JP3863758B2 - Garbage truck - Google Patents

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Publication number
JP3863758B2
JP3863758B2 JP2001342432A JP2001342432A JP3863758B2 JP 3863758 B2 JP3863758 B2 JP 3863758B2 JP 2001342432 A JP2001342432 A JP 2001342432A JP 2001342432 A JP2001342432 A JP 2001342432A JP 3863758 B2 JP3863758 B2 JP 3863758B2
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dust
plate
pushing
compression
sliding plate
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JP2003146407A (en
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和彦 赤塚
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Kyokuto Kaihatsu Kogyo Co Ltd
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Kyokuto Kaihatsu Kogyo Co Ltd
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Description

【0001】
【発明の属する技術分野】
本発明は、塵芥収集車、特に車体に搭載した塵芥収容箱の後方開口部に、該収容箱内と連通する塵芥投入箱が連設され、その塵芥投入箱の後面には、該投入箱内に塵芥を投入するための投入口が形成され、更にその塵芥投入箱の内部には、上限位置と下限位置との間で上下摺動可能な摺動板と、この摺動板を強制摺動させる摺動板駆動手段と、同摺動板の下部に基端が軸支されて最前方の圧縮位置と最後方の限界反転位置との間で前後揺動可能な押込板と、この押込板を強制揺動させる押込板駆動手段とが配設され、通常の塵芥押込サイクルでは、押込板を限界反転位置に保持したまま摺動板を下限位置まで下降させることで塵芥投入箱内の投入塵芥に対する一次圧縮工程が実行され、次いで摺動板を下限位置に保持したまま押込板を限界反転位置から圧縮位置まで揺動させることで、一次圧縮後の塵芥に対する二次圧縮工程が実行され、次いで押込板を圧縮位置に保持したまま摺動板を上限位置まで上昇させることで、二次圧縮後の塵芥に対する塵芥収容箱内への強制押込工程が実行され、その強制押込工程の終了後に押込板をサイクル初期位置に戻す復帰工程が実行されるようにした形式の塵芥収集車に関する。
【0002】
【従来の技術】
従来の上記形式の塵芥収集車においては,上記強制押込工程が終了した後は,図7(a)に示すように摺動板を上限位置に保持したまま押込板を限界反転位置まで反転揺動させるようにし,その反転終了後に前記一次圧縮工程が開始されるようにしており,このような押込板復帰方式では,特に塵芥収容箱内が押込塵芥で満杯近くになっている状態で,次のような問題がある。即ち,強制押込工程の終了後,摺動板を上限位置に保持したまま押込板を限界反転位置まで反転揺動させたときに,満杯の塵芥収容箱内で圧縮状態にある押込塵芥の一部(特に押込板前面近傍にあるもの)が,後方へ大きく反転後退した押込板より解放されて塵芥投入箱内底部に勢いよく落下し,弾みで塵芥が投入口より飛び出してしまうことがあった。
【0003】
そこで斯かる問題を解決するために,図7の(b)に示すように強制押込工程が終了するのに応じて,押込板を圧縮位置に保持したまま摺動板を,上限位置と下限位置との中間に設定した所定の中間下降位置まで一旦下降させ,その下降後に押込板を圧縮位置から限界反転位置まで反転させ,その反転終了後に前記一次圧縮工程が開始されるようにした塵芥逆流防止技術が既に提案(例えば特開2001-139106 号公報参照)されている。
【0004】
即ち,この提案のものでは,摺動板が上限位置から中間下降位置まで下降する過程で押込板が圧縮位置に保持され続けるため,この押込板によって押込塵芥の塵芥投入箱底部側への落下を阻止することができ,そして,押込板が反転を開始した時点では既に摺動板(従って押込板)が中間下降位置まで下降しているため,その位置から押込塵芥の一部が塵芥投入箱内底部に落下しても,該位置と投入箱底部との落差が少なくなり,塵芥が弾みで投入口から外部に飛び出すのを効果的に防止し得るという利点がある。
【0005】
【発明が解決しようとする課題】
ところが上記提案の塵芥逆流防止技術では,摺動板が上限位置から中間下降位置まで下降する過程で,押込板を押込塵芥の大きな押込反力に抗して圧縮位置に保持し続ける必要があり,その間,押込板駆動手段は,押込板を圧縮位置に保持するための大きな駆動力を出力し続けなければならず,それだけ押込板駆動手段の負荷が大きくなり,また押込板及びその支持機構部の荷重負担も増える等の問題がある。
【0006】
本発明は上記に鑑み提案されたもので,従来装置の上記問題を解決しながら押込塵芥の塵芥投入箱投入口からの飛び出しを効果的に防止できるようにした塵芥収集車を提供することを目的とする。
【0007】
【課題を解決するための手段】
上記目的を達成するために、請求項1の発明は、車体に搭載した塵芥収容箱の後方開口部に、該収容箱内と連通する塵芥投入箱が連設され、その塵芥投入箱の後面には、該投入箱内に塵芥を投入するための投入口が形成され、更にその塵芥投入箱の内部には、上限位置と下限位置との間で上下摺動可能な摺動板と、この摺動板を強制摺動させる摺動板駆動手段と、同摺動板の下部に基端が軸支されて最前方の圧縮位置と最後方の限界反転位置との間で前後揺動可能な押込板と、この押込板を強制揺動させる押込板駆動手段とが配設され、通常の塵芥押込サイクルでは、押込板を限界反転位置に保持したまま摺動板を下限位置まで下降させることで塵芥投入箱内の投入塵芥に対する一次圧縮工程が実行され、次いで摺動板を下限位置に保持したまま押込板を限界反転位置から圧縮位置まで揺動させることで、一次圧縮後の塵芥に対する二次圧縮工程が実行され、次いで押込板を圧縮位置に保持したまま摺動板を上限位置まで上昇させることで、二次圧縮後の塵芥に対する塵芥収容箱内への強制押込工程が実行され、その強制押込工程の終了後に押込板をサイクル初期位置に戻す復帰工程が実行されるようにした塵芥収集車において、前記復帰工程では、前記強制押込工程が終了するのに応じて押込板を、圧縮位置と限界反転位置との中間に設定した所定の中間反転位置まで一次反転させ、次いで摺動板を、上限位置と下限位置との中間に設定した所定の中間下降位置まで下降させてから、押込板を限界反転位置まで二次反転させ、この二次反転後に前記一次圧縮工程が開始されるように摺動板駆動手段及び押込板駆動手段の作動を制御可能な制御装置を備えることを特徴とする。
