JP3802552B1 - Roof structure for cubicle repair work - Google Patents

Roof structure for cubicle repair work Download PDF

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JP3802552B1
JP3802552B1 JP2005357788A JP2005357788A JP3802552B1 JP 3802552 B1 JP3802552 B1 JP 3802552B1 JP 2005357788 A JP2005357788 A JP 2005357788A JP 2005357788 A JP2005357788 A JP 2005357788A JP 3802552 B1 JP3802552 B1 JP 3802552B1
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cubicle
roof
box
bent
predetermined width
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JP2007166736A (en
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勇一 林
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有限会社 アキラ製作所
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Abstract

【課題】本発明は、老朽化や腐食部分の不具合個所、特に既存の函体の屋根補修するための使用に適したキュービクル補修工事用屋根構造を提供することを目的とする。
【解決手段】屋根本体1は、鋼板から折曲一体形成され、前記キュービクル函体Bの上部開口部を蔽う平板状の天井部3と、該天井部3の三方辺に対して直角に所定幅で折り曲げられた側面部4と、該側面部4から前記天井部側へさらに直角に所定幅で折り曲げた底部5と、前記天井部3の開放端及び側面部の開放端に対して上方及び外方に直角に所定幅で立ち上げた立上部6と、該立上部先端から前記天井部側及び側面部側へさらに直角に所定幅で折り曲げた折曲鍔部7と、前記天井部3の開放端に対して対向する前記底部5から下方へ直角に側面パネルA幅で折り曲げ、前記キュービクル函体Bの側面パネルAに取り付け固定される固定取付片8とから構成される。
【選択図】図1
An object of the present invention is to provide a roof structure for cubicle repair work that is suitable for use in repairing a defective part of an aging or corroded part, particularly a roof of an existing box.
A roof main body is formed by bending from a steel plate and has a flat plate-like ceiling portion covering an upper opening of the cubicle box and a predetermined width perpendicular to three sides of the ceiling portion. A side part 4 bent at a side, a bottom part 5 bent from the side part 4 to the ceiling part side at a right angle with a predetermined width, and an upper end and an outer side with respect to the open end of the ceiling part 3 and the open end of the side part. An upright portion 6 that rises perpendicularly to the side with a predetermined width, a bent hook portion 7 that is further bent at a predetermined width from the distal end of the upright portion toward the ceiling side and the side surface side, and the opening of the ceiling portion 3 It is composed of a fixed mounting piece 8 that is bent at a width of the side panel A at a right angle downward from the bottom portion 5 facing the end and is fixed to the side panel A of the cubicle box B.
[Selection] Figure 1

Description

本発明は、キュービクル式高圧受電設備の函体において、腐食や老朽化により函体の屋根補修を行う際に使用されるキュービクル補修工事用屋根構造に関する。   The present invention relates to a roof structure for cubicle repair work used when repairing a roof of a box body due to corrosion or aging in a box body of a cubicle type high-voltage power receiving facility.

従来、キュービクル式高圧受電設備は、各種変圧機器を収納する函体と、この函体の底部を支持するチャンネルベースとで構成され、このチャンネルベースには多数の通気用の貫通孔が穿設され、函体の上部には屋根体が載置固定され、屋根体の庇部には放熱用の開口部が設けられ、函体の側面には扉体が開閉可能に設けられる(特許文献1を参照)。
特に、既存キュービクルには屋根部に設置用アイボルトが取り付けられており、積雪地帯ではアイボルト突起部により雪が残り、腐食の原因になる(特許文献2を参照)。
屋外に設置されているキュービクル式高圧受電設備は、老朽化や長年使用することにより風雨に曝されて鋼板からなる函体等に腐食を生じることになるため、不具合個所を撤去し補修しなければならない。
特開平7−227015号公報 特開平9−37419号公報
Conventionally, cubicle type high-voltage power receiving equipment is composed of a box that houses various transformers and a channel base that supports the bottom of the box, and the channel base has a number of through holes for ventilation. The roof body is placed and fixed on the upper part of the box, the opening of the heat sink is provided on the ridge part of the roof, and the door is provided on the side surface of the box so as to be openable and closable (see Patent Document 1). reference).
In particular, in existing cubicles, installation eyebolts are attached to the roof, and in snowy areas, snow remains due to the eyebolt protrusions (see Patent Document 2).
Cubicle type high-voltage power receiving equipment installed outdoors will be corroded by boxing and other materials that are exposed to wind and rain due to aging and long-term use. Don't be.
Japanese Patent Laid-Open No. 7-227015 JP-A-9-37419

