JP3789914B2 - Solid-liquid separator - Google Patents

Solid-liquid separator Download PDF

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JP3789914B2
JP3789914B2 JP2003339844A JP2003339844A JP3789914B2 JP 3789914 B2 JP3789914 B2 JP 3789914B2 JP 2003339844 A JP2003339844 A JP 2003339844A JP 2003339844 A JP2003339844 A JP 2003339844A JP 3789914 B2 JP3789914 B2 JP 3789914B2
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screw
plant
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juice
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清安 山川
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B9/00Presses specially adapted for particular purposes
    • B30B9/02Presses specially adapted for particular purposes for squeezing-out liquid from liquid-containing material, e.g. juice from fruits, oil from oil-containing material
    • B30B9/12Presses specially adapted for particular purposes for squeezing-out liquid from liquid-containing material, e.g. juice from fruits, oil from oil-containing material using pressing worms or screws co-operating with a permeable casing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B9/00Presses specially adapted for particular purposes
    • B30B9/02Presses specially adapted for particular purposes for squeezing-out liquid from liquid-containing material, e.g. juice from fruits, oil from oil-containing material
    • B30B9/12Presses specially adapted for particular purposes for squeezing-out liquid from liquid-containing material, e.g. juice from fruits, oil from oil-containing material using pressing worms or screws co-operating with a permeable casing
    • B30B9/122Means preventing the material from turning with the screw or returning towards the feed hopper
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B9/00Presses specially adapted for particular purposes
    • B30B9/02Presses specially adapted for particular purposes for squeezing-out liquid from liquid-containing material, e.g. juice from fruits, oil from oil-containing material
    • B30B9/12Presses specially adapted for particular purposes for squeezing-out liquid from liquid-containing material, e.g. juice from fruits, oil from oil-containing material using pressing worms or screws co-operating with a permeable casing
    • B30B9/18Presses specially adapted for particular purposes for squeezing-out liquid from liquid-containing material, e.g. juice from fruits, oil from oil-containing material using pressing worms or screws co-operating with a permeable casing with means for adjusting the outlet for the solid
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B9/00Presses specially adapted for particular purposes
    • B30B9/02Presses specially adapted for particular purposes for squeezing-out liquid from liquid-containing material, e.g. juice from fruits, oil from oil-containing material
    • B30B9/26Permeable casings or strainers

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Description

本発明は、含水物を圧搾して液体成分と固形物とに分離する固液分離装置、特に、家畜の糞尿や豆腐を製造する際に発生するおから、月桃を含むハーブなどの植物を圧搾して液体成分と固形物とに分離する固液分離装置に関する。 The present invention relates to a solid-liquid separation device that squeezes a hydrated product into a liquid component and a solid material, and in particular, plants such as okara and herbs including moon peach that are produced when producing livestock manure and tofu. The present invention relates to a solid-liquid separator that squeezes and separates into a liquid component and a solid material.

本発明の発明者は、特許第3152648号において、スクリュー構造の固液分離装置を提案した。この装置は、図1のように、スクリュー2の入った筒体1の一端側に含水物の供給部を有し、前記筒体1中に供給された含水物を筒体1の一端から他端に向けて押圧移動させるようにスクリュー2を回転可能に支持し、水分が分離された固形物の排出口5を筒体の他端側に開口させてあり、該筒体1の側壁または端壁の少なくとも側壁に、通水用の小孔6が多数開けてある。 The inventor of the present invention has proposed a solid-liquid separator having a screw structure in Japanese Patent No. 3152648. As shown in FIG. 1, this device has a hydrated material supply section on one end side of a cylinder 1 containing a screw 2, and the hydrated material supplied into the cylinder 1 is transferred from one end of the cylinder 1 to the other. The screw 2 is rotatably supported so as to be pressed and moved toward the end, and the solid material discharge port 5 from which moisture has been separated is opened on the other end side of the cylindrical body. A large number of small holes 6 for water passage are formed in at least the side wall of the wall.

図1においてさらに詳述すると、円筒1中に内蔵されたスクリュー2の中心軸3がモータMに連結されている。この図では、円筒1は斜めに配置されており、その下端側において、円筒上面にホッパー4が設けられ、傾斜の上端5が開口して、固形物の排出口5となっているが、円筒1を水平にして用いることもできる。 More specifically in FIG. 1, a central shaft 3 of a screw 2 built in the cylinder 1 is connected to a motor M. In this figure, the cylinder 1 is disposed obliquely, and on the lower end side thereof, a hopper 4 is provided on the upper surface of the cylinder, and an upper end 5 of the inclination is opened to form a solid discharge port 5. 1 can also be used horizontally.

円筒1の側壁には、通水用の小孔6が無数に開けてある。そのため、ホッパー4から含水物を投入し、スクリュー2を、モータMによって、含水物を押し上げる方向に回転させると、円筒1中の含水物はスクリュー2の回転によって、徐々に傾斜の上側に押し上げられて行く。 An infinite number of small holes 6 for water passage are formed in the side wall of the cylinder 1. Therefore, when the hydrated material is introduced from the hopper 4 and the screw 2 is rotated by the motor M in the direction of pushing up the hydrated material, the hydrated material in the cylinder 1 is gradually pushed upward by the rotation of the screw 2. Go.

こうして、円筒1中で含水物が押し上げられて行く際にスクリューや後続の含水物で押されて、圧搾される。そして、水分は円筒1の側壁の小孔6から押し出され、樋状ないしケーシング状の排水ガイド8に集められ、傾斜の下側に流れ落ち、回収される。スクリュー2の回転によって、含水物は円筒1中で攪拌されながら押し上げられるため、円筒1側壁の小孔6と出会う機会が増え、その結果、水分は効果的に小孔6から排出される。すなわち、搾汁脱水が行われる。 Thus, when the hydrated material is pushed up in the cylinder 1, it is pushed and compressed by the screw or the subsequent hydrated material. Then, moisture is pushed out from the small hole 6 on the side wall of the cylinder 1 and collected in the drainage guide 8 having a bowl shape or a casing shape, and flows down to the lower side of the slope and collected. Since the hydrated material is pushed up while being stirred in the cylinder 1 by the rotation of the screw 2, the chance of encountering the small holes 6 on the side wall of the cylinder 1 increases, and as a result, moisture is effectively discharged from the small holes 6. That is, juice dehydration is performed.

また、初めの間は、蓋板7が圧縮スプリング9で弾圧され、排出口5は閉じられているため、円筒1中における排出口5寄りほど、含水物が蓋板7に加圧されて、水分がさらに絞られて搾汁され、含水率が減少していく。 In addition, during the beginning, the lid plate 7 is elastically pressed by the compression spring 9 and the discharge port 5 is closed, so that the water content is pressed on the lid plate 7 closer to the discharge port 5 in the cylinder 1. The water is further squeezed and squeezed, and the water content decreases.

いつまでも蓋板7を閉じておくと、モータが過負荷の状態となるが、被処理物が脱水されてなる排出口5付近の固形物の圧力が圧縮スプリング9のばね圧より大きくなると、矢印a1方向に蓋板7を押して排出口5を開け、脱水された固形物が排出口5から押し出されて落下し、排出される。以後連続して、ホッパー4から含水物を投入すると、排出口5からは脱水された状態の固形物が連続的に排出される。 If the cover plate 7 is closed forever, the motor is overloaded, but when the pressure of the solid material near the discharge port 5 where the object to be processed is dehydrated becomes larger than the spring pressure of the compression spring 9, the arrow a1 The cover plate 7 is pushed in the direction to open the discharge port 5, and the dehydrated solid matter is pushed out from the discharge port 5 to fall and discharged. Thereafter, when the hydrated material is continuously supplied from the hopper 4, the dehydrated solid matter is continuously discharged from the discharge port 5.

図1は自動的に蓋板7が開閉する構造であるのに対し、人手で操作する構造も可能である。すなわち、スクリュー2の回転によって含水物が押し上げられて来ても、最初の間は、排出口5が開かないような位置に蓋板7を固定しておき、排出口5寄りの固形物の圧力がある値に達した頃合いをみて、蓋板7を矢印a1方向に移動して排出口5を開放し、固定する。この場合の開放量の設定の仕方によって、固形物が連続排出される際の固形物の含水率を選択できる。 FIG. 1 shows a structure in which the lid plate 7 automatically opens and closes, but a structure that can be manually operated is also possible. That is, even if the hydrated material is pushed up by the rotation of the screw 2, the lid plate 7 is fixed at a position where the discharge port 5 is not opened for the first time, and the pressure of the solid matter near the discharge port 5 is maintained. When a certain value is reached, the lid plate 7 is moved in the direction of the arrow a1 to open the discharge port 5 and fix it. In this case, the moisture content of the solid matter when the solid matter is continuously discharged can be selected depending on the method of setting the open amount.

すなわち、排出口5の開口量が小さいと、脱水率が高まるため、蓋板7の位置を連続的または断続的に選択することで、脱水率を調節することができる。また、確実に脱水されていない場合は、開口量を絞って狭くすることによって、脱水率を上げることができる。 That is, when the opening amount of the discharge port 5 is small, the dehydration rate increases. Therefore, the dehydration rate can be adjusted by selecting the position of the cover plate 7 continuously or intermittently. Moreover, when it is not dehydrated reliably, the dehydration rate can be increased by narrowing the opening amount to be narrow.

円筒1の上端に固設した軸受け10でスクリュー軸3の上端を軸支してあり、このスクリュー軸3の上端を螺合させたバネ受け11で前記の圧縮スプリング9を支持している。スクリュー軸3の上端と蓋板7とにキー12を嵌入させて、蓋板7がスクリュー軸3に対し矢印a1方向には往復動できるが回転は不可能になっている。 The upper end of the screw shaft 3 is supported by a bearing 10 fixed to the upper end of the cylinder 1, and the compression spring 9 is supported by a spring receiver 11 in which the upper end of the screw shaft 3 is screwed. A key 12 is fitted into the upper end of the screw shaft 3 and the cover plate 7 so that the cover plate 7 can reciprocate in the direction of the arrow a1 with respect to the screw shaft 3, but cannot rotate.

蓋板7のスクリュー2側の面には爪ないし刃13を設けて、月桃などのような植物を固液分離する際の繊維を切断可能にしてある。家畜の糞尿やおからなどのように連続した繊維を含んでいない場合は必ずしも必要ではない。また、ホッパー4中には歯車状の破砕器14を設け、含水物はこの破砕器14を通過して円筒1中に供給される。しかしながら、このようにホッパー4中に破砕器14を設けると構造が煩雑となり、含水物の供給操作も面倒になるので、適用できる含水物の種類が制限される。 A claw or blade 13 is provided on the surface of the cover plate 7 on the screw 2 side so that fibers used for solid-liquid separation of plants such as moon peach can be cut. It is not always necessary if it does not contain continuous fibers such as livestock manure or okara. Further, a gear-shaped crusher 14 is provided in the hopper 4, and the hydrated material passes through the crusher 14 and is supplied into the cylinder 1. However, when the crusher 14 is provided in the hopper 4 in this way, the structure becomes complicated and the operation of supplying the hydrated material becomes troublesome, and therefore the types of hydrated products that can be applied are limited.

