JP3869190B2 - Finishing method for plastic containers - Google Patents

Finishing method for plastic containers Download PDF

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Publication number
JP3869190B2
JP3869190B2 JP2000196606A JP2000196606A JP3869190B2 JP 3869190 B2 JP3869190 B2 JP 3869190B2 JP 2000196606 A JP2000196606 A JP 2000196606A JP 2000196606 A JP2000196606 A JP 2000196606A JP 3869190 B2 JP3869190 B2 JP 3869190B2
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Japan
Prior art keywords
opening
finishing
container
cutting blade
rotary cutting
Prior art date
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JP2000196606A
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Japanese (ja)
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JP2002012209A (en
Inventor
正通 車
実 福島
善男 秋山
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Yoshino Kogyosho Co Ltd
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Yoshino Kogyosho Co Ltd
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Priority to JP2000196606A priority Critical patent/JP3869190B2/en
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Description

【0001】
【技術分野】
本発明は、樹脂製容器の仕上げ加工方法に関するものである。
【0002】
【従来の技術】
液体などを充填可能な容器を製造する方法としては、例えば、円筒形のパリソンを金型内に収容してブロー成形するものがあり、ブロー成形された容器を取り出す際には、パリソン内に圧縮空気を噴出するノズルも金型と共に取り外している。この場合、容器の開口部端縁にバリなどが生じることがあるため、容器のシール性を確保する目的で、図3に示す如く、ドリルなどの回転式切削刃を容器10の開口部11に対して貫通させることにより、開口部11の内周面11fを仕上げ加工することが一般的である。
【0003】
しかしながら、上記の仕上げ加工にあっては、ドリルなどを用いて容器開口部の内周面を仕上げ加工する場合、その切り屑(削り屑)が容器の内部空間に入るという不都合があるため、切削加工の際にエアブローなどを施すことによって容器内部から削り屑を排出する必要があった。
【0004】
【発明が解決しようとする課題】
本発明は、上述の事実に鑑みてなされたものであって、回転式の切削刃を用いて容器開口部の内周面を仕上げ加工する場合、その削り屑が容器の内部空間に入るという不都合を解消することを目的とする。
【0005】
【課題を解決するための手段】
この課題を解決するため、本発明に係る樹脂製容器の仕上げ加工方法は、先端部にテーパを有する回転式の切削刃を用いて樹脂製容器の開口部内周面に仕上げ加工を施すに当たり、該開口部の入口端から仕上げ加工を開始し、容器の内部空間につながる該開口部の出側端に至るまでに該仕上げ加工を終了することを特徴するものである。
【0006】
この場合、樹脂製容器の開口部内周面に仕上げ加工を施すに当って、回転式切削刃がその最大径の部分まで貫通しないため、その削り屑が容器の内部空間に侵入することを防止できる。
【0007】
従って本発明によれば、樹脂製容器の開口部内周面に施す仕上げ加工を従来に比べて少ない工程数で実施することができるため、製造コストを抑えつつ生産性の向上を図ることができる。
【0008】
【実施の形態】
本発明の好適な実施形態において、容器開口部における回転式切削刃により仕上げ加工を施される径方向範囲が、容器開口部内面から0.5mmを越える範囲であることが好ましい。さらには、1.0mm以上の範囲であることが特に好ましい。
【0009】
【実施例】
以下、本発明の一実施例を、添付図面に基づき詳細に説明する。
【0010】
図1は、先端部にテーパを有する回転式の切削刃を用いて樹脂製容器の開口部内周面に仕上げ加工を施すための工程を説明する図であって、(a)は仕上げ加工すべき容器と、回転式の切削刃とを示し、(b)は仕上げ加工の状態を示す断面図である。
【0011】
図1(a)に示す容器10は、ダイレクトブロー成形された容器である。容器を構成する具体的な樹脂材料としては、例えば、ポリエチレン(PE)や高密度ポリエチレン(HD)が挙げられる。また回転式の切削刃である仕上げ加工具20は、先端部にテーパ21を有する。なお、仕上げ加工具20は、先端部にテーパを有する回転式の切削刃であればよいことから、ドリル以外にも、リーマやエンドミルなどでもよい。
【0012】
次に、本実施例による仕上げ加工方法を図1および図2を参照して詳細に説明する。
【0013】
本発明に係る樹脂製容器の仕上げ加工方法は、図1(a)に示す如く、仕上げ加工具20を樹脂製容器10の開口部11の入口端12から導入することによって内周面に仕上げ加工を施す。仕上げ加工具20は、図1(b)に示す如く、開口部11の入口端12から仕上げ加工を開始し、容器10の内部空間につながる開口部11の出側端13に至るまでに該仕上げ加工を終了する。
【0014】
この場合、樹脂製容器10の開口部11の内周面に仕上げ加工を施すに当って、仕上げ加工具20がその最大径φmaxの部分まで貫通しないため、その削り屑が容器10の内部空間に侵入することを防止できる。
【0015】
具体的には、仕上げ加工が施された開口部11が、図2に示すような断面形状となって、入口端12と出側端13との間に隙間cの段差部分14が形成されるため、この段差部分14が切削加工で生じる削り屑を容器10の内部空間に引き込むことを防止する。但し、段差部分14を形成する隙間cの寸法は、開口部11の内径寸法及び容器開口部の強度・シール性に影響を及ぼさない範囲である。
【0016】
また、本実施例は、仕上げ加工具20が開口部11を貫通する従来の仕上げ加工に比べて切削量も少なく済むことで削り屑も小さくなったため、開口部11からの排出も容易になる。
【0017】
従って本実施例によれば、樹脂製容器10の開口部11の内周面に施す仕上げ加工を従来に比べて少ない工程数で実施することができるため、製造コストを抑えつつ生産性の向上を図ることができる。
【0018】
本発明の好適な実施例において、容器開口部11における仕上げ加工具20により仕上げ加工を施される径方向範囲、つまり、段差隙間cが、開口部11の内面から0.5mmを越える範囲であることが好ましい。さらには、1.0mm以上の範囲であることが特に好ましい。
【0019】
次に、本発明における実験結果を述べる。実験には、高密度ポリエチレン製容器を使用し、仕上げ加工具であるドリル(材質 φ25CPN)の回転数を1200rpm、仕上げ加工後のエアブロー無しの条件にて、ドリルを貫通させた従来加工法Aと、段差隙間Cを形成した本発明加工法B、即ち、a)C=0.5mm、b)C=1.0mm、c)C=1.5mmの4パターンで各200本を仕上げ加工し、削り屑混入の本数を確認した。その結果を表1に示す。
【0020】
【表1】

