JP3939454B2 - Pudding production method and inner frame for pudding production - Google Patents

Description

[0001]
BACKGROUND OF THE INVENTION
  The present invention relates to a method for producing pudding and an inner frame for producing pudding. More specifically, the present invention solidifies the heat-settable pudding raw material filled in a synthetic resin container by heating it with a heating means such as oven without melting or deforming the synthetic resin container. The present invention relates to a pudding manufacturing method and an inner frame for pudding manufacturing in which heating means such as oven can be carried out without melting, deformation, etc. of a synthetic resin container filled with pudding raw materials.
[0002]
[Prior art]
  Conventionally known is a method for producing a pudding in which a container is filled with a heat-solidifying pudding material and heated by a heating means such as oven to solidify the pudding material to form a pudding.
[0003]
  The oven in this case has a structure as shown in FIG. 5, for example. FIG. 5 is a schematic diagram showing the structure of a general continuous oven.
[0004]
  In FIG. 5, the oven 100 includes a main body 101, and a conveyor 102 is provided in the main body 101. The conveyor 102 is a device that conveys the top plate 1 carried into the main body 101 in the direction of arrow X and carries it out of the main body 101.
[0005]
  The top plate 1 is placed on the belt 102a of the conveyor 102 and conveyed in the direction of arrow X. The main body 101 is provided with heating devices 103, 104, 105, 106, 107 and 108, and is conveyed. The top plate 1 is heated from above and below. Some types of ovens have a larger number of heating devices.
[0006]
  On the top plate 1, containers filled with thermocoagulable pudding raw materials are arranged and further filled with water, and the containers are heated by the heating devices 103, 104, 105, 106, 107 and 108. As a result, when the top plate 1 is unloaded from the main body 101, the thermosetting pudding raw material is heated and solidified to become pudding.
[0007]
  In such a case, conventionally, it has been desirable to heat the bottom and side walls of the container and the upper opening in different heating atmospheres. For this purpose, for example, in the method for producing pudding disclosed in Japanese Utility Model Laid-Open No. 58-85978, a container is placed on the top plate and water is applied to Set. A container suspension hole for suspending the container is formed in the middle frame, and the container is fitted into the container suspension hole to fix the middle frame at a middle height position of the container. . Then, if the top plate on which such an inner frame is set is placed in an oven and heated, the water below the inner frame boils and becomes a moist heat atmosphere, and the upper side from the inner frame has a dry heat atmosphere. Therefore, the bottom and side walls of the container are heated in a moist heat atmosphere, and the upper opening of the container is heated in a dry heat atmosphere.
[0008]
  However, in this method of heating the bottom and side walls of the container and the upper opening in different heating atmospheres, if the container is made of synthetic resin, the synthetic resin is overheated in the oven. In this case, the container may be melted and deformed by heat.
[0009]
  Conventionally, when a synthetic resin container is used, a technique disclosed in Japanese Patent Application Laid-Open No. 4-20255 (hereinafter referred to as conventional technique) has been known as a technique for preventing melting, deformation, and the like of the container.
[0010]
  FIG. 6 is a schematic external view illustrating the structure of the middle frame and the top plate in the prior art. In FIG. 6, the top plate 1 has a tray shape, and an appropriate amount of water is filled inside. A plurality of container suspension holes 3 a are formed in the middle frame 2 fitted to the top plate 1. A synthetic resin container C is suspended from the container suspension hole 3a.
[0011]
  The container C includes a bottom part C1 and a side wall part C2, and a flange part C3 is provided on the periphery of the upper opening. In the prior art, the flange portion C3 is hung on the edge of the container suspension hole 3a and suspended.
[0012]
  The method of using the top plate 1 and the middle frame 2 will be described below. First, the container C filled with the pudding raw material is suspended in the container suspension hole 3a of the middle frame 2 as indicated by the arrow Y. Is fitted to the top plate 1 filled with water as indicated by an arrow Z.
[0013]
  In this state, if it is carried into the oven 100 in FIG. 5 and heated, the water stretched on the top plate 1 will boil, the lower side of the middle frame 2 will be heated in a moist heat atmosphere, and the upper side of the middle frame 2 will be heated. Rather than being heated in a dry heat atmosphere. As a result, the pudding surface is moderately burnt at the upper opening of the container C, and the lower side of the container C is heated moderately in a moist heat atmosphere, so that a pudding with good quality can be obtained.