なお、15は高速回転筒であり、多数の脱水孔6を開けてあるため、遠心力による脱水を併用できるが、必ずしも必要ではなく、固定式の円筒1の側面などに開けた小孔6のみで脱水してもよい。 In addition, 15 is a high-speed rotation cylinder, and since many dehydration holes 6 are opened, dehydration by centrifugal force can be used together. However, it is not always necessary, and only the small holes 6 opened on the side surface of the fixed cylinder 1 or the like. May be dehydrated.

以上は月桃などの植物や家畜糞尿、おからなどの固液分離に用いる装置であるが、特開2000−355525号には、月桃から抽出した月桃油などの月桃抽出物が育毛剤ないし発毛剤などとして有効であることが記載されている。しかしながら、月桃搾汁液の効果的な製造方法や蒸留液を製造する具体的な方法は開示されていない。なお、月桃はショウガ科の多年草で、九州南部からマレーシアまで分布し、原野などに自生する。タイリン月桃その他の種類がある。沖縄の方言名ではサンニンと呼ぶ。
特許第3152648号 特開2000−355525号
The above is an apparatus used for solid-liquid separation of plants such as moon peaches, livestock manure, okara, etc., but JP 2000-355525 describes that moon peach extracts such as moon peach oil extracted from moon peaches grow hair. It is described that it is effective as an agent or hair growth agent. However, an effective method for producing moon peach juice and a specific method for producing a distillate are not disclosed. Moon peaches are perennials of the ginger family, distributed from southern Kyushu to Malaysia, and grow naturally in the wilderness. There are other types of tyringe moon peaches. It is called Sannin in the Okinawa dialect name.
Japanese Patent No. 3152648 JP 2000-355525

ところが、前記のようなスクリュー式の固液分離装置では、粘質性の高い家畜糞尿や豆腐を製造する際に発生するおから、月桃などの植物を圧搾して液体成分と固形物とに効果的かつ能率的に分離するのには十分でない。その原因は、月桃などの植物の場合は、ホッパー4中の破砕器14で植物を側面から加圧破砕し、円筒1中でも側面から圧搾するだけであるため、十分に搾汁できないことと、当該植物中の有効な液体成分の全てを効率的に搾汁できないことにある。また、蓋板7の内面に爪や刃が有っても、低速回転であるため、搾汁後の固形物も利用できるように粉砕ないし細断するのは困難である。さらに、家畜糞尿やおから等の場合は、液体成分を十分に除去した、より乾燥度の高い、細かな固形物を得ることが困難である。 However, in the screw-type solid-liquid separation apparatus as described above, plants such as oats are squeezed into liquid components and solids, which are generated when producing highly sticky livestock manure and tofu. It is not enough to separate effectively and efficiently. The reason is that in the case of a plant such as moon peach, the plant is crushed from the side with the crusher 14 in the hopper 4 and only squeezed from the side in the cylinder 1, so that it cannot be sufficiently squeezed, It is incapable of efficiently squeezing all the effective liquid components in the plant. Moreover, even if there is a nail or a blade on the inner surface of the lid plate 7, it is difficult to pulverize or shred so that the solid matter after squeezing can be used because of the low speed rotation. Furthermore, in the case of livestock manure, okara, etc., it is difficult to obtain a fine solid with a high degree of dryness from which liquid components have been sufficiently removed.

一方、前記の特許文献には、月桃の抽出物が有効であると記載されているが、有効成分を効果的に抽出する技術は開示されておらず、加えて月桃の搾汁液から月桃の蒸留液を効率的に製造することには触れられていない。 On the other hand, the above-mentioned patent document describes that the extract of moon peach is effective, but does not disclose a technique for effectively extracting an active ingredient. There is no mention of efficient production of peach distillate.

本発明の技術的課題は、このような問題に着目し、各種の含水物を効果的に搾汁して固液分離でき、しかも固液分離してなる植物の搾汁液を効率的に蒸留できる技術を実現することにある。 The technical problem of the present invention pays attention to such problems, and can effectively squeeze various hydrated substances by solid-liquid separation and efficiently distill the squeezed liquid of plants formed by solid-liquid separation. The technology is to be realized.

本発明の技術的課題は次のような手段によって解決される。請求項1は、スクリューの入った筒体の一端側に含水物の供給部を有し、前記筒体中に供給された含水物を筒体の一端から他端に向けて押圧移動させるようにスクリューを回転可能に支持し、前記筒体の側壁に通水用の小孔が多数開けてあり、しかも前記の供給部に供給された含水物を前記スクリューとの相互作用で分断又は破砕する前処理手段を有している固液分離装置において、
前記前処理手段は、前記供給部の開口縁がジグザグ状ないしギザギザ状に形成されている構成であることを特徴とする固液分離装置である。
The technical problem of the present invention is solved by the following means. The first aspect of the present invention has a hydrated material supply portion on one end side of the cylinder containing the screw so that the hydrated material supplied into the cylinder is pressed and moved from one end of the cylinder to the other end. Before the screw is rotatably supported, a large number of small holes for water passage are formed in the side wall of the cylinder , and the hydrated material supplied to the supply unit is divided or crushed by the interaction with the screw in yet that solid-liquid separation device includes a processing unit,
The pretreatment means is a solid-liquid separation device characterized in that the opening edge of the supply section is formed in a zigzag shape or a jagged shape .

このように、供給部の開口縁がジグザグ状ないしギザギザ状に形成されているので、ハーブやサトウキビなどの原料植物は、このジグザグ状開口縁とスクリューの羽根部との間に挟まれて羽根部の高さ寸法に千切られ、分断したり破砕される。このとき、ジグザグ状ないしギザギザ状の開口縁で、不規則な分断部となるように強引に千切られるので、分断口が不規則になって露出面積が増大し、繊維と平行方向の搾汁の出やすい面積も増え、当該植物中の成分を全部効果的に搾汁採取するのに適し、搾汁効率もよい。Thus, since the opening edge of the supply part is formed in a zigzag shape or a jagged shape, raw plants such as herbs and sugarcane are sandwiched between the zigzag opening edge and the blade part of the screw. It is shredded to the height of, and is cut or crushed. At this time, since the zigzag or jagged opening edge is forcibly chopped so as to be an irregular dividing portion, the dividing opening becomes irregular, the exposed area increases, and the juice in the direction parallel to the fiber is increased. The area where it is easy to come out increases, and it is suitable for collecting all the components in the plant effectively, and the squeezing efficiency is good.

こうして分断直後に筒体中に送り込まれて引き続きスクリューで加圧・圧搾されるため、分断部が外気に触れて酸化したりするのも効果的に防止できる。また、強引に千切られて不規則な分断部となるので、搾汁した後の繊維で紙などを製造したり肥料として利用する場合にも好適である。さらに、ジグザグ状ないしギザギザ状の開口縁は、強引に千切る上では鋭利にしない方がよいため、研磨したりして鋭く仕上げる必要はなく、常時手入れする必要も無い。Thus, since it is fed into the cylinder immediately after being divided and subsequently pressed and squeezed with a screw, it is possible to effectively prevent the divided portion from touching the outside air and being oxidized. Moreover, since it is forcibly chopped into irregularly divided portions, it is also suitable for the case where paper or the like is produced with fibers after squeezing or used as fertilizer. Furthermore, since it is better not to sharpen the zigzag or jagged opening edge when forcibly cutting it, it is not necessary to grind and finish sharply, and it is not necessary to always care for it.

請求項2は、スクリューの入った筒体の一端側に含水物の供給部を有し、前記筒体中に供給された含水物を筒体の一端から他端に向けて押圧移動させるようにスクリューを回転可能に支持し、前記筒体の側壁に通水用の小孔が多数開けてあり、しかも前記の供給部に供給された含水物を前記スクリューとの相互作用で分断又は破砕する前処理手段を有している固液分離装置において、
前記前処理手段は、前記供給部の開口縁がスクリューの羽根の傾きと平行に形成されている構成であることを特徴とする固液分離装置である。
According to a second aspect of the present invention, there is provided a hydrated material supply portion on one end side of the cylinder containing the screw, and the hydrated material supplied in the cylinder is pressed and moved from one end of the cylinder to the other end. Before the screw is rotatably supported, a large number of small holes for water passage are formed in the side wall of the cylinder, and the hydrated material supplied to the supply unit is divided or crushed by the interaction with the screw In a solid-liquid separation device having a processing means,
The pretreatment means is a solid-liquid separator characterized in that the opening edge of the supply unit is formed in parallel with the inclination of the blades of the screw.

このように、請求項1と異なるのは、前処理手段の開口縁がジグザグ状やギザギザ状ではなく、図3の鎖線1Eのように、単にスクリューの羽根の傾きと平行に形成したことである。開口縁をスクリュー軸に対し直角に形成してあると仮定すると、スクリューの押しつけ力を受けて、開口縁に沿って、右上の空間に退避し集中することになり、切断が困難になる。このように一か所に集中するのを防ぐには、請求項2のように、鎖線1Eで示すことく、スクリュー羽根と同じ角度の傾斜にすることも有効である。Thus, the difference from claim 1 is that the opening edge of the pretreatment means is not zigzag or jagged, but is simply formed in parallel with the inclination of the screw blade, as shown by the chain line 1E in FIG. . Assuming that the opening edge is formed at a right angle to the screw shaft, it receives the pressing force of the screw and retracts and concentrates in the upper right space along the opening edge, making cutting difficult. In order to prevent such concentration in one place, as shown by a chain line 1E, it is also effective to make the inclination at the same angle as the screw blade.

請求項3は、前記筒体の他端側に、水分が分離された固形物の排出口を有しており、この排出口において、スクリュー軸心方向に移動可能な蓋体が、弾圧手段によって前記スクリュー側に弾圧されており、
しかも、前記スクリューとは別の駆動源によって前記蓋体がスクリューと同じ方向又は逆方向に回転できる構造となっていること、
前記の蓋体が、固液分離された固形物から受ける圧力がある値に達したら回転する構造となっていることを特徴とする請求項1または請求項2に記載の固液分離装置である。
According to a third aspect of the present invention, the other end side of the cylindrical body has a discharge port for solid matter from which moisture has been separated, and a lid body movable in the screw axial direction is provided by the compression means in the discharge port. It is repressed on the screw side,
Moreover, the lid body can be rotated in the same direction as the screw or in the opposite direction by a driving source different from the screw,
3. The solid-liquid separation device according to claim 1, wherein the lid body is configured to rotate when a pressure received from the solid matter separated from the solid and the liquid reaches a certain value. 4. .

このように、前記筒体の他端側に設けた排出口において、スクリュー軸心方向に移動可能な蓋体を設けて、弾圧手段で前記スクリュー側に弾圧してあり、しかもスクリューとは別の駆動源によって前記蓋体がスクリューと同じ方向又は逆方向に回転できる構造となっているため、蓋体をスクリューの低速回転とは独立して高速回転できる。その結果、蓋体の高速回転による固形物との摩擦熱で固形物の水分が蒸発し、乾燥が促進される。したがって、家畜の糞尿やおからなどのような団結力の弱い含水物の場合は、乾燥して自然に細かく崩れて分散しながら排出される。 In this way, the discharge port provided on the other end side of the cylindrical body is provided with a lid that is movable in the screw axial direction, and is elastically pressed toward the screw side by the elastic means, and different from the screw. Since the lid body can be rotated in the same direction as the screw or in the reverse direction by the drive source, the lid body can be rotated at high speed independently of the low-speed rotation of the screw. As a result, the moisture of the solid material evaporates due to frictional heat with the solid material due to the high-speed rotation of the lid, and drying is promoted. Therefore, in the case of a hydrated product with weak cohesive force such as livestock manure and okara, it is dried and discharged while being broken into fine pieces and dispersed.

