JP3803448B2 - Electrolyzed water generator - Google Patents

Electrolyzed water generator Download PDF

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Publication number
JP3803448B2
JP3803448B2 JP06953397A JP6953397A JP3803448B2 JP 3803448 B2 JP3803448 B2 JP 3803448B2 JP 06953397 A JP06953397 A JP 06953397A JP 6953397 A JP6953397 A JP 6953397A JP 3803448 B2 JP3803448 B2 JP 3803448B2
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Prior art keywords
pump
electrolytic cell
microcomputer
electrode plate
current
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JP06953397A
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JPH10263543A (en
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人志 田谷
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松下エコシステムズ株式会社
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Description

【0001】
【発明の属する技術分野】
本発明は電気分解によって電解水を生成して殺菌作用などを行なう電解水生成機に関する。
【0002】
【従来の技術】
近年、塩化ナトリウムおよび無機酸等の水溶液から電気分解によって次亜塩素酸、次亜塩素酸イオン、塩素イオン等を発生し、殺菌効果のある電解水を生成する電解水生成機が使用されている。
【0003】
従来、この種の電解水生成機は、図6および図7に示すような構成が一般的であった。
【0004】
図に示すように本体101は殺菌原液を貯える原液タンク102と、殺菌原液を送り込むポンプ103および電極板104を備えた電解槽105からなり、水道水供給部106が水道管と接続されており、それぞれポンプ用スイッチ107、電解槽スイッチ108、給水装置スイッチ109により駆動される。
【0005】
制御部110はポンプ103、電解槽105などを通電制御するマイクロコンピュータ111と、このマイクロコンピュータ111等に電源を供給する電源回路112と、手指を検出する赤外線センサー113と、運転回数を記憶する記憶装置114と、運転状態を表示する通電表示部115と、異常を知らせる異常表示部116と、電解槽105に流れる電流を検出する電流検出手段117を有している。
【0006】
上記構成において、まず手指を本体101の下方に出すと、赤外線センサー113により手指を検出し、マイクロコンピュータ111にその検出信号が入力され、ポンプ用スイッチ107、電解槽スイッチ108、給水装置スイッチ109、通電表示部115が駆動される。つぎに原液タンク102の殺菌原液がポンプ103によって電解槽105に送出され、電極板104によって電気分解された電解溶液が、下流側のA点で給水装置106より送出された水道水と混合して希釈され、殺菌洗浄水となり洗浄水出口119より吐出され手指を洗浄する。
【0007】
また、電解槽105が劣化すると、電極板104に流れる電流値が低下して適切な電解液が生成されなくなるため、電解槽105に電流検出手段117を設けて電流値の低下時に異常表示部116を点灯し、電解槽105交換などの処理を促すものである。
【0008】
【発明が解決しようとする課題】
このような従来の電解水生成機では、給水装置とポンプが同時に停止すると電解槽の吐出口から洗浄水出口までの経路に高濃度の電解水が残留し、配管の内面が浸食されて破損しやすくなる課題があり、電解槽の吐出口と洗浄水出口の配管内に電解水を残さない停止方法が要求されている。
【0009】
また電解槽に殺菌原液を送るポンプが故障した場合も電解槽内の電流値は低下して表示灯が点灯し、その表示の指示に従うと電解槽を誤って交換してしまうという課題があり、ポンプの不具合を正しく判別できることが要求されている。
【0010】
本発明は上記課題を解決するもので、運転終了時に高濃度の電解液を経路内に残さないようにして長寿命化を図ることができ、また電解槽の電流値の変化から、電極板の劣化だけでなくポンプの不具合をも正しく判別することができる電解水生成機を提供することを目的としている。
【0012】
【課題を解決するための手段】
本発明の電解水生成機は上記目的を達成するために、電極板を有する電解槽と、この電解槽へ殺菌原液を送り込むポンプと、前記電解槽と前記ポンプを運転制御するマイクロコンピュータと、前記電解槽の電極板に流れる電流を検出する電流検出手段を有し、前記マイクロコンピュータは前記ポンプの出力周期と同一周期で前記電流検出手段の電流値と、その変化幅を計測し、前記ポンプの動作不良を検出可能とした構成とするものである。
【0013】
そして本発明によれば、運転終了時に高濃度の電解液を経路内に残さないようにして長寿命化を図り、また電極板の劣化だけでなくポンプの不具合をも正しく判別することができる電解水生成機が得られる。
【0015】
【発明の実施の形態】
本発明は、電極板を有する電解槽と、この電解槽へ殺菌原液を送り込むポンプと、前記電解槽と前記ポンプを運転制御するマイクロコンピュータと、前記電解槽の電極板に流れる電流を検出する電流検出手段を有し、前記マイクロコンピュータは前記ポンプの出力周期と同一周期で前記電流検出手段の電流値と、その変化幅を計測し、前記ポンプの動作不良を検出可能としたものであり、ポンプが駆動しないときは電極板に流れる電流が上下変動しない現象を検出して、ポンプの作動不良が判別できるという作用を有する。
【0016】
【実施例】
以下、本発明の参考例について図1〜図4を参照しながら説明する。
【0017】
図に示すように本体1には塩化ナトリウムなどの殺菌原液を貯えた原液タンク2と、この原液タンク2の殺菌原液を電解槽3に供給するポンプ4を備え、電解槽3内には電極板5が内蔵されている。電解槽3の出口側に接続される配管9には分岐接合部Aを設け、水道水が供給される給水装置6を接続している。
【0018】
