JP3781078B2 - Rotating automatic iron making device provided with tapping device and lifting device - Google Patents

Rotating automatic iron making device provided with tapping device and lifting device Download PDF

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Publication number
JP3781078B2
JP3781078B2 JP27493997A JP27493997A JP3781078B2 JP 3781078 B2 JP3781078 B2 JP 3781078B2 JP 27493997 A JP27493997 A JP 27493997A JP 27493997 A JP27493997 A JP 27493997A JP 3781078 B2 JP3781078 B2 JP 3781078B2
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Japan
Prior art keywords
iron making
connecting shaft
chamber
output
shutter
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Expired - Fee Related
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JP27493997A
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Japanese (ja)
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JPH1189558A (en
Inventor
周次 京
和弘 荒木
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永田醸造機械株式会社
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Publication of JPH1189558A publication Critical patent/JPH1189558A/en
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Description

【0001】
【産業上の利用分野】
この発明は、主として酵素工業並びに醸造工業の、固体培養装置に設けられる、麹搬送措置の手入装置等の昇降装置及び出麹扉に関するものである。
【0002】
【従来の技術】
回転式自動製麹装置では、側板の一部を開口し、保温性のある壁対を貫通して出麹口を設け、シュートで麹を製麹室外に移動させていた。出麹口が側板に接する側板の開口部には、観音扉片や一枚板のスライド板型を製麹室内に設けたエアシリンダにより駆動させ自動開閉を行っていた。製麹室内と室外を遮断するために、シュートを保温性のないスライド板で閉鎖していた。
【0003】
製麹室内に設けられた麹搬送装置と手入装置の昇降は、製麹室外に設けた外周側連結軸と、製麹室内に設けた内周側連結軸により行われていた。内周側連結軸の駆動は、製麹室内に設けた水平連結軸により伝えられていた。また、製麹室内には内周側連結軸以外にも麹搬送装置と手入装置を支える支柱を設けていた。
【0004】
【発明が解決しようとする課題】
製麹室外に出麹シャッタの開閉用駆動装置を設けた場合、高温多湿であり麹の微粉末が飛散する環境であるため、故障を起しやすくメンテナンスに時間と経費が掛かっていた。
また、製麹室外へ麹を排出するシュートの密閉度が低く保温性のない板材で閉鎖していたため、サニタリ性と保温性の低下を招いていた。
更に、製麹装置内に中心円筒側昇降装置への動力伝達用の回転軸や、麹搬送装置と手入装置の支柱などを設けていたため、室内構造が複雑となり洗浄性を低下させていた。
この発明の課題は、メンテナンスとサニタリ性の維持が容易な出麹関連装置を設けると共に、製麹室内の昇降装置を簡素化し洗浄性を向上する出麹装置及び昇降装置を備える回転式児童製麹装置を提供することにある。
【0005】
【課題を解決するための手段】
この発明の請求項1では、保温性を有する壁体で構成した製麹室に、製麹室内の回転可能な円盤上に麹搬送装置と手入装置、及び円盤の外周部に麹の落下を防止する側板を設け、側板の一部に麹を排出する出麹シャッタを設けた回転式自動製麹装置において、出麹シャッタを上下に移動する駆動モータとエンコーダを壁体の外部に設け、この出麹シャッタの出麹口を壁体を貫通して設け、この出麹口を保温性と密閉性のある出麹扉で開閉可能とすると共に、前記円盤の回転中心に設けた中心円筒から側板まで作用を及ぼす麹搬送装置と手入装置の昇降装置において、中心円筒の内部に内周側連結軸を設け、製麹室外に駆動装置と外周側連結軸及び水平連結軸を設けてなるものである。
【0006】
これによって、駆動モータをエンコーダにより制御することで、出麹シャッタの開度を任意に制御することができ、出麹シャッタを駆動する駆動モータと制御するエンコ―ダを製麹室の外部に設けることで、製麹室内の高温多湿で粉塵の多い環境から駆動モータとエンコーダを保護することができるものである。
また、出麹扉に保温性と密閉性を持たせることで、製麹室内へのガ息の影響を最小限に抑えることができ、また、自動的に開閉可能とすることで、出麹工程を自動化することができるものである。
更に、円盤の回転中心に設けた中心円筒から側板まで半径方向に作用を及ぼす麹搬送装置と手入装置を設け、室内にかいてん駆動装置、昇降駆動装置、外周側連結軸及び水平連結軸を設けることにより、麹基質が堆積する製麹室内の空間から昇降関係の装置を除くことで、製麹室内の構造を極めて簡素化され洗浄性が向上するものである。
【0007】
【発明の実施の形態】
以下、図面によってこの発明の実施例を説明する。
図1はこの発明による出麹装置及び昇降装置を備える回転式駆動製麹装置の縦断面図である。図2は従来の出麹装置及び昇降装置を設けた回転式自動製麹装置の縦断面図である。図3はこの発明による出麹扉近傍の拡大縦断面図である。図4はこの発明による出麹扉近傍の拡大正面図である。
【0008】
断熱した壁体1で構成した製麹室内に、天井部の壁体1と床部の壁体1に固定した中心円筒2を設ける。中心円筒2と、側部の壁体1に固定した受ローラで支持される、円盤3を回転可能に設ける。回転する円盤3は中心円筒2から円盤3の外周方向に放射状に設けた複数のリブ4の上面に、パンチング板等の通気性のある円形の培養床5を設ける。
【0009】
培養床5の上部には麹搬送手段6と図示していない麹を混合攪拌する手入装置を昇降可能に設ける。麹搬送手段6は麹基質を移動する働きを持つスクリュウ7とスクレーパ8、スクリュウ7を回転駆動する回転駆動装置9、スクリュウ7とスクレーパ8を昇降する昇降装置10で構成されている。
回転駆動装置9はスクリュウ7と共に、昇降装置10により昇降する。昇降装置10は、昇降駆動装置11、外周側連結軸12、内周側連結軸13及び水平連結軸14で構成される。手入装置の昇降手段は、麹搬送手段6の昇降装置10と同様の構成である。
【0010】
図2に示す従来の昇降装置10では、外周側連結軸12、水平連結軸14及び内周側補強軸15が製麹室内に設けられていたため、サニタリ性の維持が困難であった、そこで、図1に示すように、外周側連結軸12を製麹室外に設け、内周側補強軸15を廃止する。更に、内周側連結軸13を中心円筒2の内部に設け、製麹室内から昇降関係の装置を排除し、洗浄性を大きく向上させることができる。
【0011】
麹搬送手段6のスクリュウ7とスクレーパー8が下降し、円盤3が回転することにより、麹基質を出麹口16から排出することができる。培養床5から麹基質が落下しないように、円盤3上に円筒状の側板17を設け、側部の壁体1に側板17を固定している。円盤3の外周端には立上りの板材を設け、板材の中心円筒2側と側板17の側部下端面と摺動することにより麹基質の落下を防止している。側板17は壁体1を貫通している出麹口16の位置で開口しており、通常は出麹シャッタ18により閉鎖されている。
【0012】
出麹工程では、シャッタ駆動装置19によりシャッタ駆動軸20を回転させ、シャッタ軸21を上下に移動させることでシャッタ軸21に連結する出麹シャッタ18を上下させる。駆動軸20の回転数をエンコーダ22で測定することにより、出麹シャッタ18の停止位置を制御する。このため、高温多湿の製麹室内から駆動装置や制御装置を外部に出すことができ、製麹室内にはガイドレールやギヤ類など高温多湿に耐性のある装置のみとなる。
【0013】
出麹口16が壁体1を貫通している位置には、保温性と密閉性のある出麹扉23を設ける。出麹扉23はエアシリンダなどの出麹扉駆動装置24により開閉する。図2に示す従来の出麹扉21は、板材で構成された観音扉であり、保温性と密閉性が劣っていた。保温性と密閉性のある出麹扉21を設けることにより、製麹室内における温度環境の変動要因を減少させることができる。
【0014】
【発明の効果】
