JP3801261B2 - Ba-Eu coprecipitated carbonate fine powder for blue phosphor material for three-wavelength fluorescent lamp and method for producing the same - Google Patents

Ba-Eu coprecipitated carbonate fine powder for blue phosphor material for three-wavelength fluorescent lamp and method for producing the same Download PDF

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JP3801261B2
JP3801261B2 JP14260996A JP14260996A JP3801261B2 JP 3801261 B2 JP3801261 B2 JP 3801261B2 JP 14260996 A JP14260996 A JP 14260996A JP 14260996 A JP14260996 A JP 14260996A JP 3801261 B2 JP3801261 B2 JP 3801261B2
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liquid
carbonate
fine powder
fluorescent lamp
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JPH09328314A (en
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茂 酒井
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Shin Etsu Chemical Co Ltd
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Shin Etsu Chemical Co Ltd
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Description

【0001】
【発明の属する技術分野】
本発明は、3波長型蛍光灯用の青色蛍光体の原料として有用なBa-Eu 共沈炭酸塩微粉およびその製造方法に関するものである。
【0002】
【従来の技術】
3波長型蛍光灯の青色蛍光体の原料としては、Eu2+ 付活のアルミン酸塩が知られており、その組成の一例としてBa Mg2Al1627:Eu2+ を挙げることができる。ここで、Eu2+ はBa のサイトに置換されていることが確認されている。
Ba Mg2Al1627:Eu2+ 蛍光体の製造方法は、蛍光体ハンドブック(蛍光体同学会編、オーム社、p.226 )によれば、「原料としてBa CO3 、Ba(NO3)2 やMg4( CO3)3 OH・3H2 Oなどのアルカリ土類金属炭酸塩、α−Al23 、Eu23 と適量のフラックスを用いて、これらをボールミルなどで混合し、1200℃で2時間弱還元性気流中(2%H2/N2 )で焼成し、同気流中で冷却し、これを粉砕、篩分け後、1200℃で2時間弱還元性気流中で再度焼成することによって目的とする蛍光体を得る。」と記載されている。
しかしながら、このような粉体混合法では各原料を均一に混合することは非常に困難なために、局部的な不均一状態が生じ易く、最終的に得られる蛍光体の個々の粒子間の組成にバラツキをもたらし、特にEu2+ の組成のバラツキは蛍光体の特性に悪影響を及ぼすことになる。
【0003】
【発明が解決しようとする課題】
本発明は、上記の問題点に鑑み、発光成分であるEu2+ の組成の均一性を高めることを目的としながら、かつEu2+ 付活のアルミン酸塩青色蛍光体の原料に適した粒径を有するBa-Eu 共沈炭酸塩とその製造方法を提供しようとするものである。
【0004】
【課題を解決するための手段】
本発明者は、上記課題を解決するために、BaとEuの共沈条件を種々検討し本発明を完成したもので、その要旨は、
平均粒径が1μm以上5μm以下であることを特徴とするBa−Eu共沈炭酸塩微粉、およびBaイオンとEuイオンを含む水溶液(A液とする)と炭酸イオンを含む水溶液(B液とする)を混合してBa−Eu共沈炭酸塩を析出するに際し、A液に対してB液を投入する場合、B液に対してA液を投入する場合、或はA液とB液を同時に投入する場合のいずれにおいても、投入時間を5秒以上5分以下とすることを特徴とし、かつBaイオンとEuイオンに対する炭酸イオンの比率が、Baイオンの全てをBaCO 3 として、およびEuイオンの全てをEuCO 3 として沈澱させるのに必要な化学量論比の1.0〜1.1倍である3波長型蛍光灯用の青色蛍光体の原料用Ba−Eu共沈炭酸塩微粉およびその製造方法である。
【0005】
【発明の実施の形態】
以下、本発明を詳細に説明する。
Ba-Eu 共沈炭酸塩はBa イオンとEu イオンを含む水溶液(A液とする)と炭酸イオンを含む水溶液(B液とする)を混合することにより沈澱生成する。その混合方法には、A液に対してB液を投入する方法、B液にA液を投入する方法、A液とB液を同時に投入する方法があるが、Ba-Eu 共沈炭酸塩の粒径に影響する主要因は液の投入時間であり、投入時間を制御すれば混合方法は前記3種のいずれでもよい。
液の投入時間を短くすれば粒径は小さく、長くすれば粒成長により粒径は大きくなるが、本発明の目的である平均粒径1μm 以上5μm 以下のBa-Eu 共沈炭酸塩粒子を製造するためには、液の投入時間は5秒以上5分以内であることが必要である。5秒未満(以下は5秒も含む)では1次粒子が小さくなって凝集が起こり、5分を超えると粒子の成長により平均粒径が大きくなる。
【0006】
液の投入時間に次いで重要な因子はBa イオンとEu イオンに対する炭酸イオンの比率である。Ba イオンとEu イオンに対する炭酸イオンの比率は、Ba イオンとEu イオンの全てを炭酸塩として沈澱させるのに必要な化学量論比の1.0 〜1.1 倍であることが必要である。ここで、Ba イオンとEu イオンに対する炭酸イオンの化学量論比とは、Ba イオンはBa CO3 として、Eu イオンはEu 2(CO3)3 として沈澱するとして計算したA液中のBa イオンとEu イオンに対するB液中の炭酸イオンのモル比をいう。比率が1.0 未満ではBa-Eu 共沈炭酸塩の収率が低下し、1.1 を超えるとBa の再溶解が起こり収率が低下する。