【0008】
上記特徴によれば、通常の塵芥押込サイクルにおいて、強制押込工程の終了後に押込板をサイクル初期位置に戻す復帰工程では、強制押込工程が終了するのに応じて押込板を、先ず所定の中間反転位置まで一次反転させ、それから摺動板を所定の中間下降位置まで下降させ、しかる後に押込板を限界反転位置まで二次反転させ、この二次反転後に押込板による一次圧縮工程を開始できるようにしている。この場合、上記一次反転は、押込板の反転量が比較的少なくて、押込板と塵芥収容箱の底面後端との間の開口量も比較的小さく抑えられることから、その反転動作によっても塵芥収容箱内の満杯状態の押込塵芥が塵芥投入箱底部へ落下すること(延いては落下塵芥が弾みで投入口から外部に飛び出すこと)を極力抑制できる。一方、上記二次反転は、これにより押込板の反転量が最大となるものの、摺動板が中間下降位置へ下降してから反転が開始されるため、その反転開始のときに押込板前側にある押込塵芥と塵芥投入箱底部との間の落差は比較的小さくなっており、従って、二次反転に伴い押込塵芥の一部が塵芥投入箱内底部に落下しても、それが弾みで投入口から外部に飛び出すのを効果的に回避できる。しかも、強制押込工程が終了するのに応じて押込板を直ちに中間反転位置まで一次反転させるため、押込板駆動手段の負荷、並びに押込板及びその支持機構部の荷重負担が迅速且つ効果的に軽減される。
【0009】
また請求項2の発明は,請求項1の発明の上記特徴に加えて,押込板の前面基部には,該押込板の前記一次反転時に塵芥収容箱内の押込塵芥が塵芥投入箱内底部に落下するのを抑制するための落下抑制片が一体的に突設されることを特徴としており,この特徴によれば,上記一次反転の際に落下抑制片が押込板前側の押込塵芥に係合することで,該塵芥の塵芥投入箱底部への落下がより効果的に抑制される。
【0010】
【発明の実施の形態】
本発明の実施の形態を,添付図面に例示した本発明の実施例に基づいて以下に具体的に説明する。
【0011】
添付図面において,図1〜図6は,本発明の一実施例を示すものであって,図1は,塵芥収集車の要部を破断した側面図,図2は,押込板の要部を示す拡大斜視図(図1の2矢視拡大図),図3は図2の3矢視拡大図,図4は,押込シリンダ及び昇降シリンダを作動させるための油圧回路の一例を示す回路図,図5は,押込板及び摺動板の順次作動を簡略的に示すサイクル図,図6は,押込板の復帰工程を示す作用説明図である。
【0012】
先ず図1において,塵芥収集車Vの車体Fには塵芥収容箱Bが搭載されており,この塵芥収容箱Bの後方開口部には,該収容箱B内と直接連通するよう前面が開放した塵芥投入箱Aが連設される。この塵芥投入箱Aは,その前端頂部が塵芥収容箱Bの上壁後端にヒンジ連結1されており,その連結部回りに駆動手段(図示せず)により開閉揺動可能である。
【0013】
塵芥投入箱Aの後面には,該投入箱A内に塵芥を投入するための投入口Oが形成されており,更にその塵芥投入箱Aの内部には,上限位置Suと下限位置Sdとの間で上下摺動可能な摺動板Sと,この摺動板Sを強制摺動させるべく該板Sと塵芥投入箱Aの上壁部との間に介装した摺動板駆動手段としての昇降シリンダDsと,摺動板Sの下部に基端が軸支2されて最前方の圧縮位置Pfと最後方の限界反転位置Prとの間で前後揺動可能な押込板Pと,この押込板Pを強制揺動させるべく該板Pと摺動板Sの上端部との間に介装した押込板駆動手段としての押込シリンダDpとが配設される。
【0014】
摺動板S及び押込板Pは,いずれも塵芥投入箱Aの内部空間の横幅一杯に形成されており,塵芥投入箱Aの左右両側壁には,摺動板Sの昇降スライドを案内する案内溝3a,ローラ3b等よりなる案内支持機構3がそれぞれ配設される。
【0015】
図2,3を併せて参照して,押込板Pの前面4には,その上端縁に沿って,該押込板Pの後述する一次反転時に塵芥収容箱B内の押込塵芥が塵芥投入箱A内底部に落下するのを抑制するための落下抑制片としての裏歯Tが一体的に突設される。この裏歯Tは,押込板Pの横幅一杯に延びる帯板状に形成されていて,押込板Pの前面4基部より前上がりに傾斜している。裏歯Tの下側は,押込板Pの前面4に突設した支持板5aで一体的に支持される。
【0016】
更に押込板Pの前面4の下側縁部4sは,前下りに傾斜した傾斜面に形成されている。また押込板Pの前面4には,それの前記傾斜した下側縁部4sと前記支持板5aとの間を一体に接続するように上下方向に延びる複数の補強リブ5bが左右に間隔をおいて一体的に突設される。
【0017】
塵芥投入箱Aの内底面6には,押込板Pの後述する一次圧縮作動時に該板Pと協働して塵芥を一次圧縮する横断面円弧状の一次圧縮面6aと,その一次圧縮面6aの前縁より塵芥収容箱Bの後端開口下縁に向かって前傾起立して押込板Pの後述する一次圧縮作動時に該板Pと協働して塵芥を二次圧縮し且つ引き続く押し込み作動時に塵芥を塵芥収容箱B内に向けて上昇案内させる二次圧縮面6bとが形成される。
【0018】
また図4には,前記昇降シリンダDs及び押込シリンダDpを作動制御する油圧回路の一例が示される。これら昇降シリンダDs及び押込シリンダDpと,油圧ポンプ7及び油タンク8との間を連絡する油路の途中には,その各シリンダDs,Dpに対する油圧ポンプ7の出力油圧の給排制御を行う電磁制御弁Vs,Vpがそれぞれ介装され,これら制御弁Vs,Vp及び油圧ポンプ7は,車体適所に設置されマイクロコンピュータが組み込まれた制御装置Cにより作動が制御される。尚,この制御装置Cには,これを外部より任意に操作すべく車体適所に設けられる操作盤(図示せず)が接続される。
【0019】
この制御装置Cは,押込板Pが種々の作動位置(例えば前記圧縮位置Pf,限界反転位置Pr,後述する中間反転位置Px)にあることを検出する図示しない押込板位置センサや,摺動板Sの種々の作動位置(例えば上限位置Su,下限位置Sd,後述する中間下降位置Sx)にあることを検出する図示しない摺動板位置センサに接続されており,これらセンサが出力した検出信号に基づいて両制御弁Vs,Vpや油圧ポンプ7の作動が,予め設定された制御プログラムに副って制御可能である。尚,本発明では,前記中間反転位置Pxと中間下降位置Sxの少なくとも一方を検出するために,図示例のような位置センサに代えて,タイマーを用いるようにしてもよい。
【0020】