[0014]
  In this prior art, the middle frame 2 is provided with a plurality of vapor vent holes 109. The steam on the lower side of the middle frame 2 is drawn upward through the steam vent hole 109, the steam is retained on the upper side of the middle frame 2, and the overheated container C is prevented by the retained steam. In this way, the container C is prevented from melting or deforming.
[0015]
[Problems to be solved by the invention]
  However, in the prior art, since the steam vent 109 is simply formed in the middle frame 2, it is only possible to release steam from the lower side to the upper side of the middle frame 2, and the overheating of the container C is prevented. Is exclusively due to the action of steam that naturally stays on the upper side of the middle frame 2, and the effect of preventing overheating was not perfect. For this reason, the container may be melted or deformed depending on the oven heating conditions, etc., despite the provision of the vapor vent hole 109.
[0016]
  That is, in the prior art, the effect of preventing overheating of the container C is recognized to some extent, but since the danger of melting, deformation, etc. is great, it is necessary to set the temperature setting of the heating means such as oven in detail. There is a need to pay attention to driving, and there is a heavy burden on the personnel who monitor driving, and the number of personnel also needs to increase, which generally leads to an increase in running costs and tends to make the quality of pudding products unstable. It was in.
[0017]
  The container C also needs to be designed in advance in a shape and size that are unlikely to melt, deform, etc. When designing the shape of the container C, the degree of freedom was also limited.
[0018]
  Furthermore, in the above-described middle frame 2 of the prior art, the container suspension hole 3a has a shape that allows only a specific container C to be suspended, and thus cannot be applied to containers having different diameters, shapes, and the like. For this reason, it is necessary to prepare different middle frames 2 corresponding to the sizes, shapes, and the like of various containers, which increases production costs and is inconvenient to store.
[0019]
  The object of the present invention is a pudding manufacturing method in which the atmosphere of the upper and lower parts of a synthetic resin container is divided and heated, and can effectively prevent melting, deformation, etc. of the container than the prior art, The amount of monitoring work for the heating means can be reduced, the operation cost can be reduced, the quality of the pudding product is high, the degree of freedom in designing the container can be secured, and the investment can be carried out with less investment cost, and the storage capacity of the inner frame Is to provide a method for producing pudding.
[0020]
  Another object of the present invention is to provide an inner frame for use in the method for producing the purine.
[0021]
[Means for Solving the Problems]
  The first invention of the present invention for solving the above-mentioned problems is to provide a thermocoagulable purine raw materialThe flange is provided on the periphery of the upper opening.Fill the container made of synthetic resin, suspend the filled container in the middle frame provided with the container suspension hole in advance, divide the suspended container by the middle frame, and upper the lower side of the divided middle frame in the humid heat atmosphere Is heated in a dry heat atmosphere, and the pudding raw material is heated and solidified, and steam is extracted from the lower side to the upper side of the divided inner frame, and the extracted steam prevents the overheating of the container being heated. In lawA plurality of convex portions for lifting the flange portion of the suspended container are arranged around the container suspension hole of the middle frame, and a gap formed between the flange portion lifted by the convex portion and the middle frame is provided. The steam is drawn from the lower side to the upper side through the middle frame, and the steam is brought into contact with the flange portion of the container being heated.A method for producing pudding characterized by the above.
[0022]
  The first invention of the present invention is,in frontConvexityDepartment is separateIt is provided in a body attachment, and it is desirable that the attachment is detachably attached to a container suspension hole.
[0023]
  The second invention of the present invention for solving the above-mentioned problems isA flange was provided on the periphery of the upper opening.A pudding manufacturing inner frame provided with a container suspension hole for suspending a synthetic resin container,Around the hole for container suspensionWhen a container is suspended in the container suspension holeA plurality of convex portions for lifting the flange portion of the container are arranged, and the flange portion lifted by the convex portionAn intermediate frame for producing pudding, characterized in that a gap for extracting at least one vapor is formed between the intermediate frame and the intermediate frame.
[0024]
  The second invention of the present invention is,in frontConvexityDepartment is separateIt is provided on the attachment of the body, and it is desirable that the attachment is detachably attached to the container suspension hole.