【0007】
液中Ba 、Eu および炭酸イオン濃度は、粒径および収率に対して支配的な因子ではないが、生産性の観点から0.05mol/L 以上が好ましい。上限については特に制限はなく、飽和濃度でも実施可能である。
温度についても特に制限はなく、加熱や冷却のためのエネルギーを要しない室温で行うのが最も経済的であるが、Ba 塩として硝酸バリウムを使用したときには溶解度を上げるために、50〜80℃程度に加熱した方が生産性が上がり有利となる。
【0008】
Ba イオンとEu イオンを含む水溶液と炭酸イオンを含む水溶液を混合して得られた沈澱物であるBa CO3-Eu2( CO3)3 は公知の方法で濾過、洗浄、乾燥して乾燥粉末として蛍光体製造工程に供給される。
【0009】
【実施例】
以下、本発明の実施形態を実施例と比較例を挙げて具体的に説明するが、本発明はこれらに何等限定されるものではない。
(実施例1)
30L のジャケット付きステンレス製反応容器に、0.291mol/Lの炭酸アンモニウム水溶液10L を張り込み50℃に加温した。この溶液に予め50℃に加温した0.25mol/L の硝酸バリウムと0.0268mol/L の硝酸ユウロピウムの混合水溶液10L を3分間で投入した。この時のBa イオンとEu イオンに対する炭酸イオンの化学量論比は1.0 であった。
次に、ブッフナー漏斗で沈澱物を濾別し、脱イオン水で洗浄した。さらに、該沈澱物を80℃で16時間乾燥し、531gのBa-Eu 共沈炭酸塩を得た。この時の収率は96%であった。
マイクロトラック社のレーザー回折法による粒度分布測定装置(型番SPA )で測定した平均粒径は3.76μm であった。
組成の均一性については、EPMA(電子線マイクロアナライザー)を使用してBa とEu の特性をX線の面分析により確認した。共沈炭酸塩を金型プレスでペレットにして分析試料とした。分析の結果、Ba およびEu の偏析は観察されず、両元素が均一に分布していることが判った。
【0010】
(実施例2)
30L のジャケット付きステンレス製反応容器に、0.25mol/L の硝酸バリウムと0.0268mol/L の硝酸ユウロピウムの混合水溶液10L を張り込み50℃に加温した。この溶液に、予め50℃に加温した0.291mol/Lの炭酸アンモニウム水溶液10L を3分間で投入した。この時のBa イオンとEu イオンに対する炭酸イオンの化学量論比は1.0 であった。
次に、ブッフナー漏斗で沈澱物を濾別し、脱イオン水で洗浄した。さらに、該沈澱物を80℃で16時間乾燥し、534gのBa-Eu 共沈炭酸塩を得た。この時の収率は96%であり、平均粒径は3.24μm であった。
EPMAによる面分析の結果、Ba およびEu の偏析は観察されず、両元素が均一に分布していることが判った。
【0011】
(実施例3)
30L のジャケット付きステンレス製反応容器に、8L の脱イオン水を張り込み、50℃に加温した。この温水に、予め50℃に加温した0.25mol/L の硝酸バリウムと0.0268mol/L の硝酸ユウロピウムの混合水溶液10L と、同じく予め50℃に加温した0.291mol/Lの炭酸アンモニウム水溶液10L とを3分間で同時に投入した。この時のBa イオンとEu イオンに対する炭酸イオンの化学量論比は1.0 であった。
次に、ブッフナー漏斗で沈澱物を濾別し、脱イオン水で洗浄した。さらに、該沈澱物を80℃で16時間乾燥し、533gのBa-Eu 共沈炭酸塩を得た。この時の収率は96%であり、平均粒径は3.15μm であった。
EPMAによる面分析の結果、Ba およびEu の偏析は観察されず、両元素が均一に分布していることが判った。
【0012】
(比較例1)
硝酸バリウムと硝酸ユウロピウムの混合溶液の投入時間を10分間としたこと以外は実施例1と同様の方法で531gのBa-Eu 共沈炭酸塩を得た。この時の収率は95%であり、平均粒径は6.31μm であった。
【0013】
(比較例2)
硝酸バリウムと硝酸ユウロピウムの混合溶液の投入時間を3秒間としたこと以外は実施例1と同様の方法で533gのBa-Eu 共沈炭酸塩を得た。この時の収率は95%であった。乾燥物は固く凝集していたので平均粒径の測定は行わなかった。
【0014】
(比較例3)
予め反応容器に張り込んでおく炭酸アンモニウムの濃度を0.35mol/L (即ち、Ba イオンとEu イオンに対する炭酸イオンの化学量論比を1.2 とした)としたこと以外は実施例1と同様の方法で484gのBa-Eu 共沈炭酸塩を得た。この時の収率は87%であった。平均粒径は4.02μm と目標範囲内であったが、収率が悪く、工業的実現性に乏しい。
【0015】
【発明の効果】
本発明によれば、3波長型蛍光灯用の青色蛍光体の原料として有用な平均粒径が1μm 以上5μm 以下のBa-Eu 共沈炭酸塩微粉が高収率で製造でき、産業上その利用価値は極めて高い。
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a Ba-Eu coprecipitated carbonate fine powder useful as a raw material for a blue phosphor for a three-wavelength fluorescent lamp and a method for producing the same.
[0002]
[Prior art]
Eu 2+ -activated aluminate is known as a raw material for the blue phosphor of the three-wavelength fluorescent lamp, and Ba Mg 2 Al 16 O 27 : Eu 2+ can be cited as an example of the composition. . Here, it has been confirmed that Eu 2+ is substituted at the site of Ba.
