JP3788790B2 - Non-reciprocal circuit element - Google Patents

Non-reciprocal circuit element Download PDF

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Publication number
JP3788790B2
JP3788790B2 JP2003117108A JP2003117108A JP3788790B2 JP 3788790 B2 JP3788790 B2 JP 3788790B2 JP 2003117108 A JP2003117108 A JP 2003117108A JP 2003117108 A JP2003117108 A JP 2003117108A JP 3788790 B2 JP3788790 B2 JP 3788790B2
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Japan
Prior art keywords
center conductor
ferrite core
metal case
case
resin
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JP2003117108A
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Japanese (ja)
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JP2003318609A (en
Inventor
伸二 山本
彰規 三沢
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Hitachi Metals Ltd
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Hitachi Metals Ltd
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Description

【0001】
【発明の属する技術分野】
本発明は、アイソレータ・サーキュレータとして利用される非可逆回路素子に関するものである。
【0002】
【従来の技術】
従来の非可逆回路素子の一例として、集中定数型アイソレータの一例の分解斜視図を図9に示す。この従来例は、下ケース65上にパターン電極の形成された誘電体基板63を配置し、フェライト64と互いに絶縁状態で重ね合わされた中心導体66とからなる中心導体部を誘電体基板に形成された穴に配置し、各中心導体と誘電体基板上の所定のパターン電極とを接続し、磁石67の装着された上ケース68を被せて構成されている。この誘電体基板63の69はダミー抵抗であり、70はアース電極である。このアース電極に接続されたダミー抵抗69により、中心導体の一つの端子が終端されている。
【0003】
【発明が解決しようとする課題】
従来の集中定数型アイソレータでは、例えば携帯電話等に使用されるため、小型化・薄型化の要求が強い。もちろん、使用に耐える電気特性を有することと低価格であることが同時に要求される。この小型化を考えたとき、所望の電気特性を得るためには、フェライト64の外径がある程度必要であり、フェライト64の小型化には限界がある。そのため、全体を小型化してゆくと図10に示すように、フェライトが挿入される穴72が相対的に大きくなる。その結果、誘電体基板に強度的に弱い部分71ができ、生産工程での取り扱い時に基板が割れる危険性が高まり、量産性が低くなる。このため、従来の構造では、小型化が困難であった。また、ダミー抵抗は、誘電体基板上に印刷された抵抗により形成されている。この誘電体基板では、放熱性が良くなく、しかも他の静電容量用及びアース用のパターン電極も形成されているので、スペース的にも余裕がない。このため、そのダミー抵抗部における耐電力が小さく、せいぜい1W程度の耐電力しか実現出来なかった。従って、スペースを広げると小型化の流れに逆行し、比較的大きな耐電力を必要とする用途では、小型の集中定数型アイソレータを構成することが困難であった。本発明は、上記のことを鑑みて、小型でしかも耐電力の大きい非可逆回路素子を提供する事を目的とする。
【0004】
【課題を解決するための手段】
