JP3865727B2 - Extrusion construction method - Google Patents
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- JP3865727B2 JP3865727B2 JP2003404506A JP2003404506A JP3865727B2 JP 3865727 B2 JP3865727 B2 JP 3865727B2 JP 2003404506 A JP2003404506 A JP 2003404506A JP 2003404506 A JP2003404506 A JP 2003404506A JP 3865727 B2 JP3865727 B2 JP 3865727B2
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本発明は、橋桁の押出し架設工法に関する。 The present invention relates to a bridge girder extrusion construction method.
一般に、支間30〜60mで橋長150m程度以上の連続橋桁を架設する技術として押出し架設工法がある。押出し架設工法に関する従来の技術では、一方の橋台より後方の地上で場所打ち施工により橋桁を順次形成し、橋桁先端に鋼製の手延桁を取付けて一方向からの片押しにより施工される。この場合、橋桁が場所打ち施工により製造されるため、架橋工程で型枠工、鉄筋工、及びコンクリート工の各工程が必要となる。従って、施工工期が長期となるという問題があった(例えば、特許文献1参照。)。 In general, there is an extrusion construction method as a technique for constructing a continuous bridge girder having a span length of about 150 m or more with a span of 30 to 60 m. In the conventional technology related to the extrusion erection method, bridge girders are sequentially formed on the ground behind one abutment by cast-in-place construction, and a steel hand girder is attached to the end of the bridge girder and construction is performed by one-pressing from one direction. In this case, since the bridge girder is manufactured by cast-in-place construction, each process of formwork, rebar work, and concrete work is required in the bridging process. Therefore, there has been a problem that the construction work period is long (see, for example, Patent Document 1).
これに対して、特に都市部における交差点部の立体交差化などの工事では交通遮断等の期間を最小限にすることが必要であり、橋桁の構築の迅速施工が望まれている。従来の押出し架設工法では施工期間を短縮することが困難であり、加えて施工に伴う交通規制や渋滞、騒音などの周辺環境に及ぼす影響も重要視されている。
本発明は上記問題点を解決し、本発明では、押出し架設方法に改善を加え、従来に比べてより短い施工期間で施工することができ、かつ周辺環境に及ぼす影響を最小限とする橋桁の架設工法を確立した。 The present invention solves the above problems, and in the present invention, an improvement is made to the extrusion erection method, and the bridge girder can be constructed in a shorter construction period compared to the conventional one and minimizes the influence on the surrounding environment. Established construction method.
本発明は、このような改善された技術を提供することを目的とするものである。 The present invention aims to provide such an improved technique.
本発明は、上記問題点を解決するためになされたもので、次の技術手段を講じたことを特徴とする橋桁の押出し架設工法である。すなわち、本発明は、橋桁を押出し架設するに当たり、プレキャストコンクリート製の橋桁を順次連結しながら両岸から押出し、径間中間部で突合せ閉合する橋桁は、相互の突合せ端面をマッチキャスト面に形成しておき、両橋桁の突合せ端面を接着剤で密着接合することを特徴とする橋桁の押出し架設工法である。 The present invention has been made in order to solve the above-described problems, and is a bridge girder extrusion construction method characterized by taking the following technical means. That is, in the present invention, when the bridge girder is extruded and installed, the bridge girder which is extruded from both banks while sequentially connecting the precast concrete bridge girder and butt-closes at the intermediate portion of the span is formed with the butt end face of each other as a match cast surface. In addition , the bridge girder extrusion construction method is characterized in that the butted end faces of both bridge girders are tightly joined with an adhesive .
前記突合せ閉合する橋桁は、相互の突合せ端面をマッチキャスト面に形成しておき、突合せ端面を密着接合することとしたので、迅速正確な施工ができる。 Before SL butt closure for bridge beam is previously formed a butt end face of the mutually matching cast surface, since it was decided to close contact the butt end face can quickly correct construction.
マッチキャスト面とは、既設コンクリート部材の端面を型枠として隣接コンクリート部材のコンクリートを打設し、端面の形状がそのまま転写された部材同士の相互の面を云う。マッチキャスト面は接合したとき相互の面同士が全面ぴったりと密着する。 The match cast surface refers to a mutual surface between members in which the concrete of an adjacent concrete member is cast using the end surface of an existing concrete member as a mold and the shape of the end surface is transferred as it is. When the match cast surfaces are joined, the surfaces of each other are in close contact with each other.