而して通常の塵芥押込サイクルは,塵芥投入箱A内に投入された塵芥を塵芥収容箱B内に押し込む強制押込工程と,その押込工程終了後に押込板Pをサイクル初期位置に戻す復帰工程とより構成され,このサイクルが,投入塵芥が無くなるまで必要回数繰り返される。
【0021】
図6に示すように前記強制押込工程は,塵芥押込板Pを限界反転位置Prに,また摺動板Sを中間下降位置Sxにそれぞれ位置させた状態より開始される。先ず,押込板Pを限界反転位置Prに保持したまま摺動板Sを下限位置Sdまで下降させることにより,塵芥投入箱A内の投入塵芥に対する一次圧縮工程が実行され,次いで摺動板Sを下限位置Sdに保持したまま押込板Pを限界反転位置Prから圧縮位置Pfまで揺動させることで,一次圧縮後の塵芥に対する二次圧縮工程が実行される。次いで押込板Pを圧縮位置Pfに保持したまま摺動板Sを上限位置Suまで上昇させることで,二次圧縮後の塵芥に対する塵芥収容箱B内への強制押込工程が実行される。
【0022】
また図5を併せて参照して,前記復帰工程では,前記強制押込工程が終了するのに応じて押込板Pを,圧縮位置Pfと限界反転位置Prとの中間に設定した所定の中間反転位置Pxまで一次反転させる。次いで摺動板Sを,上限位置Suと下限位置Sdとの中間に設定した所定の中間下降位置Sxまで下降させてから,押込板Pを限界反転位置Prまで二次反転させ,この二次反転が終了した後に次回の強制押込工程(即ち一次圧縮工程)が開始される。
【0023】
次に前記実施例の作用を説明する。塵芥収集車Vが塵芥収集場所に到着し,塵芥投入箱Aの投入口Oへの塵芥投入作業を始めるに当たり,作業員が図示しない操作盤を操作入力して塵芥押込サイクルを開始させる。
【0024】
先ず,強制押込工程では,先ず,押込板Pを限界反転位置Prに保持したまま摺動板Sが下限位置Sdまで下降することにより,塵芥投入箱A内の投入塵芥に対する一次圧縮工程が実行され,次いで摺動板Sを下限位置Sdに保持したまま押込板Pが限界反転位置Prから圧縮位置Pfまで揺動することにより,一次圧縮後の塵芥に対する二次圧縮工程が実行される。次いで押込板Pを圧縮位置Pfに保持したまま摺動板Sが上限位置Suまで上昇することにより,二次圧縮後の塵芥に対する塵芥収容箱B内への強制押込工程が実行される。
【0025】
この強制押込工程の終了に引き続いて直ちに復帰工程に移行する。即ち,強制押込工程が終了するのに応じて押込板Pが,先ず所定の中間反転位置Pxまで一次反転し,それから摺動板Sが所定の中間下降位置Sxまで下降し,しかる後に押込板Pが限界反転位置Prまで二次反転し,この二次反転後に次回の塵芥押込サイクルが始まり,その次回のサイクルの強制押込工程(即ち押込板Pによる一次圧縮工程)が開始される。
【0026】
この場合,上記一次反転は,押込板Pの反転量が比較的少なくて,押込板Pと塵芥収容箱Bの底面後端との間の開口量も比較的小さく抑えられることから,その反転動作によっても塵芥収容箱B内の満杯状態の押込塵芥が塵芥投入箱A底部へ落下すること(延いては落下塵芥が弾みで投入口Oから投入箱A外に飛び出すこと)が極力抑えられる。換言すれば,このような塵芥落下機能を果たし得る押込板Pの反転位置として前記中間反転位置Pxが設定される。
【0027】
しかもこの一次反転状態で,押込板Pの前面4は摺動板Sの後方延長線上に略沿うように配列されており,その前面4の基部に突設された落下抑制片としての裏歯Tが押込板P前側の押込塵芥に係合することで,該塵芥の塵芥投入箱A底部への落下がより効果的に抑制される。
【0028】
一方,上記二次反転は,これにより押込板Pの反転量が最大となるものの,摺動板Sが中間下降位置Sxへ下降してから反転が開始されるため,その反転開始のときに押込板P前側にある押込塵芥と塵芥投入箱A底部との間の落差は比較的小さくなっており,従って,二次反転に伴い押込塵芥の一部が塵芥投入箱A内底部に落下しても,それが弾みで投入口Oから外部に飛び出すのを効果的に回避できる。換言すれば,このような塵芥飛び出し防止機能を果たし得る摺動板Sの高さ位置として前記中間下降位置Sxが設定される。
【0029】
しかも,上記強制押込工程が終了するのに応じて押込板Pを直ちに中間反転位置Pxまで一次反転させるため,押込板駆動手段Dpの負荷,並びに押込板P及びその支持機構部の荷重負担が迅速且つ効果的に軽減される。
【0030】
以上,本発明の実施例を詳述したが,本発明は前記実施例に限定されるものでなく,種々の小設計変更を行うことが可能である。
【0031】
例えば,前記実施例では,押込板Pの前面4基部に該押込板Pの一次反転時に押込塵芥が塵芥投入箱A内底部に落下するのを抑制するための落下抑制片としての裏歯Tを設けたものを示したが,請求項1の発明では,このような落下抑制片を省略してもよい。
【0032】
また前記実施例の押込板Pの復帰工程では,強制押込工程の終了に応じて押込板Pを中間反転位置Pxまで一次反転させてから摺動板Sを中間下降位置Sxまで下降させ,しかる後に押込板Pを限界反転位置Prまで二次反転させてから次回の強制押込工程が開始されるようにしたが,このような本発明が特徴とする復帰工程(図5,6)と,従来のような復帰工程とが,操作盤に対する任意操作により随時選択的に実行可能となるように制御装置Cを構成してもよい。
【0033】
【発明の効果】
以上のように請求項1の発明によれば、通常の塵芥押込サイクルにおいて、強制押込工程の終了後に押込板をサイクル初期位置に戻す復帰工程では、先ず、強制押込工程が終了するのに応じて押込板を圧縮位置から所定の中間反転位置まで一次反転させ、次いで摺動板を上限位置から所定の中間下降位置まで下降させてから、押込板を限界反転位置まで二次反転させ、この二次反転後に、押込板による一次圧縮工程を開始し得るようにしたので、塵芥収容箱内が押込塵芥で満杯状態になっても、押込板駆動手段の負荷や押込板及びその支持機構部の荷重負担を効果的に軽減しながら、押込板反転に伴う押込塵芥の投入口からの飛び出しを効果的に抑制することができる。
【0034】
また特に請求項2の発明によれば,押込板の上記一次反転の際に,落下抑制片が押込板前側の押込塵芥に係合することにより,その押込塵芥の塵芥投入箱底部への落下をより効果的に抑制することができる。
【図面の簡単な説明】
【図1】本発明の一実施例に係る塵芥収集車の要部を破断した側面図
【図2】押込板の要部を示す拡大斜視図(図1の2矢視拡大図)
【図3】図2の3矢視拡大図
【図4】押込シリンダ及び昇降シリンダを作動させるための油圧回路の一例を示す回路図
【図5】押込板及び摺動板の順次作動を簡略的に示すサイクル図
【図6】押込板の復帰工程を示す作用説明図
【図7】従来例における押込板及び摺動板の順次作動を簡略的に示すサイクル図
【符号の説明】