本発明は、接続端子を備えた樹脂ケース及び金属ケース下と金属ケース上との間に、フェライトコアに中心導体を交差配置した中心導体部と、コンデンサと、前記フェライトコアを位置決めする樹脂モールドを備え、前記樹脂モールドは、外形が四角形状で、前記下ケースの側面及び前記樹脂ケースの側面で規定される領域の内側と略等しい大きさであり、かつ中央に前記フェライトコアの外周とほぼ同じ大きさに形成された貫通孔を有するとともに、フェライトコアの一面側から中心導体交差面側へ折り曲げられた中心導体の、フェライトコア側面の中心導体部分に位置する部分に、フェライトコアの位置決めを行うつめ部を有し、中心導体先端部に位置する部分にはつめ部を備えず、前記コンデンサの前記中心導体先端部と接続される面と前記接続端子は略同一高さであり、もって、前記中心導体先端部を前記コンデンサと前記接続端子とに接続したことを特徴とする非可逆回路素子である。本発明においては、前記中心導体部は金属ケース下の上に配置され、フェライトコアを包む中心導体が前記金属ケース下とアース接続するのが好ましい。
【0005】
【発明の実施の態様】
本発明に係る一実施例の分解斜視図を図1に示す。この実施例について説明する。まず、最下部に樹脂ケース1がある。この樹脂ケース1の平面図とその3方向の側面図を図2に、底面図を図3に示す。この図2、3において、導体部分を斜線で示す。又、図2のA−A’断面図を図4に、B−B’断面図を図5に示す。この樹脂ケース1は、3つの導電体板が樹脂部分と一体に形成されている。この1つの導電体板は、アース電極板2であり、樹脂ケース1の底部に広く配置され、それとつながるアース端子3が樹脂ケース1の装着面となる裏面に導出されている。また、他の2つの導電体板は、入出力端子用であり、内側の回路接続端子4と外側の入出力端子5とがつながったコ字状の導電体板である。この内側回路接続端子4は、アース板電極2の配置されている面に突起部6が形成され、その突起部6の上に配置されている。
【0006】
この樹脂ケース1の上に、金属ケース下7が載せられる。この金属ケース下7は、樹脂ケース1の突起部6に対応する切り欠き部8を有し、この樹脂ケース1のアース電極板2と半田付けされる。この金属ケース下7の上に、誘電体板の上下面に電極が形成された板状コンデンサ9とチップ抵抗10と、フェライトコア11上に中心導体12を互いに絶縁状態で、120度の間隔で回転対称に配置された中心導体部とを配置する。この中心導体部は、図6に示すように、円板部14から120度間隔で放射状に伸びるそれぞれ2本の導体からなり、先端で接続されている3つの中心導体12からなり、その円板部14上にフェライトコア11を配置し、各中心導体14を折り曲げ、各中心導体間に絶縁シートを挟んで構成されている。そして、3つの中心導体12のうち、2つの中心導体12の先端部13a、13bは、それぞれ板状コンデンサ9と樹脂ケース1上の内側回路接続端子4に接続され、他の一つの中心導体の先端部13cは、板状コンデンサ9とチップ抵抗10に接続される。この中心導体部の円板部14は金属ケース下7に接続され、アース接続される。又、板状コンデンサ9も中心導体の先端部が接続される面の対向面側で金属ケース下7に接続され、アース接続される。
【0007】
このチップ抵抗10の平面図、側面図、底面図を図7に示す。このチップ抵抗10は、一面に2つの端子電極15、16を有し、その端子電極間に酸化ルテニウムによる抵抗膜17が形成されている。この抵抗膜上には絶縁コートが施されている。また一方の端子電極16は、側面に形成された電極19を介して、底面の端子電極18と導通している。そして、一つの中心導体の先端部13cは、チップ抵抗10の端子電極15と接続され、そして、そのチップ抵抗10の端子電極18が金属ケース下7と接続され、アース接続される。
【0008】
次に、この中心導体部に樹脂モールド20を被せる。この樹脂モールド20は、中央にフェライトコアの外径とほぼ同じ大きさの貫通孔21を有し、下部にフェライトコア11の外周部に当接するようなつめ部22が3ヶ所形成されている。このつめ部22は、フェライトコアの側面の中心導体の部分に位置し、フェライトコアの位置決めを行うとともに、フェライトコア側面の中心導体の保護・絶縁も兼ねている。この樹脂モールド20は、外形が樹脂ケース1及び金属ケース下7の内側に収納される大きさであり、上面に磁石24を位置決めする突出部23が形成されている。そして、この突出部23で位置決めされる位置に磁石24が配置される。そして、金属ケース上25を被せ、金属ケース上25と金属ケース下7とを半田付けして非可逆回路素子を構成した。この金属ケース上25の側面の一つの対向面26は、金属ケース下7の側面28の内側に挿入され、半田付けされる。他の対向面27は、樹脂ケース1の側面29の上端上に位置する。この実施例は、集中定数型アイソレータであり、その斜視図を図8に示す。
【0009】
上記実施例は、中心導体の12の一つをチップ抵抗10に接続し、終端しているので、アイソレータとなっているが、その中心導体を終端しないで入出力端子とすれば、サーキュレータとして使用出来る。