The production method of Ba Mg 2 Al 16 O 27 : Eu 2+ phosphor is described as “Ba CO 3 as a raw material, Ba (NO 3 ) 2 and Mg 4 (CO 3 ) 3 OH 3H 2 O and other alkaline earth metal carbonates, α-Al 2 O 3 , Eu 2 O 3 and a suitable amount of flux are mixed in a ball mill or the like. Baked in a slightly reducing airflow (2% H 2 / N 2 ) at 1200 ° C for 2 hours, cooled in the same airflow, crushed and sieved, and then in 1200 ° C for 2 hours in a slightly reducing airflow The target phosphor is obtained by firing again. "
However, since it is very difficult to uniformly mix the raw materials in such a powder mixing method, a local non-uniform state is likely to occur, and the composition between the individual particles of the finally obtained phosphor In particular, the variation in the composition of Eu 2+ will adversely affect the characteristics of the phosphor.
[0003]
[Problems to be solved by the invention]
In view of the above problems, the present invention aims to improve the uniformity of the composition of Eu 2+ , which is a luminescent component, and is suitable for a raw material of Eu 2+ activated aluminate blue phosphor. It is an object of the present invention to provide a Ba-Eu coprecipitated carbonate having a diameter and a method for producing the same.
[0004]
[Means for Solving the Problems]
In order to solve the above problems, the present inventor has studied the coprecipitation conditions of Ba and Eu in various ways, and has completed the present invention.
Ba-Eu coprecipitated carbonate fine powder having an average particle size of 1 μm or more and 5 μm or less, an aqueous solution containing Ba ions and Eu ions (referred to as liquid A), and an aqueous solution including carbonate ions (referred to as liquid B) ) To precipitate Ba-Eu coprecipitated carbonate, when B liquid is added to A liquid, A liquid is added to B liquid, or A liquid and B liquid are simultaneously mixed. in any of the cases to be introduced also characterized by the on time more than 5 minutes or 5 seconds, and the proportion of carbonate ions relative to Ba and Eu ions, all Ba ions as BaCO 3, and Eu Io feedstock Ba -Eu co沈炭salt of the blue phosphor of the three band fluorescent lamp Ru 1.0 to 1.1 Baidea stoichiometry required to precipitation lees all as EuCO 3 of emissions a fine powder and a manufacturing method thereof.
[0005]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, the present invention will be described in detail.
Ba-Eu coprecipitated carbonate is precipitated by mixing an aqueous solution containing Ba ions and Eu ions (referred to as solution A) and an aqueous solution containing carbonate ions (referred to as solution B). The mixing method includes a method in which the B solution is added to the A solution, a method in which the A solution is introduced into the B solution, and a method in which the A solution and the B solution are added simultaneously. The main factor that influences the particle size is the liquid charging time, and the mixing method may be any of the above three methods as long as the charging time is controlled.