Figure 0003869190
【0021】
上記実験結果から、削り屑混入防止には、本発明の如く、段差隙間Cが形成されるよう、仕上げ加工を施すことが有効であることが判明した。
【0022】
上述したところは、本発明の好適な実施例を示したに過ぎず、当業者によれば、請求の範囲において、種々の変更を加えることができる。
【図面の簡単な説明】
【図1】 本発明の一実施例に係る樹脂製容器の仕上げ加工方法を説明する図であって、(a)は仕上げ加工すべき樹脂製容器と、回転式の切削刃とを示す一部断面図、(b)は仕上げ加工の状態を示す断面図である。
【図2】 本発明の仕上げ加工が施された樹脂製容器を示す断面図である。
【図3】 仕上げ加工が施された従来の樹脂製容器を示す断面図である。
【符号の説明】
10 樹脂製容器
11 開口部(樹脂製容器)
11f 内周面(開口部)
12 入口端(開口部)
13 出側端(開口部)
14 段差部分(開口部)
20 仕上げ加工具
21 テーパ(回転式切削刃)
22 最大径部分(回転式切削刃)
c 段差隙間
L 開口部の全長[0001]
【Technical field】
The present invention relates to a method for finishing a resin container.
[0002]
[Prior art]
As a method of manufacturing a container that can be filled with a liquid or the like, for example, a cylindrical parison is accommodated in a mold and blow-molded. When a blow-molded container is taken out, it is compressed into the parison. The nozzle that ejects air is also removed along with the mold. In this case, since a burr | flash etc. may arise in the opening edge of a container, in order to ensure the sealing performance of a container, as shown in FIG. It is common to finish the inner peripheral surface 11f of the opening 11 by penetrating it.
[0003]
However, in the above finishing process, when the inner peripheral surface of the container opening is finished using a drill or the like, there is an inconvenience that the chip (shavings) enters the inner space of the container. It was necessary to discharge shavings from the inside of the container by performing air blow or the like during processing.
[0004]
[Problems to be solved by the invention]
The present invention has been made in view of the above-mentioned facts, and when finishing the inner peripheral surface of the container opening using a rotary cutting blade, the shavings enter the internal space of the container. The purpose is to eliminate.
[0005]
[Means for Solving the Problems]
In order to solve this problem, the method for finishing a resin container according to the present invention includes a rotary cutting blade having a taper at the tip, and the finish of the inner peripheral surface of the opening of the resin container is The finishing process is started from the inlet end of the opening, and the finishing process is finished until reaching the outlet end of the opening connected to the internal space of the container.
[0006]
In this case, when finishing the inner peripheral surface of the opening of the resin container, since the rotary cutting blade does not penetrate to the maximum diameter portion, the shavings can be prevented from entering the internal space of the container. .
[0007]
Therefore, according to the present invention, the finishing process applied to the inner peripheral surface of the opening of the resin container can be performed with a smaller number of processes than in the prior art, so that the productivity can be improved while suppressing the manufacturing cost.
[0008]
[Embodiment]
In a preferred embodiment of the present invention, it is preferable that the radial range in which the finishing process is performed by the rotary cutting blade in the container opening is a range exceeding 0.5 mm from the inner surface of the container opening. Furthermore, the range of 1.0 mm or more is particularly preferable.
[0009]
【Example】
Hereinafter, an embodiment of the present invention will be described in detail with reference to the accompanying drawings.
[0010]
FIG. 1 is a view for explaining a process for finishing the inner peripheral surface of an opening of a resin container using a rotary cutting blade having a taper at the tip, and (a) should be finished. A container and a rotary cutting blade are shown, (b) is sectional drawing which shows the state of finishing.
[0011]
A container 10 shown in FIG. 1A is a direct blow molded container. Specific examples of the resin material constituting the container include polyethylene (PE) and high-density polyethylene (HD). The finishing tool 20 that is a rotary cutting blade has a taper 21 at the tip. The finishing tool 20 may be a rotary cutting blade having a taper at the tip, and may be a reamer or an end mill in addition to the drill.
[0012]
Next, the finishing method according to this embodiment will be described in detail with reference to FIGS.