また、月桃などの植物を固液分離して、搾汁液と固形物とに分離する場合は、蓋体の内面に爪や刃などを設けておけば、植物の繊維質の固形物が細かく又は短く粉砕ないし細断されながら排出されるため、紙などの原料として利用するのに好都合となる。肥料や敷物などとして利用する場合も、長い繊維が残存しないので、扱いが簡便となる。固形物が粉砕ないし細断されて排出され、外気に触れる表面積が増えるので、外気に当たって効率的に乾燥でき、水分の少ない固形物となる。 In addition, when separating plants such as moon peach into solid juice and separating it into juice and solids, if a claw or blade is provided on the inner surface of the lid, the fibrous solid matter of the plants is fine. Or, since it is discharged while being pulverized or shredded shortly, it is convenient to use it as a raw material for paper or the like. Even when used as a fertilizer or a rug, since long fibers do not remain, handling becomes simple. Since the solid matter is pulverized or shredded and discharged to increase the surface area in contact with the outside air, it can be efficiently dried by hitting the outside air and becomes a solid with less moisture.

しかも、前記の蓋体が、固液分離された固形物から受ける圧力がある値に達したら回転する構造になっているため、固形物が十分に圧搾されて水分が殆ど残存しなくなってから、蓋体が回転して固形物の粉砕ないし細断が開始されるので、固液分離が不十分なため水分が残存した状態で排出されるのを効果的に防止できる。なお、固形物から受ける圧力がある値に達したかどうかは、検出手段を用いることは言うまでもない。 In addition, since the lid body has a structure that rotates when the pressure received from the solid-liquid separated solids reaches a certain value, the solids are sufficiently squeezed and moisture hardly remains, Since the lid is rotated to start crushing or shredding of the solid material, the solid-liquid separation is insufficient, so that it is possible to effectively prevent the moisture from being discharged in a state where it remains. Needless to say, detection means is used to determine whether the pressure received from the solid material has reached a certain value.

請求項4は、スクリューの入った筒体の一端側に植物の供給部を有し、前記筒体中に供給された植物を筒体の一端から他端に向けて押圧移動させるようにスクリューを回転可能に支持し、前記筒体の側壁に植物搾汁通過用の小孔が多数開けてある固液分離装置を使用し、
前記植物の前処理手段を設けて、ジグザグ状ないしギザギザ状に形成された前記供給部の開口縁とスクリューとの相互作用で予め分断された直後の植物を引き続いてスクリューの押圧力で搾汁することを特徴とする植物の搾汁方法である。
Claim 4 has a plant supply part on one end side of the cylinder containing the screw, and the screw is moved so as to press and move the plant supplied in the cylinder from one end of the cylinder to the other end. Using a solid-liquid separation device that is rotatably supported and has a large number of small holes for passing plant juice on the side wall of the cylinder,
The plant pretreatment means is provided, and the plant immediately after being divided in advance by the interaction between the opening edge of the supply section formed in a zigzag shape or a jagged shape and the screw is subsequently squeezed by the pressing force of the screw. This is a method for squeezing a plant.

このように、植物から液体成分を搾汁する際に、ジグザグ状ないしギザギザ状に形成された開口縁を設けることによって、原料供給部に供給された植物をスクリューとジグザグ状ないしギザギザ状に形成された開口縁との相互作用で予め分断する方法を採っているので、スクリューとの相互作用で予め分断された直後の植物を引き続いてスクリューで圧搾し搾汁でき、繊維の有る植物が繊維方向と直角方向に強引に分断された状態で次の搾汁が行われる。その結果、当該植物中の有効成分などが分断部から残らず効果的に搾汁される。しかも、こうして分断された直後に筒体中に送り込まれて引き続きスクリューで加圧・圧搾されるため、分断部や分断時に発生した搾汁が外気に触れて酸化したりするのも効果的に防止できる。 Thus, when squeezing a liquid component from a plant, by providing an opening edge formed in a zigzag shape or a jagged shape, the plant supplied to the raw material supply unit is formed in a zigzag shape or a jagged shape. Since the method of dividing in advance by the interaction with the opening edge is taken, the plant immediately after being divided in advance by the interaction with the screw can be subsequently squeezed and squeezed with the screw. The next squeezing is performed in a state of being forcibly divided in a right angle direction. As a result, the active ingredient in the plant is effectively squeezed without remaining from the divided portion. Moreover, since it is fed into the cylinder immediately after being divided in this way and subsequently pressed and squeezed with a screw, it effectively prevents the squeezed part and the juice generated at the time of division from touching the outside air and oxidizing it. it can.

請求項5は、スクリューの入った筒体の一端側に植物の供給部を有し、前記筒体中に供給された植物を筒体の一端から他端に向けて押圧移動させるようにスクリューを回転可能に支持し、前記筒体の側壁に植物搾汁通過用の小孔が多数開けてある固液分離装置を使用し、
前記植物の前処理手段を設けて、ジグザグ状ないしギザギザ状に形成された前記供給部の開口縁とスクリューとの相互作用で予め分断された直後の植物を引き続いてスクリューの押圧力で圧搾して得た搾汁を蒸留することを特徴とする植物蒸留液の製造方法である。
Claim 5 has a plant supply part on one end side of the cylinder containing the screw, and the screw is moved so as to press and move the plant supplied in the cylinder from one end of the cylinder to the other end. Using a solid-liquid separation device that is rotatably supported and has a large number of small holes for passing plant juice on the side wall of the cylinder,
The plant pretreatment means is provided, and the plant immediately after being divided in advance by the interaction between the opening edge of the supply part formed in a zigzag shape or a jagged shape and the screw is subsequently squeezed by the pressing force of the screw. It is the manufacturing method of the plant distillate characterized by distilling the obtained juice.

このように、前処理手段として、ジグザグ状ないしギザギザ状に形成された開口縁を設けることによって、原料供給部に供給された植物をスクリューとジグザグ状ないしギザギザ状の開口縁との相互作用で予め分断された後の植物を引き続いてスクリューの押圧力で圧搾して得た搾汁を蒸留する方法を採っているため、植物由来の成分を全部、残さず効果的に搾汁抽出した搾汁液を蒸留することになり、当該植物由来の成分を忠実に蒸留液として抽出できる。また、原料供給部で分断した直後にスクリュー圧搾部に供給して圧搾した搾汁を蒸留するので、分断部や分断時に発生した搾汁がスクリュー圧搾部に達する間に外気に触れて酸化し、変質することのない純度の高い搾汁を蒸留できることになる。 As described above, by providing an opening edge formed in a zigzag shape or a jagged shape as the pretreatment means, the plant supplied to the raw material supply unit is preliminarily obtained by the interaction between the screw and the zigzag shape or the jagged shape opening edge. Since the method of distilling the squeezed juice obtained by subsequently squeezing the plant after being divided with the pressing force of the screw is taken, the squeezed liquid that has been effectively squeezed and extracted without leaving any plant-derived components As a result, the plant-derived components can be faithfully extracted as a distillate. In addition, since the juice squeezed and supplied to the screw pressing unit immediately after being divided at the raw material supply unit is distilled, the juice generated at the time of the dividing unit and the division reaches the screw pressing unit and is oxidized by touching the outside air , It will be possible to distill highly pure juice that does not change quality.

請求項6は、スクリューの入った筒体の一端側に植物の供給部を有し、前記筒体中に供給された植物を筒体の一端から他端に向けて押圧移動させるようにスクリューを回転可能に支持し、前記筒体の側壁に植物搾汁通過用の小孔が多数開けてある固液分離装置を使用し、
前記植物の前処理手段を設けて、ジグザグ状ないしギザギザ状に形成された前記供給部の開口縁とスクリューとの相互作用で予め分断された直後の植物を引き続いてスクリューの押圧力で圧搾して得た搾汁を蒸留してなることを特徴とする植物蒸留液であり、請求項5のような方法で製造した植物蒸留液である。このように固液分離装置の原料供給部でジグザグ状やギザギザ状の開口縁とスクリューとの相互作用によって一旦分断された直後の植物を引き続いてスクリューの押圧力で圧搾して得た搾汁を蒸留してなる植物蒸留液であるため、植物由来の成分を全部、残さず効果的に搾汁抽出した搾汁液を蒸留することになり、当該植物由来の成分を忠実に蒸留液として抽出した蒸留液となる。したがって、原料が月桃の場合、消臭材や抗菌剤、育毛剤などとして利用する際に、植物由来の成分が忠実に作用する製品となり、製品価値が高まる。
Claim 6 has a plant supply part on one end side of the cylinder containing the screw, and the screw is moved so as to press and move the plant supplied in the cylinder from one end of the cylinder to the other end. Using a solid-liquid separation device that is rotatably supported and has a large number of small holes for passing plant juice on the side wall of the cylinder,
The plant pretreatment means is provided, and the plant immediately after being divided in advance by the interaction between the opening edge of the supply part formed in a zigzag shape or a jagged shape and the screw is subsequently squeezed by the pressing force of the screw. plant distillate der characterized by comprising distilling the juice obtained is, a plant distillate produced by a method as claimed in claim 5. In this way, the juice obtained by squeezing the plant immediately after being divided once by the interaction between the zigzag or jagged opening edge and the screw in the raw material supply part of the solid-liquid separator is then pressed with the pressing force of the screw. Since it is a plant distillate formed by distillation, all the plant-derived components will be distilled without squeezing and effectively squeezing and extracting the plant-derived components as the distillate. Become a liquid. Therefore, when the raw material is moon peach, when it is used as a deodorant, antibacterial agent, hair restorer, etc., it becomes a product in which plant-derived components act faithfully, increasing the product value.

高価な精油などを抽出した製品の場合は、希釈して製品とする場合が多いが、本発明のような蒸留液の場合は、比較的大量に月桃蒸留液を生産できるので、希釈して効能が低下するといった弊害も解消される。また、搾汁液を蒸留した場合は、精油として抽出される成分とは別種の有効成分が抽出されるという利点もある。例えば、この発明の方法で月桃搾汁液を蒸留してなる製品は、育毛ないし発毛の効果が優れていることや消臭効果も高いことが確認されている。 In the case of a product extracted from expensive essential oil, etc., it is often diluted to make a product, but in the case of a distillate like the present invention, a relatively large amount of moon peach distillate can be produced. The adverse effects of reduced efficacy are also eliminated. Further, when the juice is distilled, there is an advantage that an active ingredient different from the component extracted as essential oil is extracted. For example, it has been confirmed that a product obtained by distilling moon peach juice with the method of the present invention has an excellent hair growth or hair growth effect and a high deodorizing effect.