The particle size is reduced if the liquid charging time is shortened, and the particle size is increased by grain growth if it is lengthened. However, Ba-Eu coprecipitated carbonate particles having an average particle diameter of 1 μm to 5 μm, which is the object of the present invention, are produced. In order to achieve this, it is necessary that the charging time of the liquid is 5 seconds or more and 5 minutes or less. If it is less than 5 seconds (including 5 seconds below), the primary particles become small and agglomerate, and if it exceeds 5 minutes, the average particle size increases due to particle growth.
[0006]
The next most important factor after the charging time is the ratio of carbonate ions to Ba ions and Eu ions. The ratio of carbonate ions to Ba ions and Eu ions should be 1.0 to 1.1 times the stoichiometric ratio required to precipitate all of the Ba ions and Eu ions as carbonates. Here, the stoichiometric ratio of carbonate ions to Ba ions and Eu ions is calculated as follows: Ba ions calculated as Ba CO 3 and Eu ions precipitated as Eu 2 (CO 3 ) 3. This refers to the molar ratio of carbonate ions in solution B to Eu ions. If the ratio is less than 1.0, the yield of Ba-Eu coprecipitated carbonate decreases, and if it exceeds 1.1, Ba re-dissolves and the yield decreases.
[0007]
The concentration of Ba, Eu and carbonate ions in the liquid is not a dominant factor for the particle size and yield, but is preferably 0.05 mol / L or more from the viewpoint of productivity. The upper limit is not particularly limited, and can be carried out even at a saturated concentration.
There is no particular restriction on the temperature, and it is most economical to carry out at room temperature that does not require energy for heating and cooling. However, when barium nitrate is used as the Ba salt, it is about 50 to 80 ° C. in order to increase the solubility. Heating is more advantageous because it increases productivity.
[0008]
Ba CO 3 -Eu 2 (CO 3 ) 3 , which is a precipitate obtained by mixing an aqueous solution containing Ba ions and Eu ions and an aqueous solution containing carbonate ions, is filtered, washed and dried by a known method to obtain a dry powder. Is supplied to the phosphor manufacturing process.
[0009]
【Example】
Hereinafter, although an embodiment and a comparative example are given and an embodiment of the present invention is explained concretely, the present invention is not limited to these at all.
Example 1
A 30 L jacketed stainless steel reaction vessel was charged with 10 L of 0.291 mol / L ammonium carbonate aqueous solution and heated to 50 ° C. To this solution, 10 L of a mixed aqueous solution of 0.25 mol / L barium nitrate and 0.0268 mol / L europium nitrate previously heated to 50 ° C. was added in 3 minutes. At this time, the stoichiometric ratio of carbonate ions to Ba ions and Eu ions was 1.0.
The precipitate was then filtered off with a Buchner funnel and washed with deionized water. Further, the precipitate was dried at 80 ° C. for 16 hours to obtain 531 g of Ba-Eu coprecipitated carbonate. The yield at this time was 96%.
The average particle diameter measured by a particle size distribution measuring apparatus (model number SPA) by Microtrac's laser diffraction method was 3.76 μm.
Regarding the uniformity of composition, the characteristics of Ba and Eu were confirmed by X-ray surface analysis using EPMA (electron beam microanalyzer). The coprecipitated carbonate was pelleted with a mold press to prepare an analytical sample. As a result of analysis, no segregation of Ba and Eu was observed, and it was found that both elements were uniformly distributed.
[0010]
(Example 2)
A 30 L jacketed stainless steel reaction vessel was charged with 10 L of a mixed aqueous solution of 0.25 mol / L barium nitrate and 0.0268 mol / L europium nitrate and heated to 50 ° C. To this solution, 10 L of a 0.291 mol / L aqueous ammonium carbonate solution preheated to 50 ° C. was added in 3 minutes. At this time, the stoichiometric ratio of carbonate ions to Ba ions and Eu ions was 1.0.
The precipitate was then filtered off with a Buchner funnel and washed with deionized water. Further, the precipitate was dried at 80 ° C. for 16 hours to obtain 534 g of Ba-Eu coprecipitated carbonate. The yield at this time was 96%, and the average particle size was 3.24 μm.
As a result of surface analysis by EPMA, no segregation of Ba and Eu was observed, and it was found that both elements were uniformly distributed.
