次積層一体化させることができる。この場合において、ダボ穴106およびダボ107は、夫々の構成部材101〜105の中央部に、かつ同一の相対位置に同一の形状寸法に形成されて設けられているから、積層一体化における位置決めともなる。なお構成部材105の最下層のものにはダボ107を形成することなく、貫通した通し穴106aを形成することが好ましい。以上のようにして構成部材101〜105を順次積層一体化すれば、図3(a)(b)に示すような異形部材100を製造することができる。
【0019】
図5は本発明の実施の形態における他の異形部材および構成部材を示す説明図であり、(a)は異形部材の縦断面、(b)ないし(e)は夫々異形部材を構成する構成部材の平面を示す。図5において、異形部材200は前記図3に示すものと同様に、例えば鉄板からパンチ・ダイセットにより打抜き成形された構成部材201〜204により積層一体化されて構成される。
【0020】
図5において、205はダボ穴であり、夫々の構成部材201〜204の例えば上面に形成され、それらの下面には前記図4に示すものと同様にダボ穴205と同軸的にダボ(図示せず)が形成されている。206はガイド穴であり、夫々の構成部材201〜204に貫通して設けられ、積層圧着時において積層装置に立設されたガイドピンに係合することにより、前記構成部材201〜204の位置決め精度をより向上させるためのものである。なお207は中空穴、208はスプライン穴であり、構成部材201および構成部材202〜204の中心部に貫通して設けられる。
【0021】
上記のように成形した構成部材201〜204を図5(a)に示すように順次積層一体化すれば、夫々複数個の構成部材201〜204により異形部材200が形成される。すなわち、構成部材202,204によって歯車部が、また構成部材203によってカム部が夫々外周面に形成され、カム部と歯車部との間にスペーサー部が形成され得るのである。なお構成部材201〜204は、ダボ穴205とダボ(図示せず)との係合に加えて、ガイド穴206がガイドピンに係合することにより、位置決め精度がより向上されるから、上記のカム部および歯車部の外周表面が正確に合致し、高精度に形成され、所定の機能を充分に発揮させ得るのである。
【0022】
図6は本発明の実施の形態を示す要部正面図である。図6において、1は送り装置、2はパンチ・ダイセット、5は積層装置であり、被加工材4の送り方向に沿ってこの順に配設される。すなわち、送り装置1は、フープ状に巻き取られた被加工材4を、長手方向に間欠的にピッチ送りするように構成され、例えば被加工材4の送り方向の最上流側に設けられる。なお送り装置1の設置位置は積層装置5の下流側としてもよく、また後述するベースマシン3,3間としてもよい。
【0023】
次にパンチ・ダイセット2は後述するように構成され、被加工材4の送り方向にmP(mは任意の正の整数、Pは被加工材4の送りピッチ)の間隔に配設される。なおパンチ・ダイセット2は、例えばベースマシン3内に複数個(図6においては3個)設けられると共に、夫々のパンチ・ダイセット2は、被加工材4の送り方向に位置調整可能に、および夫々選択的に作動可能に構成されている。これらの複数個のパンチ・ダイセット2は、夫々前記図3および図5に示すような構成部材を成形可能とするため、構成部材の種類に対応して設けられる。この場合、複数個のパンチ・ダイセット2を備えたベースマシン3を、被加工材4の送り方向に沿って適宜の台数をタンデムに連結して構成することができる。
【0024】
次に積層装置5は被加工材4の送り方向の最下流側に、前記パンチ・ダイセット2とnP(nは任意の正の整数)の間隔を置いて設けられ、ベース51、保持装置52、支持装置53および圧着装置54によって構成される。まず保持装置52には被加工材4の下方移動を拘束し、かつ構成部材(図示せず、例えば図3における符号101〜105参照)の通過を許容する穴55を有する保持プレート56と、被加工材4を押圧解放可能に形成されたガイド部材57とを設ける。また保持装置52の下方に設けられる支持装置53は、前記構成部材および異形部材100を載置可能に形成される。
【0025】
更に保持装置52の上方に設けられる圧着装置54には、前記構成部材を被加工材4から押抜いて積層圧着するように、上下動可能に形成された圧着パンチ58を設ける。なお圧着パンチ58は、前記構成部材の外形輪郭と類似または対応する外形輪郭のものを複数個準備し、ホルダー59に設けられ、例えばホルダー59の垂直軸の回りの回動により、所定の圧着パンチ58が選択的に被加工材4の直上に臨むように構成されている。60は作動装置であり、例えば油圧シリンダによって構成され、ベース51上に立設されたコラム61および支持板62を介して、前記圧着パンチ58に作動部材63が当接離脱するように構成されている。
【0026】
図7は図6におけるパンチ・ダイセット2の例を示す要部側面図である。図7において、21は本体であり、例えば鉄鋼材料により略U字状に形成し、下端部に鳩尾状のあり22を一体に設け、ベース20に設けたあり溝23と係合させることによって、被加工材4の送り方向(紙面と直角方向)に移動調整可能、かつ被加工材4の送り方向と直角方向、すなわち図7における左右方向の移動を拘束するように形成する。そして本体21を位置決め後において、クランプ装置24によってベース20上に固定するのである。なおパンチ・ダイセット2としては、上型と下型とを4本のガイドバーによって連結した門型の本体を使用したものとしてもよい。
【0027】
次に25はカセットであり、例えば鉄鋼材料によって略U字状に形成し、上部にパンチ26を上下動可能に、下部にパンチ26と対をなすダイ27を設け、本体21に着脱可能に設ける。28はクランプねじであり、カセット25を本体21に固定するためのものである。29は油圧シリンダであり、本体21の上端部に設けられ、作動桿30を介してパンチ26を作動させ得るように構成する。
【0028】