本発明は、老朽化や腐食部分の不具合個所、特に既存の函体の屋根補修するための使用に適したキュービクル補修工事用屋根構造を提供することを目的とする。   An object of the present invention is to provide a roof structure for cubicle repair work that is suitable for use in repairing aged or corroded defects, particularly for repairing an existing box roof.

本発明のキュービクル補修工事用屋根構造は、屋根本体が鋼板から天井部、側面部、底部、立上部、折曲鍔部及び固定取付片を折曲一体形成され、前記天井部はキュービクル函体の上部開口部の半分を蔽い、前記側面部は前記天井部からキュービクル函体の側面パネルに対して下方に所定幅で折り曲げ、前記底部は前記側面部から内側へさらに直角に所定幅で折り曲げ、前記立上部は前記天井部のキュービクル函体の上部開口部側を上方及び前記側面部をキュービクル函体の側面パネルに対して外方に直角に所定幅で立ち上げ、前記折曲鍔部は前記立上部から外側へさらに直角に所定幅で折り曲げ、前記固定取付片は前記底部から下方へキュービクル函体の側面パネルに固定するように直角に折り曲げ、前記屋根本体同士の立上部を向かい合わせ接合してキュービクル函体の上部開口部を蔽い、前記固定取付片をキュービクル函体の側面パネルにそれぞれ固定するものである。
前記屋根本体同士の立上部の折曲鍔部を断面逆コの字状の継目カバーにより覆うものである。
The roof structure for cubicle repair work of the present invention is such that the roof body is integrally formed of a steel plate with a ceiling portion, side portions, bottom portion, upright portion, folding saddle portion and fixed mounting piece integrally formed, and the ceiling portion is a cubic box body. Covering half of the upper opening, the side part is bent downward with a predetermined width from the ceiling part to the side panel of the cubicle box, and the bottom part is bent further with a predetermined width from the side part inward at a right angle, the raised portion is raised at a right angle to a predetermined width outward the upper opening side of the upper and the side portions against the side panels of the cubicle a box body of the cubicle a box body of said ceiling portion, the bent flange portion is the standing still right angle bent at a predetermined width from the top to the outside, said fixing attachment piece bent at right angles so as to secure the side panel of the cubicle a box body downward from the bottom, if facing the rising portion of the roof body to each other And thereby joining covering an upper opening of the cubicle a box body, is to fix each of the fixed attachment piece to the side panel of the cubicle a box body.
The bent ridges at the top of the roof bodies are covered with a seam cover having an inverted U-shaped cross section .

本発明のキュービクル補修工事用屋根構造は、鋼板から折曲一体形成され、キュービクル函体Bの側面パネルAに屋根本体の固定取付片が取り付け固定されるので、腐りにくく、また鳥などが巣を作らないように隙間を作らない丈夫な加工ができる。
さらに、本発明のキュービクル補修工事用屋根構造は、既に現場に設置されているキュービクルに対して施工されるため、アイボルトなどの吊り金具などの突起物を屋根上に取り付けないことにより、雪又は雨が屋根上に溜まりずらくスムーズに流れるため、腐食の進行を抑えることができる。
The roof structure for cubicle repair work of the present invention is formed integrally from a steel plate, and the fixed fixing piece of the roof body is attached and fixed to the side panel A of the cubicle box B. Sturdy processing that does not create gaps can be done so as not to make.
Furthermore, the roof structure for cubicle repair work of the present invention is applied to a cubicle that has already been installed on the site, so that it is possible to prevent snow or rain by not attaching protrusions such as eyebolts or the like on the roof. Since it flows smoothly and does not collect on the roof, the progress of corrosion can be suppressed.