[0025]
DETAILED DESCRIPTION OF THE INVENTION
  Next, the present invention will be described in detail.
[0026]
  The pudding manufacturing method of the present invention uses a top plate and an inner frame as in the prior art. However, the method of extracting steam from the lower side to the upper side of the middle frame is fundamentally different from the prior art.
[0027]
  In the present invention, when the steam is extracted from the lower side to the upper side of the middle frame, the steam is brought into contact with the outside of the container. That is, when the steam moves from the lower side to the upper side of the middle frame, the steam is surely extracted while in contact with the outside of the container.
[0028]
  In the prior art (refer to FIG. 6 for explanation of the prior art below), since the steam vent hole 109 is separately provided in the inner frame 2, the steam passing through the steam vent hole 109 does not contact the container C. Impossible. On the other hand, in the present invention, the steam on the lower side of the middle frame 2 is drawn to the upper side of the middle frame 2 while being in contact with the container C.
[0029]
  Any means, method, etc. for removing the vapor may be used, and any manner of bringing the vapor into contact with the container may be used. In short, when steam passes through the inner frame, it only has to contact the container.
[0030]
  There is no particular restriction on the location where steam contacts the container.YongIf the container is suspended from the inner frame at the flange, if steam comes into contact with the flangegood.
[0031]
  In the prior art, the steam that has passed through the steam vent 109 and has risen to the upper side of the middle frame 2 stays on the middle frame 2 as it is, and depends on only the natural retention of such steam. In order to prevent overheating, the effect is unstable, and depending on the heating conditions, the effect may disappear at all.
[0032]
  On the other hand, in the present invention, the steam is constantly in contact with the container. As long as the steam is in contact with the container, the container cannot be overheated, and accidents such as melting and deformation of the container are perfect. It can be prevented.
[0033]
  And even if the temperature conditions of the heating means such as oven slightly change, the vessel is not in contact with the steam, so that the vessel does not melt, deform, etc. Therefore, to monitor the oven operation status The amount of work is reduced, and the number of monitoring personnel can be reduced. In addition, the quality of the pudding product can be stabilized.
[0034]
  Further, according to the method of the present invention, since melting, deformation, etc. of the container can be surely prevented, the necessity of considering the possibility of melting, deformation, etc. is reduced in designing the container, and when designing the shape of the container The degree of freedom increases.
[0035]
  In the present invention, the operation of extracting steam from the lower side to the upper side of the middle frame is performed by devising the structure of the middle frame or the container suspension hole in advance.Yeah.For example, in the prior art, when the container C is suspended, the container C is fitted into the container suspension hole, and there is almost no gap.
[0036]
  However, this departureClearlyAccording to this, the structure of the middle frame is designed such that at least one gap is formed between the suspended container and the middle frame. The area, shape, etc. of this gap are not particularly limited and can be designed as appropriate, but the point is that when the container is suspended, all the outside of the container will fit into the container suspension hole without gaps. It ’s good.
[0037]
  However, the area of the gap is desirably an area that can ensure a certain amount of vapor escape, and preferably has an opening ratio of at least 1 cm 2 per 100 cm 2 of the inner frame.
[0038]
  When the steam on the lower side of the middle frame is drawn upward through such a gap, the steam always comes into contact with the outside of the container, and the present invention can be effectively implemented.
[0039]
  In addition, it is not necessary to provide a separate vapor vent hole in the middle frame, and it is only necessary to perform simple processing on the middle frame or the container suspension hole, so that the production cost of the middle frame can be reduced.
[0040]
  As a desirable aspect of such an inner frame, for example, around the hole for container suspensionpluralThe aspect which arrange | positions a convex part and can be lifted by a container being hooked on a convex part when a container is suspended can be illustrated.
[0041]
  In this case, you may use the middle frame from which the convex part was formed from the beginning. For example, in the prior art, a flat inner frame is used as shown in FIG. 6 and an intermediate frame formed by providing a container suspension hole on the flat plate is used. A plate having a displacement in the vertical direction, such as a template, a zigzag template, a plate having irregularities, a plate with irregularities, etc. is used. If a container suspension hole is provided in a plate having such a displacement, when the container is suspended, the container is appropriately lifted to form a gap. In this case, for example, in the case of a corrugated plate, each corrugated mountain can be interpreted as the convex portion.