図8は本発明の実施の形態におけるプッシュバック装置の例を示す要部拡大縦断面図であり、(a)は構成部材を打抜いた状態、(b)は構成部材をプッシュバックした状態を示し、同一部分は前記図4および図7と同一の参照符号で示す。なお構成部材は符号104として表示する。図8において、31はストリッパであり、パンチ26の作動前後において被加工材4をダイ27の表面に押圧保持するものである。32はプッシュバック装置であり、ダイ27内に設けられ、受け部材33と、この受け部材33を上方に付勢する圧縮コイルばね34とによって構成される。なお受け部材33の上方への付勢手段としては、油圧シリンダ等の駆動手段を使用してもよい。
【0029】
上記の構成により、まず図8(a)に示すようにストリッパ31によって被加工材4をダイ27の上面に押圧した状態でパンチ26を下降させると、構成部材104が打抜き成形されると共に、構成部材104は受け部材33上に載置保持される。次にパンチ26が上昇してもストリッパ31はなお被加工材4を押圧した状態を継続するから、図8(b)に示すように構成部材104は圧縮コイルばね34の上方への付勢力により受け部材33を介して、被加工材4の打抜穴35内に押込み係止される。従ってその後の被加工材4のピッチ送りにより、被加工材4と共に最終ステージまで搬送され得るのである。
【0030】
図9は本発明の実施の形態における被加工材の第1の加工態様を示す要部平面図であり、前記図3に示す異形部材100を製造するための構成部材101〜105を加工する場合を示している。図9において、被加工材4は前記図6に示す送り装置1により矢印方向に定ピッチP宛間欠的にピッチ送りされる。6はパイロット穴であり、前記図6に示すパンチ・ダイセット2の最上流側のものにより、被加工材4に定ピッチPの間隔で規則的に加工され、以後の加工工程における位置決めの基準穴となる。
【0031】
次に前記同様のパンチ・ダイセット2により、ダボ穴106およびこれと同軸的にダボ(図示せず、図4における符号107参照)を加工する。この場合、パンチ・ダイセット2にはパイロット穴6と係合するパイロットピンを設け、パンチ・ダイセット2による加工位置は上記パイロット穴6を基準として位置決め加工される(以後の加工工程におけるパンチ・ダイセットにおいても同様とする)。
【0032】
更に被加工材4を順次ピッチP宛送りながら、構成部材101〜105の打抜きおよびプッシュバックを行う。この場合には、前記図6におけるパンチ・ダイセット2として構成部材101〜105の外形輪郭に対応する5種類のパンチ・ダイを備えたものを配設し、それらのパンチ・ダイセット2を夫々選択的に作動可能に形成しておく。そして前記図3に示す異形部材100に対応する構成部材101〜105を例えば夫々2個宛成形し、図9に示すように順次加工を進める。なお打抜き成形された構成部材101〜105は、前記図8に示すようにして被加工材4の打抜穴35内に押込み係止(プッシュバック)され、被加工材4と共に最終ステージまで搬送される。
【0033】
上記のようにして被加工材4にプッシュバックされた構成部材101〜105は、前記図6において最終ステージに設けられた積層装置5に搬送され、構成部材105→101の順に順次積層一体化される。すなわち、ガイド部材57の下降により、被加工材4のパイロット穴にパイロットピンが係合して位置決め押圧した状態で、作動装置60を作動させ、作動部材63および圧着パンチ58を介して上記構成部材101〜105を被加工材4から順次押抜いて、支持装置53上に載置する。
【0034】
この場合、構成部材101〜105は被加工材4に形成された打抜穴35(図8参照)がダイの役割をすると共に、前記構成部材101〜105は夫々打抜穴35によってガイドされて積層され、隣接する構成部材間は前記図4に示すようにダボ穴106にダボ107が係合するから、一体化が可能となるのである。なお保持装置52上の保持プレート56に設けられる穴55は、構成部材101〜105の最大外形輪郭より大に形成されているため、構成部材101〜105の何れをも支障なく通過させることができる。また構成部材101〜105を支持する支持装置53は、圧着パンチ58による構成部材101〜105の積層圧着毎に、それらの厚さ寸法相当量だけ下降し、その位置で停止するように構成することが好ましい。以上のようにして図3に示す異形部材100が形成された後、これを支持装置53から排出し、次の積層圧着を繰返すのである。
【0035】
図10は本発明の実施の形態における被加工材の第2の加工態様を示す要部平面図であり、同一部分は前記図9と同一の参照符号で示す。なお図10においては、簡略化のために図9におけるパイロット穴6およびダボ穴106は省略して表示してある。図10において、7は連結部であり、例えば構成部材101の外形輪郭の一部に微小幅で形成され、被加工材4と構成部材101とを分離することなく連結するものである。すなわち、パンチ・ダイによってスリット状の打抜部8を形成するのである。
【0036】
次に被加工材4を矢印方向にピッチ送りし、次のパンチ・ダイによって連結部7を除いてシェービング加工を施す。すなわち、パンチとダイとの隙間が殆ど無い状態に形成したパンチ・ダイセットにより、構成部材の外形輪郭を例えば0.1mmのような微小削り取り加工するのである。一般に打抜き加工を行った板材の切り口は綺麗な平面ではなく、せん断面の他に破断面や、だれ、かえりがあり、せん断加工特有の形状をしているが、上記のシェービング加工により、切り口が美麗に仕上るのである。なお連結部7は最終ステージにおける構成部材101の押抜きによって破断されるが、異形部材として積層した場合において、特に表面状態を問題にしない部位に設ける。上記シェービング加工の態様は、他の構成部材102,103についても同様である。
【0037】
図11は本発明の実施の形態における被加工材の第3の加工態様を示す要部平面図であり、同一部分は前記図10と同一の参照符号で示す。図11において、まず例えば構成部材101を前記第1の加工態様(図8および図9参照)と同様にして打抜成形後プッシュバックして打抜穴35に押込み係止した後、次のパンチ・ダイによって非シェービング部9を除いてシェービング加工し、再び打抜穴35にプッシュバックし、非シェービング部9を介して被加工材4に係止する。この場合、非シェービング部9は構成部材101の外周面のうち、特に表面状態を問題にしない部位を選んで少なくとも2個所に設ける。