A・・・・塵芥投入箱
B・・・・塵芥収容箱
C・・・・制御装置
Dp・・・押込シリンダ(押込板駆動手段)
Ds・・・昇降シリンダ(摺動板駆動手段)
F・・・・車体
O・・・・投入口
P・・・・押込板
Pf・・・圧縮位置
Pr・・・限界反転位置
Px・・・中間反転位置
S・・・・摺動板
Sd・・・下限位置
Su・・・上限位置
Sx・・・中間下降位置
T・・・・裏歯(落下抑制片)
V・・・・塵芥収集車
[0001]
BACKGROUND OF THE INVENTION
In the present invention, a dust collecting box, in particular, a dust container that communicates with the inside of the container box is connected to a rear opening of a dust container box mounted on a vehicle body, and a rear surface of the dust container box is disposed inside the container box. In addition, a sliding plate that can slide up and down between an upper limit position and a lower limit position and forcibly sliding the sliding plate is formed inside the dust box. A sliding plate driving means to be moved, a pushing plate whose base end is pivotally supported at the lower portion of the sliding plate and capable of swinging back and forth between the foremost compression position and the last limit reversal position, and the pushing plate Pushing plate drive means for forcibly swinging is installed.In a normal dust pushing cycle, the sliding plate is lowered to the lower limit position while holding the pushing plate in the limit reversal position, so that The primary compression process is performed, and then the pushing plate is moved to the limit position while the sliding plate is held at the lower limit position. The secondary compression process is performed on the dust after the primary compression by swinging from the position to the compression position, and then the secondary compression is performed by raising the sliding plate to the upper limit position while holding the pushing plate in the compression position. after the forced pushing step to dust containing box in is performed with respect to dust, to refuse collection vehicles of the type returning step has been to so that is executed to return the pushing plate after completion of the forced pushing process cycle initial position.
[0002]
[Prior art]
In the conventional garbage truck of the above type, after the forced pushing process is completed, the pushing plate is reversed to the limit reversing position while the sliding plate is held at the upper limit position as shown in FIG. The primary compression process is started after the reversal is completed. In such a pushing plate return method, particularly in the state where the inside of the dust container is almost full of pushed dust, There is a problem like this. In other words, after the forced indentation process is completed, when the pushing plate is reversed and swung to the limit reversal position while the sliding plate is held at the upper limit position, a part of the pushing dust that is compressed in the full dust container box (Particularly in the vicinity of the front of the push plate) was released from the push plate that was largely reversed and retracted backward, and dropped to the bottom of the dust throwing box.
