JP3942229B2 - Aggregate of articles - Google Patents

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Publication number
JP3942229B2
JP3942229B2 JP09050397A JP9050397A JP3942229B2 JP 3942229 B2 JP3942229 B2 JP 3942229B2 JP 09050397 A JP09050397 A JP 09050397A JP 9050397 A JP9050397 A JP 9050397A JP 3942229 B2 JP3942229 B2 JP 3942229B2
Authority
JP
Japan
Prior art keywords
sheet material
pallet
articles
article
band
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP09050397A
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Japanese (ja)
Other versions
JPH10279076A (en
Inventor
善孝 小沢
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Rengo Co Ltd
Original Assignee
Rengo Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Rengo Co Ltd filed Critical Rengo Co Ltd
Priority to JP09050397A priority Critical patent/JP3942229B2/en
Publication of JPH10279076A publication Critical patent/JPH10279076A/en
Application granted granted Critical
Publication of JP3942229B2 publication Critical patent/JP3942229B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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  • Basic Packing Technique (AREA)

Description

【0001】
【発明の属する技術分野】
この発明は、物品の輸送、保管、荷役等の効率化を図るため、物品をパレット上に積み上げて一体化した集積体に関するものである。
【0002】
【従来の技術】
従来より、打抜加工を行った板紙製ブランクシート等、高密度の板状物の集積体として、多数枚の板状物を取扱性を考慮して比較的容積の小さな段ボール箱に収納し、この段ボール箱をパレット上に複数段積み上げたものや、比較的少数枚の板状物を模造紙等の薄紙で包み、この包装体をパレット上に多数段積み上げてバンドにより緊縛したものが知られている。
【0003】
【発明が解決しようとする課題】
しかしながら、上記のような集積体では、加工機(パッカー等)へ板状物を供給する際、段ボール箱を開け、又は薄紙の包装を破り、人手により板状物を取り出して加工機に移載しなければならないという問題があった。
【0004】
そこで、この発明は、物品を機械的にデパレタイズできる集積体を提供しようとするものである。
【0005】
【課題を解決するための手段】
上記の課題を解決するため、この発明は、物品をパレット上に多数段積み上げてバンドで緊縛した集積体において、前記各段の物品間に挟み込まれたシート材を物品の外側面から少なくとも一方向に突出させたのである。
【0006】
この集積体から加工機に物品を供給するには、バンドを除去した状態で、最上段の物品とその直下の物品との間に挟まれたシート材の突出部をグリッパで掴み、最上段の物品をプッシャで加工機のテーブル上に押し出した後、シート材を排出し、以下、この動作を順次下段側へ向けて繰り返す。
【0007】
【発明の実施の形態】
以下、この発明の実施の形態を添付図面に基づいて説明する。図1に示す集積体1は、ブロック体2をパレット3上に多数段積み上げ、バンド4で緊縛して形成されている。ブロック体2は、図2に示すように、複数本の飲料容器を纏めて保持するマルチパックのブランクシート5を多数積み重ねてバンド紙、フィルム等の帯状部材6で結束したものである。
【0008】
集積体1において、図3に示すように、各段のブロック体2は縦横にそれぞれ複数(この場合、2個×4個)配列され、最下段のブロック体2とパレット3の間及び各段のブロック体2、2間にはシート材7が挟み込まれている。シート材7は各段のブロック体2の外側面から両側方に突出し、かつパレット3の上面内に納まっている。また、最上段のブロック体2の上面にはパレット3の上面とほぼ同じ大きさの天板8が載置され、パレット3には、その上面に接するシート材7の端部を掴めるように切欠部9が設けられている。
【0009】
上記集積体1から加工機にブランクシート5を供給するには、図4に示すように、バンド4及び天板8を予め除去した集積体1を搬入コンベヤ10上に載置し、デパレタイザ11に送り込む。そして、デパレタイザ11において、最上段のブロック体2とその直下のブロック体2との間に挟まれたシート材7の突出部をグリッパで掴んでグリップ位置を下げ、最上段のブロック体2をプッシャで加工機のテーブル12上に押し出した後、シート材7をストッカ13に排出し、以下、この動作を順次下段側へ向けて繰り返す。
【0010】
テーブル12に移載されたブロック体2の帯状部材6はバンド除去装置14で切断され、結束が解かれたブランクシート5がホッパ15に傾斜起立状態でストックされる。そして、ホッパ15からブランクシート5が一枚ずつパッカ16に供給され、このパッカ16においてブランクシート5からの組み立て及び飲料容器の収納が行われたマルチパック17が送出コンベヤ18へ排出される。
【0011】
ここで、上記シート材7としては、250〜1500g/m2 の段ボール又は板紙を使用する。好ましくは、400〜1200g/m2 のものがよい。また、プラスチック段ボールを含むプラスチックシートでもよく、この場合、60〜300g/m2 のもの、好ましくは100〜200g/m2 のものを使用する。
【0012】
また、シート材7が厚手の場合には、グリッパで確実に掴めるように、図5に示すように、両端部に下方への屈曲を容易にするヒンジ部7a、7aを設けておくとよい。
【0013】
そのほか、図6に示すように、シート材7をパレット3の上面から突出する大きさとし、上方に折り曲げてバンド4で緊縛するようにしてもよい。
【0014】
なお、シート材7は、図7に示すように、各段のブロック体2の外側面から一方向にのみ突出するものであってもよい。
【0015】
また、上記実施形態では、集積される物品としてブランクシート5を束ねたブロック体2を示したが、物品は他の種類のものであってもよい。
【0016】
【発明の効果】
以上説明したように、この発明に係る集積体では、各段の物品間に挟まれたシート材の突出部を掴み、その上方の物品を押し出すことにより、物品を機械的にデパレタイズできるので、人件費が削減でき、生産性も向上する。
【0017】
また、シート材は再使用できるので、包装費用を抑制できるほか、パレットへの積載効率が高く、輸送・保管等のコストも低減することができる。
【0018】
さらに、機械でデパレタイズすることにより、人的ミスによる物品の落下や汚れ・傷の発生も防止できる。
【図面の簡単な説明】
【図1】この発明に係る集積体の一実施形態を示す斜視図
【図2】カートンの斜視図
【図3】集積体形成過程を示す分解斜視図
【図4】デパレタイズ過程を示す平面図
【図5】シート材の他の例を示す断面図
【図6】集積体の他の実施形態を示す正面図
【図7】集積体の他の実施形態を示す平面図
【符号の説明】
1 集積体
2 ブロック体
3 パレット
4 バンド
5 ブランクシート
6 帯状部材
7 シート材
8 天板
9 切欠部
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to an integrated body in which articles are stacked and integrated on a pallet in order to improve the efficiency of transportation, storage, cargo handling, etc. of the articles.
[0002]
[Prior art]
Conventionally, as a stack of high-density plate-like materials, such as punched paperboard blank sheets, a large number of plate-like materials are stored in a relatively small cardboard box in consideration of handleability, It is known that this cardboard box is stacked in multiple layers on a pallet, or a relatively small number of plates are wrapped in thin paper such as imitation paper, and this package is stacked on the pallet in multiple steps and bound by a band. ing.
[0003]
[Problems to be solved by the invention]
However, in the case of the integrated body as described above, when supplying a plate-like object to a processing machine (packer or the like), the cardboard box is opened or the thin paper packaging is broken, and the plate-like object is manually removed and transferred to the processing machine. There was a problem that had to be done.
[0004]
Therefore, the present invention is intended to provide an integrated body that can mechanically depalletize articles.
[0005]
[Means for Solving the Problems]
In order to solve the above-described problem, the present invention provides an assembly in which a number of articles are stacked on a pallet and bound with a band, and the sheet material sandwiched between the articles in each stage is at least one direction from the outer surface of the article. It was made to protrude.
[0006]