[0042]
  Moreover, as a way of thinking when arranging the convex part on the middle frame, there is also an idea that a concave part is provided on the middle frame and a passage through which steam passes is formed by this concave part. Since the location can be interpreted as the convex portion of the present invention, such an idea is also included in the technical scope of the present invention.
[0043]
Reference of the present inventionIn the aspect, the container suspension hole has an opening that is wider than the outside of the container, and a plurality of support pieces that support the container protrude from the opening.
[0044]
  If the container suspension hole has an opening larger than the outside of the container, the container cannot be suspended as it is. Therefore, a plurality of support pieces are separately provided to support the container, and the container is supported and suspended by the support pieces. By adopting such a structure, the gap is formed between the support pieces, and the manufacturing method of the present invention can be carried out easily. In this case, the opening of the container suspension hole is desirably at least 1 mm, preferably about 2 to 10 mm wider than the outside of the container.
[0045]
  The support piece may support the container in any manner, and may support the flange portion of the container or the side wall portion. Further, the support piece is not limited to a shape extending in the horizontal direction, and may have a shape extending in the vertical direction. Needless to say, the shape and the number of support pieces are not limited, but the number is preferably at least 4, and preferably at least 6.
[0046]
  AlsoAnotherIt is also possible to create a body attachment and provide the attachment with the convex portion or the support piece. In this case, the attachment is removably attached to the container suspension hole.
[0047]
  By adopting such a configuration, an attachment suitable for the shape and size of the container can be prepared and exchanged freely. Therefore, it is not necessary to prepare a middle frame for each type of container, and it is sufficient to simply replace the attachment, so that the production cost of the middle frame is reduced and convenient for storage. Furthermore, since a plurality of types of containers can be suspended from one inner frame, the degree of freedom in manufacturing planning increases.
[0048]
  Next, the inner frame and the top plate of the present invention will be described.
[0049]
  In the following description, the present inventionAnd reference embodiments of the inventionIn order to facilitate the correspondence with the elements of the embodiments described later, the elements of these are appended with the reference numerals of the elements of the embodiments enclosed in parentheses. The reason why the present invention is described in correspondence with the reference numerals of the examples described later is to facilitate understanding of the present invention and is not intended to limit the technical scope of the present invention to the examples.
[0050]
  FIG. 1 shows the present invention.Reference aspects ofIt is a figure which shows the shape of the hole for container suspension in one Example of a middle frame. 2 and 3 show the present invention.Reference aspects ofIt is a figure which shows the shape of the hole for container suspension in the other Example of the inner frame. FIG. 4 is a perspective view showing the shape of another embodiment of the middle frame of the present invention.
[0051]
  The present inventionAnd reference embodiments of the inventionThe middle frame (2) is the same as the prior art in that the container suspension holes (3, 13, 23, 33, 43) are formed. However, the present inventionAnd reference embodiments of the inventionThe container suspension holes (3, 13, 23, 33, 43) are characterized by their structure.
[0052]
  The container suspension holes (3, 13, 23, 33, 43) open to the middle frame (2), but when the container is suspended, at least one steam vent is provided between the container and the middle frame. It has a structure in which gaps (7, 17, 27, 37, 47) are formed. For this purpose, the container is suspended in the container suspension holes (3, 13, 23, 33, 43), and the suspended middle frame (2) is mounted on the top plate (1) and used in the same manner as before. The steam on the lower side of the middle frame (2) escapes to the upper side of the middle frame (2) through the gaps (7, 17, 27, 37, 47).
[0053]
  In this case, since the gaps (7, 17, 27, 37, 47) are formed outside the container, the vapor passing through the gaps (7, 17, 27, 37, 47) always contacts the outside of the container. To do. For this reason, during heating, the vapor coming out from the lower side of the middle frame (2) comes into contact with the outside of the container, and overheating of the container is reliably prevented, and melting, deformation, etc. of the container are prevented. It doesn't happen at all.
[0054]
  As a desirable aspect of such a container suspension hole (3, 13, 23, 33, 43), for example, a convex portion (43) is provided on the inner frame (2), and the container is projected when the container is suspended. The aspect which lifts by a part (43) and forms the clearance gap (47) can be illustrated.
[0055]
  In this case, the convex part (43) may be formed only around the container suspension hole (43), but the middle frame (2) is created using a plate on which the convex part (43) has been previously formed. You may do it.