製麹室外に出麹シャッタのシャッタ駆動装置とエンコーダを設けることにより、高温多湿で麹の微粉末が飛散する環境から駆動装置や制御装置を保護するができ、メンテナンスを軽減することができる。また製麹室内には出麹シャッタ本体とガイドレールやギヤ類などの耐水性の高い出麹扉で閉鎖することにより、出麹口の密閉度が高くなり、サニタリ性と保温性が向上する。
製麹室内の昇降関係の装置を外部かに設けることで、室内構造を単純にすることができ、洗浄性を向上させることができる。
このような発明を組み合わせることで、洗浄性と密封度を高度に向上させることにより、サニタリ性の高い製麹装置を構成することが可能となった。
【図面の簡単な説明】
【図1】 この発明による出麹装置及び昇降装置を備える回転式自動製麹装置の縦断面図である。
【図2】 従来の出麹装置及び昇降装置を備えた自動製麹装置の縦断面図である。
【図3】 この発明の出麹扉近傍の拡大縦断面図である。
【図4】 この発明の出麹扉近傍の拡大正面図である。
【符号の説明】
1 壁体
2 中心円筒
3 円盤
4 リブ
5 培養床
6 麹搬送手段
7 スクリュウ
8 スクレーパ
9 回転駆動装置
10 昇降装置
11 昇降駆動装置
12 外周側連結軸
13 内周側連結軸
14 水平連結軸
15 内周側補強軸
16 出麹口
17 側板
18 シャッタ
19 シャッタ駆動装置
20 シャッタ駆動軸
21 シャッタ軸
22 エンコーダ
23 出麹扉
24 出麹扉駆動装置
[0001]
[Industrial application fields]
The present invention relates to an elevating device such as a maintenance device for a koji conveyance measure and a brewing door, which are mainly provided in a solid culture apparatus of the enzyme industry and brewing industry.
[0002]
[Prior art]
In the rotary automatic iron making device, a part of the side plate is opened, an outlet is provided through the heat-insulating wall pair, and the iron is moved out of the iron making chamber by a chute. At the opening of the side plate where the spout is in contact with the side plate, a door door or a single plate slide plate is driven by an air cylinder provided in the iron making chamber to automatically open and close. In order to shut off the inside of the iron making room and the outside, the chute was closed with a slide plate having no heat retaining property.
[0003]
The elevating and lowering of the coffin conveying device and the care device provided in the iron making chamber has been performed by an outer peripheral side connecting shaft provided outside the iron making chamber and an inner peripheral side connecting shaft provided in the iron making chamber. The driving of the inner peripheral side connecting shaft is transmitted by a horizontal connecting shaft provided in the ironmaking chamber. Further, in addition to the inner peripheral side connecting shaft, a column supporting a rod conveying device and a care device is provided in the rod making chamber.
0004
[Problems to be solved by the invention]
When an output shutter opening / closing drive device is provided outside the ironmaking chamber, it is an environment in which high temperature and high humidity and fine powder of soot are scattered.
In addition, the chute that discharges the soot out of the iron making room is closed with a plate material that has low heat insulation and has low sanitary properties and heat insulation properties.
Furthermore, since the rotary shaft for power transmission to the central cylinder side lifting device, the column of the bag transport device and the care device, and the like are provided in the bag making apparatus, the indoor structure becomes complicated and the cleaning property is lowered.
SUMMARY OF THE INVENTION An object of the present invention is to provide a tapping-related apparatus that facilitates maintenance and sanitary maintenance, and also provides a tapping apparatus and a lifting-type elevating apparatus that includes a tapping apparatus and a lifting apparatus that simplify the elevating apparatus in the koji making chamber and improve cleaning performance. To provide an apparatus.
[0005]
[Means for Solving the Problems]
According to claim 1 of the present invention, in the slag making room constituted by a wall body having heat insulation properties, the slag transporting device and the care device are placed on the rotatable disk in the slag making room, and the slag is dropped on the outer periphery of the disc. In a rotary automatic iron making device provided with a side plate for preventing and an output shutter for discharging the soot on a part of the side plate, a drive motor and an encoder for moving the output shutter up and down are provided outside the wall body. An output port of the output shutter is provided through the wall body, and the output port can be opened and closed by a heat-insulating and airtight output door, and the side plate extends from the central cylinder provided at the rotation center of the disk. In the elevating device of the bag transporting device and the care device that has an effect up to the above, the inner peripheral side connecting shaft is provided inside the central cylinder, and the driving device, the outer peripheral side connecting shaft and the horizontal connecting shaft are provided outside the iron making chamber. is there.