本発明のキュービクル補修工事用屋根構造の一実施例を図面に基づいて、以下に説明する。
図1に示すように、キュービクル式高圧受電設備は、四方を側面パネルAに囲まれた各種変圧機器を収納する直方体のキュービクル函体Bと、該キュービクル函体Bの上部開口部を蔽う屋根Cとから構成される。
本発明のキュービクル補修工事用屋根構造は、前記屋根Cを構成する屋根本体1の形状に係る構造である。
図2に示すように、前記屋根Cは、前記函体Bの上部開口部を蔽う少なくとも2枚の屋根本体1と該屋根本体1同士の中央付き合わせ部分を覆う継目カバー2とからなる。
図2のA-A矢視断面図の図3に示すように、前記屋根本体1は、鋼板から天井部3、側面部4、底部5、立上部6、折曲鍔部7及び固定取付片8を折曲一体形成される。
前記天井部3はキュービクル函体Bの上部開口部の半分を蔽い、前記側面部4は前記天井部3からキュービクル函体Bの側面パネルAに対して下方に所定幅で折り曲げ、前記底部5は前記側面部4から内側へさらに直角に所定幅で折り曲げ、前記立上部6は前記天井部3のキュービクル函体Bの上部開口部側を上方及び前記側面部4をキュービクル函体Bの側面パネルAに対して外方に直角に所定幅で立ち上げ、前記折曲鍔部7は前記立上部6から外側へさらに直角に所定幅で折り曲げ、前記固定取付片8は前記底部5から下方へキュービクル函体Bの側面パネルAに固定するように直角に折り曲げる。
前記屋根本体1,1同士の立上部6,6を向かい合わせ接合してキュービクル函体Bの上部開口部を蔽い、前記固定取付片8をキュービクル函体Bの側面パネルAにそれぞれ固定する。
前記継目カバー2は、前記折曲鍔部7の2倍の幅を有し、図3に示すように断面逆コの字状のチャンネル材である。
前記継目カバー2を少なくとも前記屋根本体1,1同士の立上部6,6を向かい合わせに付き合わせた折曲鍔部7,7に被せて覆い、前記キュービクル函体Bの屋根Cを形成するものである。
An embodiment of the roof structure for cubicle repair work according to the present invention will be described below with reference to the drawings.
As shown in FIG. 1, the cubicle type high-voltage power receiving equipment includes a rectangular cubic box B that houses various transformers surrounded by a side panel A on the four sides, and a roof C that covers the upper opening of the cubicle box B. It consists of.
The roof structure for cubicle repair work of the present invention is a structure related to the shape of the roof body 1 constituting the roof C.
As shown in FIG. 2, the roof C includes at least two roof bodies 1 that cover the upper opening of the box B and a seam cover 2 that covers a centered portion of the roof bodies 1.
As shown in FIG. 3 of the AA arrow cross-sectional view of FIG. 2, the roof main body 1 includes a steel plate, a ceiling portion 3, a side surface portion 4, a bottom portion 5, an upright portion 6, a bent saddle portion 7, and a fixed mounting piece. 8 is formed integrally.
The ceiling part 3 covers half of the upper opening of the cubicle box B, the side part 4 is bent downward from the ceiling part 3 with respect to the side panel A of the cubicle box B with a predetermined width, and the bottom part 5 Is bent at a right angle from the side surface portion 4 at a right angle, and the upright portion 6 is located above the upper opening side of the cubic box B of the ceiling portion 3 and the side panel 4 is a side panel of the cubic box B. The folding hook portion 7 is bent at a predetermined width perpendicularly outward from the upright portion 6, and the fixed mounting piece 8 is a cubicle downward from the bottom portion 5. Bend it at a right angle so that it is fixed to side panel A of box B.
The upright portions 6 and 6 of the roof bodies 1 and 1 are joined face to face to cover the upper opening of the cubicle box B, and the fixed mounting pieces 8 are fixed to the side panels A of the cubicle box B, respectively.
The seam cover 2 is a channel material having a U-shaped cross section as shown in FIG.
Covering the seam cover 2 by covering at least the bent ridges 7, 7 of the roof bodies 1, 1 with the raised portions 6, 6 facing each other to form a roof C of the cubicle box B It is.