【0010】
本発明の実施例では、樹脂ケース1の内側回路接続端子4が形成されている突起部6の高さを、板状コンデンサ9とほぼ同一としておき、中心導体12の先端部13a、13bの接続を容易としている。また、この突起部6により、この接続端子4とアース電極板2の絶縁を確実にしている。また、この樹脂ケース1により、表面実装が可能となる。また本発明のチップ抵抗10は、一方の端子電極16が側面を介して底面に導出され、底面に端子電極18が形成され、その端子電極18により、金属ケース下7の上にその底面を直接接続したので、広い面積で金属ケース下と接続され、放熱性が高く、接続も容易である。放熱性の改善により、耐電力を改善出来る。また本発明の実施例では、フェライトコアと磁石とを一つの樹脂モールドで位置決めするので、位置決めが容易であるとともに、取り付けも容易である。又、この樹脂モールドのつめ部がフェライトコア側面の中心導体をカバーしているので、このフェライトコア側面の中心導体と板状コンデンサとのショートを防止している。この実施例の構造によれば、フェライトコアの大きさを相対的に大きくしても、従来のような穴を有する誘電体基板を用いないので、小型化を達成出来る。
【0011】
【発明の効果】
本発明により、小型で耐電力も大きい集中定数型アイソレータを得ることができ、例えば携帯電話等においてミスマッチングによる耐反射電力の増加によるアンプの保護に、極めて有効なものである。
【図面の簡単な説明】
【図1】本発明に係る一実施例の分解斜視図である。
【図2】本発明に係る一実施例の樹脂ケースの平面図及び側面図である。
【図3】本発明に係る一実施例の樹脂ケースの底面図である。
【図4】図1のA−A’断面図である。
【図5】図1のB−B’断面図である。
【図6】本発明に係る一実施例の中心導体の平面図である。
【図7】本発明に係る一実施例のチップ抵抗の平面図、側面図及び底面図である。
【図8】本発明に係る一実施例の斜視図である。
【図9】従来例の分解斜視図である。
【図10】従来例の誘電体基板の平面図である。
【符号の説明】
1 樹脂ケース
2 アース電極板
3 アース端子
4 内側回路接続端子
5 入出力端子
6 突起部
7 金属ケース下
8 切り欠き部
9 板状コンデンサ
10 チップ抵抗
11 フェライトコア
12 中心導体
13a、13b、13c 先端部
14 円板部
15、16、18 端子電極
17 抵抗膜
19 電極
20 樹脂モールド
21 貫通孔
22 つめ部
23 突出部
24 磁石
25 金属ケース上
26、27 対向面
28、29 側面
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a nonreciprocal circuit device used as an isolator / circulator.
[0002]
[Prior art]
FIG. 9 shows an exploded perspective view of an example of a lumped constant type isolator as an example of a conventional non-reciprocal circuit device. In this conventional example, a dielectric substrate 63 on which a pattern electrode is formed is disposed on a lower case 65, and a central conductor portion made up of a ferrite 64 and a central conductor 66 that is overlapped in an insulated state is formed on the dielectric substrate. The center conductor and a predetermined pattern electrode on the dielectric substrate are connected to each other and covered with an upper case 68 on which a magnet 67 is mounted. 69 of the dielectric substrate 63 is a dummy resistor, and 70 is a ground electrode. One terminal of the central conductor is terminated by a dummy resistor 69 connected to the ground electrode.