[0006]
Thus, the opening degree of the output shutter can be arbitrarily controlled by controlling the drive motor with the encoder, and the drive motor for driving the output shutter and the encoder to be controlled are provided outside the iron making chamber. Thus, it is possible to protect the drive motor and the encoder from a hot and humid and dusty environment in the ironmaking chamber.
In addition, by providing heat insulation and airtightness to the door, it is possible to minimize the influence of gas breathing into the iron making room, and to automatically open and close the door. Can be automated.
In addition, there is a scissor transport device and a maintenance device that acts in the radial direction from the central cylinder to the side plate provided at the center of rotation of the disk, and a chain drive device, lifting drive device, outer peripheral connection shaft and horizontal connection shaft are installed in the room. By providing it, the structure related to lifting / lowering is removed from the space in the iron making chamber where the soot substrate is deposited, so that the structure in the iron making chamber is greatly simplified and the cleaning property is improved.
[0007]
DETAILED DESCRIPTION OF THE INVENTION
Embodiments of the present invention will be described below with reference to the drawings.
FIG. 1 is a longitudinal sectional view of a rotary drive iron making device provided with a tapping device and a lifting device according to the present invention. FIG. 2 is a longitudinal sectional view of a rotary automatic iron making device provided with a conventional tapping device and a lifting device. FIG. 3 is an enlarged longitudinal sectional view of the vicinity of the exit door according to the present invention. FIG. 4 is an enlarged front view of the vicinity of the exit door according to the present invention.
[0008]
A center cylinder 2 fixed to the wall 1 of the ceiling and the wall 1 of the floor is provided in the iron making chamber constituted by the insulated wall 1. A disk 3 is rotatably provided that is supported by a central cylinder 2 and a receiving roller fixed to the side wall 1. The rotating disk 3 is provided with an air-permeable circular culture bed 5 such as a punching plate on the upper surface of a plurality of ribs 4 provided radially from the central cylinder 2 toward the outer periphery of the disk 3.
[0009]
A maintenance device that mixes and stirs the straw transporting means 6 and the straw (not shown) is provided on the top of the culture bed 5 so as to be movable up and down. The scissors transport means 6 is composed of a screw 7 and a scraper 8 having a function of moving the scissors substrate, a rotation drive device 9 that rotationally drives the screw 7, and an elevating device 10 that lifts and lowers the screw 7 and the scraper 8.
The rotary drive device 9 is moved up and down by the lifting device 10 together with the screw 7. The lifting device 10 includes a lifting drive device 11, an outer peripheral side connecting shaft 12, an inner peripheral side connecting shaft 13 and a horizontal connecting shaft 14. The raising / lowering means of the care device has the same configuration as that of the raising / lowering apparatus 10 of the basket conveying means 6.
[0010]
In the conventional lifting device 10 shown in FIG. 2, since the outer peripheral side connecting shaft 12, the horizontal connecting shaft 14 and the inner peripheral side reinforcing shaft 15 are provided in the iron making chamber, it was difficult to maintain sanitary properties. As shown in FIG. 1, the outer peripheral side connecting shaft 12 is provided outside the ironmaking chamber, and the inner peripheral side reinforcing shaft 15 is eliminated. Furthermore, the inner peripheral side connecting shaft 13 is provided inside the central cylinder 2, and the lifting-related device is eliminated from the ironmaking chamber, so that the cleaning performance can be greatly improved.
