JP3877495B2 - Electronic component recognition device - Google Patents

Electronic component recognition device Download PDF

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Publication number
JP3877495B2
JP3877495B2 JP2000127946A JP2000127946A JP3877495B2 JP 3877495 B2 JP3877495 B2 JP 3877495B2 JP 2000127946 A JP2000127946 A JP 2000127946A JP 2000127946 A JP2000127946 A JP 2000127946A JP 3877495 B2 JP3877495 B2 JP 3877495B2
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JP
Japan
Prior art keywords
electronic component
light
component recognition
recognition apparatus
reflecting
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
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JP2000127946A
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Japanese (ja)
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JP2001304829A (en
Inventor
国宗 駒池
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Hitachi High Tech Instruments Co Ltd
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Hitachi High Tech Instruments Co Ltd
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Filing date
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Priority to JP2000127946A priority Critical patent/JP3877495B2/en
Publication of JP2001304829A publication Critical patent/JP2001304829A/en
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Publication of JP3877495B2 publication Critical patent/JP3877495B2/en
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  • Investigating Materials By The Use Of Optical Means Adapted For Particular Applications (AREA)
  • Supply And Installment Of Electrical Components (AREA)

Description

【0001】
【発明の属する技術分野】
本発明は、吸着ノズルに吸着された電子部品に光を照射して反射像により該部品の位置を認識する電子部品認識装置に関する。
【0002】
【従来の技術】
従来は、下面(裏面)に半球状のバンプ(端子)の一部が突出した電子部品、例えばBGA(ボール・グリッド・アレイ)、CSP(チップ・サイズ・パッケージ)等の電子部品の裏面の反射像をCCDカメラで撮像して該部品の位置を認識する場合に、前記バンプの映りが最適になるように直接LED(四方向から)の射出角度を設定していた。
【0003】
【発明が解決しようとする課題】
しかし、正確な射出角度の方向づけが困難なため、前記CCDカメラは鮮明な画像を取込めることができなかった。
【0004】
そこで本発明は、全体にバランスのとれた光線を電子部品に供給し、光量の減衰の少ない照明として利用できる電子部品認識装置を提供することを目的とする。
【0005】
【課題を解決するための手段】
このため本発明は、吸着ノズルに吸着され移動してきた電子部品に光を照射して反射像により該部品の位置を認識する電子部品認識装置において、夫々上方に向けて光を照射するように複数の光源を所定間隔を存して配設した照明部と、該照明部の上端部に固定され前記光源からの光を反射させる傾斜した反射面が形成されその反射光を前記吸着ノズルに吸着され移動してきた電子部品の下面に照射する反射部材と、該反射部材の上端部に設けられ前記反射面からの反射光が背景材に照射される光量を制限させる制限部とから構成したものである。
【0006】
また本発明は、前記制限部が前記反射面より内方へ折曲して前記反射面に連設されているものである。
【0007】
更に本発明は、前記照明部を円筒状に形成して前記複数の光源を所定間隔を存してその円周部に配設すると共に、前記反射部材を概ねリング形状にして前記反射面を全周に亘って形成したものである。
【0008】
【発明の実施の形態】