本発明では橋梁区間の両側から橋桁の形成及び押出しを行い、径間中央部で閉合する形式によって橋桁を構築する。従って一方からの施工に比し橋桁架設工程の工期が約2分の1となる。また、従来一方向からの押出し架設工法では、橋桁先端に軽量な鋼製の手延桁を取付け、橋桁に先んじて前方の橋脚に到達させることによって、片持ち張出し状態における過大な断面力の発生を防止し、たわみの発生を防止している。 In the present invention, the bridge girder is constructed by forming and pushing out the bridge girder from both sides of the bridge section and closing at the center of the span. Therefore, the construction period of the bridge girder erection process is about one-half compared to construction from one side. In addition, in the conventional extrusion construction method from one direction, a light steel hand girder is attached to the end of the bridge girder, and it reaches the front pier ahead of the bridge girder, generating excessive cross-sectional force in a cantilevered state. Prevents the occurrence of deflection.
閉合を行う径間では橋桁先端は両方から押出すので仮支柱等を設置することができない長い径間部でも差支えない。閉合を行う径間以外の径間では片押しとなるが、必要に応じて仮支柱を設置したり、径間長の設計を適正化すること等により、過大な断面力の発生を防止し、大きなたわみの発生を防止するようにすればよい。従って、手延桁を使用することなく、押出しを行う。 Since the bridge girder tip is pushed out from both sides of the span to be closed, there is no problem even in a long span where a temporary support or the like cannot be installed. Although it is a single push between the spans other than the span to be closed, it is possible to prevent the generation of excessive cross-sectional force by installing temporary struts as needed or optimizing the span length design, etc. What is necessary is just to prevent generation | occurrence | production of a big deflection. Therefore, extrusion is performed without using a manual girder.
上記橋桁の押出し架設工法において、閉合する橋桁の突合せ面をマッチキャストとしたので、その接合目地は接着剤を塗布することによって、完全に密着させることができる。 In the bridge girder extrusion construction method, since the abutment surface of the bridge girder to be closed is match cast, the joint joint can be completely adhered by applying an adhesive.
上記本発明において、さらに前記突合せ閉合する突合せ面に、互いに凹凸嵌合する雌雄ガイドキーを対向させて設置しておき、最終押出し工程で前記雌雄ガイドキーを嵌合させ、迅速正確に閉合部を閉合することとすると好適である。 In the above-mentioned present invention, the male and female guide keys that are concavo-convexly fitted to each other are further placed on the butting surfaces that are to be closed and closed, and the male and female guide keys are fitted in the final pushing step to quickly and accurately close the closing portion. It is preferable to close.
また、上記橋桁の押出し架設工法において、前記雌雄ガイドキーの嵌合始め位置に、雌側にラッパ形状の入口を設け、雄側に丸頭形状をそれぞれ設けると、この雌雄ガイドキーによって両方の橋桁先端の心合わせが容易にでき、施工が簡単となるので好適である。このとき、橋桁先端の心合わせのためのジャッキその他の格別な装置も不要であり、作業工数も短縮される。 Further, in the above-described method of pushing and installing the bridge girder, a trumpet-shaped inlet is provided on the female side and a round head shape is provided on the male side at the fitting start position of the male and female guide keys. It is preferable because the tip can be easily aligned and the construction is simplified. At this time, there is no need for a jack or other special device for aligning the ends of the bridge girders, and the number of work steps can be shortened.
本発明によれば、両岸から橋桁を順次押出し、径間中間部で両橋桁をマッチキャスト方式で突合せ閉合する、改善された押出し架設工法により、押出し工法の利点をすべて生かし、かつ、短工期で施工することができ寄与するところが大きい。 According to the present invention, the bridge girder is sequentially extruded from both banks, and both bridge girders are butt-closed by the match cast method at the intermediate span portion, making use of all the advantages of the extrusion method and the short construction period. It can be constructed with a large amount of contribution.
