JP3863857B2 - Wall covering cloth, method for manufacturing wall covering cloth, and method for attaching wall covering cloth - Google Patents

Description

[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a wall covering cloth, a method for manufacturing a wall covering cloth, and a method for attaching a wall covering cloth.
[0002]
[Prior art]
Conventionally, a decorative sheet called a cloth (wallpaper) has been widely used as a wall covering material attached to a wall of a house or the like. In order to meet various preferences of the purchaser of the cloth, various kinds of cloths having different colors and patterns are manufactured by the cloth manufacturers.
[0003]
7 and 8 show configurations of a conventional olefin resin cloth and a conventional vinyl chloride resin cloth, respectively. As shown in FIG. 7, the conventional olefin resin cloth is configured by forming an olefin resin layer 12 on a paper base material 11 called a backing paper. Similarly, the conventional vinyl chloride resin cloth shown in FIG. 8 is configured by forming a vinyl chloride resin layer 22 on a paper base 11.
[0004]
When manufacturing an olefin resin cloth having a desired color, first, the olefin resin layer 12 is formed on the substrate 11 using the olefin resin. Next, a water-based paint having a desired color is prepared. Then, this aqueous paint is sprayed (printed) onto the olefin resin layer 12 formed on the substrate 11. Thereby, the cloth made from olefin resin which has a desired color is manufactured.
[0005]
On the other hand, when manufacturing a cloth made of a vinyl chloride resin having a desired color, first, an oily paint is mixed with the vinyl chloride resin to color the desired color. Next, a vinyl chloride resin layer 22 is formed on the substrate 11 using a vinyl chloride resin colored with an oil-based paint. If necessary, an oily paint can be further printed on the vinyl chloride resin layer 22 formed on the substrate 11 to provide a pattern. Thus, a vinyl chloride resin cloth having a desired color is manufactured.
[0006]
[Problems to be solved by the invention]
As described above, the conventional wall covering cloth is colored in the process of manufacturing the wall covering cloth. Therefore, for the reasons of the structure of the wall-clothing cloth and the manufacturing process, the wall-clothing cloth cannot be colored when being pasted at the site where the cloth is pasted.
[0007]
For this reason, for example, when it is necessary to attach a new cloth in a new building, the user of the building (a purchaser of the wall-mounted cloth) needs to select the color of the cloth in advance.
[0008]
The selection of the color of the cloth usually refers in advance to a color sample (a card-like sample prepared by cutting out a part of an actual cloth) prepared in advance by a wall cloth cross distributor. Is done by. Further, in many cases, such a color selection is performed in a place (for example, a showroom of a trader) different from the building at the site. At a later date, the trader prepares a necessary amount of the type of cloth selected by the purchaser and attaches the cloth to the wall surface in the building at the site.
[0009]
However, in many cases, the color selection performed in advance based on the card-like color sample is not performed in the building as the site while actually feeling the atmosphere of the building or the room. In other words, the selection of the color of the cloth is performed in advance at a location away from the site based on the building or indoor atmosphere (or the atmosphere imaged by the purchaser) memorized by the purchaser. Is called. For this reason, after the work for pasting the cloth is completed, the purchaser goes to the actual site to check the interior, and the indoor atmosphere where the cloth is actually pasted is based on the card-shaped color sample. It may be different from the purchaser's image when selecting a color. In such a case, it is economically expensive for the purchaser to peel off the cloth that has already been attached to the wall surface and to apply a new color cloth that the purchaser truly desires.
[0010]
In addition, there is a limit to the number of color types that can be prepared in advance by a contractor. Therefore, even if the purchaser refers to the color sample in advance, the color sample does not necessarily include the color desired by the purchaser.
[0011]
Therefore, when the cloth is actually pasted in the building at the site, the purchaser also goes to the site together with the specialist who sticks the cloth, and the color of the cloth can be determined while feeling the atmosphere of the building and the room at the site. If possible, it is convenient for the purchaser. At that time, if it is possible to adjust the color tone etc. while listening to the buyer's request at the site and prepare the cross of the color that the buyer really wants on the spot, More convenient.
[0012]
The present invention has been made to solve such a problem, and it is possible to freely create the color of the wall cloth in the actual site where the wall cloth is attached. Objective.
[0013]
[Means for Solving the Problems]
In order to solve the above problems, in the present invention, a laminate including a paper base layer, a resin layer formed on the base layer, and a transparent film layer formed on the resin layer And a fluid for infiltrating the base material layer and the resin layer so as to penetrate through the base material layer and the resin layer. A plurality of intrusion holes are formed.
[0014]
In another aspect of the present invention, the transparent film layer is composed of any one of a polyethylene film, a polyvinylidene chloride film, and an acrylic resin film.