[0003]
Therefore, in order to solve such a problem, as shown in FIG. 7B, the sliding plate is moved to the upper limit position and the lower limit position while the pressing plate is held in the compressed position in accordance with the completion of the forced pressing step. , Once lowered to a predetermined intermediate lowering position set in between, and after the lowering, the pushing plate is reversed from the compression position to the limit reversal position, and the primary compression process is started after the reversal is completed. A technique has already been proposed (see, for example, JP-A-2001-139106).
[0004]
That is, in this proposal, the pushing plate continues to be held in the compression position as the sliding plate descends from the upper limit position to the intermediate lowering position, so that the pushing dust drops to the bottom side of the dust input box. Since the sliding plate (and hence the pushing plate) has already been lowered to the intermediate lowering position at the time when the pushing plate starts to reverse, a part of the pushing dust from that position has moved into the dust throwing box. Even if it falls to the bottom, there is an advantage that the drop between the position and the bottom of the charging box is reduced, and it is possible to effectively prevent dust from jumping out of the charging port.
[0005]
[Problems to be solved by the invention]
However, in the proposed dust backflow prevention technology, it is necessary to keep the pushing plate in the compression position against the large pushing reaction force of the pushing dust while the sliding plate descends from the upper limit position to the intermediate lowering position. Meanwhile, the pushing plate driving means must continue to output a large driving force for holding the pushing plate in the compressed position, and the load on the pushing plate driving means increases accordingly, and the pushing plate and its supporting mechanism section There are problems such as an increased load burden.
[0006]
The present invention has been proposed in view of the above, and it is an object of the present invention to provide a garbage collection vehicle capable of effectively preventing the dumping dust from jumping out from the dust box input port while solving the above problems of the conventional apparatus. And
[0007]
[Means for Solving the Problems]
In order to achieve the above object, according to the first aspect of the present invention, there is provided a dust opening box connected to the rear opening of a dust box mounted on a vehicle body, and the rear surface of the dust box. In this case, an input port for introducing dust is formed in the input box, and further inside the dust input box, there is a sliding plate that can slide up and down between an upper limit position and a lower limit position. Sliding plate driving means for forcibly sliding the moving plate, and a pusher that can swing back and forth between the foremost compression position and the last limit reversal position with the base end pivotally supported at the bottom of the sliding plate And a pushing plate driving means for forcibly swinging the pushing plate. In a normal dust pushing cycle, the dust plate is moved down to the lower limit position while holding the pushing plate at the limit reversal position. The primary compression process was performed on the input dust in the input box, and then the sliding plate was held at the lower limit position. The secondary compression process is performed on the dust after the primary compression by swinging the pushing plate from the limit reversal position to the compression position, and then the sliding plate is raised to the upper limit position while holding the pushing plate in the compression position. In this way, a dust collection vehicle in which a forced pushing process of dust after secondary compression into the dust containing box is executed, and a return process for returning the pushing plate to the cycle initial position is executed after the forced pushing process is completed. In the return step, in accordance with the completion of the forced pushing step, the pushing plate is primarily reversed to a predetermined intermediate reversing position set between the compression position and the limit reversing position, and then the sliding plate is After lowering to a predetermined intermediate lowering position set between the upper limit position and the lower limit position, the pushing plate is secondarily reversed to the limit reversal position, and the primary compression process is started after the second reversal. Characterized in that it comprises a controllable control the operation of the slide plate driving means and the pushing plate driving means.
[0008]
According to the above feature, in a normal dust pushing cycle, in the return step of returning the pushing plate to the cycle initial position after the forced pushing step is finished, the pushing plate is first subjected to a predetermined intermediate reversal when the forced pushing step is finished. First reverse to the position, then lower the sliding plate to a predetermined intermediate lowering position, and then secondarily reverse the pushing plate to the limit reversing position, and after this second turning, the primary compression process by the pushing plate can be started. ing. In this case, the primary reversal has a relatively small amount of reversal of the pushing plate, and the amount of opening between the pushing plate and the bottom rear end of the dust storage box can be kept relatively small. It is possible to suppress as much as possible that the pushed-in dust container in the containing box falls to the bottom of the dust container box (and that the dust container jumps out of the input port due to bounce). On the other hand, in the above-mentioned secondary reversal, although the reversal amount of the pushing plate is maximized, the reversing is started after the sliding plate is lowered to the intermediate lowering position. The drop between a certain indentation dust and the bottom of the dust input box is relatively small. Therefore, even if a part of the indentation dust falls to the bottom of the dust input box due to secondary reversal, it is thrown in with a bounce. Jumping out of the mouth can be effectively avoided. In addition, as the forced pushing process is completed, the pushing plate is immediately primary-reversed to the intermediate reversing position, so the load on the pushing plate driving means and the load on the pushing plate and its supporting mechanism are reduced quickly and effectively. Is done.
[0009]
Further, in addition to the above feature of the invention of claim 1, the invention of claim 2 is arranged such that the indentation dust in the dust storage box is formed at the bottom of the dust input box at the time of the primary reversal of the indentation plate. According to this feature, the fall restraining piece for restraining the fall is integrally provided, and according to this feature, the fall restraining piece is engaged with the pushing dust in front of the pushing plate at the time of the primary inversion. By doing so, the fall of the dust to the bottom of the dust input box is more effectively suppressed.
[0010]
DETAILED DESCRIPTION OF THE INVENTION
Embodiments of the present invention will be specifically described below based on the embodiments of the present invention illustrated in the accompanying drawings.
[0011]
In the accompanying drawings, FIGS. 1 to 6 show an embodiment of the present invention. FIG. 1 is a side view in which a main part of a garbage truck is broken, and FIG. 2 is a main part of a pushing plate. FIG. 3 is an enlarged perspective view of FIG. 1, FIG. 3 is an enlarged view of the arrow 3 in FIG. 2, and FIG. 4 is a circuit diagram showing an example of a hydraulic circuit for operating the push cylinder and the lifting cylinder. FIG. 5 is a cycle diagram schematically showing the sequential operation of the pushing plate and the sliding plate, and FIG. 6 is an operation explanatory diagram showing the returning process of the pushing plate.