【0038】
図12は本発明の実施の形態における被加工材の第4の加工態様を示す要部拡大縦断面図であり、同一部分は前記図8と同一の参照符号で示す。図12において36はV型ノッチであり、ストリッパ31の被加工材4との当接面に打抜穴35に沿って設ける。打抜かれる構成部材としては101の例を示したが、他の構成部材についても同様である。図12においてパンチ26とダイ27との隙間は殆ど無い状態に形成する(ファインブランキング加工と称される)。
【0039】
上記の構成により、まずストリッパ31に設けられたV型ノッチ36を被加工材4の表面に食込ませてストリッパ31を圧着した状態でパンチ26を下降させれば、外周部にだれ、かえり等のない構成部材101を打抜き成形することができ、打抜き後受け部材33の上方への付勢により、構成部材101を打抜穴35内に押込み係止(プッシュバック)するのである。
【0040】
図13は本発明の実施の形態における被加工材の他の例による構成部材の積層状態を示す要部拡大縦断面図である。図13において10は接着剤であり、例えば構成部材101,101間に介在され、積層圧着時において、または積層後の加熱処理により、構成部材相互間を強固に接着することができる。このような積層状態を形成するには、被加工材の表面に予め例えば厚さ10〜50μmの接着剤または熱圧着シート材を被着させたものを使用すればよい。
【0041】
図14は本発明の実施の形態における被加工材の更に他の例を示す要部平面図である。図14においてハッチングした部位は、被加工材4の表面に接着剤10を筋状または帯状に被着したものを示す。このような被加工材4を使用して例えば前記図5に示すような異形部材200を成形した場合に、筋状または帯状の接着剤10,10間に微小隙間が形成され、この微小隙間に潤滑剤を浸透または貯留することができ、異形部材200の歯車部、カム部その他に潤滑剤を供給することができる。この他に被加工材4の表面に、例えば微粉状のカーボン粉末のような潤滑剤を含有する薄膜を被着させたものを使用することも、異形部材200の潤滑のために有用である。
【0042】
【発明の効果】
本発明は、以上記述するような構成および作用であるから、下記の効果を奏することができる。
(1)通常の機械加工では不可能であるような異形部材であっても、比較的容易に製造することができる。
(2)異形部材の局部的仕様変更に対しても、構成部材の一部を変更することにより迅速に対応でき、多品種少量生産も可能である。
(3)板材を積層したものに拘らず、夫々の構成部材間の固着強度が大であり、高機能の異形部材の製造が可能である。
(4)複数種類の構成部材を長尺状の被加工材と共に順送り加工によって製作するため、工程管理および部品管理が容易であり、素材からの一貫生産により高効率かつ低コストの生産が可能である。
【図面の簡単な説明】
【図1】本発明の対象である異形部材を示す説明図であり、(a)は正面、(b)は平面を示す。
【図2】図1(a)における夫々の位置における横断面図であり、(a)ないし(e)は夫々図1(a)におけるA−A線断面、B−B線断面、C−C線断面、D−D線断面およびE−E線断面を示す。
【図3】本発明の実施の形態における異形部材および構成部材を示す説明図であり、(a)(b)は各々異形部材の正面および平面、(c)ないし(g)は夫々異形部材を構成する構成部材の平面を示す。
【図4】本発明の実施の形態における構成部材の積層一体化の例を示す要部拡大縦断面図である。
【図5】本発明の実施の形態における他の異形部材および構成部材を示す説明図であり、(a)は異形部材の縦断面、(b)ないし(e)は夫々異形部材を構成する構成部材の平面を示す。
【図6】本発明の実施の形態を示す要部正面図である。
【図7】図6におけるパンチ・ダイセット2の例を示す要部側面図である。
【図8】本発明の実施の形態におけるプッシュバック装置の例を示す要部拡大縦断面図であり、(a)は構成部材を打抜いた状態、(b)は構成部材をプッシュバックした状態を示す。
【図9】本発明の実施の形態における被加工材の第1の加工態様を示す要部平面図である。
【図10】本発明の実施の形態における被加工材の第2の加工態様を示す要部平面図である。
【図11】本発明の実施の形態における被加工材の第3の加工態様を示す要部平面図である。
【図12】本発明の実施の形態における被加工材の第4の加工態様を示す要部拡大縦断面図である。
【図13】本発明の実施の形態における被加工材の他の例による構成部材の積層状態を示す要部拡大縦断面図である。
【図14】本発明の実施の形態における被加工材の更に他の例を示す要部平面図である。
【符号の説明】
2 パンチ・ダイセット
4 被加工材
5 積層装置
101〜105 構成部材
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to the production how the profiled member cross-sectional shape in the axial direction or the height direction position is formed differently.
[0002]
[Prior art]
FIG. 1 is an explanatory view showing a deformed member that is an object of the present invention, (a) is a front view, (b) is a plan view, and FIG. 2 is a cross-sectional view at each position in FIG. 1 (a). (A) thru | or (e) show the AA line cross section, BB line cross section, CC line cross section, DD line cross section, and EE line cross section in Fig.1 (a), respectively. In FIG. 2, hatching is omitted for simplification.