[0015]
In another aspect of the present invention, the resin layer is an olefin resin layer made of an olefin resin or a vinyl chloride resin layer made of a vinyl chloride resin.
[0016]
In another aspect of the present invention, the resin layer is a resin layer made of a vinyl chloride resin containing a foaming agent and formed so as to generate a plurality of bubbles over the entire surface.
[0017]
In another aspect of the present invention, the resin layer is white.
[0018]
In another aspect of the present invention, the plurality of intrusion holes are formed so as to be arranged at equal intervals over a part or the entire surface of the laminate composed of the base material layer and the resin layer.
[0019]
In order to solve the above problems, in the present invention, a first step of forming a resin layer on a base material layer made of a paper base material and the base material obtained in the first step A second step of forming a plurality of intrusion holes for allowing a fluid to enter the laminated body of the layer and the resin layer so as to penetrate the laminated body; and after the second step, the resin And a third step of coating a transparent film on the layer.
[0020]
Moreover, in order to solve the said subject, in this invention, a coloring agent is mixed with an adhesive agent, the 4th step which produces | generates the coloring adhesive agent which has a desired color, and the wall tension use of Claim 1 The coloring adhesive is applied to the surface of the cloth base layer or the surface of the wall covering cloth produced by the manufacturing method according to claim 7, and the colored adhesive is introduced into the plurality of intrusions. A fifth step of allowing the colored adhesive to penetrate into the resin layer through the plurality of penetration holes and the wall-clothing cloth dyed in a desired color by the colored adhesive on the wall surface. And a sixth step of pasting.
[0021]
In another aspect of the invention, the adhesive is a water-based adhesive and the colorant is a water-based colorant.
[0022]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, embodiments of the present invention will be described with reference to the drawings.
(First embodiment)
First, the configuration of a wall-clothing cloth according to the first embodiment of the present invention will be described with reference to FIG. FIG. 1 is a diagram illustrating a configuration of a wall-clothing cloth according to the first embodiment. FIG. 1A shows a state in which the wall-clothing cloth is viewed from above (the side on which the colorless and transparent polyethylene film 13 is provided). FIG. 1B shows an enlarged state of a cross section taken along line VV in FIG.
[0023]
As shown in FIG. 1 (B), the wall-clothing cloth of this embodiment includes a paper base material (base material layer) 11 called a backing paper, and an olefin resin layer formed on the base material 11. 12 and a colorless transparent polyethylene film (transparent film layer) 13 having stain resistance. In the present embodiment, the olefin resin layer 12 formed on the base material 11 includes white (a color close to white such as cream) so that it can be easily dyed in the same color as the color adhesive in the coloring step described later. )have.
[0024]
In this laminate, a fluid (coloring adhesive, which will be described later) is passed through the laminate part 1 (laminate part 1) in the laminate part (laminate part 1) composed of the base material 11 and the olefin resin layer 12. A plurality of intrusion holes 4 for intrusion are formed.
[0025]
As shown in FIG. 1A, each of the plurality of intrusion holes 4 is formed so that its cross section has a diameter of about several mm (for example, 2 mm). Further, the plurality of intrusion holes 4 are formed at equal intervals over almost the entire surface of the olefin resin layer 12 so as to have an interval of several millimeters (for example, about 3 mm) with other adjacent intrusion holes. In the present embodiment, the shape of the intrusion hole 4 is not limited to that having a circular cross section as shown in FIG. As long as the colored adhesive used in the present invention can penetrate and the colored adhesive can penetrate into the olefin resin layer 12, it may be formed in any shape.
[0026]
Next, based on FIG. 2, a method for manufacturing a wall-clothing cloth according to the first embodiment will be described. FIG. 2 is a diagram illustrating a manufacturing procedure of the wall-clothing cloth according to the first embodiment. FIG. 2 (A) shows a cross section of the laminate portion 1 composed of the base material 1 and the olefin resin layer 12. FIG. 2 (B) shows a state in which a plurality of intrusion holes 4 are formed in the laminate portion 1 by the punching roll 7. FIG. 2C shows a cross section of the laminate portion 1 after the intrusion hole 4 is formed. FIG. 2D shows a state in which a polyethylene film 13 is coated on the laminate portion 1 shown in FIG.
[0027]
When manufacturing this wall-clothing cloth, first, the olefin resin layer 12 is formed on the substrate 11 to obtain a laminate (laminate 1) of the substrate 11 and the olefin resin layer 12 (FIG. 2). (See (A)). Next, a plurality of intrusion holes 4 are formed in the laminated body portion 1 so as to penetrate the laminated body portion 1 using a punching roll 7 (see FIG. 2B). The laminated body portion 1 having the intrusion hole 4 formed in this manner is shown in FIG. Finally, as shown in FIG. 2D, a colorless and transparent polyethylene film 13 is coated on the olefin resin layer 12 of the laminate portion 1 in which a plurality of intrusion holes 4 are formed.