In order to supply the articles from the assembly to the processing machine, with the band removed, the protruding portion of the sheet material sandwiched between the uppermost article and the article immediately below it is gripped with a gripper, and the uppermost article is After the article is pushed out onto the table of the processing machine with a pusher, the sheet material is discharged, and this operation is repeated sequentially toward the lower stage.
[0007]
DETAILED DESCRIPTION OF THE INVENTION
Embodiments of the present invention will be described below with reference to the accompanying drawings. The integrated body 1 shown in FIG. 1 is formed by stacking a plurality of block bodies 2 on a pallet 3 and binding them with bands 4. As shown in FIG. 2, the block body 2 is formed by stacking a large number of multi-pack blank sheets 5 that collectively hold a plurality of beverage containers and binding them with band-like members 6 such as band paper and film.
[0008]
In the stack 1, as shown in FIG. 3, a plurality of block bodies 2 at each stage are arranged in the vertical and horizontal directions (in this case, 2 × 4), and are arranged between the lowermost block body 2 and the pallet 3 and each stage. A sheet material 7 is sandwiched between the block bodies 2 and 2. The sheet material 7 protrudes on both sides from the outer surface of the block body 2 of each step and is stored in the upper surface of the pallet 3. A top plate 8 having the same size as that of the upper surface of the pallet 3 is placed on the upper surface of the uppermost block body 2, and the pallet 3 is notched so as to grasp the end of the sheet material 7 in contact with the upper surface. Part 9 is provided.
[0009]
In order to supply the blank sheet 5 from the assembly 1 to the processing machine, as shown in FIG. 4, the assembly 1 from which the band 4 and the top plate 8 have been removed is placed on the carry-in conveyor 10, and the depalletizer 11 is placed. Send it in. Then, in the depalletizer 11, the protruding portion of the sheet material 7 sandwiched between the uppermost block body 2 and the block body 2 immediately below it is gripped by a gripper to lower the grip position, and the uppermost block body 2 is pushed. Then, the sheet material 7 is discharged onto the stocker 13 after being pushed out onto the table 12 of the processing machine. Thereafter, this operation is sequentially repeated toward the lower side.
[0010]
The band-like member 6 of the block body 2 transferred to the table 12 is cut by the band removing device 14, and the unbundled blank sheet 5 is stocked on the hopper 15 in an inclined standing state. Then, the blank sheets 5 are supplied one by one from the hopper 15 to the packer 16, and the multipack 17 in which assembly from the blank sheet 5 and storage of the beverage containers is performed in the packer 16 is discharged to the delivery conveyor 18.
[0011]
Here, as the sheet material 7, corrugated cardboard or paperboard of 250 to 1500 g / m 2 is used. Preferably, the thing of 400-1200 g / m < 2 > is good. It is also possible with a plastic sheet containing a plastic cardboard, in this case, those 60~300g / m 2, preferably used ones 100 to 200 g / m 2.
[0012]
Further, when the sheet material 7 is thick, as shown in FIG. 5, it is preferable to provide hinge portions 7a and 7a for facilitating downward bending at both ends so that the sheet material 7 can be securely gripped by a gripper.
[0013]
In addition, as shown in FIG. 6, the sheet material 7 may be sized so as to protrude from the upper surface of the pallet 3, bend upward, and be bound by the band 4.
[0014]
In addition, the sheet | seat material 7 may protrude only in one direction from the outer surface of the block body 2 of each step, as shown in FIG.
[0015]
Moreover, in the said embodiment, although the block body 2 which bundled the blank sheet 5 as an article | item to be integrated | stacked was shown, an article | item may be another kind.
[0016]
【The invention's effect】
As described above, in the integrated body according to the present invention, the article can be mechanically depalletized by grasping the protruding portion of the sheet material sandwiched between the articles of each stage and pushing out the article above it. Costs can be reduced and productivity can be improved.
[0017]
Further, since the sheet material can be reused, the packaging cost can be suppressed, the loading efficiency on the pallet is high, and the transportation and storage costs can be reduced.
[0018]
Furthermore, by depalletizing with a machine, it is possible to prevent the fall of articles and the occurrence of dirt and scratches due to human error.
[Brief description of the drawings]
FIG. 1 is a perspective view showing an embodiment of an integrated body according to the present invention. FIG. 2 is a perspective view of a carton. FIG. 3 is an exploded perspective view showing an integrated body forming process. FIG. 4 is a plan view showing a depalletizing process. FIG. 5 is a sectional view showing another example of the sheet material. FIG. 6 is a front view showing another embodiment of the integrated body. FIG. 7 is a plan view showing another embodiment of the integrated body.
DESCRIPTION OF SYMBOLS 1 Stacked body 2 Block body 3 Pallet 4 Band 5 Blank sheet 6 Band-shaped member 7 Sheet material 8 Top plate 9 Notch