請求項7は、スクリューの入った筒体の一端側に植物の供給部を有し、前記筒体中に供給された植物を筒体の一端から他端に向けて押圧移動させるようにスクリューを回転可能に支持し、前記筒体の側壁に植物搾汁通過用の小孔が多数開けてある固液分離装置を使用し、
前記植物の前処理手段を設けて、ジグザグ状ないしギザギザ状に形成された前記供給部の開口縁とスクリューとの相互作用で予め分断された直後の植物を引き続いてスクリューの押圧力で圧搾して得た搾汁を蒸留する装置であって、
前記搾汁の入った原料容器を、加熱液の入った外容器中に入れて、前記外容器を加熱する構造とし、前記搾汁から発生した蒸気を冷却した後の冷却水を前記の加熱液として前記外容器中に供給する構造となっていることを特徴とする蒸留液の製造装置である。
Claim 7 has a plant supply part on one end side of the cylinder containing the screw, and the screw is moved so as to press and move the plant supplied in the cylinder from one end of the cylinder to the other end. Using a solid-liquid separation device that is rotatably supported and has a large number of small holes for passing plant juice on the side wall of the cylinder,
The plant pretreatment means is provided, and the plant immediately after being divided in advance by the interaction between the opening edge of the supply part formed in a zigzag shape or a jagged shape and the screw is subsequently squeezed by the pressing force of the screw. An apparatus for distilling the obtained juice ,
The raw material container containing the juice is put into an outer container containing a heating liquid to heat the outer container, and the cooling water after cooling the steam generated from the juice is used as the heating liquid. It is the structure supplied to the said outer container as follows, It is the manufacturing apparatus of the distillate characterized by the above-mentioned .

このように、固液分離された搾汁から蒸留液を製造する装置において、搾汁液の入った容器をガス炎などで直接加熱するのでなく、原料容器を加熱する加熱液の入った外容器を加熱することによって、原料容器を間接的に加熱する構造にしている。その結果、植物の搾汁液が高温で過熱されるのを防止し、加熱液の熱で搾汁液を間接的に加熱するので、搾汁液の成分が変化したり、焦げたりするのを抑制できる。また、搾汁を蒸留する際に搾汁液から発生した蒸気を冷却した後の温度が高くなった冷却水を、前記の加熱液として外容器に供給し再利用するので、加熱液を加熱するための燃料費を節減できる。 Thus, in the apparatus for producing a distillate from juice that is solid-liquid separation, containers of juice rather than directly heating the like gas flame, an outer container with a heated liquid for heating the raw material container The material container is heated indirectly by heating. As a result, the juice of the plant is prevented from being overheated at a high temperature, and the juice is indirectly heated with the heat of the heating fluid, so that the components of the juice can be prevented from changing or scorching. Moreover, since the cooling water which became high temperature after cooling the vapor | steam generated from the squeezed liquid when distilling the squeezed liquid is supplied to the outer container as the heating liquid and reused, the heating liquid is heated. This can save fuel costs.

請求項1のように、供給部の開口縁がジグザグ状ないしギザギザ状に形成されているので、ハーブやサトウキビなどの原料植物は、このジグザグ状開口縁とスクリューの羽根部との間に挟まれて羽根部の高さ寸法に千切られ、分断したり破砕される。このとき、ジグザグ状ないしギザギザ状の開口縁で、不規則な分断部となるように強引に千切られるので、分断口が不規則になって露出面積が増大し、繊維と平行方向の搾汁の出やすい面積も増え、当該植物中の成分を全部効果的に搾汁採取するのに適し、搾汁効率もよい。 Since the opening edge of the supply part is formed in a zigzag shape or a jagged shape as in claim 1, raw material plants such as herbs and sugarcane are sandwiched between the zigzag opening edge and the blade portion of the screw. The blades are cut into pieces with the height of the blades and divided or crushed. At this time, since the zigzag or jagged opening edge is forcibly chopped so as to be an irregular dividing portion, the dividing opening becomes irregular, the exposed area increases, and the juice in the direction parallel to the fiber is increased. The area where it is easy to come out increases, and it is suitable for collecting all the components in the plant effectively, and the squeezing efficiency is good.

こうして分断直後に筒体中に送り込まれて引き続きスクリューで加圧・圧搾されるため、分断部が外気に触れて酸化したりするのも効果的に防止できる。また、強引に千切られて不規則な分断部となるので、搾汁した後の繊維で紙などを製造したり肥料として利用する場合にも好適である。さらに、ジグザグ状ないしギザギザ状の開口縁は、強引に千切る上では鋭利にしない方がよいため、研磨したりして鋭く仕上げる必要はなく、常時手入れする必要も無い。Thus, since it is fed into the cylinder immediately after being divided and subsequently pressed and squeezed with a screw, it is possible to effectively prevent the divided portion from touching the outside air and being oxidized. Moreover, since it is forcibly chopped into irregularly divided portions, it is also suitable for the case where paper or the like is produced with fibers after squeezing or used as fertilizer. Furthermore, since it is better not to sharpen the zigzag or jagged opening edge when forcibly cutting it, it is not necessary to grind and finish sharply, and it is not necessary to always care for it.

請求項2のように、請求項1と異なるのは、前処理手段の開口縁がジグザグ状やギザギザ状ではなく、図3の鎖線1Eのように、単にスクリューの羽根の傾きと平行に形成したことである。開口縁をスクリュー軸に対し直角に形成してあると仮定すると、スクリューの押しつけ力を受けて、開口縁に沿って、右上の空間に退避し集中することになり、切断が困難になる。このように一か所に集中するのを防ぐには、請求項2のように、鎖線1Eで示すごとく、スクリュー羽根と同じ角度の傾斜にすることも有効である。 Good sea urchin of claim 2, differs from the claim 1, the opening edge of the pre-processing means is not a zigzag or jagged, as the chain line 1E of Figure 3, simply and parallel with the inclination of the blades of the screw That is. Assuming that the opening edge is formed at a right angle to the screw shaft, it receives the pressing force of the screw and retracts and concentrates in the upper right space along the opening edge, making cutting difficult. In order to prevent such concentration in one place, it is also effective to make the inclination at the same angle as that of the screw blade as shown by a chain line 1E as in the second aspect.

請求項3のように、前記筒体の他端側に設けた排出口において、スクリュー軸心方向に移動可能な蓋体を設けて、弾圧手段で前記スクリュー側に弾圧してあり、しかもスクリューとは別の駆動源によって前記蓋体がスクリューと同じ方向又は逆方向に回転できる構造となっているため、蓋体をスクリューの低速回転とは独立して高速回転できる。その結果、蓋体の高速回転による固形物との摩擦熱で固形物の水分が蒸発し、乾燥が促進される。したがって、家畜の糞尿やおからなどのような団結力の弱い含水物の場合は、乾燥して自然に細かく崩れて分散しながら排出される。 As in claim 3, the discharge port provided on the other end side of the cylindrical body is provided with a lid body that is movable in the axial direction of the screw, and is elastically pressed toward the screw side by the elastic means, and Since the lid can be rotated in the same direction as the screw or in the opposite direction by another drive source, the lid can be rotated at a high speed independently of the low-speed rotation of the screw. As a result, the moisture of the solid material evaporates due to frictional heat with the solid material due to the high-speed rotation of the lid, and drying is promoted. Therefore, in the case of a hydrated product with weak cohesive force such as livestock manure and okara, it is dried and discharged while being broken into fine pieces and dispersed.

また、月桃などの植物を固液分離して、搾汁液と固形物とに分離する場合は、蓋体の内面に爪や刃などを設けておけば、植物の繊維質の固形物が細かく又は短く粉砕ないし細断されながら排出されるため、紙などの原料として利用するのに好都合となる。肥料や敷物などとして利用する場合も、長い繊維が残存しないので、扱いが簡便となる。固形物が粉砕ないし細断されて排出され、外気に触れる表面積が増えるので、外気に当たって効率的に乾燥でき、水分の少ない固形物となる。In addition, when separating plants such as moon peach into solid juice and separating it into juice and solids, if a claw or blade is provided on the inner surface of the lid, the fibrous solid matter of the plants is fine. Or, since it is discharged while being pulverized or shredded shortly, it is convenient to use it as a raw material for paper or the like. Even when used as a fertilizer or a rug, since long fibers do not remain, handling becomes simple. Since the solid matter is pulverized or shredded and discharged to increase the surface area in contact with the outside air, it can be efficiently dried by hitting the outside air and becomes a solid with less moisture.

しかも、前記の蓋体が、固液分離された固形物から受ける圧力がある値に達したら回転する構造になっているため、固形物が十分に圧搾されて水分が殆ど残存しなくなってから、蓋体が回転して固形物の粉砕ないし細断が開始されるので、固液分離が不十分なため水分が残存した状態で排出されるのを効果的に防止できる。なお、固形物から受ける圧力がある値に達したかどうかは、検出手段を用いることは言うまでもない。 In addition, since the lid body has a structure that rotates when the pressure received from the solid-liquid separated solids reaches a certain value, the solids are sufficiently squeezed and moisture hardly remains, Since the lid is rotated to start crushing or shredding of the solid material, the solid-liquid separation is insufficient, so that it is possible to effectively prevent the moisture from being discharged in a state where it remains. Needless to say, detection means is used to determine whether the pressure received from the solid material has reached a certain value.

請求項4のように、植物から液体成分を搾汁する際に、ジグザグ状ないしギザギザ状に形成された開口縁を設けることによって、原料供給部に供給された植物をスクリューとジグザグ状ないしギザギザ状に形成された開口縁との相互作用で予め分断する方法を採っているので、スクリューとの相互作用で予め分断された直後の植物を引き続いてスクリューで圧搾し搾汁でき、繊維の有る植物が繊維方向と直角方向に強引に分断された状態で次の搾汁が行われる。その結果、当該植物中の有効成分などが分断部から残らず効果的に搾汁される。しかも、こうして分断された直後に筒体中に送り込まれて引き続きスクリューで加圧・圧搾されるため、分断部や分断時に発生した搾汁が外気に触れて酸化したりするのも効果的に防止できる。 When the liquid component is squeezed from the plant as in claim 4, by providing an opening edge formed in a zigzag shape or a jagged shape, the plant supplied to the raw material supply unit is screwed into a zigzag shape or a jagged shape. Since the method of dividing in advance by the interaction with the opening edge formed in the above, the plant immediately after being divided in advance by the interaction with the screw can be subsequently squeezed and squeezed with the screw, and the plant with fibers can be obtained. The next squeezing is performed in a state of being forcibly divided in the direction perpendicular to the fiber direction. As a result, the active ingredient in the plant is effectively squeezed without remaining from the divided portion. In addition, immediately after being divided in this way, it is fed into the cylinder and subsequently pressed and squeezed with a screw, so it is also possible to effectively prevent the squeezed portion and the juice generated at the time of division from touching the outside air and oxidizing. it can.