[0003]
[Problems to be solved by the invention]
Since conventional lumped constant isolators are used for mobile phones, for example, there is a strong demand for miniaturization and thinning. Of course, it is required to have electrical characteristics that can withstand use and to be inexpensive. Considering this miniaturization, the outer diameter of the ferrite 64 is required to some extent in order to obtain desired electrical characteristics, and there is a limit to the miniaturization of the ferrite 64. Therefore, when the entire size is reduced, the hole 72 into which the ferrite is inserted becomes relatively large as shown in FIG. As a result, a weakly strong portion 71 is formed on the dielectric substrate, which increases the risk of the substrate being cracked during handling in the production process and lowers mass productivity. For this reason, it is difficult to reduce the size of the conventional structure. The dummy resistor is formed by a resistor printed on a dielectric substrate. In this dielectric substrate, heat dissipation is not good, and other electrostatic capacity and ground pattern electrodes are also formed, so there is no room in terms of space. For this reason, the power resistance in the dummy resistance portion is small, and only a power resistance of about 1 W can be realized. Therefore, if the space is expanded, the size of the device is reversed against the trend of miniaturization, and it is difficult to construct a small lumped constant isolator for applications that require a relatively large power resistance. In view of the above, it is an object of the present invention to provide a nonreciprocal circuit device that is small in size and has high power durability.
[0004]
[Means for Solving the Problems]
The present invention provides a resin case provided with a connection terminal, a center conductor portion in which a center conductor is arranged crossing a ferrite core between a metal case and a metal case, a capacitor, and a resin mold for positioning the ferrite core. The resin mold has a rectangular outer shape, is substantially the same size as the inside of the region defined by the side surface of the lower case and the side surface of the resin case, and is substantially the same as the outer periphery of the ferrite core in the center as well as have a formed to a size through-holes, from one side of the ferrite core of the center conductor bent center conductor to the cross side, the portion in the center conductor portion of the ferrite core side, the positioning of the ferrite core A surface that has a claw portion to be provided, does not have a claw portion at a portion located at the front end portion of the center conductor, and is connected to the front end portion of the center conductor of the capacitor The connection terminal is substantially the same height, with it, a nonreciprocal circuit device, characterized in that it connects the center conductor tip and the connecting terminal and the capacitor. In the present invention, it is preferable that the central conductor portion is disposed above the metal case, and the central conductor surrounding the ferrite core is grounded to the metal case.
[0005]
BEST MODE FOR CARRYING OUT THE INVENTION
An exploded perspective view of an embodiment according to the present invention is shown in FIG. This embodiment will be described. First, there is a resin case 1 at the bottom. A plan view and a side view of the resin case 1 in three directions are shown in FIG. 2, and a bottom view is shown in FIG. 2 and 3, the conductor portion is indicated by hatching. 2 is a sectional view taken along the line AA ′ of FIG. 2 and FIG. 5 is a sectional view taken along the line BB ′ of FIG. In the resin case 1, three conductor plates are formed integrally with the resin portion. This one conductor plate is a ground electrode plate 2, which is widely arranged at the bottom of the resin case 1, and a ground terminal 3 connected thereto is led out to the back surface serving as a mounting surface of the resin case 1. The other two conductor plates are for input / output terminals, and are U-shaped conductor plates in which the inner circuit connection terminal 4 and the outer input / output terminal 5 are connected. The inner circuit connection terminal 4 has a protrusion 6 formed on the surface on which the ground plate electrode 2 is disposed, and is disposed on the protrusion 6.