[0056]
  It is also desirable to have an opening (4) wider than the outside of the container, and to provide a plurality of support pieces (5, 15, 25, 35) for supporting the container in this opening (4). In this case, when the container is fitted into the container suspension hole (3, 13, 23, 33), the gap (7, 17, 27, 37) are formed.
[0057]
  In this case, the protrusion (43) or the support piece (15, 25, 35)AnotherThe attachment (10, 20) is preferably provided on the body, and the attachment (10, 20) is detachably attached to the container suspension hole (13, 23).
[0058]
  Since the present invention described above is forcibly sprayed with steam on the container, the steam is constantly in contact with the container being heated, and overheating of the container is effectively prevented. That is, the present invention has an overwhelmingly advantageous effect as compared with the prior art in which a separate steam vent is provided.
[0059]
  In addition, when the container is supported using the support piece, the stability of the container is increased compared to the case where the container is simply suspended as in the prior art, and the heated container is covered with the lid. When the body is heat-sealed, it can be heat-sealed in a state of being set on the middle frame and the top plate.
[0060]
  That is, in the past, after the pudding was heated and solidified, the container was taken out from the inner frame, and then the lid was fitted and sealed by heat sealing. In the embodiment of the present invention in which the container is fitted and supported, since the container is firmly supported, the heat sealing process can be performed before taking out from the inner frame. Even in this respect, the present invention has an advantageous effect as compared with the prior art.
[0061]
【Example】
  Next, the present invention will be described in detail with reference to examples, but the present invention is not limited to the following examples.
[0062]
referenceExample 1
  FIG. 1 shows the present invention.Reference aspects ofIt is a figure which shows the shape of the hole for container suspension in one Example of a middle frame. BookExampleThe container suspension hole 3 is formed in the middle frame 2 in the same manner as the prior art shown in FIG.
[0063]
  In FIG. 1, the paper surface shows the middle frame 2, and the state in which the container suspension hole 3 is opened in the middle frame 2 is shown from the upper side of the middle frame 2.
[0064]
  In FIG. 1A, the container suspension hole 3 is formed with a support piece 5 in the hole edge 4 for supporting the container C (see FIG. 6; the same applies to the container hereinafter). Eight support pieces 5 are provided so as to protrude over the entire circumference of the hole edge 4 of the container suspension hole 3, and the tip surface 6 of the support piece 5 is formed in a shape that is substantially in close contact with the side wall C 2 of the container. .
[0065]
  FIG. 1A is a diagram showing a state in which the container C is fitted into such a container suspension hole 3. The side wall portion C2 of the container C is substantially fitted between the front end surfaces 6 of the support pieces 5, and the flange portion C3 of the container C is hooked on the support piece 5. As a result, the container is suspended from the middle frame 2. A gap 7 is formed between the flange portion C3 of the container C and the middle frame 2.
[0066]
  When the middle frame 2 is set on the top plate 1 with the container C suspended (see FIG. 6) and heated by oven, steam is generated from the lower side of the middle frame 2 (the back side of the paper). Then, it passes through the gap 7 and comes out to the upper side of the middle frame 2 (the laborious side of the page). When the vapor passes through the gap 7, it comes into contact with the side wall C2 and the flange C3 of the container.
[0067]
  As a result, the surface of the side wall portion C2 and the flange portion C3 of the container is appropriately maintained in a moist and hot atmosphere, and is not overheated, and the container C is prevented from being melted or deformed.
[0068]
  The abovereferenceIn Example 1, although the aspect which hangs the flange part C3 of the container C to the support piece 5 was demonstrated, the level | step difference (not shown) was formed in the side wall part C2 of the container C previously, and this level | step difference was made to the support piece 5. The aspect which hangs by hanging may be sufficient. Further, the side wall portion C <b> 2 of the container C may be directly fitted to the distal end surface 6 of the support piece 5.
[0069]
referenceExample 2
  FIG. 2 illustrates the present invention.Reference aspects ofIt is a figure which shows the shape of the hole for container suspension in the other Example of the inner frame.
[0070]
  2A, the schematic structure of the container suspension hole 13 is as described above.referenceThis is the same as the container suspension hole 3 of the first embodiment. However, in FIG. 2A, the container suspension hole 13 includes an attachment 10 that can be detachably engaged, and a support piece 15 is formed on the attachment 10. The operation and effect of the support piece 15 are the same as those of the support piece 5 of the first embodiment.