また、閉合部の橋桁は、マッチキャスト方式で接合面を形成するため、閉合部に高い一体性を確保することができ、耐久性が向上することはもちろん、閉合作業には接着剤塗布用の簡単な作業足場を使用すればよい。 In addition, since the bridge girder of the closing part forms a joint surface by the match cast method, it is possible to ensure high integrity in the closing part and improve durability, as well as adhesive application for closing work. A simple work scaffold may be used.
閉合部の施工は従来、場所打ちコンクリートにより行っており、足場組み、型枠工、配筋工、コンクリート工、結合応力導入工程などを要していたが、これらが不要となる。従って、作業足場等の長期設置を必要とせず、閉合に要する作業が1夜間の交通規制のみで可能となる。 The construction of the closing portion has been conventionally performed by cast-in-place concrete, which requires scaffolding, formwork, reinforcement, concrete work, a bonding stress introduction process, etc., but these are unnecessary. Accordingly, it is not necessary to install a work scaffold or the like for a long time, and the work required for closing can be performed only by traffic regulation for one night.
また、閉合部はガイドキーにより、橋桁を押し出して行くにしたがって自動的に端面同士の中心軸を自動的に一致させることができるため、短時間で精度の良い閉合が可能となる。従って、閉合時に、支保工を利用したジャッキアップ等の大がかりな設備及び工数を必要としない。 Further, since the closing portion can automatically align the center axes of the end faces with the guide key as the bridge girder is pushed out, the closing can be performed with high accuracy in a short time. Therefore, large-scale equipment and man-hours such as jack-up using a support work are not required at the time of closing.
以下図面を参照して本発明の実施の形態を説明する。 Embodiments of the present invention will be described below with reference to the drawings.
図5は本発明の実施例の全体側面図を示す説明図である。両岸に押出し作業床30a、30bを備え、橋桁40a、40bをそれぞれ矢印33a、33bで示すように押出し、中央径間で両者を押しつけて閉合する。各橋桁40a、40bは橋脚31上を前進するが、中央径間以外の径間では必要に応じて径間を短くしたり、補助橋脚32を設けたりして、手延橋桁を使用しないように設計、計画する。
FIG. 5 is an explanatory view showing an overall side view of the embodiment of the present invention.
両側より張出して形成した橋桁同士を閉合して一体化する場合には、通常、橋桁閉合部に場所打ち目地を設け、この目地部に型枠および鉄筋を配置してコンクリートを打ち込む場所打ち施工により行われる。したがって、場所打ち施工に伴う型枠工、鉄筋工、コンクリート工の各工程が必要となる。また、高所作業に伴う安全面への配慮、道路や鉄道等との交差部では落下物に対する配慮、施工中の長時問または複数回の交通規制等も必要となる。 When closing and integrating bridge girders formed from both sides, a place joint is usually provided in the bridge girder closure part, and a concrete and concrete is placed by placing a formwork and a reinforcing bar in this joint part. Done. Therefore, each process of a formwork, a reinforcing bar, and a concrete work accompanying a cast-in-place construction is required. In addition, consideration for safety associated with work at high places, consideration for falling objects at intersections with roads, railways, etc., long-term questions during construction or multiple traffic restrictions, etc. are also required.
図1は本発明の実施例の橋桁の押出し架設工法を示す図、図2は閉合部の閉合完了したときの橋桁の側面図である。本発明では、両側から押し出す橋桁10a、10bの先端面11a、11bをあらかじめマッチキャスト方式により形成した接合面としておく。マッチキャスト方式とは、既設セグメントの端面を型枠としてコンクリートを打設して、隣接セグメントを製作する方式であって、隣接するセグメント同士の接合面を完全に一致させることができる。
FIG. 1 is a diagram showing a bridge girder extrusion construction method according to an embodiment of the present invention, and FIG. 2 is a side view of the bridge girder when the closing of the closing portion is completed. In the present invention, the
閉合作業に際しては、閉合位置に設けた簡易な作業用足場を利用して、接合面に事前にエポキシ樹脂系の接着剤を塗布し、橋桁を前進させて接合面を密着させた後、仮設鋼材(テンポラリーPC鋼材)により仮固定を行う。次いで、閉合部を含む径間部に連続鋼材を配置して径間部の橋桁にプレストレスを導入し一体化する。 At the time of closing work, use a simple work scaffold provided at the closing position, apply epoxy resin adhesive to the joint surface in advance, advance the bridge girder to bring the joint surface into close contact, and then temporarily install the steel Temporary fixing is performed using (temporary PC steel). Next, a continuous steel material is disposed in the span portion including the closing portion, and prestress is introduced into the bridge girder in the span portion to be integrated.