[0028]
When coating the polyethylene film 13, first, an adhesive is applied to the surface of the olefin resin layer 12 (or the back surface of the polyethylene film 13). Next, a polyethylene film 13 is overlaid on the olefin resin layer 12. Then, the polyethylene film 13 is heated and pressure-bonded while being pressed with a roll. Thereby, the olefin resin layer 12 and the polyethylene film 13 are fused. As a result, the laminated body portion 1 and the polyethylene film 13 are integrally formed, and a laminated wall covering cloth as shown in FIG. 1B is manufactured. In the present embodiment, the thickness of the polyethylene film 13 is not particularly limited, but is preferably about 10 μm to 100 μm, for example.
[0029]
In the step of coating the polyethylene film 13, the temperature for heating the transparent film is preferably in the temperature range of about 190 ° C to 210 ° C. By heating the transparent film at a temperature of about 190 ° C. or higher, the resin layer and the transparent film can be appropriately fused. As a result, it is possible to prevent the transparent film from being peeled off from the resin layer after pressure bonding. In addition, by heating the transparent film at a temperature of approximately 210 ° C. or lower, it is possible to prevent the transparent film from being melted during pressure bonding.
[0030]
A pattern can be provided on the wall covering cloth manufactured through the above-described procedure. In this case, for example, a pattern is provided as a pattern on the polyethylene film 13 after pressure bonding by printing or the like. Or an uneven | corrugated pattern is formed on the polyethylene film 13 after pressure bonding by embossing using the roll in which the unevenness | corrugation was formed. You may coat the polyethylene film 13 mentioned above using the roll in which such an unevenness | corrugation was formed. In this case, since embossing can be performed simultaneously with coating, work efficiency can be improved.
[0031]
In addition, when performing embossing, it is preferable to use the roll by which the process rounded with respect to the part (sharp part) equivalent to the edge of an uneven | corrugated pattern was used. By using such a roll, it is possible to prevent the polyethylene film 13 from being damaged by the convex portion of the roll during embossing.
[0032]
Next, based on FIG. 3, the procedure at the time of sticking the wall-clothing cloth of this embodiment to a wall surface is demonstrated. FIG. 3 is a diagram illustrating a procedure when the wall-clothing cloth manufactured through the procedure shown in FIG. 2 is attached to the wall surface. FIG. 3A shows a state in which a colored paste (colored adhesive) 6 is applied to the wall-clothing cloth of this embodiment. FIG. 3B shows a state in which the applied colored paste 6 is in the process of penetrating the inside of the olefin resin layer 12 through the intrusion hole 4. FIG. 3C shows a state in which the wall-clothing cloth colored with the colored paste 6 is stuck to the wall surface.
[0033]
First, the wall-clothing cloth obtained through the procedure shown in FIG. 2 is carried into an actual building (for example, a newly built detached house) where the wall-clothing cloth is to be attached by a necessary amount. Moreover, the aqueous starch paste (adhesive) for sticking this wall-clothing cloth to a wall surface is prepared. Furthermore, water-based paints (colorants) of a plurality of colors are prepared to such an extent that the requirements of the wall-clothing purchaser (requirements regarding the color of the cloth) can be met to some extent. In addition, the above work and the cloth pasting work described below are usually performed by a specialist such as a wall cloth cloth distributor.
[0034]
Next, at the site of the building, the contractor asks the desired color of the cloth directly from the purchaser of the wall-clothing cloth (the user of the building). At this time, the purchaser can actually go to the building at the site and tell the supplier a favorite color while feeling the atmosphere of the building and the room. In other words, at the site where the cloth is pasted, the purchaser can tell his / her favorite color (the color of the cloth) on the spot while actually seeing the atmosphere of the site with his own eyes and feeling it with his skin. it can. In this case, the color that can be selected by the purchaser is not limited to the color of the kind of paint prepared in advance by the trader, and the favorite color can be freely told.
[0035]
Then, according to the request from the purchaser, the supplier selects a water-based paint having a color that matches the purchaser's request (or a water-based paint having a color relatively close to the request) from among a plurality of prepared water-based paints. . In this case, the color type of the selected color may be one type or a combination of two or more types.
[0036]
Next, an appropriate amount of water is added to the prepared aqueous starch paste and stirred so that the whole becomes homogeneous. At the same time, an appropriate amount of one or more selected aqueous paints is added to the mixture of aqueous starch paste and water. Then, stirring is continued while adding an appropriate amount of water-based paint so that the color of the mixture approaches the color of the cloth desired by the purchaser.