本発明のキュービクル補修工事用屋根構造の取付工事は、次のようにして行う。
取付工事には1日間の停電作業が必要になるが、大きさ、設置状況、所有者の都合により、2〜3日間の停電作業になる場合がある。
事前にキュービクル全体を調査してから屋根C寸法を計測し、工場にて屋根本体1を製作し、工事日に取付ける。
屋根本体1は、基本的には2.3mm厚のボンデ鋼板を使用し、ステンレスやその他腐食に耐えうる材質であれば良い。
大きさ、メーカーを問わずに同じ形状で屋根を製作し、また屋根を外せない場合はカバー工法でも製作する。
図4及び図5に示すように、旧屋根を撤去した部分に、屋根本体1,1同士を付き合わせた状態で載せ、キュービクル函体Bの側面パネルAに固定取付片8をブラインドリベット止めで固定する。
そして、図4の矢印で示すように継目カバー2を前記屋根本体1,1同士の折曲鍔部7,7に被せて覆い、図5に示すように前記キュービクル函体Bの屋根Cを形成する。
なお、図4に示すように屋根本体1の底部5と側面パネルAとの間の隙間Tは、メクラ板やSUSパンチング板9により塞ぎ、鳥などが巣を作らないようにすると共にキュービクル函体Bからの熱気が放出できるようにする。
Installation work of the roof structure for cubicle repair work of the present invention is performed as follows.
The installation work requires one day of power outage, but it may take two to three days of power outage depending on the size, installation status, and owner's convenience.
Investigate the entire cubicle in advance, measure the roof C dimension, manufacture the roof body 1 at the factory, and install it on the construction day.
The roof body 1 basically uses a 2.3 mm-thick bonded steel plate and may be made of stainless steel or other materials that can withstand corrosion.
Regardless of the size and manufacturer, the roof is manufactured in the same shape, and if the roof cannot be removed, the cover method is also used.
As shown in FIGS. 4 and 5, the roof body 1, 1 is put on the part where the old roof is removed, and the fixed mounting piece 8 is blind-riveted to the side panel A of the cubicle box B. Fix it.
Then, as shown by the arrows in FIG. 4, the seam cover 2 is covered and covered with the bent flange portions 7, 7 of the roof bodies 1, 1 to form the roof C of the cubicle box B as shown in FIG. 5. To do.
As shown in FIG. 4, the gap T between the bottom 5 of the roof body 1 and the side panel A is closed by a mekura plate or a SUS punching plate 9 to prevent birds from forming a nest and to form a cubic box. The hot air from B can be released.

次に、キュービクル補修工事の全体作業工程を以下に説明する。
(1)停電作業完了後、旧屋根の取り外し作業を開始する。なお、状況により取り外せない場合には、カバー工法で処置する。
(2)扉を全てはずし、骨組み・側面パネルAのみの状態にする。
(3)腐食部分を全て切断し、ケレンをする。
(4)上部をケレンして塗装をした後、工場で製作した屋根本体1を取り付ける。
(5)扉、沓摺り、本体側面、側面扉上部水切りなどを取り付ける。
(6)扉の丁番が腐食している場合には取り外した後、製作して新規に取り付ける。
(7)取り付けの継ぎ目部分にコーキング防水仕上げをして、錆止め塗装をし、キュービクル全体に仕上げ塗装をする。
(8)仕上げ塗装が乾燥した後、扉の内側、または本体の扉が収まる部分に防水パッキンを施す。
以上の工程で施工場所の環境に合わせたキュービクル補修工事を行うことにより、施工後は新設キュービクル以上の耐久性を持たせることができる。
Next, the overall work process of the cubicle repair work will be described below.
(1) After the power outage is completed, the old roof will be removed. If it cannot be removed depending on the situation, the cover method will be used.
(2) Remove all doors so that only the framework and side panel A are in place.
(3) Cut all corroded parts and clean.
(4) Install the roof body 1 manufactured at the factory after cleansing the top.
(5) Attach doors, hullers, side surfaces of the main unit, and drainers on the side doors.
(6) If the door hinge is corroded, remove it, then manufacture and install it.
(7) Apply caulking waterproofing to the joints of the installation, apply rust prevention coating, and finish the entire cubicle.
(8) After the finish paint has dried, apply waterproof packing to the inside of the door or the part where the main body door fits.
By performing the cubicle repair work according to the environment of the construction site in the above process, it is possible to have durability higher than that of the new cubicle after construction.