[0013]
As shown in FIG. 1A, the resin container finishing method according to the present invention finishes the inner peripheral surface by introducing a finishing tool 20 from the inlet end 12 of the opening 11 of the resin container 10. Apply. As shown in FIG. 1B, the finishing tool 20 starts finishing from the inlet end 12 of the opening 11 and reaches the exit end 13 of the opening 11 connected to the internal space of the container 10. Finish processing.
[0014]
In this case, when finishing the inner peripheral surface of the opening 11 of the resin container 10, the finishing tool 20 does not penetrate to the portion of the maximum diameter φmax, so that the shavings enter the internal space of the container 10. Intrusion can be prevented.
[0015]
Specifically, the finished opening 11 has a cross-sectional shape as shown in FIG. 2, and a stepped portion 14 of the gap c is formed between the inlet end 12 and the outlet end 13. Therefore, the step portion 14 prevents the shavings generated by the cutting process from being drawn into the internal space of the container 10. However, the dimension of the gap c that forms the stepped portion 14 is a range that does not affect the inner diameter dimension of the opening 11 and the strength and sealability of the container opening.
[0016]
Further, in the present embodiment, since the finishing tool 20 has a smaller cutting amount than the conventional finishing process in which the finishing tool 20 penetrates the opening 11, and the shavings are also reduced, the discharging from the opening 11 is facilitated.
[0017]
Therefore, according to the present embodiment, the finishing process applied to the inner peripheral surface of the opening portion 11 of the resin container 10 can be performed with a smaller number of processes compared to the conventional method, so that the productivity can be improved while suppressing the manufacturing cost. Can be planned.
[0018]
In a preferred embodiment of the present invention, the radial range in which the finishing process is performed by the finishing tool 20 in the container opening 11, that is, the step gap c is a range exceeding 0.5 mm from the inner surface of the opening 11. It is preferable. Furthermore, the range of 1.0 mm or more is particularly preferable.
[0019]
Next, experimental results in the present invention will be described. In the experiment, a conventional processing method A in which a drill made of a high-density polyethylene was used, the drill (material φ25CPN) as the finishing tool was rotated at 1200 rpm, and no air blow was performed after finishing. The present invention processing method B in which the step gap C is formed, that is, finish each 200 pieces in 4 patterns of a) C = 0.5 mm, b) C = 1.0 mm, c) C = 1.5 mm, The number of shavings mixed was confirmed. The results are shown in Table 1.
[0020]
[Table 1]
Figure 0003869190
[0021]
From the above experimental results, it has been found that it is effective to perform finishing so as to form the step gap C as in the present invention in order to prevent shavings from being mixed.
[0022]
The above description is only a preferred embodiment of the present invention, and various modifications can be made by those skilled in the art within the scope of the claims.
[Brief description of the drawings]
FIG. 1 is a diagram for explaining a finishing method of a resin container according to an embodiment of the present invention, in which (a) is a partial view showing a resin container to be finished and a rotary cutting blade; Sectional drawing and (b) are sectional drawings which show the state of finishing.
FIG. 2 is a cross-sectional view showing a resin container that has been subjected to the finishing process of the present invention.
FIG. 3 is a cross-sectional view showing a conventional resin container that has been finished.
[Explanation of symbols]
10 Resin container 11 Opening (resin container)
11f Inner peripheral surface (opening)
12 Entrance end (opening)
13 Outlet end (opening)
14 Stepped part (opening)
20 Finishing tool 21 Taper (rotary cutting blade)
22 Maximum diameter part (rotary cutting blade)
c Step gap L Total length of the opening