図に基づき、本発明の実施の形態を以下説明する。1はいわゆるロータリテーブル型又は水平移動型の電子部品装着装置の電子部品2を部品供給ユニットや部品供給トレイ(図示せず)から吸着して取出しプリント基板に装着する吸着ノズルで、3は該吸着ノズル1に設けられる拡散板である。尚、該拡散板3は後述のように背景材としての役割を果たすが、透過用の反射拡散板を兼用しており、その上面には、反射層(図示せず)が設けられている。
【0009】
4は電子部品装着装置の所定位置に設けられる認識カメラ(CCDカメラ)で、その上方位置に配設される円筒形状の照明部5を介して前記電子部品2の反射像を撮像する。また、該照明部5には夫々上方に向けて光を照射するように多数の、例えば200本の光ファイバー6(光源として)が所定間隔を存してその円周部に軸線方向が上下となるように埋設される。そして図示しないが、前記多数の光ファイバー6は、束ねられて該照明部5の側部からファイバーチューブを介して外部に取出され、該光ファイバー6の端部は光源(図示せず)から光の供給を受ける構成となっている。尚、多数の光ファイバー6に代えて、複数のLED(Light Emitting Diode)を用いてこれを前記照明部5の円周部に配設し、上方に向けて光を照射するようにしても良い。
【0010】
7は高反射材質である、例えばステンレス材料で形成された反射部材で、外形は概ねリング形状を呈し断面は概ね三角形状を呈して前記照明部5の上端部に固定され、内側面に前記光ファイバー6からの光を反射させる傾斜した反射面8が全周に亘って形成され、その反射光を前記吸着ノズル1に吸着された電子部品2に照射するものである。即ち、前記カメラ4の撮像時に前記照明部5の中央上方に位置した前記吸着ノズル1に吸着された電子部品2の主として下面(裏面)に前記光ファイバー6からの光を全周方向から照射するように、前記反射面8は内方に約50度程度傾斜している。
【0011】
そして、前記反射部材7の上端部には、前記反射面8からの反射光が背景材である前記拡散板3に照射される光量を制限させる制限部9が前記反射面8に連設されている。即ち、制限部9により、拡散板3への光量を制限して拡散板3の明るさを電子部品2の裏面のボディ部同様にバンプ部に比べて充分暗くなるように構成される。
【0012】
尚、前記電子部品2は下面(裏面)に複数の半球状のバンプ10(端子)の一部が突出した電子部品、例えばBGA(ボール・グリッド・アレイ)、CSP(チップ・サイズ・パッケージ)等の電子部品であり、その下面(裏面)の反射像を認識カメラ4で撮像して該部品2の位置が認識される。即ち、前記バンプ10には配線12が接続されているが、この配線12が認識カメラ4に映らないように、前述したように直下方からではなく側方(実際は斜め下方)から反射部材7の反射光が電子部品2の下面に照射され、また前記各バンプ10の中央部11(バンプ10よりも小円)は暗い画像となりその周囲は明るい画像となり、正確に任意の該バンプ10の位置を認識することができ、該電子部品2の位置が認識される。
【0013】
以上の構成により、以下動作について説明する。まず、電子部品装着装置の電子部品2を吸着ノズル1が部品供給ユニットや部品供給トレイ(図示せず)から吸着して取出し、認識カメラ4及びその上方位置に配設された照明部5の上方に移動し、多数の光ファイバー6からの光が前記電子部品2の下面に全周方向から照射される。
【0014】
このとき、光ファイバー6からの光は、図2に示すように反射面8により反射され、その反射光が吸着ノズル1に吸着された電子部品2の下面(裏面)に斜め下方から照射される。更に、反射部材7の制限部9により、背景材である拡散板3を介する電子部品2の透過光の光量が少なく暗くなって反射面8を介する電子部品2の反射光が明るくなるように構成される。従って、図3に示すように、バンプ10に接続された配線12や欠損したバンプ13は前記認識カメラ4に映らず、また前記各バンプ10の中央部11(バンプ10よりも小円)は暗い画像となりその周囲は明るい画像となり、正確に任意の該バンプ10の位置を認識することができ、該電子部品2の位置が認識される。
【0015】
その後の電子部品2の装着時には前記吸着ノズル1の移動量及び/又はプリント基板の移動量をそのずれ分だけ補正し、正確にプリント基板上に装着される。
【0016】
【発明の効果】
以上説明したように、本発明によれば、全体にバランスのとれた光線を吸着ノズルに吸着され移動してきた電子部品の下面に供給し、光量の減衰の少ない照明として利用できる電子部品認識装置を提供することができる。しかも、電子部品の反射像が鮮明となり、より正確な位置を認識することができる。更に、制限部により、背景材を介する電子部品の透過光の光量が少なく暗くなって反射面を介する電子部品の反射光が明るくなるように構成されるので、特にバンプを有した電子部品において、バンプに接続された配線や欠損したバンプが認識カメラに映らず、また各バンプの中央部は暗い画像となりその周囲は明るい画像となり、正確に任意のバンプの位置を認識することができ、この結果、電子部品の正確な位置を認識することができる。
【図面の簡単な説明】
【図1】図1は本発明電子部品認識装置の側面図である。
【図2】図2は照明部の反射部材のみ縦断した要部側面図である。
【図3】図3は電子部品を撮像した像を示す図である。
【符号の説明】
1 吸着ノズル
2 電子部品
3 拡散板(背景材)
4 認識カメラ
5 照明部
6 光ファイバー
7 反射部材
8 反射面
9 制限部
10 バンプ
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to an electronic component recognition apparatus that irradiates an electronic component sucked by a suction nozzle with light and recognizes the position of the component from a reflected image.