[0037]
At this time, the purchaser can witness the paste coloring process (mixing process of water-based starch paste, water-based paint, and water) and state the requirements for the color of the paste to which the paint has been added (for example, "Please make it a little lighter"). As described above, in the presence of the purchaser at the site, the color paste (colored paste 6) close to the color of the cloth desired (imaged) by the purchaser is generated.
[0038]
Next, using a brush (see FIG. 3 (A)), the surface of the base material 11 of the wall-clothing cloth manufactured by the procedure shown in FIG. 2 (the surface opposite to the surface on which the polyethylene film 13 is formed) ) Is applied with a colored paste 6 dyed in a desired color.
[0039]
When applying the colored paste 6, the colored paste 6 is sufficiently infiltrated deeply into the intrusion hole 4 of the laminated body portion 1. When the colored paste 6 continues to enter the inside of the intrusion hole 4, the colored paste 6 eventually becomes a cut surface around the intrusion hole 4 (the tubular cut surface of the olefin resin layer 12 generated when the intrusion hole 4 is formed). ), And begins to penetrate radially from the intrusion hole 4 into the surrounding olefin resin layer 12 (see FIG. 3B).
[0040]
By sufficiently applying such a colored paste 6, the intrusion hole 4 is filled with the colored paste 6, and the colored paste 6 penetrates over almost the entire olefin resin layer 12 of the laminate portion 1 ( (See FIG. 3C). In addition, in this embodiment, not only the penetration hole 4 for allowing the colored paste 6 to enter is formed in the laminated body portion 1, but also the polyethylene film 13 is coated on the olefin resin layer 12 of the laminated body portion 1. . As a result, even when the colored paste 6 sufficiently penetrates and penetrates, it is possible to prevent the colored paste 6 from bleeding (leaking out) from the surface of the wall-clothing cloth (the surface of the polyethylene film 13). it can.
[0041]
When the colored paste 6 sufficiently penetrates over almost the entire olefin resin layer 12, almost the entire surface of the olefin resin layer 12 is dyed with the color of the colored paste 6. At the same time, the penetration hole 4 is filled with the colored paste 6 of the same color as the olefin resin layer 12 dyed in a desired color. On the other hand, the polyethylene film 13 coated on the olefin resin layer 12 is colorless and transparent. Therefore, when the cloth is viewed from the polyethylene film 13 side, almost the entire surface of the cloth appears to be uniformly dyed in a desired color (color of the colored paste 6).
[0042]
Thus, in this embodiment, a water-based paint is used as a colorant when producing the colored paste 6, and a water-based starch paste is used as an adhesive. Further, an olefin resin is used as the resin layer. Here, an aqueous substance is likely to permeate into the aqueous olefin resin. Therefore, a colored adhesive that easily penetrates into the olefin resin layer 12 can be generated by using an aqueous colorant and an aqueous adhesive.
[0043]
In addition, as shown in FIG. 1 (A), the intrusion holes 4 are arranged at equal intervals over the entire surface of the laminated body portion 1 and the intervals are not so wide (several mm). Degree interval). By putting a coloring adhesive that easily penetrates into the intrusion holes 4 arranged in this way, it is possible to sufficiently color the periphery of the perforation hole 4 with a radius of about several millimeters. As a result, the olefin resin layer 12 in which the intrusion holes 4 that are scattered at intervals of about several mm are formed can be uniformly colored in a desired color over almost the entire surface.
[0044]
Finally, the wall-clothing cloth dyed in the desired color obtained by the above-described procedure is attached to the wall surface as shown in FIG.
[0045]
By the way, the wall-clothing cloth of the present embodiment is configured by coating the surface of the laminated body portion 1 with a colorless and transparent polyethylene film 13 having excellent stain resistance. And even if dirt adheres to the surface, it can be easily removed. Accordingly, it is possible to eliminate the need for re-clothing the cloth for a long period of time, reduce maintenance work and costs, and suppress waste of resources. Moreover, since it can be used over a long period of time while cleaning the dirt adhering to the surface of the cloth, it is possible to avoid a situation in which the cloth on all the wall surfaces must be replaced due to a slight dirt in a part. .
[0046]
Next, based on FIG. 4, the washing | cleaning procedure of the cloth for wall covering of this embodiment is demonstrated. FIG. 4 is a flowchart showing a cleaning procedure for the wall-clothing cloth according to the first embodiment.
[0047]
When the wall-clothing cloth of the present embodiment is left on the wall surface for a long period of time as in the case of the conventional wall-clothing cloth, some dirt is generated. Specifically, dirt is caused by adhesion of dust, dust, etc. on the polyethylene film 13 of the cloth in the state shown in FIG.