図3(a)、(b)は本発明の実施に用いる閉合部最先端の橋桁の先端面近傍を示す部分縦断面図である。図3(a)は先頭端面に凹部をなす雌ガイドキー51とその支持部52を設けた橋桁10aを示すものでそのA−A矢視図を図4の左半分に示した。図3(b)は対向する橋桁10bの先頭端面に突出する雄ガイドキー61とその支持部62を設けたものを示している。図3(b)のB−B矢視図を図4の右半分に示した。雄ガイドキー61は、雌ガイドキー51に押し込み挿入されて嵌合し、橋桁10a、10bの心合わせの作用をなすものである。
FIGS. 3A and 3B are partial longitudinal sectional views showing the vicinity of the front end surface of the bridge girder at the end of the closing portion used in the practice of the present invention. FIG. 3 (a) shows a
閉合部の片持ち状態の橋桁端面同士の方向を微調整して完全に一致させるためには、何らかの外力を与えて強制的に修正させる必要がある。例えば、地上から所定の強度を有する支保工等を立ち上げ、油圧ジャッキ等によって橋桁端同士を強制的に変位させる等の対策が必要である。 In order to finely adjust the directions of the bridge girder end faces in the cantilever state of the closing portion to completely match each other, it is necessary to apply a certain external force to force the correction. For example, it is necessary to take measures such as starting up a support having a predetermined strength from the ground and forcibly displacing the ends of the bridge girders with a hydraulic jack or the like.
本発明では、両側からの押出し施工における接合面の微調整をあらかじめ橋桁先端のセグメントに設置した専用の雌雄ガイドキーを用いて行う。雌雄ガイドキーの形状は、片側を凸形状、対応する片側を凹形状とし、凹側の入り口部分はラッパ状に拡大した形状とし、突側の先端は丸頭を付した形状とする。 In the present invention, fine adjustment of the joint surface in the extruding operation from both sides is performed using a dedicated male and female guide key previously installed on the segment of the bridge girder tip. The male and female guide keys have a convex shape on one side, a concave shape on the corresponding side, an enlarged entrance portion on the concave side, and a tip on the protruding side with a round head.
10a、10b 橋桁
11a、11b 先端面
30a、30b 押出し作業床
31 橋脚
32 補助橋脚
33a、33b 矢印
40a、40b 押出し橋桁
51 雌ガイドキー
52 支持部
61 雄ガイドキー
62 支持部
10a,
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CN105926454A (en) * | 2016-05-24 | 2016-09-07 | 山东科技大学 | Pushing method and device for middle span of large-span high-bridge-pier prestressed concrete box girder continuous rigid-frame bridge |
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CN107724252B (en) * | 2017-09-15 | 2019-05-24 | 浙江申诚环境工程有限公司 | A kind of continuous box girder hanging basket cantilever method construction |
JP7045778B2 (en) * | 2018-02-07 | 2022-04-01 | 三井住友建設株式会社 | Manufacturing method of precast segment |
CN109778718A (en) * | 2019-03-05 | 2019-05-21 | 中铁四局集团有限公司 | A kind of construction method of the pure free cantilever erection Middle span closing of Large-Span Continuous steel box-girder main span |
CN110593117A (en) * | 2019-09-27 | 2019-12-20 | 宁波大学 | Steel box girder installation system and construction method thereof |
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CN105926454A (en) * | 2016-05-24 | 2016-09-07 | 山东科技大学 | Pushing method and device for middle span of large-span high-bridge-pier prestressed concrete box girder continuous rigid-frame bridge |
CN105926454B (en) * | 2016-05-24 | 2017-07-18 | 山东科技大学 | In large span high pier prestressed concrete box girder continuous rigid frame bridge across pushing method and its device |
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