[0003]
When the deformed member 100 as shown in FIG. 1 is made of, for example, a steel material, the circular cross section as shown in FIGS. 2B and 2D can be processed by turning. 2 (a) (c) (e) The cross-sectional portions of square, regular hexagon and pseudo-cross shape require extremely complicated special processing, and the man-hour and time required for processing are extremely large. It becomes.
[0004]
[Problems to be solved by the invention]
The deformed member as described above is extremely complicated to machine by machining from a solid round bar or block material, and machining may not be possible at all. Therefore, a means for assembling and integrating the members after dividing the deformed members can be considered, but if the dimensions of the deformed members are small, assembly of the members may be impossible.
[0005]
On the other hand, for example, casting means is employed to manufacture such a complicated deformed member. However, manufacturing a deformed member by casting means requires a number of processes such as molding a mold based on the model and injecting a molten metal material after the model is manufactured. It takes time. In the case of the above casting means, it is difficult to ensure high accuracy even by a precision casting method such as the lost wax method, and it is difficult to form the surface after casting extremely smooth. There is a problem that the finishing process of the surface after casting is necessary, and the cost required for manufacturing the deformed member is increased.
[0006]
The present invention is directed to an object that the prior art problems to solve present, to provide a manufacturing how the cross-sectional shape in the height direction can be easily produced with different variants member.
[0007]
[Means for Solving the Problems]
In order to solve the above-described problem, in the first invention, in the method for manufacturing the deformed member formed so that the cross-sectional shape at the position in the height direction is different,
A plurality of types of component members having outer contours corresponding to the cross-sectional shapes of the deformed members in a plurality of stages are partially fed along the longitudinal direction of a long hoop-shaped workpiece. leaving the connecting portion between the workpiece and formed by punching in a slit shape, the outer peripheral portion of the components other than the connecting portion and shaving, unplug press component in forward final stage of the workpiece stack on The technical means of integration was adopted.
[0008]
Next, in a second aspect of the invention, in the method for manufacturing the deformed member formed so that the cross-sectional shape at the position in the height direction is different,
The hoop-shaped long workpiece is sequentially fed in the longitudinal direction, and a part of a plurality of types of structural members having outer contours corresponding to the cross-sectional shapes of the deformed members in a plurality of stages are punched, The punched component member is locked in the punching hole of the workpiece by push back, and the other part of the component member is left in a part of the outer contour of the connecting portion with the workpiece. It was formed by punching in a slit shape, and the technical means of shaving the outer peripheral part of the constituent members other than the connecting part and punching out the constituent members in the progressive final stage of the workpiece to integrate them together .
[0009]
Furthermore, in the third aspect of the invention, in the method for manufacturing the deformed member formed so that the cross-sectional shape at the position in the height direction is different,
While feeding a long hoop-shaped workpiece in the longitudinal direction, a part or all of a plurality of types of constituent members having outer contours corresponding to the cross-sectional shapes of the deformed members on a plurality of stages are roughly punched out. After that, it is locked in the punching hole of the workpiece by push back, and the non-shaving part is formed in a part of the outer contour of the component member, and the remaining part of the outer contour is punched by shaving, and the punched component member is pushed The technical means of engaging with the punching hole of the workpiece through the non-shaving portion by the back and sequentially extruding the constituent members at the final stage of the progressive feed of the workpiece to be integrated.
[0013]
Furthermore, in the above-described invention, a workpiece having an adhesive applied to the surface can be used. In this case, the adhesive can be formed in a stripe shape or a belt shape.
[0014]
In addition the invention described above, Ru can be used workpiece which has deposited a thin film containing a lubricant on the surface.
[0015]
DETAILED DESCRIPTION OF THE INVENTION
FIGS. 3A and 3B are explanatory views showing deformed members and constituent members according to the embodiment of the present invention. FIGS. 3A and 3B are front and plan views of the deformed members, respectively, and FIGS. The plane of the component member to perform is shown. In FIG. 3, the deformed member 100 has, for example, the same shape as that shown in FIG. 1, and a plurality of types of constituent members 101 to 105 having outer contours corresponding to the cross-sectional shapes at respective positions in the height direction. Are stacked and integrated (two examples are shown in FIG. 3).
[0016]
Reference numeral 106 denotes a dowel hole (also referred to as a half-drilled hole), which is formed at the same relative position and in the same shape and size at the center of the plane of each of the constituent members 101 to 105 by means as will be described later. The Each of the constituent members 101 to 105 may be only one, or may be three or more, and is appropriately selected depending on the shape and size of the deformed member 100.
[0017]
FIG. 4 is an enlarged vertical cross-sectional view of a main part showing an example of stacking and integration of constituent members in the embodiment of the present invention, and the same parts are denoted by the same reference numerals as those in FIG. In FIG. 4, reference numeral 107 denotes a dowel, which is formed coaxially with the dowel hole 106. In order to form such dowel holes 106 and dowels 107, for example, a punch and die having a circular cross section are used, and the penetration depth d of the punch into the die is set to the constituent members 103 to 105 (the constituent member 101 in FIG. 3). , 102 can be made smaller than the thickness dimension t. Note that the dowel hole 106 and the dowel 107 may be formed by forming the constituent members 101 to 105 in FIG. 3 simultaneously with punching from a steel plate by a punch and die set, or separate from the punching of the constituent members 101 to 105. You may shape | mold in a process.
[0018]
If the constituent members 101 to 105 molded as described above are crimped by engaging dowels 107 with dowel holes 106 between adjacent constituent members as shown in FIG. 4, the constituent members 101 to 105 are sequentially laminated. Can be integrated. In this case, since the dowel hole 106 and the dowel 107 are provided in the central portion of each of the constituent members 101 to 105 and formed at the same relative position and in the same shape and dimension, both the positioning in the laminated integration is performed. Become. In addition, it is preferable to form the through-hole 106a which penetrated without forming the dowel 107 in the lowest layer thing of the structural member 105. FIG. If the constituent members 101 to 105 are sequentially laminated and integrated as described above, the deformed member 100 as shown in FIGS. 3A and 3B can be manufactured.