[0012]
First, in FIG. 1, a garbage storage box B is mounted on the vehicle body F of the garbage collection vehicle V, and the front opening is opened at the rear opening of the dust storage box B so as to directly communicate with the interior of the storage box B. A dust input box A is continuously provided. The front end of the dust bin A is hinged to the rear end of the upper wall of the dust storage box B, and can be opened and closed around the connecting portion by driving means (not shown).
[0013]
On the rear surface of the dust input box A, an input port O for inputting dust into the input box A is formed. Further, in the dust input box A, there are an upper limit position Su and a lower limit position Sd. As a sliding plate driving means interposed between the sliding plate S that can slide up and down between the plate S and the upper wall portion of the dust box A in order to force the sliding plate S to slide. The lifting cylinder Ds, the pushing plate P whose base end is pivotally supported 2 below the sliding plate S and swingable back and forth between the foremost compression position Pf and the last limit reversal position Pr, and this pushing A pushing cylinder Dp as a pushing plate driving means interposed between the plate P and the upper end portion of the sliding plate S is disposed to forcibly swing the plate P.
[0014]
Both the sliding plate S and the pushing plate P are formed to fill the width of the interior space of the dust box A, and guides for guiding the slide of the sliding plate S to the left and right side walls of the dust box A. A guide support mechanism 3 including a groove 3a, a roller 3b, and the like is provided.
[0015]
Referring to FIGS. 2 and 3 together, on the front surface 4 of the pushing plate P, the pushing dust in the dust containing box B is moved along the upper edge of the pushing plate P when the inversion will be described later. A back tooth T as a drop restraining piece for restraining falling to the inner bottom portion is integrally projected. The back teeth T are formed in a band plate shape that extends to the full width of the pressing plate P, and are inclined upward from the front four bases of the pressing plate P. The lower side of the back teeth T is integrally supported by a support plate 5a protruding from the front surface 4 of the push plate P.
[0016]
Further, the lower edge 4s of the front surface 4 of the pushing plate P is formed as an inclined surface inclined forward and downward. A plurality of reinforcing ribs 5b extending in the vertical direction are connected to the front surface 4 of the pushing plate P so as to connect the inclined lower edge 4s of the pushing plate P and the support plate 5a integrally with each other. And projecting integrally.
[0017]
On the inner bottom surface 6 of the dust box A, a primary compression surface 6a having an arcuate cross section for primary compression of dust in cooperation with the plate P during the first compression operation of the pushing plate P, which will be described later, and the primary compression surface 6a From the front edge of the dust container box B toward the lower edge of the rear end opening of the dust container box B, and the secondary compression of the dust plate P in cooperation with the plate P during the first compression operation of the push plate P, which will be described later, and the subsequent push operation Sometimes, a secondary compression surface 6b is formed that guides the dust up into the dust container B.
[0018]
FIG. 4 shows an example of a hydraulic circuit for controlling the operation of the elevating cylinder Ds and the pushing cylinder Dp. In the middle of the oil passage connecting between the elevating cylinder Ds and the pushing cylinder Dp, the hydraulic pump 7 and the oil tank 8, an electromagnetic for performing supply / discharge control of the output hydraulic pressure of the hydraulic pump 7 with respect to the cylinders Ds and Dp. Control valves Vs and Vp are interposed, respectively, and the operation of these control valves Vs and Vp and the hydraulic pump 7 is controlled by a control device C which is installed at a proper position in the vehicle body and incorporates a microcomputer. The control device C is connected to an operation panel (not shown) provided at an appropriate position on the vehicle body so as to be arbitrarily operated from the outside.
[0019]
The control device C includes a push plate position sensor (not shown) that detects that the push plate P is in various operating positions (for example, the compression position Pf, the limit reversal position Pr, and an intermediate reversal position Px described later) S is connected to a sliding plate position sensor (not shown) that detects that the actuator is in various operating positions (for example, an upper limit position Su, a lower limit position Sd, and an intermediate lowering position Sx described later). Based on this, the operations of the control valves Vs, Vp and the hydraulic pump 7 can be controlled following a preset control program. In the present invention, in order to detect at least one of the intermediate inversion position Px and the intermediate lowering position Sx, a timer may be used instead of the position sensor as shown in the drawing.
[0020]
Thus, a normal dust pushing cycle includes a forced pushing step for pushing dust put into the dust throwing box A into the dust containing box B, and a return step for returning the pushing plate P to the cycle initial position after the pushing step. This cycle is repeated as many times as necessary until there is no additional dust.
[0021]
As shown in FIG. 6, the forced pushing process is started from a state where the dust pushing plate P is positioned at the limit reversal position Pr and the sliding plate S is positioned at the intermediate lowering position Sx. First, by lowering the sliding plate S to the lower limit position Sd while the pushing plate P is held at the limit reversal position Pr, the primary compression process for the charged dust in the dust charging box A is executed, and then the sliding plate S is The secondary compression process for the dust after the primary compression is executed by swinging the pushing plate P from the limit reversal position Pr to the compression position Pf while being held at the lower limit position Sd. Next, by forcibly pushing the sliding plate S up to the upper limit position Su while holding the pushing plate P at the compression position Pf, a forced pushing step into the dust container B for the dust after the secondary compression is performed.
[0022]
Referring also to FIG. 5, in the return step, a predetermined intermediate reversal position in which the push plate P is set between the compression position Pf and the limit reversal position Pr in accordance with the completion of the forced push step. First-order inversion to Px. Next, the sliding plate S is lowered to a predetermined intermediate lowering position Sx set between the upper limit position Su and the lower limit position Sd, and then the pushing plate P is secondarily reversed to the limit reversing position Pr. After the process is completed, the next forced pushing process (that is, the primary compression process) is started.