制御部11はマイクロコンピュータ10により電解槽スイッチ12、ポンプ用スイッチ13および給水装置用スイッチ14が通電制御され、電解槽3内部の電極板5、ポンプ4および水道水給水装置6が運転制御される。マイクロコンピュータ10などは電源回路15により電源供給され、またマイクロコンピュータ10は図2に示すようにポンプ用スイッチ13に周波数1Hz毎に0.1秒のパルス電圧を出力している。
【0019】
操作部16は商用電源をON/OFFする電源スイッチ17と、殺菌水を15秒間出力させる15秒運転スイッチ18と、殺菌水を5分間出力させる5分運転スイッチ19を備え、各スイッチに対応した表示手段20、21、22を備えている。
【0020】
上記構成において、例えば15秒運転スイッチ18を押すと、マイクロコンピュータ10はタイマー運転としてポンプ用スイッチ13、給水用スイッチ14、電解槽スイッチ12および表示手段21に15秒間通電する。ポンプ用スイッチ13によりポンプ4が駆動して原液タンク2から原液を電解槽3に送り込み、電極板5で電気分解を行い、次亜塩素酸、次亜塩素酸イオン、塩素イオン等を含んだ高濃度の電解溶液が生成され配管9に流れ込む。このとき配管9の途中に設けた分岐接合部Aより水道水が混入して、適切な濃度に調整された電解水が洗浄水出口23より15秒間供給される。
【0021】
マイクロコンピュータ10のポンプ用スイッチ13への出力は、周波数1Hz毎に100msのパルス出力としているので、ポンプ4は最初に0.1秒だけ運転して0.9秒停止するという動作を順次繰り返す。運転終了時にはマイクロコンピュータ10は1秒単位の停止信号を出力し、ポンプ4は0.1秒間運転して停止するが、給水装置6は残りの0.9秒間は水道水のみを流すようなタイミングをとり停止するため、電解溶液は配管9の分岐接合点Aの下流に残ることなく運転終了することができる。従って運転終了後に長時間放置されても、配管9の内面が劣化することがなく、長寿命化を図ることができる。また、5分運転スイッチ19を押したときも5分間のタイマー運転して同一のタイミングで停止する。
【0022】
なお、本参考例では15秒または5分のタイマー運転終了時としたが、手動OFFによる運転終了時も運転停止タイミングを1Hz間隔とすることにより、同一の作用効果を得ることができる。
【0023】
つぎに、本発明の実施例について図1〜図5を参照しながら説明する。なお参考例と同一構成のものは同一番号を付して詳しい説明は省略する。
【0024】
図に示すように、電解槽3に流れる電流を検出する電流検出手段24を設け、マイクロコンピュータ10の入力側に接続されている。マイクロコンピュータ10はポンプ4の動作周期である1Hz毎に電流検出手段24の検出した電流値の変化(最大値と最小値の差)を計算し、その値が所定値以上あるかどうかを常時観察している。
【0025】
上記構成において、運転中に電解槽3内の電極板5に流れる電流はポンプ4が正常に作動している場合は、ポンプ出力が1Hzで動作する毎に電解槽3に電気分解されやすい殺菌原液が送り込まれるために、図5(イ)に示すように1Hz間に電解槽3の電流値がIminからImaxまで増加し、ゆっくりとIminまで低下するという変化を繰り返す。また、電解槽3内部の電極板5が劣化した場合には電流値が減少するため、マイクロコンピュータ10は電流検出手段24からの電流値がしきい値I0未満であれば電極板5の劣化と判断する。しかしポンプ4内のコイルの断線やロック等により正常に殺菌原液が送出されない場合には、図5(ロ)に示すように1Hz間の電流増減はなくなり、マイクロコンピュータ10はこの電流変化を検出できないため、ポンプ4が動作していないと判断して、LED25を点灯して運転を停止する。
【0026】
このように、1Hz間の電解槽3に流れる電流の変化を検出することにより、変化幅が小さい場合はポンプの動作不良であることを運転中に見つけて、異常表示するとともに、使用を即座に中断することができる。
【0027】
【発明の効果】
以上の実施例から明らかなように本発明によれば、運転終了時にポンプへのパルス出力の停止タイミングを給水装置の停止タイミングより早めることにより、電解槽から出力される高濃度の電解水が滞留して配管内を腐食するという現象を防ぐことができる効果のある電解水生成機を提供できる。
【0028】
また、ポンプの出力周期と同一周期で電極板の電流を検出し、その変化量が少ない場合はポンプ不良と判断できるようにしたことにより、電流値の低下による電極板の劣化と区別することができ、ポンプの故障を正しく判別できる効果のある殺菌水生成機を提供できる。
【図面の簡単な説明】
【図1】 (イ)本発明の参考例および実施例の電解水生成機の正面断面図
(ロ)同側面断面図
(ハ)同液体のフローチャート
【図2】 同主要部の動作タイムチャート
【図3】 同回路図
【図4】 同操作部の外観図
【図5】 (イ)同実施例の正常運転時のポンプ出力に対する電解槽電流の特性図
(ロ)同ポンプ故障時の特性図
【図6】 従来の電解水生成機の断面図
【図7】 同電解水生成機の回路図
【符号の説明】
3 電解槽
4 ポンプ
5 電極板
6 給水装置
10 マイクロコンピュータ
24 電流検出手段
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to an electrolyzed water generator that generates electrolyzed water by electrolysis and performs a sterilizing action and the like.
[0002]
[Prior art]
In recent years, electrolyzed water generators have been used that generate hypochlorous acid, hypochlorite ions, chlorine ions, etc. by electrolysis from aqueous solutions of sodium chloride and inorganic acids to produce electrolyzed water having a bactericidal effect. .
[0003]
Conventionally, this type of electrolyzed water generator is generally configured as shown in FIGS. 6 and 7.
[0004]