[0019]
FIG. 5 is an explanatory view showing another deformed member and constituent members in the embodiment of the present invention, wherein (a) is a longitudinal section of the deformed member, and (b) to (e) are constituent members constituting the deformed member, respectively. The plane is shown. In FIG. 5, the deformed member 200 is formed by laminating and integrating components 201 to 204 formed by punching and punching an iron plate by a punch and die set, for example, as shown in FIG.
[0020]
In FIG. 5, reference numeral 205 denotes a dowel hole, which is formed, for example, on the upper surface of each of the component members 201 to 204, and on the lower surface thereof, similar to that shown in FIG. ) Is formed. Reference numeral 206 denotes a guide hole, which is provided through each of the constituent members 201 to 204, and engages with a guide pin provided upright in the laminating apparatus at the time of laminating and crimping, thereby positioning accuracy of the constituent members 201 to 204. It is for improving the above. Reference numeral 207 denotes a hollow hole, and 208 denotes a spline hole, which is provided so as to penetrate through the central part of the constituent member 201 and the constituent members 202 to 204.
[0021]
If the component members 201 to 204 molded as described above are sequentially laminated and integrated as shown in FIG. 5A, the deformed member 200 is formed by the plurality of component members 201 to 204, respectively. That is, the gear member can be formed on the outer peripheral surface by the constituent members 202 and 204, and the cam portion can be formed on the outer peripheral surface by the constituent member 203, and the spacer portion can be formed between the cam portion and the gear portion. In addition to the engagement between the dowel holes 205 and the dowels (not shown), the constituent members 201 to 204 are improved in positioning accuracy by engaging the guide holes 206 with the guide pins. The outer peripheral surfaces of the cam portion and the gear portion are accurately matched, formed with high accuracy, and can fully exhibit a predetermined function.
[0022]
FIG. 6 is a front view of an essential part showing an embodiment of the present invention. In FIG. 6, 1 is a feeding device, 2 is a punch / die set, and 5 is a laminating device, which are arranged in this order along the feeding direction of the workpiece 4. That is, the feeding device 1 is configured to intermittently pitch the workpiece 4 wound in a hoop shape in the longitudinal direction, and is provided, for example, on the most upstream side in the feeding direction of the workpiece 4. The installation position of the feeding device 1 may be on the downstream side of the laminating device 5 or between the base machines 3 and 3 described later.
[0023]
Next, the punch and die set 2 is configured as will be described later, and is arranged in the feed direction of the workpiece 4 at intervals of mP (m is an arbitrary positive integer, P is the feed pitch of the workpiece 4). . A plurality of punch / die sets 2 are provided in the base machine 3, for example (three in FIG. 6), and the positions of the punch / die sets 2 can be adjusted in the feed direction of the workpiece 4. And each is configured to be selectively operable. The plurality of punch / die sets 2 are provided corresponding to the types of the constituent members so that the constituent members as shown in FIGS. 3 and 5 can be formed. In this case, a base machine 3 having a plurality of punch / die sets 2 can be configured by connecting an appropriate number of tandems along the feed direction of the workpiece 4.
[0024]
Next, the laminating device 5 is provided on the most downstream side in the feed direction of the workpiece 4 with a space between the punch / die set 2 and nP (n is an arbitrary positive integer), and includes a base 51 and a holding device 52. The support device 53 and the crimping device 54 are configured. First, the holding device 52 includes a holding plate 56 that has a hole 55 that restricts the downward movement of the workpiece 4 and allows passage of components (not shown, for example, reference numerals 101 to 105 in FIG. 3). A guide member 57 formed to be able to press and release the workpiece 4 is provided. The support device 53 provided below the holding device 52 is formed so that the component member and the deformed member 100 can be placed thereon.
[0025]
Further, the crimping device 54 provided above the holding device 52 is provided with a crimping punch 58 formed so as to be movable up and down so as to push out the constituent members from the workpiece 4 and laminate and crimp them. Note that a plurality of crimping punches having outer contours similar to or corresponding to the outer contours of the constituent members are prepared, and are provided in the holder 59. For example, by rotating around the vertical axis of the holder 59, a predetermined crimping punch is provided. 58 is configured to selectively face directly on the workpiece 4. Reference numeral 60 denotes an operating device, which is constituted by, for example, a hydraulic cylinder, and is configured such that the operating member 63 comes into contact with and separates from the crimping punch 58 through a column 61 and a support plate 62 erected on the base 51. Yes.
[0026]
FIG. 7 is a side view of an essential part showing an example of the punch and die set 2 in FIG. In FIG. 7, reference numeral 21 denotes a main body, which is formed in a substantially U shape by, for example, a steel material, is integrally provided with a dovetail-shaped dovetail 22 at the lower end, and is engaged with a dovetail groove 23 provided in the base 20. It is possible to adjust the movement of the workpiece 4 in the feeding direction (perpendicular to the paper surface) and to restrain the movement of the workpiece 4 in the direction perpendicular to the feeding direction, that is, the horizontal direction in FIG. Then, after positioning the main body 21, it is fixed on the base 20 by the clamping device 24. The punch / die set 2 may be a portal-type main body in which an upper die and a lower die are connected by four guide bars.
[0027]
Next, reference numeral 25 denotes a cassette, which is formed in a substantially U shape using, for example, a steel material. The punch 26 can be moved up and down at the upper part, and a die 27 that is paired with the punch 26 is provided at the lower part. . Reference numeral 28 denotes a clamp screw for fixing the cassette 25 to the main body 21. A hydraulic cylinder 29 is provided at the upper end of the main body 21 and is configured to be able to operate the punch 26 via the operating rod 30.