[0023]
Next, the operation of the embodiment will be described. When the refuse collection vehicle V arrives at the dust collection place and starts the dust throwing work to the throwing opening O of the dust throwing box A, an operator inputs an operation panel (not shown) to start a dust pushing cycle.
[0024]
First, in the forced pushing step, first, the sliding plate S is lowered to the lower limit position Sd while the pushing plate P is held at the limit reversal position Pr, so that the primary compression step for the throwing dust in the dust throwing box A is executed. Then, the pushing plate P swings from the limit reversal position Pr to the compression position Pf while the sliding plate S is held at the lower limit position Sd, whereby the secondary compression process for the dust after the primary compression is performed. Next, the sliding plate S rises to the upper limit position Su while holding the pushing plate P at the compression position Pf, so that a forced pushing step into the dust container B for the dust after the secondary compression is executed.
[0025]
Immediately after the end of the forced pushing process, the process immediately proceeds to the returning process. That is, in accordance with the completion of the forced pushing process, the pushing plate P first reverses primarily to a predetermined intermediate reversing position Px, and then the sliding plate S descends to a predetermined intermediate lowering position Sx, and then the pushing plate P Is secondarily reversed to the limit reversal position Pr, and after the second reversal, the next dust pushing-in cycle is started, and the forced pushing-in process (that is, the primary compression process by the pushing plate P) of the next cycle is started.
[0026]
In this case, since the primary reversal has a relatively small amount of reversal of the pushing plate P, and the amount of opening between the pushing plate P and the bottom end of the dust storage box B is also relatively small, As a result, it is possible to suppress as much as possible that the pushed-in dust container in the dust container B is dropped to the bottom of the dust container A (and thus the falling dust is bounced and jumps out of the container A through the inlet O). In other words, the intermediate inversion position Px is set as the inversion position of the push-in plate P that can perform such a dust dropping function.
[0027]
Moreover, in this primary inverted state, the front surface 4 of the push-in plate P is arranged so as to be substantially along the rearward extension line of the sliding plate S, and the back tooth T as a drop suppression piece protruding from the base portion of the front surface 4 Is engaged with the pushing dust bin on the front side of the pushing plate P, so that the dropping of the dust to the bottom of the dust throwing box A is more effectively suppressed.
[0028]
On the other hand, in the above-described secondary reversal, although the reversal amount of the pushing plate P is maximized, the reversing is started after the sliding plate S is lowered to the intermediate lowering position Sx. The drop between the indentation dust on the front side of the plate P and the bottom of the dust input box A is relatively small. Therefore, even if a part of the indentation dust falls to the bottom of the dust input box A due to secondary reversal. , It can be effectively avoided that it jumps out of the insertion port O due to the spring. In other words, the intermediate lowering position Sx is set as the height position of the sliding plate S that can fulfill such a dust jump-out preventing function.
[0029]
In addition, since the pushing plate P is immediately primary-reversed to the intermediate reversal position Px immediately after the forced pushing process is completed, the load on the pushing plate driving means Dp and the load on the pushing plate P and its supporting mechanism section are quick. And effectively mitigated.
[0030]
Although the embodiments of the present invention have been described in detail above, the present invention is not limited to the above-described embodiments, and various small design changes can be made.
[0031]
For example, in the above-described embodiment, the back teeth T as the fall restraining pieces for restraining the pushed dust particles from dropping into the bottom of the dust container A when the push plate P is primarily reversed at the front four bases of the push plate P. Although what was provided was shown, in this invention of Claim 1, you may abbreviate | omit such a fall suppression piece.
[0032]
In the return process of the pushing plate P in the above embodiment, the pushing plate P is primarily reversed to the intermediate inversion position Px in accordance with the end of the forced pushing process, and then the sliding plate S is lowered to the intermediate lowering position Sx. The next forced pushing process is started after the pushing plate P is secondarily reversed to the limit reversing position Pr. Such a returning process (FIGS. 5 and 6) characterized by the present invention, The control device C may be configured so that such a return process can be selectively executed at any time by an arbitrary operation on the operation panel.
[0033]
【The invention's effect】
As described above, according to the first aspect of the present invention, in the normal dust pushing-in cycle, in the return step of returning the pushing plate to the cycle initial position after the forced pushing step is completed , first, according to the completion of the forced pushing step. The push plate is primarily reversed from the compression position to a predetermined intermediate reversal position, then the sliding plate is lowered from the upper limit position to a predetermined intermediate lower position, and then the push plate is secondarily reversed to the limit reversal position. After the reversal, the primary compression process by the pushing plate can be started, so even if the dust container is full of pushed dust, the load on the pushing plate drive means and the load on the pushing plate and its support mechanism It is possible to effectively suppress the push-out dust from popping out from the insertion opening accompanying the inversion of the push-in plate.
[0034]
According to the invention of claim 2 in particular, when the push plate is in the above-mentioned primary reversal, the drop suppression piece engages with the push dust on the front side of the push plate, so that the push dust is dropped to the bottom of the dust input box. It can suppress more effectively.
[Brief description of the drawings]
FIG. 1 is a side view in which a main part of a garbage truck according to an embodiment of the present invention is cut away. FIG. 2 is an enlarged perspective view showing the main part of a push-in plate (enlarged view taken along arrow 2 in FIG. 1).
FIG. 3 is an enlarged view taken along arrow 3 in FIG. 2. FIG. 4 is a circuit diagram showing an example of a hydraulic circuit for operating the pushing cylinder and the lifting cylinder. FIG. 5 is a simplified sequential operation of the pushing plate and the sliding plate. FIG. 6 is an explanatory diagram showing the operation of returning the pushing plate. FIG. 7 is a cycle diagram showing the sequential operation of the pushing plate and the sliding plate in the conventional example.