[0002]
[Prior art]
Conventionally, the reflection of the back surface of an electronic component such as a BGA (ball grid array) or CSP (chip size package) in which a part of a hemispherical bump (terminal) protrudes on the bottom surface (back surface). When an image is picked up by a CCD camera and the position of the component is recognized, the emission angle of the LED (from four directions) is set directly so that the projection of the bumps is optimized.
[0003]
[Problems to be solved by the invention]
However, since it is difficult to accurately direct the emission angle, the CCD camera cannot capture a clear image.
[0004]
SUMMARY OF THE INVENTION An object of the present invention is to provide an electronic component recognition apparatus that can supply a balanced light beam to an electronic component, and can be used as illumination with little attenuation of light quantity.
[0005]
[Means for Solving the Problems]
For this reason, the present invention provides a plurality of electronic component recognition apparatuses that irradiate light upwards in an electronic component recognition apparatus that irradiates light to an electronic component that has been attracted and moved by a suction nozzle and recognizes the position of the component from a reflected image. An illumination part in which the light sources are arranged at a predetermined interval, and an inclined reflection surface that is fixed to the upper end part of the illumination part and reflects light from the light source are formed, and the reflected light is adsorbed by the adsorption nozzle. A reflecting member that irradiates the lower surface of the electronic component that has moved , and a limiting portion that is provided at the upper end of the reflecting member and that restricts the amount of light that is reflected from the reflecting surface is irradiated onto the background material. .
[0006]
In the present invention, the limiting portion is bent inward from the reflecting surface and is continuously provided on the reflecting surface .
[0007]
Furthermore, the present invention is such that the illuminating portion is formed in a cylindrical shape and the plurality of light sources are arranged on the circumferential portion at a predetermined interval, and the reflecting member is substantially ring-shaped so that the reflecting surface is entirely formed. It is formed over the circumference.
[0008]
DETAILED DESCRIPTION OF THE INVENTION
An embodiment of the present invention will be described below based on the drawings. Reference numeral 1 denotes a suction nozzle for picking up an electronic component 2 of a so-called rotary table type or horizontal movement type electronic component mounting apparatus from a component supply unit or a component supply tray (not shown) and mounting it on a printed circuit board. It is a diffusion plate provided in the nozzle 1. The diffuser plate 3 serves as a background material as described later, but also serves as a reflective diffuser plate for transmission, and a reflective layer (not shown) is provided on the upper surface thereof.