[0028]
FIG. 8 is an enlarged vertical cross-sectional view showing a main part of an example of the pushback device according to the embodiment of the present invention, in which (a) shows a state in which the constituent members are punched, and (b) shows a state in which the constituent members are pushed back. The same parts are indicated by the same reference numerals as those in FIGS. The constituent member is indicated by reference numeral 104. In FIG. 8, reference numeral 31 denotes a stripper that presses and holds the workpiece 4 on the surface of the die 27 before and after the punch 26 is operated. A pushback device 32 is provided in the die 27 and includes a receiving member 33 and a compression coil spring 34 that urges the receiving member 33 upward. As the biasing means upward of the receiving member 33, driving means such as a hydraulic cylinder may be used.
[0029]
8A, when the punch 26 is lowered while the workpiece 4 is pressed against the upper surface of the die 27 by the stripper 31 as shown in FIG. 8A, the component member 104 is stamped and formed. The member 104 is placed and held on the receiving member 33. Next, even if the punch 26 is raised, the stripper 31 still keeps pressing the workpiece 4, so that the component member 104 is forced by the upward biasing force of the compression coil spring 34 as shown in FIG. Through the receiving member 33, it is pushed and locked into the punching hole 35 of the workpiece 4. Therefore, the workpiece 4 can be conveyed to the final stage together with the workpiece 4 by pitch feed of the workpiece 4 thereafter.
[0030]
FIG. 9 is a main part plan view showing a first processing mode of the workpiece in the embodiment of the present invention, in the case of processing the constituent members 101 to 105 for manufacturing the deformed member 100 shown in FIG. Is shown. In FIG. 9, the workpiece 4 is intermittently fed to the constant pitch P in the direction of the arrow by the feeding device 1 shown in FIG. Reference numeral 6 denotes a pilot hole, which is regularly processed at a constant pitch P interval on the workpiece 4 by the most upstream side punch / die set 2 shown in FIG. It becomes a hole.
[0031]
Next, the dowel hole 106 and a dowel (not shown, see reference numeral 107 in FIG. 4) are machined coaxially with the punch / die set 2 similar to the above. In this case, the punch / die set 2 is provided with a pilot pin that engages with the pilot hole 6, and the processing position by the punch / die set 2 is positioned with reference to the pilot hole 6 (the punch and die in the subsequent processing steps). The same applies to the die set).
[0032]
Further, while the workpiece 4 is sequentially sent to the pitch P, the components 101 to 105 are punched out and pushed back. In this case, the punch / die set 2 in FIG. 6 is provided with five types of punch dies corresponding to the outer contours of the constituent members 101 to 105, and these punch / die sets 2 are respectively provided. It is formed so as to be selectively operable. Then, for example, two constituent members 101 to 105 corresponding to the deformed member 100 shown in FIG. 3 are formed for each of the members, and the processing is sequentially performed as shown in FIG. The stamped and formed components 101 to 105 are pushed and locked (pushbacked) into the punched hole 35 of the workpiece 4 as shown in FIG. 8 and conveyed to the final stage together with the workpiece 4. The
[0033]
The constituent members 101 to 105 pushed back to the workpiece 4 as described above are transported to the laminating apparatus 5 provided on the final stage in FIG. 6 and sequentially laminated and integrated in the order of the constituent members 105 → 101. The That is, when the guide member 57 is lowered, the operating device 60 is operated in a state where the pilot pin is engaged and positioned and pressed in the pilot hole of the workpiece 4, and the above-described component members are interposed via the operating member 63 and the pressure punch 58. 101 to 105 are sequentially pushed out from the workpiece 4 and placed on the support device 53.
[0034]
In this case, the component members 101 to 105 have the punched holes 35 (see FIG. 8) formed in the workpiece 4 serving as dies, and the component members 101 to 105 are guided by the punched holes 35, respectively. Since the dowel 107 is engaged with the dowel hole 106 as shown in FIG. In addition, since the hole 55 provided in the holding plate 56 on the holding device 52 is formed larger than the maximum outer contour of the constituent members 101 to 105, any of the constituent members 101 to 105 can pass through without any trouble. . Further, the support device 53 that supports the constituent members 101 to 105 is configured to descend by an amount corresponding to the thickness dimension of each of the constituent members 101 to 105 by the press-bonding punch 58 and stop at that position. Is preferred. After the deformed member 100 shown in FIG. 3 is formed as described above, the deformed member 100 is discharged from the support device 53, and the next laminated crimping is repeated.
[0035]
FIG. 10 is a main part plan view showing a second processing mode of the workpiece in the embodiment of the present invention, and the same parts are denoted by the same reference numerals as those in FIG. In FIG. 10, the pilot hole 6 and the dowel hole 106 in FIG. 9 are omitted for simplification. In FIG. 10, reference numeral 7 denotes a connecting portion, which is formed, for example, in a part of the outer contour of the constituent member 101 with a very small width, and connects the workpiece 4 and the constituent member 101 without separating them. That is, the slit-shaped punched portion 8 is formed by a punch die.
[0036]
Next, the workpiece 4 is pitch-fed in the direction of the arrow, and shaving is performed by removing the connecting portion 7 by the next punch and die. In other words, the outer contour of the component is finely cut, for example, 0.1 mm, by a punch and die set formed with almost no gap between the punch and the die. In general, the cut edge of the punched plate material is not a clean flat surface, but has a fractured surface, sag, and burr in addition to the sheared surface, and has a shape unique to the shearing process. It finishes beautifully. In addition, although the connection part 7 is fractured | ruptured by the punching of the structural member 101 in the last stage, when laminated | stacked as a deformed member, it provides in the site | part which does not make a surface state a problem in particular. The aspect of the shaving process is the same for the other constituent members 102 and 103.