[0011]
Example 3
A 30 L jacketed stainless steel reaction vessel was filled with 8 L deionized water and heated to 50 ° C. To this warm water, 10 L of a mixed aqueous solution of 0.25 mol / L barium nitrate and 0.0268 mol / L europium nitrate previously heated to 50 ° C., and 10 L of a 0.291 mol / L ammonium carbonate aqueous solution previously heated to 50 ° C. Were simultaneously added in 3 minutes. At this time, the stoichiometric ratio of carbonate ions to Ba ions and Eu ions was 1.0.
The precipitate was then filtered off with a Buchner funnel and washed with deionized water. Further, the precipitate was dried at 80 ° C. for 16 hours to obtain 533 g of Ba-Eu coprecipitated carbonate. The yield at this time was 96%, and the average particle size was 3.15 μm.
As a result of surface analysis by EPMA, no segregation of Ba and Eu was observed, and it was found that both elements were uniformly distributed.
[0012]
(Comparative Example 1)
531 g of Ba-Eu coprecipitated carbonate was obtained in the same manner as in Example 1 except that the charging time of the mixed solution of barium nitrate and europium nitrate was 10 minutes. The yield at this time was 95%, and the average particle size was 6.31 μm.
[0013]
(Comparative Example 2)
533 g of Ba-Eu coprecipitated carbonate was obtained in the same manner as in Example 1 except that the charging time of the mixed solution of barium nitrate and europium nitrate was 3 seconds. The yield at this time was 95%. Since the dried product was hard agglomerated, the average particle size was not measured.
[0014]
(Comparative Example 3)
The same method as in Example 1 except that the concentration of ammonium carbonate previously placed in the reaction vessel was 0.35 mol / L (that is, the stoichiometric ratio of carbonate ion to Ba ion and Eu ion was 1.2). Yielded 484 g of Ba-Eu coprecipitated carbonate. The yield at this time was 87%. The average particle size was 4.02 μm, which was within the target range, but the yield was poor and industrial feasibility was poor.
[0015]
【The invention's effect】
According to the present invention, Ba-Eu coprecipitated carbonate fine powder having an average particle diameter of 1 μm or more and 5 μm or less that is useful as a raw material for a blue phosphor for a three-wavelength fluorescent lamp can be produced in high yield, and its industrial use. The value is extremely high.

Claims (3)

平均粒径が1μm以上5μm以下であることを特徴とする3波長型蛍光灯用の青色蛍光体の原料用Ba−Eu共沈炭酸塩微粉。 Feedstock Ba -Eu co沈炭salt fine powder of the blue phosphor of the three band fluorescent lamp you wherein an average particle diameter of 1μm or more 5μm or less. BaイオンとEuイオンを含む水溶液(A液とする)と炭酸イオンを含む水溶液(B液とする)を混合してBa−Eu共沈炭酸塩を析出させるに際し、A液に対してB液を投入する場合、B液に対してA液を投入する場合、或はA液とB液を同時に投入する場合のいずれにおいても、投入時間を5秒以上5分以下とすることを特徴とする請求項1に記載の3波長型蛍光灯用の青色蛍光体の原料用Ba−Eu共沈炭酸塩微粉の製造方法。When an aqueous solution containing Ba ions and Eu ions (referred to as liquid A) and an aqueous solution including carbonate ions (referred to as liquid B) are mixed to precipitate Ba-Eu coprecipitated carbonate, The charging time is set to 5 seconds or more and 5 minutes or less in any of the cases where the A liquid is added to the B liquid, or the A liquid and the B liquid are simultaneously charged. Item 2. A method for producing Ba- Eu coprecipitated carbonate fine powder for a blue phosphor material for a three-wavelength fluorescent lamp according to Item 1. BaイオンおよびEuイオンに対する炭酸イオンの比率が、Baイオンの全てをBaCO 3 として、およびEuイオンの全てをEuCO 3 として沈澱させるのに必要な化学量論比の1.0〜1.1倍である請求項2に記載の3波長型蛍光灯用の青色蛍光体の原料用Ba−Eu共沈炭酸塩微粉の製造方法。The ratio of carbonate ion to Ba ions and Eu ions, all Ba ions as BaCO 3, you and Eu ions stoichiometric ratio required all to cause precipitation lees as EuCO 3 of emissions 1.0 to 1 The method for producing Ba- Eu coprecipitated carbonate fine powder for a raw material of a blue phosphor for a three-wavelength fluorescent lamp according to claim 2, which is 1 time.
JP14260996A 1996-06-05 1996-06-05 Ba-Eu coprecipitated carbonate fine powder for blue phosphor material for three-wavelength fluorescent lamp and method for producing the same Expired - Fee Related JP3801261B2 (en)

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