[0009]
Reference numeral 4 denotes a recognition camera (CCD camera) provided at a predetermined position of the electronic component mounting apparatus, which captures a reflection image of the electronic component 2 via a cylindrical illumination unit 5 disposed above the recognition camera. In addition, a large number of, for example, 200 optical fibers 6 (as light sources) are provided at predetermined intervals so as to irradiate light upward to each of the illuminating units 5, and the axial direction thereof is vertically up and down on the circumferential portion thereof. So that it is buried. Although not shown, the multiple optical fibers 6 are bundled and taken out from the side of the illumination unit 5 through a fiber tube, and the end of the optical fiber 6 is supplied with light from a light source (not shown). It is configured to receive. In addition, it may replace with many optical fibers 6, and this may be arrange | positioned in the circumference part of the said illumination part 5 using several LED (Light Emitting Diode), and you may make it irradiate light upwards.
[0010]
7 is a reflective member made of, for example, a stainless material, which is a highly reflective material. The outer shape is generally ring-shaped, the cross-section is generally triangular, and is fixed to the upper end of the illuminating unit 5. An inclined reflecting surface 8 for reflecting the light from 6 is formed over the entire circumference, and the reflected light is applied to the electronic component 2 sucked by the suction nozzle 1. That is, the light from the optical fiber 6 is irradiated from the entire circumference direction mainly on the lower surface (back surface) of the electronic component 2 sucked by the suction nozzle 1 located above the center of the illumination unit 5 when the camera 4 is picked up. Further, the reflecting surface 8 is inclined inward by about 50 degrees.
[0011]
A limiting portion 9 that restricts the amount of light that is reflected from the reflecting surface 8 is applied to the diffusing plate 3 that is a background material is connected to the reflecting surface 8 at the upper end of the reflecting member 7. Yes. That is, the limiting unit 9 is configured to limit the amount of light to the diffusion plate 3 so that the brightness of the diffusion plate 3 is sufficiently darker than that of the bump unit in the same manner as the body unit on the back surface of the electronic component 2.
[0012]
The electronic component 2 is an electronic component in which a part of a plurality of hemispherical bumps 10 (terminals) protrudes from the lower surface (back surface), such as BGA (ball grid array), CSP (chip size package), etc. The reflected image of the lower surface (back surface) of the electronic component is picked up by the recognition camera 4 and the position of the component 2 is recognized. That is, the wiring 12 is connected to the bump 10, but as described above, the wiring 12 does not appear in the recognition camera 4, as described above. Reflected light is applied to the lower surface of the electronic component 2, and the central portion 11 (smaller circle than the bump 10) of each bump 10 becomes a dark image, and its surroundings become a bright image. The position of the electronic component 2 can be recognized.
[0013]
With the above configuration, the operation will be described below. First, the electronic component 2 of the electronic component mounting apparatus is picked up and taken out by the suction nozzle 1 from a component supply unit or a component supply tray (not shown), above the recognition camera 4 and the illumination unit 5 disposed above the recognition camera 4. The light from a large number of optical fibers 6 is applied to the lower surface of the electronic component 2 from the entire circumferential direction.
[0014]
At this time, the light from the optical fiber 6 is reflected by the reflecting surface 8 as shown in FIG. 2, and the reflected light is applied to the lower surface (back surface) of the electronic component 2 sucked by the suction nozzle 1 from obliquely below. Further, the limiting portion 9 of the reflecting member 7 is configured so that the amount of transmitted light of the electronic component 2 through the diffusion plate 3 that is the background material is small and the reflected light of the electronic component 2 through the reflecting surface 8 becomes bright. Is done. Therefore, as shown in FIG. 3, the wiring 12 connected to the bump 10 and the missing bump 13 are not reflected in the recognition camera 4, and the central portion 11 of each bump 10 (smaller circle than the bump 10) is dark. It becomes an image and its surroundings become a bright image, the position of the arbitrary bump 10 can be accurately recognized, and the position of the electronic component 2 is recognized.
[0015]
When the electronic component 2 is subsequently mounted, the amount of movement of the suction nozzle 1 and / or the amount of movement of the printed circuit board is corrected by the amount of deviation, and the electronic component 2 is accurately mounted on the printed circuit board.