[0037]
FIG. 11 is a main part plan view showing a third processing mode of the workpiece in the embodiment of the present invention, and the same portions are denoted by the same reference numerals as those in FIG. In FIG. 11, first, for example, the component member 101 is pushed back after punching in the same manner as in the first processing mode (see FIGS. 8 and 9) and pressed into the punching hole 35, and then the next punch. Shaving with the die except for the non-shaving portion 9, pushing back into the punching hole 35, and engaging with the workpiece 4 via the non-shaving portion 9. In this case, the non-shaving portion 9 is provided in at least two locations on the outer peripheral surface of the constituent member 101 by selecting portions that do not particularly have a problem with the surface state.
[0038]
FIG. 12 is an enlarged vertical cross-sectional view of a main part showing a fourth processing mode of the workpiece in the embodiment of the present invention, and the same portions are denoted by the same reference numerals as those in FIG. In FIG. 12, reference numeral 36 denotes a V-shaped notch, which is provided along the punching hole 35 on the contact surface of the stripper 31 with the workpiece 4. Although the example of 101 as a structural member to be punched is shown, the same applies to other structural members. In FIG. 12, the gap between the punch 26 and the die 27 is formed so as to be almost free (referred to as fine blanking process).
[0039]
With the above configuration, first, if the punch 26 is lowered in a state where the V-shaped notch 36 provided in the stripper 31 is bitten into the surface of the workpiece 4 and the stripper 31 is crimped, the outer periphery is bent, burred, etc. The component member 101 without a blank can be formed by punching, and the component member 101 is pushed into the punched hole 35 (pushback) by urging the receiving member 33 upward after punching.
[0040]
FIG. 13 is an enlarged vertical cross-sectional view of a main part showing a laminated state of constituent members according to another example of the workpiece in the embodiment of the present invention. In FIG. 13, reference numeral 10 denotes an adhesive, which is interposed between, for example, the constituent members 101, 101 and can firmly bond the constituent members at the time of stacking or by heat treatment after stacking. In order to form such a laminated state, for example, a surface in which an adhesive or a thermocompression sheet material having a thickness of 10 to 50 μm is previously applied to the surface of the workpiece may be used.
[0041]
FIG. 14 is a plan view of a principal part showing still another example of the workpiece in the embodiment of the present invention. In FIG. 14, the hatched portion shows the adhesive material 10 applied to the surface of the workpiece 4 in the form of stripes or strips. For example, when the deformed member 200 as shown in FIG. 5 is formed using the workpiece 4, a minute gap is formed between the line-like or strip-like adhesives 10 and 10, and the minute gap is formed in the minute gap. The lubricant can be permeated or stored, and the lubricant can be supplied to the gear portion, the cam portion, and the like of the deformed member 200. In addition to this, it is also useful for lubrication of the deformed member 200 that the surface of the workpiece 4 is coated with a thin film containing a lubricant such as fine powdery carbon powder.
[0042]
【The invention's effect】
Since the present invention has the configuration and operation described above, the following effects can be obtained.
(1) Even a deformed member that is impossible by normal machining can be manufactured relatively easily.
(2) It is possible to respond quickly to a change in local specifications of the deformed member by changing a part of the constituent members, and it is possible to produce a variety of products in small quantities.
(3) Regardless of the laminate of plate materials, the fixing strength between the constituent members is large, and a highly functional deformed member can be manufactured.
(4) Since multiple types of components are manufactured by progressive processing together with long workpieces, process management and parts management are easy, and high-efficiency and low-cost production is possible through integrated production from materials. is there.
[Brief description of the drawings]
BRIEF DESCRIPTION OF DRAWINGS FIG. 1 is an explanatory view showing a deformed member that is a subject of the present invention, where (a) shows a front surface and (b) shows a plane.
2A and 2B are cross-sectional views at respective positions in FIG. 1A, and FIGS. 2A to 2E are cross-sectional views taken along lines AA, BB, and CC, respectively, in FIG. A line section, a DD line section, and an EE line section are shown.
FIGS. 3A and 3B are explanatory views showing deformed members and constituent members according to an embodiment of the present invention, in which FIGS. 3A and 3B are front and plan views of the deformed members, respectively, and FIGS. The plane of the structural member to comprise is shown.
FIG. 4 is an enlarged vertical sectional view of a main part showing an example of stacking and integration of constituent members in the embodiment of the present invention.
FIGS. 5A and 5B are explanatory views showing other deformed members and constituent members according to the embodiment of the present invention, in which FIG. 5A is a longitudinal section of the deformed member, and FIGS. The plane of a member is shown.
FIG. 6 is a front view of a main part showing an embodiment of the present invention.
7 is a side view of an essential part showing an example of a punch and die set 2 in FIG. 6. FIG.
FIGS. 8A and 8B are main part enlarged longitudinal sectional views showing an example of a pushback device according to an embodiment of the present invention, in which FIG. 8A is a state in which a component member is punched, and FIG. Indicates.
FIG. 9 is a plan view of relevant parts showing a first processing mode of the workpiece in the embodiment of the present invention.
FIG. 10 is a plan view of relevant parts showing a second processing mode of the workpiece in the embodiment of the present invention.
FIG. 11 is a plan view of relevant parts showing a third processing mode of the workpiece in the embodiment of the present invention.
FIG. 12 is an enlarged vertical sectional view showing a main part of a fourth processing mode of a workpiece in the embodiment of the present invention.
FIG. 13 is an enlarged vertical cross-sectional view of a main part showing a laminated state of constituent members according to another example of the workpiece in the embodiment of the present invention.