[0048]
When cleaning the dirty wall cloth, first, the cleaning brush is immersed in a bleaching agent. Then, using this cleaning brush, the bleaching agent is evenly applied to the surface of the wall-clothing cloth (step S11). At this time, if there is a heavily contaminated part, it is preferable to rub the part with a toothbrush or the like.
[0049]
When bubbles are generated from the bleaching agent applied to the surface of the wall cloth, and the color of the bubbles changes, the bleaching agent is wiped off using a water cloth (step S12). If there is any splinters that could not be wiped off at this stage, steps S11 and S12 described above are repeated. If the stain is severe, it is preferable to leave it for a while (for example, about 15 minutes) after applying the bleaching agent.
[0050]
Next, an alkaline cleaning agent is applied to wipe off oil stains that could not be wiped off in step S12 (step S13). It should be noted that this alkaline detergent is applied after the previously applied bleach is dried. This is because when the bleaching agent and the alkaline cleaning agent are mixed, not only toxic gas is generated, but also the cleaning effect of the alkaline cleaning agent is hardly obtained.
[0051]
Finally, a thinner is attached to the dry cloth to wipe off ink stains such as magic and ballpoint pens (step S14). In addition, regarding ink stains adhering to the concave portions of the embossed pattern, it is preferable to apply a thinner to a toothbrush and rub it off.
[0052]
As described above in detail, in the first embodiment, a plurality of intrusion holes 4 are formed in the laminate portion 1 composed of the base material 11 and the olefin resin layer 12, and a polyethylene film is formed on the laminate portion 1. Since the wall covering cloth is formed by coating 13, not only can the infiltration hole 4 be filled with the coloring adhesive 6 by using the coloring adhesive 6 when the cloth is attached to the wall surface, but the intrusion hole 4 The portion of the olefin resin layer 12 in the vicinity of can be colored with the colored paste 6. Thereby, the whole laminated body part 1 can be colored uniformly.
[0053]
Further, since the transparent polyethylene film 13 is coated on the laminate portion 1, the color of the laminate portion 1 can be seen through when viewed from above the polyethylene film 13, and the cloth itself is colored. Can be seen as if As a result, it is possible to make the color of the wall covering cloth in the building at the site. In addition, the colored paste 6 can be produced (mixing of aqueous starch paste, aqueous paint, and water) while directly listening to the purchaser about the color request in the building at the site. Therefore, the purchaser of the wall-clothing cloth should directly obtain the cloth of the desired color in the building at the site on the day of pasting the cloth without selecting the color in advance with reference to color samples. Can do.
[0054]
In addition, in the process of generating the colored paste 6, it is possible to finely adjust the color according to the purchaser's request by finely adjusting the amount of one or more kinds of paints to be added. Therefore, even if the purchaser of the wall-clothing cloth makes a request for a color that is not included in the normal color swatch, the purchaser wishes by mixing the appropriate amount of color paints. The colored paste 6 having a color close to the color of the cloth to be produced can be generated. By using such colored paste 6, it is possible to attach a cloth of a color that the purchaser really wants to the wall surface.
[0055]
In the first embodiment, the example in which starch paste is used as the aqueous adhesive has been described. However, the present invention is not limited to this. Any adhesive can be used as long as it is aqueous and can penetrate the olefin resin.
[0056]
Further, the aqueous colorant used in the present embodiment is not limited to a paint. Any colorant can be used as long as it is aqueous and can penetrate the olefin resin.
[0057]
Moreover, the coloring adhesive which can be used for this embodiment is not limited to an aqueous thing, You may use the oil-based coloring adhesive containing an oil-based adhesive and an oil-based coloring agent. Such an oil-based colored adhesive hardly penetrates into the aqueous olefin resin layer 12. Therefore, when an oily colored adhesive is applied to the wall-clothing cloth of this embodiment, only the inside of the intrusion hole 4 is filled with the oily colored adhesive, and the periphery thereof is hardly dyed with the color of the colored adhesive. Absent. As a result, the cloth can be colored so that the appearance has a dot-like pattern (fine polka dot pattern) of a desired color.
[0058]
Moreover, the method of applying the colored paste 6 described above is not limited to the method using a brush as shown in FIGS. For example, it is also possible to apply the colored paste 6 semi-automatically on the surface of the base material 11 of the wall-clothing cloth using a gluing machine equipped with a rotating gluing roll.
[0059]
(Second Embodiment)
Next, based on FIG. 5, the structure of the wall covering cloth which concerns on the 2nd Embodiment of this invention is demonstrated. FIG. 5 is a view showing a configuration of a wall-clothing cloth according to the second embodiment, and FIG. 5 (A) shows the wall-clothing cloth from above (the side on which the colorless and transparent polyethylene film 13 is provided). FIG. 5B shows an enlarged state of the cross section along the line VI-VI in FIG. 5A.