Claims (2)

先端部にテーパを有する回転式の切削刃を用いて樹脂製容器の開口部内周面に仕上げ加工を施すに当たり、
該開口部の入口端から仕上げ加工を開始し、容器の内部空間につながる該開口部の出側端に至るまでに該仕上げ加工を終了することを特徴する樹脂製容器の仕上げ加工方法。
When finishing the inner peripheral surface of the opening of the resin container using a rotary cutting blade having a taper at the tip,
A finishing method for a resin container, wherein finishing is started from an inlet end of the opening and the finishing is finished before reaching the outlet end of the opening connected to the internal space of the container.
前記容器開口部における回転式切削刃により仕上げ加工を施される径方向範囲が、容器開口部内面から0.5mmを越える範囲であることを特徴とする、請求項1記載の方法。The method according to claim 1, wherein a radial range in which the finishing process is performed by the rotary cutting blade in the container opening is a range exceeding 0.5 mm from the inner surface of the container opening.
JP2000196606A 2000-06-29 2000-06-29 Finishing method for plastic containers Expired - Lifetime JP3869190B2 (en)

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Application Number Priority Date Filing Date Title
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JP3869190B2 true JP3869190B2 (en) 2007-01-17

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JP4995039B2 (en) * 2007-10-31 2012-08-08 小島プレス工業株式会社 Ultrasonic cutting method and hollow molded product for ultrasonic cutting

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