As shown in the figure, the main body 101 includes a stock solution tank 102 for storing a sterilization stock solution, an electrolysis tank 105 having a pump 103 for feeding the sterilization stock solution and an electrode plate 104, and a tap water supply unit 106 is connected to a water pipe, They are driven by a pump switch 107, an electrolytic cell switch 108, and a water supply device switch 109, respectively.
[0005]
The control unit 110 includes a microcomputer 111 that controls energization of the pump 103, the electrolytic cell 105, and the like, a power supply circuit 112 that supplies power to the microcomputer 111, an infrared sensor 113 that detects a finger, and a memory that stores the number of operations. It has the apparatus 114, the electricity supply display part 115 which displays a driving | running state, the abnormality display part 116 which notifies abnormality, and the electric current detection means 117 which detects the electric current which flows into the electrolytic cell 105. FIG.
[0006]
In the above configuration, when a finger is first taken out of the main body 101, the finger is detected by the infrared sensor 113, and the detection signal is input to the microcomputer 111. The pump switch 107, the electrolytic cell switch 108, the water supply device switch 109, The energization display unit 115 is driven. Next, the sterilization stock solution in the stock solution tank 102 is sent to the electrolytic bath 105 by the pump 103, and the electrolytic solution electrolyzed by the electrode plate 104 is mixed with the tap water sent from the water supply device 106 at the point A on the downstream side. It is diluted and becomes sterilized washing water, which is discharged from the washing water outlet 119 to wash the fingers.
[0007]
In addition, when the electrolytic cell 105 is deteriorated, the current value flowing through the electrode plate 104 is decreased and an appropriate electrolytic solution is not generated. Therefore, the current detection unit 117 is provided in the electrolytic cell 105 and the abnormality display unit 116 is displayed when the current value is decreased. Is turned on to prompt processing such as replacement of the electrolytic cell 105.
[0008]
[Problems to be solved by the invention]
In such a conventional electrolyzed water generator, when the water supply device and the pump are stopped at the same time, highly concentrated electrolyzed water remains in the path from the discharge port of the electrolytic cell to the wash water outlet, and the inner surface of the pipe is eroded and damaged. There is a problem that becomes easy, and there is a demand for a stopping method that does not leave electrolytic water in the discharge port of the electrolytic cell and the piping of the cleaning water outlet.
[0009]
In addition, even if the pump that sends the sterilization stock solution to the electrolytic cell fails, there is a problem that the current value in the electrolytic cell decreases and the indicator lamp lights up, and the electrolytic cell is mistakenly replaced according to the indication instructions, It is required that the pump malfunction can be correctly identified.