In the following description, the description of the same configuration as that of the first embodiment described above is omitted, and the same reference numerals as those used in the description of the first embodiment are used.
[0060]
As shown in FIG. 5B, a wall-clothing cloth according to the second embodiment includes a base material (base material layer) 11 and a white vinyl chloride resin layer 22 formed on the base material 11. And a colorless and transparent polyethylene film 13. In this laminated body, a plurality of intrusion holes 4 are formed in the laminated body portion (laminated body portion 2) composed of the base material 11 and the vinyl chloride resin layer 22 as in the case of the first embodiment. ing. In the present embodiment, the vinyl chloride resin layer 22 includes a plurality of bubbles 23 over substantially the entire surface.
[0061]
Next, a method for manufacturing a wall-clothing cloth according to the second embodiment will be described. When manufacturing the wall-clothing cloth according to the second embodiment, first, a vinyl chloride resin is prepared, and a foaming agent is added thereto. Such a foaming agent is used when producing a conventional wall-clothing cloth made of a vinyl chloride resin. Moreover, although it may be used at the time of manufacture of the wall-clothing cloth made of olefin resin, in this embodiment, a larger amount (for example, about twice) of the foaming agent than the amount normally used is added. By adding a large amount of foaming agent in this way, the vinyl chloride resin layer 22 is formed in a relatively swelled state.
[0062]
After preparing a vinyl chloride resin formed so as to generate many bubbles 23 over almost the entire surface by adding a foaming agent, a vinyl chloride resin layer 22 is formed on the substrate 11. Thereby, the laminated body (laminated body part 2) of the vinyl chloride resin layer 22 containing the bubble 23 and the base material 11 is obtained. Next, similarly to the method described in relation to FIG. 2B, a plurality of intrusion holes 4 are formed in the stacked body portion 2. Further, the polyethylene film 13 is coated on the vinyl chloride resin layer 22 of the laminate portion 2 in the same manner as the method described in relation to FIG.
[0063]
Next, based on FIG. 6, the procedure at the time of sticking the wall covering cloth of this embodiment on a wall surface is demonstrated. FIG. 6 is a diagram for explaining a procedure when the wall-clothing cloth shown in FIG. 5 is attached to the wall surface. FIG. 6A shows a state where the colored paste 6 is applied to the wall-clothing cloth of FIG. 5B of the present embodiment. FIG. 6B shows a state in which the applied colored paste 6 is in the process of penetrating the inside of the vinyl chloride resin layer 22 through the intrusion hole 4. FIG. 6C shows a state in which the wall-clothing cloth colored with the colored paste 6 is stuck to the wall surface.
[0064]
First, the colored paste 6 containing the aqueous starch paste and the aqueous paint is generated according to the same procedure as in the first embodiment. Next, using a brush (see FIG. 6A), the surface of the base material 11 of the wall-clothing cloth (the surface opposite to the surface on which the polyethylene film 13 was formed) was dyed in a desired color. Coloring paste 6 is applied.
[0065]
When applying the colored paste 6, the colored paste 6 is sufficiently infiltrated deeply into the intrusion hole 4 of the laminated body portion 2. When the colored paste 6 continues to enter the inside of the intrusion hole 4, the colored paste 6 eventually becomes a cut surface around the intrusion hole 4 (cut surface of the vinyl chloride resin layer 22 generated when the intrusion hole 4 is formed). Passes through and begins to enter each of the bubbles 23 in the vinyl chloride resin layer 22 (see FIG. 6B).
[0066]
By sufficiently applying the colored paste 6, the intrusion hole 4 is filled with the colored paste 6, and the colored paste 6 is formed in the bubbles 23 of the vinyl chloride resin layer 22 generated around the intrusion hole 4. It becomes possible to enter the inside (see FIG. 6C). Here, since the vinyl chloride resin is oily, the water-based colored paste 6 should not be able to permeate directly, but the vinyl chloride resin layer 22 of the present embodiment contains many bubbles 23. The colored paste 6 can be infiltrated into the bubbles 23.
[0067]
When the colored paste 6 enters each of the many bubbles 23, almost the entire surface of the vinyl chloride resin layer 22 is dyed with the color of the colored paste 6. At the same time, the penetration hole 4 is filled with the colored paste 6 having the same color as the vinyl chloride resin layer 22 dyed in a desired color. On the other hand, the polyethylene film 13 coated on the vinyl chloride resin layer 22 is colorless and transparent. Therefore, when the cloth is viewed from the polyethylene film 13 side, almost the entire surface of the cloth appears to be uniformly dyed in a desired color (color of the colored paste 6).