A ... Dust input box B ... Dust storage box C ... Control device Dp ... Push cylinder (push plate driving means)
Ds ... Elevating cylinder (sliding plate driving means)
F ··· Car body O ··············· Pushing plate Pf ··· Compression position Pr ··· Limit reversal position Px ··· Intermediate reversal position S ··· Sliding plate Sd · .... Lower limit position Su ... Upper limit position Sx ... Intermediate lowering position T ... Back teeth (falling suppression piece)
V ... Garbage truck

Claims (2)

車体(F)に搭載した塵芥収容箱(B)の後方開口部に、該収容箱(B)内と連通する塵芥投入箱(A)が連設され、その塵芥投入箱(A)の後面には、該投入箱(A)内に塵芥を投入するための投入口(O)が形成され、更にその塵芥投入箱(A)の内部には、上限位置(Su)と下限位置(Sd)との間で上下摺動可能な摺動板(S)と、この摺動板(S)を強制摺動させる摺動板駆動手段(Ds)と、同摺動板(S)の下部に基端が軸支されて最前方の圧縮位置(Pf)と最後方の限界反転位置(Pr)との間で前後揺動可能な押込板(P)と、この押込板(P)を強制揺動させる押込板駆動手段(Dp)とが配設され、
通常の塵芥押込サイクルでは、押込板(P)を限界反転位置(Pr)に保持したまま摺動板(S)を下限位置(Sd)まで下降させることで塵芥投入箱(A)内の投入塵芥に対する一次圧縮工程が実行され、次いで摺動板(S)を下限位置(Sd)に保持したまま押込板(P)を限界反転位置(Pr)から圧縮位置(Pf)まで揺動させることで、一次圧縮後の塵芥に対する二次圧縮工程が実行され、次いで押込板(P)を圧縮位置(Pf)に保持したまま摺動板(S)を上限位置(Su)まで上昇させることで、二次圧縮後の塵芥に対する塵芥収容箱(B)内への強制押込工程が実行され、その強制押込工程の終了後に押込板(P)をサイクル初期位置に戻す復帰工程が実行されるようにした塵芥収集車において、
前記復帰工程では、前記強制押込工程が終了するのに応じて押込板(P)を、圧縮位置(Pf)と限界反転位置(Pr)との中間に設定した所定の中間反転位置(Px)まで一次反転させ、次いで摺動板(S)を、上限位置(Su)と下限位置(Sd)との中間に設定した所定の中間下降位置(Sx)まで下降させてから、押込板(P)を限界反転位置(Pr)まで二次反転させ、この二次反転後に前記一次圧縮工程が開始されるように摺動板駆動手段(Ds)及び押込板駆動手段(Dp)の作動を制御可能な制御装置(C)を備えることを特徴とする、塵芥収集車。
A dust input box (A) communicating with the inside of the storage box (B) is connected to the rear opening of the dust storage box (B) mounted on the vehicle body (F), and is disposed on the rear surface of the dust input box (A). Is formed with an input port (O) for introducing dust into the input box (A), and an upper limit position (Su), a lower limit position (Sd), and a dust input box (A). A sliding plate (S) that can slide up and down, sliding plate driving means (Ds) for forcibly sliding the sliding plate (S), and a base end at the lower portion of the sliding plate (S) Is supported on the push plate (P) that can swing back and forth between the foremost compression position (Pf) and the last limit reversal position (Pr), and the push plate (P) is forcibly swung. A pushing plate driving means (Dp),
In a normal dust pushing-in cycle, the throwing-in dust in the dust-filling box (A) is lowered by lowering the sliding plate (S) to the lower-limit position (Sd) while holding the pushing plate (P) in the limit reversal position (Pr). The first compression step is performed, and then the pushing plate (P) is swung from the limit reverse position (Pr) to the compression position (Pf) while holding the sliding plate (S) at the lower limit position (Sd). A secondary compression step is performed on the dust after the primary compression, and then the sliding plate (S) is raised to the upper limit position (Su) while holding the pushing plate (P) in the compression position (Pf), thereby are enforced pushing step into the dust container box for dust after compression (B) is, dust collecting the return step of returning the push plate after completion of the forced pushing step the (P) to the cycle initial position was so that runs In the car,
In the return step, the push plate (P) is moved to a predetermined intermediate reversal position (Px) set in the middle between the compression position (Pf) and the limit reversal position (Pr) in accordance with the completion of the forced push step. First, the sliding plate (S) is lowered to a predetermined intermediate lowering position (Sx) set between the upper limit position (Su) and the lower limit position (Sd), and then the pushing plate (P) is lowered. Control capable of secondarily reversing to the limit reversal position (Pr) and controlling the operation of the sliding plate driving means (Ds) and the pushing plate driving means (Dp) so that the primary compression process is started after the second reversal. A garbage collection vehicle comprising the device (C).
押込板(P)の前面(4)基部には、該押込板(P)の前記一次反転時に塵芥収容箱(B)内の押込塵芥が塵芥投入箱(A)内底部に落下するのを抑制するための落下抑制片(T)が一体的に突設されることを特徴とする、請求項1に記載の塵芥収集車。  The front (4) base of the push-in plate (P) prevents the push-in dust in the dust storage box (B) from falling to the inner bottom of the dust-filling box (A) when the push-in plate (P) is primary reversed. The refuse collection vehicle according to claim 1, wherein a fall restraining piece (T) for projecting is integrally provided.
JP2001342432A 2001-11-07 2001-11-07 Garbage truck Expired - Lifetime JP3863758B2 (en)

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JP5259320B2 (en) * 2008-09-25 2013-08-07 新明和工業株式会社 Garbage truck
JP5202397B2 (en) * 2009-03-10 2013-06-05 新明和工業株式会社 Waste collection vehicle, its discharge control device and discharge control method
JP6313557B2 (en) * 2013-08-09 2018-04-18 極東開発工業株式会社 Waste collection vehicle and waste collection device

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