[0010]
The present invention solves the above-mentioned problems, and it is possible to extend the life by not leaving a high concentration electrolyte in the path at the end of operation, and from the change in the current value of the electrolytic cell, It is an object of the present invention to provide an electrolyzed water generator that can correctly determine not only deterioration but also pump failure.
[0012]
[Means for Solving the Problems]
In order to achieve the above object, the electrolyzed water generator of the present invention includes an electrolyzer having an electrode plate, a pump for feeding a sterilization stock solution to the electrolyzer, a microcomputer for controlling the operation of the electrolyzer, and the pump, Current detection means for detecting the current flowing in the electrode plate of the electrolytic cell, the microcomputer measures the current value of the current detection means and the change width thereof in the same cycle as the output cycle of the pump, The configuration is such that a malfunction can be detected.
[0013]
According to the present invention, it is possible to extend the life by not leaving a high concentration electrolyte in the path at the end of operation, and to correctly determine not only the deterioration of the electrode plate but also the pump failure. A water generator is obtained.
[0015]
DETAILED DESCRIPTION OF THE INVENTION
The present invention includes an electrolytic cell having an electrode plate, a pump for feeding a sterilization stock solution to the electrolytic cell, a microcomputer for controlling the operation of the electrolytic cell and the pump, and a current for detecting a current flowing through the electrode plate of the electrolytic cell. Having a detection means, wherein the microcomputer measures the current value of the current detection means and the change width thereof in the same cycle as the output cycle of the pump, and can detect a malfunction of the pump. When the motor is not driven, the phenomenon that the current flowing through the electrode plate does not fluctuate up and down is detected, and the malfunction of the pump can be determined.
[0016]
【Example】
Hereinafter, reference examples of the present invention will be described with reference to FIGS.
[0017]
As shown in the figure, the main body 1 is provided with a stock solution tank 2 in which a sterilization stock solution such as sodium chloride is stored, and a pump 4 for supplying the sterilization stock solution of this stock solution tank 2 to the electrolytic cell 3. 5 is built-in. The pipe 9 connected to the outlet side of the electrolytic cell 3 is provided with a branch joint A and connected to a water supply device 6 to which tap water is supplied.
[0018]
In the control unit 11, the electrolysis tank switch 12, the pump switch 13 and the water supply device switch 14 are energized and controlled by the microcomputer 10, and the electrode plate 5, the pump 4 and the tap water supply device 6 inside the electrolysis tank 3 are operated and controlled. . The microcomputer 10 and the like are supplied with power by a power supply circuit 15, and the microcomputer 10 outputs a pulse voltage of 0.1 seconds for each frequency of 1 Hz to the pump switch 13 as shown in FIG.
[0019]
The operation unit 16 includes a power switch 17 for turning on / off the commercial power supply, a 15-second operation switch 18 for outputting sterilized water for 15 seconds, and a 5-minute operation switch 19 for outputting sterilized water for 5 minutes, and corresponds to each switch. Display means 20, 21, and 22 are provided.
[0020]
In the above configuration, for example, when the 15-second operation switch 18 is pressed, the microcomputer 10 energizes the pump switch 13, the water supply switch 14, the electrolytic cell switch 12 and the display means 21 for 15 seconds as a timer operation. The pump 4 is driven by the pump switch 13 to send the stock solution from the stock solution tank 2 to the electrolytic cell 3, electrolyze it with the electrode plate 5, and contains high concentrations of hypochlorous acid, hypochlorite ions, chlorine ions, etc. An electrolytic solution having a concentration is generated and flows into the pipe 9. At this time, tap water is mixed from the branch joint A provided in the middle of the pipe 9, and electrolyzed water adjusted to an appropriate concentration is supplied from the washing water outlet 23 for 15 seconds.
[0021]
Since the output to the pump switch 13 of the microcomputer 10 is a pulse output of 100 ms for each frequency of 1 Hz, the pump 4 first repeats the operation of operating for 0.1 seconds and stopping for 0.9 seconds. At the end of the operation, the microcomputer 10 outputs a stop signal in units of one second, and the pump 4 is operated and stopped for 0.1 second, but the water supply device 6 flows only the tap water for the remaining 0.9 second. Therefore, the electrolytic solution can be terminated without remaining downstream of the branch junction A of the pipe 9. Therefore, even if it is left for a long time after the operation is completed, the inner surface of the pipe 9 is not deteriorated, and the life can be extended. In addition, when the 5-minute operation switch 19 is pressed, the timer operation is performed for 5 minutes and stopped at the same timing.