[0068]
Finally, the wall-clothing cloth dyed in the desired color obtained by the above-described procedure is attached to the wall surface as shown in FIG.
[0069]
As described above, in the second embodiment, a vinyl chloride resin is used instead of the olefin resin described in the first embodiment, and more foaming agent is added than usual to form a wall-clothing cloth. ing. As a result, more bubbles 23 are generated inside the vinyl chloride resin layer 22. By increasing the amount of bubbles 23 generated (the volume of the bubbles in the vinyl chloride resin layer 22), the aqueous colored paste 6 can be infiltrated into the oily vinyl chloride resin layer 22 as well. The layer 22 can be colored with the color of the colored paste 6.
[0070]
As a result, it is possible to make the color of the wall covering cloth in the building that is the site. In addition, the colored paste 6 can be generated while directly listening to the purchaser about the color request in the building at the site. Therefore, the purchaser of the wall-clothing cloth should directly obtain the cloth of the desired color in the building at the site on the day of pasting the cloth without selecting the color in advance with reference to color samples. Can do.
[0071]
In addition, in the process of generating the colored paste 6, it is possible to finely adjust the color according to the purchaser's request by finely adjusting the amount of one or more kinds of paints to be added. Therefore, even if the purchaser of the wall-clothing cloth makes a request for a color that is not included in the normal color swatch, the purchaser wishes by mixing the appropriate amount of color paints. The colored paste 6 having a color close to the color of the cloth to be produced can be generated. By using such colored paste 6, it is possible to attach a cloth of a color that the purchaser really wants to the wall surface.
[0072]
In the second embodiment described above, an example in which an aqueous colored adhesive is used has been described. However, an oily colored adhesive (a mixture of an oily colorant and an oily adhesive is used instead of the aqueous colored adhesive). ) May be used. Since the vinyl chloride resin is oily, the oily colored adhesive is likely to soak into the vinyl chloride resin. Therefore, when an oil-based colored adhesive is used, a vinyl chloride resin can be obtained by directly infiltrating the colored adhesive into the vinyl chloride resin layer 22 without adding a large amount of foaming agent and generating a lot of bubbles. It is possible to color the entire surface of the layer 22.
[0073]
As described above, the first embodiment and the second embodiment of the present invention have been described in detail based on the accompanying drawings, but the configuration of the present invention is not limited to the above-described configuration. For example, as a colorless and transparent film to be coated on the resin layer, a polyvinylidene chloride film or an acrylic resin film may be used instead of the polyethylene film 13.
[0074]
Moreover, it is preferable that the transparent film coated on the resin layer contains an antistatic agent in a ratio of about several percent. By including such an antistatic agent, the wall-clothing cloth of the present invention can exhibit an insulating effect. As a result, it is possible to prevent so-called electrostatic burn on the cloth due to static electricity generated on the back side of, for example, a refrigerator or a television.
[0075]
Moreover, it is preferable that the resin layer contains the titanium oxide white pigment or the titanium dioxide white pigment in a proportion larger than usual (for example, 50% or more). Provided with a wall-clothing cloth having a characteristic that is resistant to sunburn (characteristic that the color is difficult to change even when exposed to sunlight for a long period of time) by containing a titanium oxide white pigment or a titanium dioxide white pigment in a larger proportion than usual. It becomes possible.
[0076]
In addition, the first and second embodiments described above are merely examples of implementation in carrying out the present invention, and the technical scope of the present invention should not be construed as being limited thereto. It is. In other words, the present invention can be implemented in various forms without departing from the spirit or main features thereof.
[0077]
【The invention's effect】
According to the wall-clothing cloth of the present invention described above, a plurality of intrusion holes are formed in a laminate comprising a base material layer and a resin layer, and a transparent film is further coated on the laminate to provide for wall-hanging. Since the cloth is configured, by using a colored adhesive when the cloth is attached to the wall, not only can the intrusion hole be filled with the colored adhesive, but also the resin layer portion around the intrusion hole is colored. Can be colored with an adhesive. Thereby, the whole resin layer can be uniformly colored.
[0078]
In addition, since a transparent film is coated on the laminate composed of the base material layer and the resin layer, the color of the resin layer can be seen through when seen from above the transparent film, and the cloth itself is colored. Can be seen as if As a result, it is possible to make the color of the wall covering cloth in the building at the site. Moreover, the colored adhesive can be produced while directly listening to the purchaser about the color request in the building at the site. Therefore, the purchaser of the wall-clothing cloth should directly obtain the cloth of the desired color in the building at the site on the day of pasting the cloth without selecting the color in advance with reference to color samples. Can do.