[0011]
The screw 7 and the scraper 8 of the dredging transport means 6 are lowered and the disk 3 is rotated, so that the dredging substrate can be discharged from the spout 16. A cylindrical side plate 17 is provided on the disk 3 so that the sputum substrate does not fall from the culture bed 5, and the side plate 17 is fixed to the side wall 1. A rising plate member is provided at the outer peripheral end of the disk 3 and slides with the center cylinder 2 side of the plate member and the side lower end surface of the side plate 17 to prevent the soot substrate from falling. The side plate 17 is opened at the position of the tap opening 16 penetrating the wall body 1 and is normally closed by the tap shutter 18.
[0012]
In the output process, the shutter drive shaft 19 is rotated by the shutter drive device 19 and the shutter shaft 21 is moved up and down to move the output shutter 18 connected to the shutter shaft 21 up and down. The stop position of the output shutter 18 is controlled by measuring the rotation speed of the drive shaft 20 with the encoder 22. For this reason, the drive device and the control device can be taken out from the hot and humid ironmaking chamber, and only the devices resistant to high temperature and humidity such as guide rails and gears are provided in the ironmaking chamber.
[0013]
An exit door 23 having heat insulation and sealing is provided at a position where the exit 16 penetrates the wall 1. The door 23 is opened and closed by an door driving device 24 such as an air cylinder. The conventional door 21 shown in FIG. 2 is a kannon door made of a plate material, and has poor heat insulation and airtightness. By providing the heating door 21 having heat insulation and airtightness, it is possible to reduce the fluctuation factors of the temperature environment in the ironmaking chamber.
[0014]
【The invention's effect】
By providing a shutter drive device and an encoder for the output shutter outside the iron making chamber, the drive device and the control device can be protected from the environment in which the fine powder of rice cake is scattered at high temperature and high humidity, and the maintenance can be reduced. Further, by closing the inside of the brewing chamber with an output shutter main body and guide doors and gears having high water resistance, the sealing degree of the output port is increased, and sanitary and heat retaining properties are improved.
By providing an apparatus related to raising and lowering the iron making chamber outside, the indoor structure can be simplified and the cleaning property can be improved.
By combining such inventions, it has become possible to construct a high hygienic iron making apparatus by highly improving the cleanability and the sealing degree.
[Brief description of the drawings]
FIG. 1 is a longitudinal sectional view of a rotary automatic iron making device provided with a tapping device and a lifting device according to the present invention.
FIG. 2 is a vertical cross-sectional view of an automatic iron making device including a conventional tapping device and a lifting device.
FIG. 3 is an enlarged longitudinal sectional view in the vicinity of the exit door of the present invention.
FIG. 4 is an enlarged front view of the vicinity of the exit door of the present invention.
[Explanation of symbols]
1 wall
2 Center cylinder
3 disc
4 ribs
5 Culture bed
6 麹 Transport means
7 Screw
8 Scraper
9 Rotation drive
10 Lifting device
11 Lifting drive
12 Outer shaft
13 Inner peripheral side connecting shaft
14 Horizontal connecting shaft
15 Inner circumferential reinforcement shaft
16 Outlet
17 Side plate
18 Shutter
19 Shutter drive
20 Shutter drive shaft
21 Shutter shaft
22 Encoder
23 Exit door
24 Door drive device