請求項5のように、前処理手段として、ジグザグ状ないしギザギザ状に形成された開口縁を設けることによって、原料供給部に供給された植物をスクリューとジグザグ状ないしギザギザ状の開口縁との相互作用で予め分断された後の植物を引き続いてスクリューの押圧力で圧搾して得た搾汁を蒸留する方法を採っているため、植物由来の成分を全部、残さず効果的に搾汁抽出した搾汁液を蒸留することになり、当該植物由来の成分を忠実に蒸留液として抽出できる。また、原料供給部で分断した直後にスクリュー圧搾部に供給して圧搾した搾汁を蒸留するので、分断部や分断時に発生した搾汁がスクリュー圧搾部に達する間に外気に触れて酸化し、変質することのない純度の高い搾汁を蒸留できることになる。 As described in claim 5, by providing an opening edge formed in a zigzag shape or a jagged shape as the pretreatment means, the plant supplied to the raw material supply unit is connected to the screw and the zigzag shape or the jagged opening edge. Since the method of distilling the juice obtained by continuously pressing the plant after being divided in advance with the pressing force of the screw is taken, all the plant-derived components are extracted effectively without leaving any residue. The juice will be distilled, and the plant-derived component can be faithfully extracted as a distilled solution. In addition, since the juice squeezed and supplied to the screw pressing unit immediately after being divided at the raw material supply unit is distilled, the juice generated at the time of the dividing unit and the division reaches the screw pressing unit and is oxidized by touching the outside air , It will be possible to distill highly pure juice that does not change quality.

請求項6のように、固液分離装置の原料供給部でジグザグ状やギザギザ状の開口縁とスクリューとの相互作用によって一旦分断された直後の植物を引き続いてスクリューの押圧力で圧搾して得た搾汁を蒸留してなる植物蒸留液であるため、植物由来の成分を全部、残さず効果的に搾汁抽出した搾汁液を蒸留することになり、当該植物由来の成分を忠実に蒸留液として抽出した蒸留液となる。したがって、原料が月桃の場合、消臭材や抗菌剤、育毛剤などとして利用する際に、植物由来の成分が忠実に作用する製品となり、製品価値が高まる。 The plant immediately after being divided by the interaction between the zigzag-shaped or jagged-shaped opening edge and the screw in the raw material supply unit of the solid-liquid separation device as in claim 6 is subsequently obtained by pressing with the pressing force of the screw. Since the juice is distilled from the squeezed juice, all the plant-derived components are effectively distilled without leaving all the plant-derived components, and the plant-derived components are faithfully distilled. As a distillate extracted as Therefore, when the raw material is moon peach, when it is used as a deodorant, antibacterial agent, hair restorer, etc., it becomes a product in which plant-derived components act faithfully, increasing the product value.

高価な精油などを抽出した製品の場合は、希釈して製品とする場合が多いが、本発明のような蒸留液の場合は、比較的大量に月桃蒸留液を生産できるので、希釈して効能が低下するといった弊害も解消される。また、搾汁液を蒸留した場合は、精油として抽出される成分とは別種の有効成分が抽出されるという利点もある。例えば、この発明の方法で月桃搾汁液を蒸留してなる製品は、育毛ないし発毛の効果が優れていることや消臭効果も高いことが確認されている。 In the case of a product extracted from expensive essential oil, etc., it is often diluted to make a product, but in the case of a distillate like the present invention, a relatively large amount of moon peach distillate can be produced. The adverse effects of reduced efficacy are also eliminated. Further, when the juice is distilled, there is an advantage that an active ingredient different from the component extracted as essential oil is extracted. For example, it has been confirmed that a product obtained by distilling moon peach juice with the method of the present invention has an excellent hair growth or hair growth effect and a high deodorizing effect.

請求項7のように、固液分離された液体から蒸留液を製造する装置において、分離液の入った容器をガス炎などで直接加熱するのでなく、原料容器を加熱する加熱液の入った外容器を加熱することによって、原料容器を間接的に加熱する構造にしている。その結果、植物の搾汁液が高温で過熱されるのを防止し、加熱液の熱で搾汁液を間接的に加熱するので、搾汁液の成分が変化したり、焦げたりするのを抑制できる。また、搾汁を蒸留する際に分離液から発生した蒸気を冷却した後の温度が高くなった冷却水を、前記の加熱液として供給し再利用するので、加熱液を加熱するための燃料費を節減できる。 In an apparatus for producing a distillate from a solid-liquid separated liquid as in claim 7, the container containing the separated liquid is not directly heated by a gas flame or the like, but the outside containing the heated liquid for heating the raw material container The material container is heated indirectly by heating the container . As a result, the squeezed liquid of the plant is prevented from being overheated at a high temperature and the squeezed liquid is indirectly heated by the heat of the heated liquid, so that the components of the squeezed liquid can be prevented from changing or scorching. In addition, since the cooling water having a high temperature after cooling the steam generated from the separated liquid when distilling the juice is supplied and reused as the heating liquid, the fuel cost for heating the heating liquid Can be saved.

〔固液分離装置〕
次に本発明による固液分離装置が実際上どのように具体化されるか実施形態で説明する。図2は固液分離装置で月桃を搾汁する場合の月桃供給部の実施形態であり、(1)は平面図、(2)は(1)図のA−A方向の断面図である。原料となる月桃の供給部は円筒1の上半分を切除して開口16を開け、その上にホッパー4を載置し固定してある。
[Solid-liquid separator]
Next, how the solid-liquid separation device according to the present invention is actually embodied will be described in an embodiment. FIG. 2 is an embodiment of a moon peach supply section when squeezing moon peach with a solid-liquid separator, (1) is a plan view, and (2) is a cross-sectional view in the AA direction of FIG. is there. The supply part of the moon peach used as a raw material cuts out the upper half of the cylinder 1, opens the opening 16, and mounts and fixes the hopper 4 on it.

したがって、ホッパー4中に月桃の茎17やサトウキビの茎などを挿入すると、開口16中に入り、(1)図に〇印17で示すように、茎の部分がスクリュー2上に立つ状態となる。スクリュー2は、モータM方向から見ると左回転して、立った状態の月桃17を図1の排出口5方向に押し寄せるため、円筒1の開口縁1eに押しつけられる。その結果、月桃17はこの開口縁1eとスクリュー2の羽根部2Wとの間に挟まれて千切られ分断される。そして、分断された部分のみが円筒1中に押し込まれて、排出口5方向に押し上げられ、圧搾される。こうして、スクリュー軸3の表面から羽根部2Wの高さの寸法に相当する長さHだけ分断されて円筒1中に押し込まれると、月桃17の次の部分がスクリュー2上に供給されて再度分断される、という動作が繰り返される。なお、スクリュー軸3が細いために、スクリュー軸3の両側から円筒1底まで月桃17が届いた場合は、スクリュー2の直径の長さに分断されることになる。 Therefore, when a moon peach stalk 17 or a sugarcane stalk is inserted into the hopper 4, it enters into the opening 16, and (1) the state where the stem part stands on the screw 2 as indicated by a circle 17 in FIG. Become. The screw 2 rotates counterclockwise when viewed from the direction of the motor M, and is pressed against the opening edge 1e of the cylinder 1 in order to push the standing moon peach 17 toward the outlet 5 in FIG. As a result, the moon peach 17 is sandwiched between the opening edge 1e and the blade portion 2W of the screw 2 and is cut into pieces. And only the part which was parted is pushed in in the cylinder 1, is pushed up in the discharge port 5 direction, and is squeezed. Thus, when the length H corresponding to the height dimension of the blade portion 2W is divided from the surface of the screw shaft 3 and pushed into the cylinder 1, the next portion of moon peach 17 is supplied onto the screw 2 and again. The operation of being divided is repeated. Since the screw shaft 3 is thin, when the moon peach 17 arrives from both sides of the screw shaft 3 to the bottom of the cylinder 1, it is divided into the length of the diameter of the screw 2.

開口縁1eを刃物のように鋭いエッジにすると、モータMの小さな駆動力でも月桃17を容易に切断できるが、分断部から搾汁を発生させるには、図8(2)のように切り口が一定しないで、(3)のように不規則な分断部となるように強引に千切るのがよい。また、搾汁した後の繊維で紙などを製造したり肥料として利用する場合も、繊維が細くなるように引き千切った状態がよい。したがって、開口縁1eは、鋭利にしない方がよい。 If the opening edge 1e is a sharp edge like a blade, the moon peach 17 can be easily cut with a small driving force of the motor M, but in order to generate the juice from the divided portion, the cut edge as shown in FIG. However, it is better to forcibly cut it so that it becomes an irregular part as shown in (3). Moreover, when manufacturing paper etc. with the fiber after squeezing, or utilizing as a fertilizer, the state shredded so that a fiber may become thin is good. Therefore, it is better not to sharpen the opening edge 1e.

本発明の場合、スクリュー2の回転によって月桃17が一か所に押し寄せられるのを防ぐために、開口縁1eをジグザグ状ないしギザギザ状に形成してある。図3のように、開口縁1eをスクリュー軸3に対し直角に形成してあると仮定すると、スクリュー2の押しつけ力を受けて、開口縁1eに沿って、右上の空間16aに退避し集中することになり、切断が困難になる。一か所に集中するのを防ぐには、鎖線1Eで示すように、スクリュー羽根2wと同じ角度の傾斜にすることも有効である。しかしながら、この場合も、各月桃17が鎖線の開口縁1Eに均一に分散されて切断されるとは限らず、安定する位置に移動して集中しがちになる。 In the case of the present invention, the opening edge 1e is formed in a zigzag shape or a jagged shape in order to prevent the moon peach 17 from being pushed to one place by the rotation of the screw 2. If it is assumed that the opening edge 1e is formed at right angles to the screw shaft 3 as shown in FIG. 3, the opening edge 1e receives the pressing force of the screw 2 and retreats and concentrates along the opening edge 1e in the upper right space 16a. As a result, cutting becomes difficult. In order to prevent concentration in one place, as shown by a chain line 1E, it is also effective to make the inclination at the same angle as the screw blade 2w. However, in this case as well, each moon peach 17 is not necessarily uniformly distributed and cut at the opening edge 1E of the chain line, but tends to move to a stable position and concentrate.

結局、このような滑りを確実に防止するには、図2のように、開口縁1eをジグザグ状ないしギザギザ状に形成するのが効果的である。この場合、図3の実線の開口縁1eに沿ってジグザグ状ないしギザギザ状に形成するよりも、スクリュー羽根2wの傾きと平行な鎖線1Eに沿ってジグザグ状ないしギザギザ状に形成することにより、月桃17が均一に分散した状態で分断が行われる。 Eventually, in order to reliably prevent such slipping, it is effective to form the opening edge 1e in a zigzag shape or a jagged shape as shown in FIG. In this case, by forming the zigzag or jagged shape along the chain line 1E parallel to the inclination of the screw blade 2w, rather than forming the zigzag or jagged shape along the opening edge 1e of the solid line in FIG. The peach 17 is divided in a uniformly dispersed state.

前記のように、月桃17は強引に引きちぎるようにして分断するのが良いので、ジグザグ状ないしギザギザ状の部分は、鋭い刃にする必要はなく、したがって常時手入れする必要も無いので好都合である。その結果、研磨したりして鋭く仕上げる必要はないが、鋏の刃先状に角度を付ける程度の処理はしておいた方がよい。 As described above, the moon peach 17 may be divided by forcibly tearing, so it is convenient that the zigzag or jagged portion does not need to be a sharp blade and therefore does not need to be constantly maintained. . As a result, it is not necessary to grind or sharpen it, but it is better to perform a treatment that gives an angle to the blade edge.