本発明のキュービクル補修工事用屋根構造の函体Bと屋根Cとを分解して示す分解斜視図である。It is a disassembled perspective view which decomposes | disassembles and shows the box B and the roof C of the roof structure for cubicle repair work of this invention. 本発明のキュービクル補修工事用屋根構造の屋根Cを示す分解斜視図である。It is a disassembled perspective view which shows the roof C of the roof structure for cubicle repair work of this invention. 図2のA-A矢視断面図である。It is AA arrow sectional drawing of FIG. 本発明のキュービクル補修工事用屋根構造の取付状態を示す側面図である。It is a side view which shows the attachment state of the roof structure for cubicle repair work of this invention. 図4のB-B矢視断面図である。It is a BB arrow sectional view of Drawing 4.

符号の説明Explanation of symbols

1 屋根本体
2 継目カバー
3 天井部
4 側面部
5 底部
6 立上部
7 折曲鍔部
8 固定取付片
9 パンチング板
DESCRIPTION OF SYMBOLS 1 Roof main body 2 Seam cover 3 Ceiling part 4 Side face part 5 Bottom part 6 Upright part 7 Bending saddle part 8 Fixed attachment piece 9 Punching board

Claims (2)

屋根本体が鋼板から天井部、側面部、底部、立上部、折曲鍔部及び固定取付片を折曲一体形成され、前記天井部はキュービクル函体の上部開口部の半分を蔽い、前記側面部は前記天井部からキュービクル函体の側面パネルに対して下方に所定幅で折り曲げ、前記底部は前記側面部から内側へさらに直角に所定幅で折り曲げ、前記立上部は前記天井部のキュービクル函体の上部開口部側を上方及び前記側面部をキュービクル函体の側面パネルに対して外方に直角に所定幅で立ち上げ、前記折曲鍔部は前記立上部から外側へさらに直角に所定幅で折り曲げ、前記固定取付片は前記底部から下方へキュービクル函体の側面パネルに固定するように直角に折り曲げ、前記屋根本体同士の立上部を向かい合わせ接合してキュービクル函体の上部開口部を蔽い、前記固定取付片をキュービクル函体の側面パネルにそれぞれ固定することを特徴とするキュービクル補修工事用屋根構造。 The roof body is integrally formed of a steel plate with a ceiling portion, a side surface portion, a bottom portion, an upright portion, a folding collar portion and a fixed mounting piece, and the ceiling portion covers half of the upper opening of the cubicle box, and the side surface The part is bent downward with a predetermined width from the ceiling part to the side panel of the cubicle box, the bottom part is further bent with a predetermined width from the side part to the inside, and the upright part is the cubicle box of the ceiling part. The upper opening side of the upper side of the cubicle box and the side surface part of the cubic box body side panel is raised at a predetermined width at a right angle, and the bent hook part is further extended from the vertical part to the outside at a predetermined width at a predetermined width. bending, wherein the fixed attachment piece bent at right angles so as to secure the side panel of the cubicle a box body downward from the bottom, the upper opening of the cubicle a box body by joining facing the rising portion of the roof body to each other There, cubicle repairs roof structure, characterized in that for fixing each said fixed attachment piece to the side panel of the cubicle a box body. 前記屋根本体同士の立上部の折曲鍔部を断面逆コの字状の継目カバーにより覆うことを特徴とする請求項1記載のキュービクル補修工事用屋根構造。 2. The roof structure for cubicle repair work according to claim 1, wherein a bent ridge portion at an upper portion of the roof main bodies is covered with a joint cover having an inverted U-shaped cross section .
JP2005357788A 2005-12-12 2005-12-12 Roof structure for cubicle repair work Active JP3802552B1 (en)

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JP7065416B1 (en) 2021-03-11 2022-05-12 株式会社アル・テックス How to repair the paint on the missing corrosion part of the metal cabinet that houses the control panel installed outdoors

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