[0079]
In addition, in the process of producing the colored adhesive, it is possible to finely adjust the color according to the purchaser's wishes by finely adjusting the amount of one or more paints added. Therefore, even if the purchaser of the wall-clothing cloth makes a request for a color that is not included in the normal color swatch, the purchaser wishes by mixing the appropriate amount of color paints. A colored adhesive having a color close to the color of the cloth can be produced. By using such a colored adhesive, it becomes possible to attach a cloth of a color that the purchaser really wants to the wall surface.
[Brief description of the drawings]
FIG. 1 is a diagram showing a configuration of a wall-clothing cloth according to a first embodiment.
FIG. 2 is a diagram showing a manufacturing procedure of a wall-clothing cloth according to the first embodiment.
FIG. 3 is a diagram showing a procedure when the wall-clothing cloth according to the first embodiment is attached to a wall surface.
FIG. 4 is a flowchart showing a procedure for cleaning the wall-clothing cloth according to the first embodiment.
FIG. 5 is a diagram showing a configuration of a wall-clothing cloth according to a second embodiment.
FIG. 6 is a diagram illustrating a procedure when a wall-clothing cloth according to a second embodiment is attached to a wall surface.
FIG. 7 is a view showing a configuration of a conventional wall-clothing cloth made of olefin resin.
FIG. 8 is a diagram showing a configuration of a conventional wall-clothing cloth made of vinyl chloride resin.
[Explanation of symbols]
1 Laminate part
2 Laminate part
4 Intrusion hole
6 Coloring glue
7 Drilling roll
11 Base material layer
12 Olefin resin layer
13 Polyethylene film
22 Vinyl chloride resin layer
23 Bubble

Claims (14)

A paper base layer;
A resin layer formed on the substrate layer;
It is configured as a laminate including a transparent film layer formed on the resin layer,
Among the laminates, a portion of the laminate composed of the base material layer and the resin layer has a plurality of intrusion holes for allowing the fluid to enter so as to penetrate the base material layer and the resin layer. A wall-clothing cross characterized by being formed. The wall-clothing cloth according to claim 1, wherein the transparent film layer is made of any one of a polyethylene film, a polyvinylidene chloride film, and an acrylic resin film. 2. The wall-clothing cloth according to claim 1, wherein the resin layer is an olefin resin layer made of an olefin resin or a vinyl chloride resin layer made of a vinyl chloride resin. 2. The wall-clothing cloth according to claim 1, wherein the resin layer is a resin layer made of a vinyl chloride resin containing a foaming agent and formed so as to generate a plurality of bubbles over the entire surface. The wall-clothing cross according to claim 1, wherein the resin layer is white. The plurality of intrusion holes are formed so as to be arranged at equal intervals over a part or the entire surface of a laminate composed of the base material layer and the resin layer. Wall-mounted cloth. A first step of forming a resin layer on a substrate layer made of a paper substrate;
Second step of forming a plurality of intrusion holes for allowing the fluid to enter the laminate of the base material layer and the resin layer obtained in the first step so as to penetrate the laminate. When,
And a third step of coating a transparent film on the resin layer after the second step. The method for producing a wall-clothing cloth according to claim 7, wherein the transparent film is composed of any one of a polyethylene film, a polyvinylidene chloride film, and an acrylic resin film. The method for producing a wall-clothing cloth according to claim 7, wherein the resin layer is an olefin resin layer made of an olefin resin or a vinyl chloride resin layer made of a vinyl chloride resin. The resin layer is a vinyl chloride resin layer made of vinyl chloride resin,
The first step includes a step of adding a foaming agent to the vinyl chloride resin, and forming the vinyl chloride resin layer so that a plurality of bubbles are generated over the entire surface of the vinyl chloride resin layer. The method for producing a wall-clothing cloth according to claim 7, wherein the wall-clothing cloth is produced. The method for producing a wall-clothing cloth according to claim 7, wherein the resin layer is white. In the second step, the plurality of intrusion holes are formed so as to be arranged at equal intervals over a part or the entire surface of the laminate composed of the base material layer and the resin layer. A method for producing a wall-clothing cloth according to claim 7. A fourth step of mixing a colorant with the adhesive to produce a colored adhesive having a desired color;
Applying the colored adhesive to the surface of the base material layer of the wall-clothing cloth according to claim 1 or the surface of the base material layer of the wall-clothing cloth manufactured by the manufacturing method according to claim 7, A fifth step of infiltrating the colored adhesive into the plurality of intrusion holes and infiltrating the colored adhesive into the resin layer through the intrusion holes;
And a sixth step of attaching the wall-clothing cloth dyed in a desired color to the wall surface by the colored adhesive. The adhesive is a water-based adhesive,
The method for pasting a wall cloth according to claim 13, wherein the colorant is an aqueous colorant.

Images