図示例では、ジグザグ状ないしギザギザ状の開口縁1eは、円筒1自体に設けているが、円筒1の開口16の上に別体のジグザグ状ないしギザギザ状の板材を重ねて固定してもよい。 In the illustrated example, the zigzag or jagged opening edge 1e is provided on the cylinder 1 itself. However, a separate zigzag or jagged plate material may be stacked and fixed on the opening 16 of the cylinder 1. .

このように、スクリュー2で押し着けられ、スクリューとの相互作用で月桃17を分断するためのジグザグ状ないしギザギザ状の開口縁1eを設けて分断処理するため、月桃17に限らず、サトウキビの搾汁を得るのにも適している。サトウキビは月桃より茎の太さが大きいだけであって、形状は似ている。この装置は、月桃以外のハーブや薬草などの植物を搾汁するのにも好適である。さらに、ジグザグ状ないしギザギザ状の開口縁は、植物以外の塊状の含水物を破砕する必要のある場合にも有効である。 In this way, since the zigzag or jagged opening edge 1e for dividing the moon peach 17 by the interaction with the screw 2 is provided and divided, not only the moon peach 17 but also sugar cane. Also suitable for obtaining juice. Sugarcane is similar in shape, only with a stem that is thicker than moon peach. This device is also suitable for squeezing plants such as herbs and medicinal herbs other than moon peach. Further, the zigzag or jagged opening edge is also effective when it is necessary to crush a massive hydrated substance other than plants.

次に、円筒1の他端側に設けた蓋体の実施形態を説明する。図4は固液分離装置の他端側の部分断面側面図であり、排出口5を開閉する蓋板7が、別のモータM1で駆動される構造になっている。すなわち、モータM1の出力軸でチェーン18を介して駆動される歯車G1が、蓋板7に重ねて固定した歯車G2と噛み合っている。また、蓋板7と一体の歯車G2を弾圧する圧縮スプリング9は、スラストベアリング19を介してバネ受け11に支持されている。 Next, an embodiment of a lid provided on the other end side of the cylinder 1 will be described. FIG. 4 is a partial cross-sectional side view of the other end side of the solid-liquid separator, and the lid plate 7 that opens and closes the discharge port 5 is driven by another motor M1. That is, the gear G1 driven by the output shaft of the motor M1 via the chain 18 is meshed with the gear G2 that is overlapped and fixed on the lid plate 7. Further, the compression spring 9 that elastically presses the gear G <b> 2 integrated with the cover plate 7 is supported by the spring receiver 11 via the thrust bearing 19.

蓋板7はスクリュー2に対して回転可能となっていることは言うまでもない。したがって、円筒1中の蓋板7寄りの固形物が十分に脱水され、かつ押し固められて密度が増えると圧力も上昇するため、蓋板7と歯車G2は一体的に、圧縮スプリング9に抗して矢印a1方向に固形物で押され、後退していく。そして、検出スイッチSWの検出レバー20に当たって検出スイッチSWをONし、モータM1に電源が入って始動し、歯車G2と蓋板7がモータで高速回転する。 Needless to say, the cover plate 7 is rotatable with respect to the screw 2. Accordingly, the solid matter near the lid plate 7 in the cylinder 1 is sufficiently dehydrated and pressed to increase the density, so that the pressure also rises. Therefore, the lid plate 7 and the gear G2 are integrated with the compression spring 9. Then, it is pushed by the solid in the direction of the arrow a1 and moves backward. Then, the detection switch SW is turned on by hitting the detection lever 20 of the detection switch SW, the motor M1 is turned on and started, and the gear G2 and the cover plate 7 are rotated at high speed by the motor.

前記の圧力上昇によって蓋板7が後退する際に、蓋板7が円筒1の端縁から徐々に離れて、排出口5が次第に開口していくため、蓋板7の高速回転で固形物に摩擦熱が発生して乾燥されながら排出される。以後、前記ホッパー4から連続的に含水物が供給される限り、蓋板7が高速回転して固形物を加熱してから排出が行われる。家畜糞尿やおからは、脱水されると粘性が弱まって団結力が低下するので、蓋板7の回転による摩擦熱で乾燥すると、容易に分散して排出口5からバラバラに排出され、落下する。 When the cover plate 7 is retracted due to the pressure increase, the cover plate 7 is gradually separated from the edge of the cylinder 1 and the discharge port 5 is gradually opened. Frictional heat is generated and discharged while being dried. Thereafter, as long as the hydrated material is continuously supplied from the hopper 4, the cover plate 7 rotates at a high speed to heat the solid material, and then the discharge is performed. When the animal manure and okara are dehydrated, the viscosity is weakened and the cohesive force is reduced. Therefore, when dried with frictional heat generated by the rotation of the lid plate 7, it is easily dispersed and discharged from the outlet 5 to fall. .

ところが、月桃などのような植物の場合は繊維が有るため容易に分散できず、塊状となり易い。このような場合は、図1の蓋板7のように、スクリュー2側の面に爪や刃13などを設けておいて、繊維質の固形物を切り刻んだり、掻き落とすことができる。また、別のモータM1で蓋板7を高速回転させると、摩擦熱で分散したり刃13で切り刻んだりするので、排出口5から排出される後は細かい粉粒状ないし細片状となるため、表面積が拡大することによって大気による乾燥も促進される。 However, in the case of a plant such as moon peach, since it has fibers, it cannot be easily dispersed and tends to be a lump. In such a case, like the cover plate 7 of FIG. 1, a claw, a blade 13 or the like is provided on the surface on the screw 2 side, and the fibrous solid matter can be chopped or scraped off. Further, when the cover plate 7 is rotated at a high speed by another motor M1, it is dispersed by frictional heat or chopped by the blade 13, so that after being discharged from the discharge port 5, it becomes a fine powder or flake shape. The increase in surface area facilitates air drying.

モータM1にスピードコントローラーを装備しておけば、蓋板7の回転速度を選択できる。スクリュー2の回転速度は、例えば1分間に100回以下程度が適しているが、モータ駆動による蓋板7の回転速度は、スクリュー2の3倍以上程度の高速回転が適している。ただし、この回転速度に限定されないことは言うまでもない。 If the motor M1 is equipped with a speed controller, the rotation speed of the cover plate 7 can be selected. The rotation speed of the screw 2 is, for example, about 100 times or less per minute, but the rotation speed of the lid plate 7 driven by the motor is suitable for high-speed rotation about three times or more of the screw 2. However, it goes without saying that the rotational speed is not limited.

図5、図6は、蓋板7をスクリュー軸3で回転させる実施形態である。この図では、スクリュー軸3に形成したキー溝にキー21を埋め込んで固定してある。一方、圧縮スプリング9で弾圧された蓋板7の軸孔には、キー21が入る凹溝22を形成してあるが、スクリュー2の始動時には、キー21が蓋板7から離れている。そのため、スクリュー2の始動時には、蓋板7は回転駆動されない。 5 and 6 show an embodiment in which the cover plate 7 is rotated by the screw shaft 3. In this figure, a key 21 is embedded and fixed in a key groove formed in the screw shaft 3. On the other hand, a concave groove 22 into which the key 21 is inserted is formed in the shaft hole of the cover plate 7 that is elastically pressed by the compression spring 9, but the key 21 is separated from the cover plate 7 when the screw 2 is started. Therefore, when the screw 2 is started, the lid plate 7 is not driven to rotate.

ところが、ホッパー4中に供給された含水物がスクリュー2の回転によって脱水された状態で排出口5側まで押し上げられて来る。そしてこの固形物が、弾圧状態の蓋板7に押し着けられて圧縮される。その結果、圧縮スプリング9に抗して、蓋板7が次第に押し上げられてキー21側に移動する。引き続いて圧縮が行われるため、図6のように、蓋板7の凹溝22がキー21に到達して、凹溝22にキー21が入り込む。その結果、蓋板7がキー21を介してスクリュー軸3に連結され、スクリュー軸3によって回転を始め、脱水固形物との間で摩擦熱を発し、水分を蒸発させる。そして、蓋板7が押し開けられた排出口5から、摩擦熱で水分が蒸発した固形物が排出される。なお、この実施形態における蓋板7も刃13や爪などを設けることができる。 However, the hydrated material supplied into the hopper 4 is pushed up to the discharge port 5 side in a state of being dehydrated by the rotation of the screw 2. And this solid substance is pressed against the cover plate 7 in a compressed state and compressed. As a result, the cover plate 7 is gradually pushed up against the compression spring 9 and moved to the key 21 side. Since the compression is subsequently performed, as shown in FIG. 6, the concave groove 22 of the cover plate 7 reaches the key 21, and the key 21 enters the concave groove 22. As a result, the lid plate 7 is connected to the screw shaft 3 via the key 21 and starts rotating by the screw shaft 3 to generate frictional heat between the dehydrated solids and evaporate the moisture. And the solid substance which the water | moisture content evaporated by the friction heat is discharged | emitted from the discharge port 5 by which the cover plate 7 was pushed open. In addition, the cover plate 7 in this embodiment can also be provided with a blade 13 or a claw.

〔植物の搾汁方法〕 [Method of squeezing plants]

以上のような固液分離装置は、家畜糞尿やおからなどの固液分離に限らず、月桃などのハーブやサトウキビなどを固液分離して搾汁する際にも極めて有効である。すなわち、前記のような固液分離装置において、ホッパー4から月桃17などの原料植物を供給する際に、スクリュー2との相互作用で分断する前処理手段すなわち開口縁1eを設けることにより、スクリューとの相互作用で予め分断された直後の植物を引き続いて円筒1中に押し込んで圧搾し搾汁することができる。なお、月桃は茎17の上端に葉がついているが、先に茎の下端からホッパー4中に挿入し、最後に残りの葉の部分を挿入して、搾汁する。 The solid-liquid separation apparatus as described above is extremely effective not only for solid-liquid separation of livestock manure and okara but also for herbs such as moon peach and sugarcane and the like for solid-liquid separation and squeezing. That is, in the solid-liquid separation apparatus as described above, when supplying the raw plant such as moon peach 17 from the hopper 4, the pretreatment means for dividing by the interaction with the screw 2, that is, the opening edge 1 e is provided. The plant immediately after being divided in advance by the interaction with can be pushed into the cylinder 1 and squeezed and squeezed. In addition, the moon peach has a leaf at the upper end of the stem 17, but it is first inserted into the hopper 4 from the lower end of the stem, and finally the remaining leaf portion is inserted and squeezed.

図8(1)は月桃17の一般的な搾汁方法であり、ローラR・R間に月桃17を挟んで圧力Pを側面に加え、側面から搾汁jを得るのに対し、(2)の場合は予め一定の長さに切断してから、側面や全体を加圧して搾汁jを得る。後者の場合は、切り口cからも搾汁されるが、切り口cからは、繊維の方向に沿って搾汁されるため、側面より搾汁が出やすいので効果的ではあるが、切り口cが狭いので搾汁効果は不十分である。 FIG. 8 (1) is a general method for squeezing moon peach 17; while putting moon peach 17 between rollers R and R, pressure P is applied to the side surface to obtain squeezed j from the side surface. In the case of 2), after cutting into a certain length in advance, the side surface and the whole are pressurized to obtain the juice j. In the latter case, the juice is also squeezed from the cut c, but since the juice is squeezed along the fiber direction from the cut c, it is effective because the juice is easily produced from the side, but the cut c is narrow. So the squeezing effect is insufficient.