[0006]
A metal case lower 7 is placed on the resin case 1. The lower metal case 7 has a notch 8 corresponding to the protrusion 6 of the resin case 1 and is soldered to the ground electrode plate 2 of the resin case 1. On the lower metal case 7, the plate capacitor 9 having electrodes formed on the upper and lower surfaces of the dielectric plate, the chip resistor 10, and the central conductor 12 on the ferrite core 11 are insulated from each other at intervals of 120 degrees. A central conductor portion disposed in a rotationally symmetrical manner is disposed. As shown in FIG. 6, the center conductor portion is composed of two conductors each extending radially from the disc portion 14 at intervals of 120 degrees, and is composed of three center conductors 12 connected at the tips. The ferrite core 11 is disposed on the portion 14, each center conductor 14 is bent, and an insulating sheet is sandwiched between the center conductors. Of the three central conductors 12, the tip portions 13a and 13b of the two central conductors 12 are connected to the plate-like capacitor 9 and the inner circuit connection terminal 4 on the resin case 1, respectively, and the other central conductor 12 The tip portion 13 c is connected to the plate capacitor 9 and the chip resistor 10. The disk portion 14 of the central conductor portion is connected to the lower metal case 7 and is grounded. The plate capacitor 9 is also connected to the lower metal case 7 on the opposite side of the surface to which the tip of the central conductor is connected, and is grounded.
[0007]
A plan view, a side view, and a bottom view of the chip resistor 10 are shown in FIG. The chip resistor 10 has two terminal electrodes 15 and 16 on one surface, and a resistance film 17 made of ruthenium oxide is formed between the terminal electrodes. An insulating coat is applied on the resistance film. One terminal electrode 16 is electrically connected to the terminal electrode 18 on the bottom surface via the electrode 19 formed on the side surface. The front end portion 13c of one central conductor is connected to the terminal electrode 15 of the chip resistor 10, and the terminal electrode 18 of the chip resistor 10 is connected to the lower metal case 7 and grounded.
[0008]
Next, the resin mold 20 is put on the central conductor portion. The resin mold 20 has a through hole 21 having a size substantially equal to the outer diameter of the ferrite core at the center, and three claw portions 22 that are in contact with the outer peripheral portion of the ferrite core 11 at the lower portion. The pawl portion 22 is positioned at the central conductor portion on the side surface of the ferrite core, and performs positioning of the ferrite core and also serves as protection and insulation for the central conductor on the side surface of the ferrite core. The resin mold 20 has a size that allows the outer shape to be accommodated inside the resin case 1 and the lower metal case 7, and a protrusion 23 for positioning the magnet 24 is formed on the upper surface. And the magnet 24 is arrange | positioned in the position positioned by this protrusion part 23. FIG. And the metal case upper part 25 was covered, and the metal case upper part 25 and the metal case lower part 7 were soldered, and the nonreciprocal circuit element was comprised. One opposing surface 26 on the side surface of the upper metal case 25 is inserted inside the side surface 28 of the lower metal case 7 and soldered. The other facing surface 27 is located on the upper end of the side surface 29 of the resin case 1. This embodiment is a lumped constant type isolator, and a perspective view thereof is shown in FIG.
[0009]
In the above embodiment, one of the central conductors 12 is connected to the chip resistor 10 and terminated, so that it is an isolator. However, if the central conductor is not terminated and used as an input / output terminal, it is used as a circulator. I can do it.
[0010]
In the embodiment of the present invention, the height of the protrusion 6 on which the inner circuit connection terminal 4 of the resin case 1 is formed is substantially the same as that of the plate capacitor 9, and the connection between the tip portions 13 a and 13 b of the center conductor 12 is performed. Easy going. Further, the projection 6 ensures the insulation between the connection terminal 4 and the ground electrode plate 2. Further, the resin case 1 enables surface mounting. In the chip resistor 10 of the present invention, one terminal electrode 16 is led out to the bottom surface through the side surface, and the terminal electrode 18 is formed on the bottom surface. The terminal electrode 18 directly connects the bottom surface on the lower metal case 7. Since it is connected, it is connected to the bottom of the metal case over a wide area, has high heat dissipation, and is easy to connect. With improved heat dissipation, power durability can be improved. In the embodiment of the present invention, since the ferrite core and the magnet are positioned by one resin mold, the positioning is easy and the mounting is also easy. Further, since the claw portion of the resin mold covers the center conductor on the side surface of the ferrite core, a short circuit between the center conductor on the side surface of the ferrite core and the plate capacitor is prevented. According to the structure of this embodiment, even if the size of the ferrite core is relatively large, a dielectric substrate having a hole as in the prior art is not used, so that downsizing can be achieved.