[0071]
  That is, the flange portion C3 of the container C is hooked on the support piece 15, and the container C is suspended from the middle frame 2. In this state, a gap 17 is formed between the outside of the container C and the middle frame 2.
[0072]
  In FIG. 2A, the container suspension hole 23 is provided with a detachable attachment 20 in the same manner, and a support piece 25 is formed on the attachment 20.
[0073]
  The front end surface of the support piece 25 in FIG. 2A is arranged narrower than the front end surface of the support piece 15 of the attachment 10 in FIG.
[0074]
  For this reason, the attachment 20 in FIG. 2 (a) can support a container C ′ having a smaller diameter than the attachment 10 in FIG. 2 (a). That is, the flange C′3 of the small-diameter container C ′ is hooked on the support piece 25, and the container C ′ is suspended to form the gap 27.
[0075]
  in this way,referenceThe inner frame 2 of the second embodiment can change the diameter of the suspended container simply by replacing the attachment 10 or 20. In addition, it is possible to process different types of containers at the same time with one middle frame 2.
[0076]
referenceExample 3
  FIG. 3 illustrates the present invention.Reference aspects ofIt is a figure which shows the shape of the hole for container suspension in the other Example of the inner frame.
[0077]
  As shown in FIG. 3A, a star-shaped container suspension hole 33 is formed in the middle frame 2. In this case, the protruding portion of the star shape can be understood as the support piece 35. FIG. 3A shows a state in which the container C ″ is suspended, but a large number of gaps 37 are formed between the flange portion C ″ 3 of the container C ″ and the middle frame 2.
[0078]
  In addition, thisreferenceAs a modified example of the third embodiment, the support piece 35 of the star-shaped container suspension hole 33 is slightly bent upward (that is, the front side of the paper) and suspended in a state where the flange portion C ″ 3 is lifted. It can be illustrated.
[0079]
Example 4
  FIG. 4 shows the middle frame of the present invention.The fruit ofIt is a perspective view which shows the shape of an Example.
[0080]
  As shown in FIG. 4A, a container suspension hole 43 is formed in the middle frame 2. The container suspension hole 43 has the same shape and size as the conventional container suspension hole 3a (see FIG. 6). However, four convex portions 45 are provided around the container suspension hole 43.
[0081]
  If the same container C as in the prior art is suspended in the container suspension hole 43, the flange portion C3 of the container C is lifted by the convex portion 45, and a gap is formed between the flange portion C3 and the middle frame 2. 47 is formed.
[0082]
  Side wall C2 of container C (see FIG.6Since the taper is tapered toward the bottom C1, when the flange C3 is lifted as shown in FIG. 4 (a), the hole edge 44 of the container suspension hole 43, There is a gap between the container C and the side wall C2. Therefore, the lower steam of the middle frame 2 is ejected from the gap 47 through this gap..
[0083]
referenceExample 5
  Next, the production method of the present inventionreferenceExamples will be described.
[0084]
  23 parts by weight of whole egg and 14 parts by weight of sugar were added to 63 parts by weight of milk, mixed and stirred, heated to 60 ° C., homogenized, and then cooled to room temperature to prepare a pudding raw material.
[0085]
  Separately, in 55 parts by weight of water, 30 parts by weight of egg yolk, 10 parts by weight of sugar, and 5 parts by weight of gelatin are added, dissolved, heated to 35 ° C. and foamed to 200% overrun. A foamy raw material was prepared.
[0086]
  Reve 71φ-105M (manufactured by Kishimoto Sangyo Co., Ltd.) using high crystalline polypropylene resin is filled into a 105 ml container with 80 ml of the pudding raw material and 3 ml of caramel sauce, separated into two layers, and then 8 ml of the foamy raw material is used as the pudding raw material. Filled on top.
[0087]
  SaidreferenceTwenty-four plastic containers were suspended in the pudding suspension hole 3 of the middle frame 2 (see FIG. 1) of Example 1 and set on the top plate 1 (see FIG. 6). The top plate 1 was preliminarily stretched with hot water at 80 ° C. to a height (depth of about 20 mm) at which the hot water surface did not contact the bottom of the container.