これに対し、本発明の場合は、図2のように、スクリューと開口縁1eとの相互作用で強引に分断するので、図8(3)のような不規則な分断口Cとなる。すなわち、円筒1中への原料供給部において、スクリューとの相互作用で分断した状態の植物をそのまま引き続いて円筒1中に押し込んで圧搾する方法を採っているため、繊維の続いている植物を強引に分断してから搾汁することになる。 On the other hand, in the case of the present invention, as shown in FIG. 2, since it is forcibly divided by the interaction between the screw and the opening edge 1e, an irregular dividing port C as shown in FIG. That is, in the raw material supply unit into the cylinder 1, the plant in a state of being separated by the interaction with the screw is continuously pushed into the cylinder 1 and squeezed, so that the plant in which the fiber continues is forcibly pulled. The juice will be squeezed after being divided.

その結果、図8(1)(2)のように植物の側面や切り口cから搾汁を得る手法と異なって、(3)のような不規則な分断口Cからも、当該植物の成分すべてが効果的に搾汁される。したがって、植物中の成分を全部効果的に搾汁採取するのに適している。特に、(2)のように鋭利な刃物でカットするのでなく、スクリューとの相互作用で挟んで強引に引き千切る格好になるので、分断口Cが不規則になって露出面積が増大し、繊維と平行方向に搾汁の出やすい面積も増える。しかも、搾汁後に残った繊維を紙や糸などの製造や堆肥として使用する場合には、引き千切った状態の細い植物繊維が有効である。なお、搾汁の際の円筒1は、排出口5側を上にして傾けてもよいが、水平でも差し支えない。 As a result, unlike the method of obtaining the juice from the side or cut c of the plant as shown in FIGS. 8 (1) and (2), all the components of the plant are also obtained from the irregular cut C as in (3). Is effectively squeezed. Therefore, it is suitable for extracting all the components in the plant effectively. In particular, it is not cut with a sharp blade as in (2), but it is dressed forcibly and forcefully sandwiched by the interaction with the screw, so that the dividing port C becomes irregular and the exposed area increases, The area where juice is easily extracted increases in the direction parallel to the fiber. In addition, when the fibers remaining after squeezing are used for the manufacture of paper or yarn or as compost, finely chopped plant fibers are effective. In addition, although the cylinder 1 in the case of squeezing may be inclined with the discharge port 5 side up, it may be horizontal.

〔月桃蒸留液の製造方法〕 [Production method of moon peach distillate]

月桃の抽出物を製造する方法としては、月桃の精油を抽出する方法が行われているが、精油は抽出量が少なく、高価な製品となる。これに対し、月桃を圧搾して搾汁を得て、この搾汁を蒸留して得た月桃蒸留液には、発毛促進や脱毛防止などの効果や消臭などの効果が顕著であることが確認された。 As a method for producing an extract of moon peach, a method of extracting the essential oil of moon peach is performed. However, the essential oil has a small amount of extraction and becomes an expensive product. On the other hand, the moon peach distillate obtained by squeezing moon peach and distilling the juice has remarkable effects such as hair growth promotion and hair loss prevention and deodorization. It was confirmed that there was.

しかも、図8(1)のように月桃を一対のローラR・Rの間に挟んで側面から圧力Pを加えて圧搾する手法で搾汁する場合よりも、前記のような固液分離装置で分断してから圧搾して得た搾汁を蒸留した液の方がより有効であることも確認された。図9〜11は、本発明の発明者の頭部の状態である。図10は、平成15年7月17日に撮影したもので、本発明による月桃蒸留液の使用前である。これに対し、図11は、本発明月桃蒸留液を使用して約1か月経過した平成15年8月16日に撮影したもの、写真3は、それから約2週間後の平成15年8月31日に撮影したものである。これらの写真からも明らかなように、わずか1か月半で顕著な発毛効果が現れている。 In addition, as shown in FIG. 8 (1), the solid-liquid separation device as described above is used rather than the case where the moon peach is sandwiched between a pair of rollers R and R and the pressure P is applied from the side surface and squeezed. It was also confirmed that the liquid obtained by distilling the juice obtained by squeezing after squeezing was more effective. 9 to 11 show the state of the head of the inventor of the present invention. FIG. 10 was taken on July 17, 2003, and is before use of the moon peach distillate according to the present invention. On the other hand, FIG. 11 was taken on August 16, 2003, about one month after using the present moon peach distillate, and Photo 3 shows the 2003 version about two weeks later. It was taken on 31st of March. As is apparent from these photographs, a remarkable hair growth effect appears in only one and a half months.

従来から、月桃抽出物には発毛効果が有ると言われているが、このような顕著な発毛効果のある製品は見たことが無い。その原因は、精油などを用いたり、また精油を希釈したりしているからだと思われる。また、月桃の搾汁を用い、搾汁を蒸留して得た蒸留液を使用するということも見聞していない。さらに、前記のように、スクリューとの相互作用で月桃を分断してから引き続いて円筒1中に押し込んで圧搾して得た搾汁を蒸留するということも知られていない。前記のように、月桃を予め挟んで強引に引き千切って分断した状態で圧搾して得た搾汁は、月桃中の有効成分を余すところ無く全部搾汁抽出できるからだと思われる。 Conventionally, moon peach extract is said to have a hair growth effect, but no product with such a significant hair growth effect has been seen. The reason seems to be that essential oils are used and essential oils are diluted. Moreover, it is not heard that the distilled liquid obtained by distilling the squeezed juice is used using the squeezed moon peach juice. Furthermore, as described above, it is not known that the squeezed juice obtained by dividing the moon peach by the interaction with the screw and then pressing it into the cylinder 1 and squeezing it is distilled. As described above, it seems that the juice obtained by squeezing in a state where the moon peach is sandwiched and forcibly cut and divided in advance, can be extracted from the juice without leaving any active ingredients in the moon peach.

したがって、このような方法で搾汁し蒸留してなる月桃蒸留液は、原料の月桃をスクリューとの間に挟んで強引に引き千切った不規則な分断部からも効果的に搾汁されるため、月桃中の液体成分を全部抽出採取でき、大量に搾汁して大量の月桃蒸留液を製造できる。その結果、安価な製品となり、希釈したりする必要もないので、効能も優れている。 Therefore, the moon peach distillate obtained by squeezing and distilling in this way can be effectively squeezed even from irregularly divided parts where the raw moon peach is sandwiched between screws and forcibly chopped. Therefore, all the liquid components in moon peach can be extracted and collected, and a large amount of moon peach distillate can be produced by squeezing a large amount. As a result, it is an inexpensive product and does not need to be diluted.

〔月桃搾汁の蒸留装置〕 [Distillation equipment for moon peach juice]

図7は月桃搾汁を蒸留して月桃蒸留液を製造する装置の実施形態である。この図において、23は原料容器であり、前記のようにして得た月桃搾汁24を入れる。そして、この容器23をガス炎25などで加熱して月桃の蒸気を発生させるが、本発明の場合は、容器23を直接ガス火野25で加熱するのでなく、加熱液26を介して、間接的に加熱する。そのために、外容器27中に加熱液26を入れ、その中に蒸留容器23を入れてある。 FIG. 7 shows an embodiment of an apparatus for producing moon peach distillate by distilling moon peach juice. In this figure, 23 is a raw material container and puts the moon peach juice 24 obtained as mentioned above. The container 23 is heated with a gas flame 25 or the like to generate moon peach vapor. In the present invention, the container 23 is not directly heated with the gas fire field 25, but indirectly with the heating liquid 26. Heat up. For this purpose, the heating liquid 26 is placed in the outer container 27, and the distillation container 23 is placed therein.

蒸留容器23中で発生した月桃蒸気は、冷却水28中の凝縮管29に送られる。したがって、凝縮管29中で冷却されて蒸留液となって、出口30から排水される。なお、凝縮管29の出口側に真空ポンプ31を設けて負圧にすると、蒸留容器23中も負圧になるので、減圧蒸留が可能となり、月桃蒸気を効率的に凝縮管29側に引き出して、生産効率を上げることができる。 Moon peach vapor generated in the distillation vessel 23 is sent to a condenser tube 29 in the cooling water 28. Therefore, it is cooled in the condensing pipe 29 to become a distillate and drained from the outlet 30. If the vacuum pump 31 is provided on the outlet side of the condensing tube 29 to make it a negative pressure, the distillation vessel 23 also has a negative pressure, so that vacuum distillation is possible and moon peach vapor is efficiently drawn out to the condensing tube 29 side. Production efficiency.

冷却水28は、水道の蛇口32から給水されるが、凝縮管29を冷却している間に月桃蒸気によって加熱される。こうして高温になると、冷却効率が落ちるので、前記の外容器27中に送って加熱液26として使用し、熱を有効利用する。そして、余った分を排出して、他の用途に利用する。したがって、蒸留用の燃料費を節減できる。また、加熱液26を介して、蒸留容器23中の月桃搾汁を間接的に加熱するので、月桃搾汁が過熱されて成分が変性するのを防げる。しかも、蒸留容器23中の月桃搾汁が過熱されて焦げたりする恐れもない。 The cooling water 28 is supplied from a tap 32 of the water supply, and is heated by moon peach steam while cooling the condenser tube 29. When the temperature becomes high in this way, the cooling efficiency is lowered, so that it is sent into the outer container 27 and used as the heating liquid 26 to effectively use the heat. The excess is discharged and used for other purposes. Therefore, the fuel cost for distillation can be reduced. Moreover, since the moon peach juice in the distillation container 23 is indirectly heated via the heating liquid 26, it can prevent that a moon peach juice is overheated and a component denatures. Moreover, there is no fear that the moon peach juice in the distillation vessel 23 is overheated and burnt.

このように、加熱液26を介して間接的に加熱して月桃搾汁を蒸留しているので、月桃の有効成分が変性したりすることなく、より純粋な月桃蒸留液を製造できる。このような、月桃搾汁を過熱しない、優しい蒸留方法も、育毛剤や消臭剤などとしての効能向上に寄与しているものと思われる。 In this way, since the moon peach juice is distilled indirectly by heating through the heating liquid 26, a more pure moon peach distillate can be produced without the active ingredient of the moon peach being denatured. . Such a gentle distillation method that does not overheat moon peach juice is thought to contribute to the improvement of efficacy as a hair restorer or deodorant.

本発明の固液分離装置を用いて月桃搾汁を製造し、月桃蒸留液の製造に利用できるので、本発明の月桃蒸留液が育毛剤や消臭剤、抗菌剤、防かび剤などとして大量生産されることによって、月桃の生産農家も増産を要求され、生産農家の経営向上にも貢献できる。 Since the moon peach juice is produced using the solid-liquid separator of the present invention and can be used for the production of the moon peach distillate, the moon peach distillate of the present invention is used as a hair restorer, deodorant, antibacterial agent, fungicide. As a result of mass production, etc., the production farmers of moon peaches are required to increase production, which can contribute to improving the management of producers.