[0022]
In this reference example, the timer operation is ended at 15 seconds or 5 minutes. However, the same operation and effect can be obtained by setting the operation stop timing at 1 Hz intervals even when the operation is ended by manual OFF.
[0023]
Next, an embodiment of the present invention will be described with reference to FIGS. In addition, the thing of the same structure as a reference example attaches | subjects the same number, and abbreviate | omits detailed description.
[0024]
As shown in the figure, current detection means 24 for detecting the current flowing in the electrolytic cell 3 is provided and connected to the input side of the microcomputer 10. The microcomputer 10 calculates the change of the current value detected by the current detection means 24 (difference between the maximum value and the minimum value) every 1 Hz which is the operation cycle of the pump 4, and constantly observes whether the value is equal to or greater than a predetermined value. is doing.
[0025]
In the above configuration, the current flowing through the electrode plate 5 in the electrolytic cell 3 during operation is a sterilizing stock solution that is easily electrolyzed into the electrolytic cell 3 every time the pump output operates at 1 Hz when the pump 4 is operating normally. Therefore, the current value of the electrolytic cell 3 increases from 1 min to Imax and slowly decreases to Imin as shown in FIG. Further, since the current value decreases when the electrode plate 5 inside the electrolytic cell 3 is deteriorated, the microcomputer 10 determines that the electrode plate 5 is deteriorated if the current value from the current detection means 24 is less than the threshold value I0. to decide. However, if the sterilization stock solution is not normally sent out due to the disconnection or lock of the coil in the pump 4, the current increase / decrease between 1 Hz disappears as shown in FIG. 5 (b), and the microcomputer 10 cannot detect this current change. Therefore, it is determined that the pump 4 is not operating, and the operation is stopped by turning on the LED 25.
[0026]
In this way, by detecting the change in the current flowing through the electrolytic cell 3 between 1 Hz, when the change width is small, it is detected during operation that the pump is malfunctioning, and an abnormality is displayed, and the use is immediately performed. Can be interrupted.
[0027]
【The invention's effect】
As is clear from the above embodiments, according to the present invention, the high-concentration electrolyzed water output from the electrolytic cell is retained by making the stop timing of the pulse output to the pump earlier than the stop timing of the water supply device at the end of operation. Thus, it is possible to provide an electrolyzed water generator capable of preventing the phenomenon of corroding the inside of the pipe.
[0028]
In addition, the current of the electrode plate is detected at the same cycle as the output cycle of the pump, and when the amount of change is small, it can be determined that the pump is defective. And a sterilizing water generator having an effect of correctly determining a pump failure.
[Brief description of the drawings]
FIG. 1 (a) Front sectional view of electrolyzed water generator of reference examples and embodiments of the present invention (b) Side sectional view (c) Flow chart of the liquid [FIG. 2] Operation time chart of the main part [ [Fig. 3] Circuit diagram [Fig. 4] External view of the operation unit [Fig. 5] (A) Characteristic diagram of electrolytic cell current with respect to pump output during normal operation of the embodiment (B) Characteristic diagram at the time of failure of the pump 6 is a cross-sectional view of a conventional electrolyzed water generator. FIG. 7 is a circuit diagram of the electrolyzed water generator.
DESCRIPTION OF SYMBOLS 3 Electrolyzer 4 Pump 5 Electrode plate 6 Water supply apparatus 10 Microcomputer 24 Current detection means

Claims (1)

電極板を有する電解槽と、この電解槽へ殺菌原液を送り込むポンプと、前記電解槽と前記ポンプを運転制御するマイクロコンピュータと、前記電解槽の電極板に流れる電流を検出する電流検出手段を有し、前記マイクロコンピュータは前記ポンプの出力周期と同一周期で前記電流検出手段の電流値と、その変化幅を計測し、前記ポンプの動作不良を検出可能とした電解水生成機。  An electrolytic cell having an electrode plate, a pump for feeding a sterilization stock solution to the electrolytic cell, a microcomputer for controlling the operation of the electrolytic cell and the pump, and a current detection means for detecting a current flowing through the electrode plate of the electrolytic cell. The microcomputer measures the current value of the current detecting means and the change width thereof in the same cycle as the output cycle of the pump, and is capable of detecting a malfunction of the pump.
JP06953397A 1997-03-24 1997-03-24 Electrolyzed water generator Expired - Fee Related JP3803448B2 (en)

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JP06953397A JP3803448B2 (en) 1997-03-24 1997-03-24 Electrolyzed water generator

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JPH10263543A JPH10263543A (en) 1998-10-06
JP3803448B2 true JP3803448B2 (en) 2006-08-02

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