[0011]
【The invention's effect】
According to the present invention, it is possible to obtain a lumped constant isolator that is small in size and has high power resistance, and is extremely effective for protecting an amplifier due to an increase in reflection power resistance due to mismatching in, for example, a mobile phone.
[Brief description of the drawings]
FIG. 1 is an exploded perspective view of an embodiment according to the present invention.
FIG. 2 is a plan view and a side view of a resin case according to an embodiment of the present invention.
FIG. 3 is a bottom view of a resin case according to an embodiment of the present invention.
4 is a cross-sectional view taken along line AA ′ of FIG.
FIG. 5 is a cross-sectional view taken along the line BB ′ of FIG.
FIG. 6 is a plan view of a central conductor according to an embodiment of the present invention.
7 is a plan view, a side view, and a bottom view of a chip resistor according to an embodiment of the present invention. FIG.
FIG. 8 is a perspective view of an embodiment according to the present invention.
FIG. 9 is an exploded perspective view of a conventional example.
FIG. 10 is a plan view of a conventional dielectric substrate.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Resin case 2 Ground electrode plate 3 Ground terminal 4 Inner circuit connection terminal 5 Input / output terminal 6 Protrusion part 7 Metal case bottom 8 Notch part 9 Plate-like capacitor 10 Chip resistor 11 Ferrite core 12 Center conductor 13a, 13b, 13c Tip part 14 Disc parts 15, 16, 18 Terminal electrode 17 Resistive film 19 Electrode 20 Resin mold 21 Through hole 22 Claw part 23 Projection part 24 Magnet 25 Metal case top 26, 27 Opposing faces 28, 29 Side face

Claims (2)

接続端子を備えた樹脂ケース及び金属ケース下と金属ケース上との間に、フェライトコアに中心導体を交差配置した中心導体部と、コンデンサと、前記フェライトコアを位置決めする樹脂モールドを備え、
前記樹脂モールドは、外形が四角形状で、
前記下ケースの側面及び前記樹脂ケースの側面で規定される領域の内側と略等しい大きさであり、
かつ中央に前記フェライトコアの外周とほぼ同じ大きさに形成された貫通孔を有するとともに、
フェライトコアの一面側から中心導体交差面側へ折り曲げられた中心導体の、フェライトコア側面の中心導体部分に位置する部分に、フェライトコアの位置決めを行うつめ部を有し、中心導体先端部に位置する部分にはつめ部を備えず、
前記コンデンサの前記中心導体先端部と接続される面と前記接続端子は略同一高さであり、
もって、前記中心導体先端部を前記コンデンサと前記接続端子とに接続したことを特徴とする非可逆回路素子。
Between the resin case with the connection terminal and the metal case under and on the metal case, a center conductor portion in which the center conductor is arranged crossing the ferrite core, a capacitor, and a resin mold for positioning the ferrite core,
The resin mold has a rectangular outer shape,
It is approximately the same size as the inside of the region defined by the side surface of the lower case and the side surface of the resin case,
And thereby it has a through hole formed in substantially the same size as the outer periphery of the ferrite core to the center,
The center conductor bent from one side of the ferrite core to the center conductor crossing side has a claw for positioning the ferrite core at the center conductor on the side of the ferrite core, and is positioned at the tip of the center conductor. The part that does not have a claw part,
The surface connected to the center conductor tip of the capacitor and the connection terminal are substantially the same height.
Thus, the nonreciprocal circuit device is characterized in that the center conductor tip is connected to the capacitor and the connection terminal .
前記中心導体部は金属ケース下の上に配置され、フェライトコアを包む中心導体が前記金属ケース下とアース接続されることを特徴とする請求項1に記載の非可逆回路素子。  2. The nonreciprocal circuit device according to claim 1, wherein the center conductor portion is disposed under the metal case, and the center conductor enclosing the ferrite core is connected to the ground under the metal case.
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