[0088]
  The top plate 1 set in this way is passed through a commercially available continuous conveyor oven (see FIG. 5), baked for 60 minutes at 160.degree. The container was sealed with 2,000 baked puddings.
[0089]
  In the above pudding products, good pudding was formed in all the containers, and no phenomena such as melting and deformation occurred in all the containers.
[0090]
Comparative example
  SaidreferenceThe same pudding raw material, container, and top plate 1 as in Example 5 were used. However, the middle frame 2 was the same as that in the prior art (see FIG. 6). That is, the abovereferenceThe same number of containers as in Example 1 were suspended from the middle frame 2. The container was fitted with the container suspension hole 3a, and there was no gap at all.
[0091]
  In this statereferencePass through the same continuous conveyor oven as in Example 5,referenceThe pudding was fired under the same temperature conditions as in Example 5.
[0092]
  As a result,referenceThe same number of 2000 pudding products as in Example 5 could be obtained, but for 106 of them, the flange portion of the container was deformed by overheating, and the heat seal of the lid was incomplete. It was.
[0093]
【The invention's effect】
  As described above in detail, the present invention relates to a method for producing pudding and an inner frame used for the method, and the effects of the present invention are as follows.
(1) The pudding production method or the inner frame of the present invention can surely prevent melting, deformation, and the like of a synthetic resin container as compared with the prior art.
(2) With the pudding manufacturing method or the inner frame of the present invention, the monitoring work amount of the heating means can be reduced, the operation cost can be reduced, and the quality of the pudding product can be stabilized.
(3) When designing a pudding container, the pudding manufacturing method or the inner frame of the present invention can ensure the flexibility of the shape, size, material, etc. of the container.
(4) The pudding production method or middle frame of the present invention can be implemented with a small investment cost, and the storage property of the middle frame is also improved.
[Brief description of the drawings]
FIG. 1 is a view showing the shape of a pudding container suspension hole in an embodiment of a middle frame of the present invention.
FIG. 2 is a diagram showing the shape of a pudding container suspension hole in another embodiment of the middle frame of the present invention.
FIG. 3 is a view showing the shape of a pudding container suspension hole in another embodiment of the middle frame of the present invention.
FIG. 4 is a perspective view showing the shape of another embodiment of the inner frame of the present invention.
FIG. 5 is a schematic diagram showing the structure of a general continuous oven.
FIG. 6 is a schematic external view illustrating the structure of the middle frame and the top plate in the prior art.
[Explanation of symbols]
1 Top plate
2 Middle frame
3, 3a, 13, 23, 33, 43 Container suspension hole
5, 15, 25, 35 Support piece
7, 17, 27, 37, 47 Gap
45 Convex
100 continuous oven
101 body
102 Conveyor
103, 104, 105, 106, 107, 108 Heating device
109 Vapor vent

Claims (4)

Fill the thermosettable pudding raw material into a synthetic resin container with a flange at the periphery of the upper opening, suspend the filled container in the middle frame with the container suspension holes in advance, It is divided by the middle frame, and the lower side of the divided middle frame is heated in a moist heat atmosphere and the upper side is heated in a dry heat atmosphere, respectively, to solidify the pudding raw material and steam from the lower side to the upper side of the divided middle frame. In the pudding manufacturing method that prevents overheating of the container being heated by the extracted and extracted steam, a plurality of protrusions for lifting the flange of the suspended container are arranged around the container suspension hole of the inner frame. The steam is drawn from the lower side to the upper side through the gap formed between the flange part lifted by the convex part and the middle frame, and the steam is brought into contact with the flange part of the container being heated. Of pudding characterized by The method for producing a pudding according to claim 1 , wherein the convex portion is provided in an attachment formed separately , and the attachment is detachably attached to a container suspension hole. An inner frame for producing pudding provided with a container suspension hole for suspending a synthetic resin container provided with a flange at the periphery of the upper opening, and for the container suspension around the container suspension hole When the container is suspended in the hole, a plurality of convex portions for lifting the flange portion of the container are arranged, and a gap for extracting at least one vapor is provided between the flange portion lifted by the convex portion and the middle frame. An inner frame for producing pudding characterized by being formed. The inner frame for producing a pudding according to claim 3 , wherein the convex portion is provided in an attachment formed separately , and the attachment is detachably attached to a container suspension hole.

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