Claims (2)

物品をパレット上に多数段積み上げてバンドで緊縛した集積体において、前記各段の物品間に挟み込まれたシート材を物品の外側面から少なくとも一方向に突出させ、パレットには、その上面に接するシート材の端部を掴めるように切欠部を設けたことを特徴とする物品の集積体。In an assembly in which a large number of articles are stacked on a pallet and bound with a band, the sheet material sandwiched between the articles of each stage is projected in at least one direction from the outer surface of the article, and the pallet is in contact with the upper surface An article assembly comprising a notch so as to grip an end of a sheet material . 前記シート材がパレットの上面内に納まっていることを特徴とする請求項1に記載の物品の集積体。 2. The article stack according to claim 1, wherein the sheet material is contained in an upper surface of the pallet .
JP09050397A 1997-04-09 1997-04-09 Aggregate of articles Expired - Fee Related JP3942229B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP09050397A JP3942229B2 (en) 1997-04-09 1997-04-09 Aggregate of articles

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP09050397A JP3942229B2 (en) 1997-04-09 1997-04-09 Aggregate of articles

Publications (2)

Publication Number Publication Date
JPH10279076A JPH10279076A (en) 1998-10-20
JP3942229B2 true JP3942229B2 (en) 2007-07-11

Family

ID=14000311

Family Applications (1)

Application Number Title Priority Date Filing Date
JP09050397A Expired - Fee Related JP3942229B2 (en) 1997-04-09 1997-04-09 Aggregate of articles

Country Status (1)

Country Link
JP (1) JP3942229B2 (en)

Also Published As

Publication number Publication date
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