FIG. 14 is a plan view of relevant parts showing still another example of the workpiece in the embodiment of the present invention.
[Explanation of symbols]
2 Punch / Die Set 4 Work Material 5 Laminating Equipment 101-105 Component

Claims (5)

高さ方向の位置における横断面形状が異なるように形成された異形部材の製造方法において、
フープ状の長尺の被加工材を長手方向に順送りすると共に、複数個のステージにおいて異形部材の夫々の横断面形状に対応する外形輪郭を有する複数種類の構成部材をそれらの外形輪郭の一部に被加工材との連結部を残してスリット状に打抜いて形成し、前記連結部以外の構成部材の外周部をシェービング加工し、被加工材の順送り最終ステージにおいて構成部材を押抜いて積層一体化させることを特徴とする異形部材の製造方法。
In the manufacturing method of the deformed member formed so that the cross-sectional shape at the position in the height direction is different,
A plurality of types of component members having outer contours corresponding to the cross-sectional shapes of the deformed members in a plurality of stages are partially fed along the longitudinal direction of a long hoop-shaped workpiece. leaving the connecting portion between the workpiece and formed by punching in a slit shape, the outer peripheral portion of the components other than the connecting portion and shaving, unplug press component in forward final stage of the workpiece stack on A method for producing a deformed member, which is characterized by being integrated.
高さ方向の位置における横断面形状が異なるように形成された異形部材の製造方法において、
フープ状の長尺の被加工材を長手方向に順送りすると共に、複数個のステージにおいて異形部材の夫々の横断面形状に対応する外形輪郭を有する複数種類の構成部材の一部のものを打抜き、打抜いた構成部材をプッシュバックにより被加工材の打抜穴に係止させ、前記構成部材の他の一部のものをそれらの外形輪郭の一部に被加工材との連結部を残してスリット状に打抜いて形成し、前記連結部以外の構成部材の外周部をシェービング加工し、被加工材の順送り最終ステージにおいて構成部材を押抜いて積層一体化させることを特徴とする異形部材の製造方法。
In the manufacturing method of the deformed member formed so that the cross-sectional shape at the position in the height direction is different,
The hoop-shaped long workpiece is sequentially fed in the longitudinal direction, and a part of a plurality of types of structural members having outer contours corresponding to the cross-sectional shapes of the deformed members in a plurality of stages are punched, The punched component member is locked in the punching hole of the workpiece by push back, and the other part of the component member is left in a part of the outer contour of the connecting portion with the workpiece. A deformed member formed by punching into a slit shape, shaving the outer peripheral portion of the constituent member other than the connecting portion, and punching out the constituent member in the progressive final stage of the workpiece to be laminated and integrated Production method.
高さ方向の位置における横断面形状が異なるように形成された異形部材の製造方法において、
フープ状の長尺の被加工材を長手方向に順送りすると共に、複数個のステージにおいて異形部材の夫々の横断面形状に対応する外形輪郭を有する複数種類の構成部材の一部または全部を荒打抜きした後プッシュバックにより被加工材の打抜穴に係止させ、構成部材の外形輪郭の一部に非シェービング部を形成すると共に外形輪郭の残部をシェービング加工によって打抜き、打抜いた構成部材をプッシュバックにより非シェービング部を介して被加工材の打抜穴に係止させ、被加工材の順送り最終ステージにおいて構成部材を順次押抜いて積層一体化させることを特徴とする異形部材の製造方法。
In the manufacturing method of the deformed member formed so that the cross-sectional shape at the position in the height direction is different,
While feeding a long hoop-shaped workpiece in the longitudinal direction, a part or all of a plurality of types of constituent members having outer contours corresponding to the cross-sectional shapes of the deformed members on a plurality of stages are roughly punched out. After that, it is locked in the punching hole of the workpiece by push back, and the non-shaving part is formed in a part of the outer contour of the component member, and the remaining part of the outer contour is punched by shaving, and the punched component member is pushed A method of manufacturing a deformed member, wherein the member is locked by a back through a non-shaving portion into a punching hole of the workpiece, and the constituent members are sequentially pushed out and laminated and integrated in the final feed stage of the workpiece.
表面に筋状または帯状に形成した接着剤を被着させた被加工材を使用することを特徴とする請求項1ないし3の何れかに記載の異形部材の製造方法。 The method for manufacturing a deformed member according to any one of claims 1 to 3, wherein a workpiece having a surface-like adhesive or a strip-like adhesive attached thereto is used . 潤滑剤を含有する薄膜を表面に被着させた被加工材を使用することを特徴とする請求項1ないし3の何れかに記載の異形部材の製造方法。 The method for producing a deformed member according to any one of claims 1 to 3, wherein a workpiece having a thin film containing a lubricant deposited thereon is used .
JP03961897A 1997-02-25 1997-02-25 Manufacturing method of deformed member Expired - Lifetime JP3948575B2 (en)

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JP03961897A JP3948575B2 (en) 1997-02-25 1997-02-25 Manufacturing method of deformed member
EP98904418A EP0919306B1 (en) 1997-02-25 1998-02-24 Method and apparatus for manufacturing profiles and laminates
PCT/JP1998/000729 WO1998037993A1 (en) 1997-02-25 1998-02-24 Member having different shapes, and layer-built body manufacturing method and apparatus
DE69840926T DE69840926D1 (en) 1997-02-25 1998-02-24 METHOD AND DEVICE FOR PRODUCING PROFILES AND LAMINATES
US09/171,997 US6682625B1 (en) 1997-02-25 1998-02-24 Method and apparatus for manufacturing profiles and laminates

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JP4666423B2 (en) * 2000-07-24 2011-04-06 株式会社放電精密加工研究所 Manufacturing method and manufacturing apparatus for deformed member
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