従来の固液分離装置の全容を示す縦断面図である。It is a longitudinal cross-sectional view which shows the whole volume of the conventional solid-liquid separator. 本発明による固液分離装置で月桃を搾汁する場合の月桃供給部の実施形態であり、(1)は平面図、(2)は(1)図のA−A断面図である。It is embodiment of the moon peach supply part at the time of squeezing moon peach with the solid-liquid separator by this invention, (1) is a top view, (2) is AA sectional drawing of (1) figure. 月桃の分断部を説明する平面図である。It is a top view explaining the division part of a moon peach. 蓋板をモータ駆動する実施形態の部分断面側面図である。It is a fragmentary sectional side view of embodiment which drives a cover plate with a motor. 蓋板のキー結合部を示す図で、(1)は縦断面図、(2)は蓋板の右側面図である。It is a figure which shows the key coupling | bond part of a cover plate, (1) is a longitudinal cross-sectional view, (2) is a right view of a cover plate. 蓋板とスクリュー軸がキー結合した状態の正面図である。It is a front view in the state where the lid plate and the screw shaft are key-coupled. 月桃搾汁の蒸留装置の実施形態である。It is embodiment of the distillation apparatus of moon peach juice. 月桃の搾汁方法を比較する側面図である。It is a side view which compares the method of squeezing moon peach. 発明者の月桃蒸留液の使用前の頭髪状態である。It is a hair state before using the inventor's moon peach distillate. 発明者による月桃蒸留液の使用後の頭髪状態である。It is a hair state after using the moon peach distillate by the inventor. 発明者による月桃蒸留液の使用後の頭髪状態である。It is a hair state after using the moon peach distillate by the inventor.

符号の説明Explanation of symbols

1 円筒(筒体)
2 スクリュー
3 スクリュー軸
4 ホッパー
5 排出口
6 脱水用の小孔
7 蓋板(蓋体)
8 排水ガイド
9 圧縮スプリング
10 軸受け
11 バネ受け
12 キー
13 爪ないし刃
14 破砕器
15 高速回転筒
16 原料供給用の開口
17 月桃(茎)
1e 開口縁
1E 仮想開口縁
2W スクリュー羽根
18 チェーン
G1・G1 歯車
19 スラストベアリング
21 キー
22 凹溝
23 原料容器
24 月桃搾汁
25 ガス炎
26 加熱液
27 外容器
28 冷却水
29 凝縮管
31 真空ポンプ
c 月桃の切断口
C 月桃の分断口
j 月桃の搾汁
1 cylinder (cylinder)
2 Screw 3 Screw shaft 4 Hopper 5 Discharge port 6 Small hole for dehydration 7 Lid (lid)
8 Drainage guide 9 Compression spring 10 Bearing 11 Spring receiver 12 Key 13 Claw or blade 14 Crusher 15 High-speed rotating cylinder 16 Opening for raw material supply 17 Moon peach (stem)
1e Opening edge 1E Virtual opening edge 2W Screw blade 18 Chain G1, G1 Gear 19 Thrust bearing 21 Key 22 Groove 23 Raw material container 24 Moon peach juice 25 Gas flame 26 Heating liquid 27 Outer container 28 Cooling water 29 Condensation pipe 31 Vacuum pump c Moon peach cutout C Moon peach cutout j Moon peach juice

Claims (7)

スクリューの入った筒体の一端側に含水物の供給部を有し、前記筒体中に供給された含水物を筒体の一端から他端に向けて押圧移動させるようにスクリューを回転可能に支持し、前記筒体の側壁に通水用の小孔が多数開けてあり、しかも前記の供給部に供給された含水物を前記スクリューとの相互作用で分断又は破砕する前処理手段を有している固液分離装置において、
前記前処理手段は、前記供給部の開口縁がジグザグ状ないしギザギザ状に形成されている構成であることを特徴とする固液分離装置。
A hydrated material supply part is provided at one end of the cylinder containing the screw, and the screw can be rotated to press and move the hydrated material supplied into the cylinder from one end of the cylinder to the other end. A pretreatment means that supports and has a large number of small holes for water passage on the side wall of the cylindrical body , and further divides or crushes the hydrated material supplied to the supply section by interaction with the screw. in solid-liquid separator Ru Tei,
The pretreatment means has a configuration in which the opening edge of the supply section is formed in a zigzag shape or a jagged shape .
スクリューの入った筒体の一端側に含水物の供給部を有し、前記筒体中に供給された含水物を筒体の一端から他端に向けて押圧移動させるようにスクリューを回転可能に支持し、前記筒体の側壁に通水用の小孔が多数開けてあり、しかも前記の供給部に供給された含水物を前記スクリューとの相互作用で分断又は破砕する前処理手段を有している固液分離装置において、A hydrated material supply part is provided at one end of the cylinder containing the screw, and the screw can be rotated to press and move the hydrated material supplied into the cylinder from one end of the cylinder to the other end. A pretreatment means that supports and has a large number of small holes for water passage on the side wall of the cylindrical body, and further divides or crushes the hydrated material supplied to the supply section by interaction with the screw. In the solid-liquid separator,
前記前処理手段は、前記供給部の開口縁がスクリューの羽根の傾きと平行に形成されている構成であることを特徴とする固液分離装置。The pre-treatment means has a configuration in which the opening edge of the supply section is formed in parallel with the inclination of the blades of the screw.
前記筒体の他端側に、水分が分離された固形物の排出口を有しており、この排出口において、スクリュー軸心方向に移動可能な蓋体が、弾圧手段によって前記スクリュー側に弾圧されており、
しかも、前記スクリューとは別の駆動源によって前記蓋体がスクリューと同じ方向又は逆方向に回転できる構造となっていること、
前記の蓋体が、固液分離された固形物から受ける圧力がある値に達したら回転する構造となっていることを特徴とする請求項1または請求項2に記載の固液分離装置。
On the other end side of the cylindrical body, there is a solid matter outlet from which water is separated, and a lid body movable in the axial direction of the screw is elastically pressed against the screw side by the elastic means. Has been
Moreover, the lid body can be rotated in the same direction as the screw or in the opposite direction by a driving source different from the screw,
3. The solid-liquid separation device according to claim 1, wherein the lid body is configured to rotate when a pressure received from the solid-liquid separated solid material reaches a certain value.
スクリューの入った筒体の一端側に植物の供給部を有し、前記筒体中に供給された植物を筒体の一端から他端に向けて押圧移動させるようにスクリューを回転可能に支持し、前記筒体の側壁に植物搾汁通過用の小孔が多数開けてある固液分離装置を使用し、
前記植物の前処理手段を設けて、ジグザグ状ないしギザギザ状に形成された前記供給部の開口縁とスクリューとの相互作用で予め分断された直後の植物を引き続いてスクリューの押圧力で搾汁することを特徴とする植物の搾汁方法。
A plant supply part is provided on one end side of the cylinder containing the screw, and the screw is rotatably supported so that the plant supplied in the cylinder is pressed and moved from one end of the cylinder to the other end. , Using a solid-liquid separation device having a large number of small holes for passing plant juice on the side wall of the cylinder,
The plant pretreatment means is provided, and the plant immediately after being divided in advance by the interaction between the opening edge of the supply section formed in a zigzag shape or a jagged shape and the screw is subsequently squeezed by the pressing force of the screw. A method for squeezing a plant characterized by the above.
スクリューの入った筒体の一端側に植物の供給部を有し、前記筒体中に供給された植物を筒体の一端から他端に向けて押圧移動させるようにスクリューを回転可能に支持し、前記筒体の側壁に植物搾汁通過用の小孔が多数開けてある固液分離装置を使用し、
前記植物の前処理手段を設けて、ジグザグ状ないしギザギザ状に形成された前記供給部の開口縁とスクリューとの相互作用で予め分断された直後の植物を引き続いてスクリューの押圧力で圧搾して得た搾汁を蒸留することを特徴とする植物蒸留液の製造方法。
A plant supply part is provided on one end side of the cylinder containing the screw, and the screw is rotatably supported so that the plant supplied in the cylinder is pressed and moved from one end of the cylinder to the other end. , Using a solid-liquid separation device having a large number of small holes for passing plant juice on the side wall of the cylinder,
The plant pretreatment means is provided, and the plant immediately after being divided in advance by the interaction between the opening edge of the supply part formed in a zigzag shape or a jagged shape and the screw is subsequently squeezed by the pressing force of the screw. A method for producing a plant distillate, wherein the obtained juice is distilled.
スクリューの入った筒体の一端側に植物の供給部を有し、前記筒体中に供給された植物を筒体の一端から他端に向けて押圧移動させるようにスクリューを回転可能に支持し、前記筒体の側壁に植物搾汁通過用の小孔が多数開けてある固液分離装置を使用し、
前記植物の前処理手段を設けて、ジグザグ状ないしギザギザ状に形成された前記供給部の開口縁とスクリューとの相互作用で予め分断された直後の植物を引き続いてスクリューの押圧力で圧搾して得た搾汁を蒸留してなることを特徴とする植物蒸留液。
A plant supply part is provided on one end side of the cylinder containing the screw, and the screw is rotatably supported so that the plant supplied in the cylinder is pressed and moved from one end of the cylinder to the other end. , Using a solid-liquid separation device having a large number of small holes for passing plant juice on the side wall of the cylinder,
The plant pretreatment means is provided, and the plant immediately after being divided in advance by the interaction between the opening edge of the supply part formed in a zigzag shape or a jagged shape and the screw is subsequently squeezed by the pressing force of the screw. A plant distillate obtained by distilling the obtained juice.
スクリューの入った筒体の一端側に植物の供給部を有し、前記筒体中に供給された植物を筒体の一端から他端に向けて押圧移動させるようにスクリューを回転可能に支持し、前記筒体の側壁に植物搾汁通過用の小孔が多数開けてある固液分離装置を使用し、
前記植物の前処理手段を設けて、ジグザグ状ないしギザギザ状に形成された前記供給部の開口縁とスクリューとの相互作用で予め分断された直後の植物を引き続いてスクリューの押圧力で圧搾して得た搾汁を蒸留する装置であって、
前記搾汁の入った原料容器を、加熱液の入った外容器中に入れて、前記外容器を加熱する構造とし、前記搾汁から発生した蒸気を冷却した後の冷却水を前記の加熱液として前記外容器中に供給する構造となっていることを特徴とする蒸留液の製造装置。
A plant supply part is provided on one end side of the cylinder containing the screw, and the screw is rotatably supported so that the plant supplied in the cylinder is pressed and moved from one end of the cylinder to the other end. , Using a solid-liquid separation device having a large number of small holes for passing plant juice on the side wall of the cylinder,
The plant pretreatment means is provided, and the plant immediately after being divided in advance by the interaction between the opening edge of the supply part formed in a zigzag shape or a jagged shape and the screw is subsequently squeezed by the pressing force of the screw. An apparatus for distilling the obtained juice ,
The raw material container containing the juice is put into an outer container containing a heating liquid to heat the outer container, and the cooling water after cooling the steam generated from the juice is used as the heating liquid. An apparatus for producing a distillate, characterized in that it is structured to be supplied into the outer container .
JP2003339844A 2002-10-25 2003-09-30 Solid-liquid separator Expired - Fee Related JP3789914B2 (en)

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