[0016]
【The invention's effect】
As described above, according to the present invention, there is provided an electronic component recognizing device that can supply light beams that are well balanced to the lower surface of an electronic component that has been moved by being sucked by a suction nozzle, and can be used as illumination with little attenuation of light quantity. Can be provided. In addition, the reflected image of the electronic component becomes clear and a more accurate position can be recognized. Furthermore, because the limiting unit is configured so that the amount of transmitted light of the electronic component through the background material is small and the reflected light of the electronic component through the reflective surface becomes bright, particularly in an electronic component having a bump, The wiring connected to the bumps and the missing bumps are not reflected in the recognition camera, and the center of each bump becomes a dark image and the surrounding area becomes a bright image, so that the position of any bump can be recognized accurately. The exact position of the electronic component can be recognized.
[Brief description of the drawings]
FIG. 1 is a side view of an electronic component recognition apparatus according to the present invention.
FIG. 2 is a side view of a main part in which only a reflecting member of an illumination unit is vertically cut.
FIG. 3 is a diagram illustrating an image obtained by imaging an electronic component.
[Explanation of symbols]
1 Adsorption nozzle 2 Electronic component 3 Diffusion plate (background material)
4 Recognition Camera 5 Illumination Unit 6 Optical Fiber 7 Reflecting Member 8 Reflecting Surface 9 Limiting Unit 10 Bump

Claims (3)

吸着ノズルに吸着され移動してきた電子部品に光を照射して反射像により該部品の位置を認識する電子部品認識装置において、夫々上方に向けて光を照射するように複数の光源を所定間隔を存して配設した照明部と、該照明部の上端部に固定され前記光源からの光を反射させる傾斜した反射面が形成されその反射光を前記吸着ノズルに吸着され移動してきた電子部品の下面に照射する反射部材と、該反射部材の上端部に設けられ前記反射面からの反射光が背景材に照射される光量を制限させる制限部とから成る電子部品認識装置。In an electronic component recognition apparatus that irradiates light to an electronic component that has been attracted and moved by a suction nozzle and recognizes the position of the component by a reflected image, a plurality of light sources are arranged at predetermined intervals so as to irradiate light upward. And an electronic part that has been moved by being adsorbed by the suction nozzle and formed with an inclined reflection surface that is fixed to the upper end of the illumination part and reflects light from the light source. An electronic component recognition apparatus comprising: a reflecting member that irradiates a lower surface ; and a limiting unit that is provided at an upper end portion of the reflecting member and restricts the amount of light that is reflected from the reflecting surface to the background material . 前記制限部は前記反射面より内方へ折曲して前記反射面に連設されていることを特徴とする請求項1に記載の電子部品認識装置。The electronic component recognition apparatus according to claim 1, wherein the restricting portion is bent inward from the reflecting surface and is continuously provided on the reflecting surface . 前記照明部を円筒状に形成して前記複数の光源を所定間隔を存してその円周部に配設すると共に、前記反射部材を概ねリング形状にして前記反射面を全周に亘って形成したことを特徴とする請求項1に記載の電子部品認識装置。  The illumination part is formed in a cylindrical shape, and the plurality of light sources are arranged on the circumferential part with a predetermined interval, and the reflection member is formed in a ring shape to form the reflection surface over the entire circumference. The electronic component recognition apparatus according to claim 1, wherein
JP2000127946A 2000-04-27 2000-04-27 Electronic component recognition device Expired - Fee Related JP3877495B2 (en)

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JP4495473B2 (en) * 2004-01-21 2010-07-07 Hoya株式会社 Inspection system
JP5561056B2 (en) * 2010-09-15 2014-07-30 ソニー株式会社 Light irradiation device, component imaging device, and component mounting device
KR102127138B1 (en) * 2015-10-22 2020-06-26 한화정밀기계 주식회사 Method for coating state check of flux
KR102107363B1 (en) * 2015-10-27 2020-05-07 한화정밀기계 주식회사 Apparatus and method for coating state check of flux

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