Claims (1)

保温性を有する壁体で構成した製麹室に、製麹室内の回転可能な円盤上に麹搬送装置と手入装置及び円盤の外周部に麹の落下を防止する側板を設け、側板の一部に麹を排出する出麹シャッタを設けた回転式自動製麹装置において、出麹シャッタを上下に移動する駆動モータとエンコーダを壁体の外部に設け、この出麹シャッタの出麹口を壁体を貫通して設け、この出麹口を保温性と密閉性のある出麹扉で開閉可能とすると共に、前記円盤の回転中心に設けた中心円筒から側板まで作用を及ぼす麹搬送装置と手入装置の昇降装置において、中心円筒の内部に内周側連結軸を設け、製麹室外に駆動装置と外周側連結軸及び水平連結軸を設けることを特徴とする出麹装置及び昇降装置を備える回転式自動製麹装置。 The koji chamber which is constituted by a wall having insulation, provided with a side plate on a rotatable disk having a koji chamber for preventing the falling of koji to the outer peripheral portion of the koji conveying device and the hand insertion unit and the disc, the side plates one In a rotary automatic iron making device provided with an output shutter that discharges soot at the part, a drive motor and an encoder for moving the output shutter up and down are provided outside the wall body, and the output port of this output shutter is provided on the wall It is provided through the body, and this spout can be opened and closed by a heat-insulating and airtight spout door, and the spout conveying device and the hand that act from the central cylinder to the side plate provided at the center of rotation of the disk The lifting device of the input device includes an output device and a lifting device characterized in that an inner peripheral side connecting shaft is provided inside the central cylinder, and a driving device, an outer peripheral side connecting shaft and a horizontal connecting shaft are provided outside the ironmaking chamber. Rotary automatic iron making device.
JP27493997A 1997-09-24 1997-09-24 Rotating automatic iron making device provided with tapping device and lifting device Expired - Fee Related JP3781078B2 (en)

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JP27493997A JP3781078B2 (en) 1997-09-24 1997-09-24 Rotating automatic iron making device provided with tapping device and lifting device

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JP27493997A JP3781078B2 (en) 1997-09-24 1997-09-24 Rotating automatic iron making device provided with tapping device and lifting device

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JPH1189558A JPH1189558A (en) 1999-04-06
JP3781078B2 true JP3781078B2 (en) 2006-05-31

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KR101014210B1 (en) 2010-06-28 2011-02-14 (주)송림엔지니어링 Apparatus for auto discharging of koji making machine

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CN107164145B (en) * 2017-06-05 2023-06-16 温州市伯泰机械科技有限公司 Disc starter propagation machine
CN111440683A (en) * 2019-01-16 2020-07-24 烟台良荣机械精业有限公司 Culture device
CN110574907A (en) * 2019-09-03 2019-12-17 李锦记(新会)食品有限公司 Automatic yeast making system

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101014210B1 (en) 2010-06-28 2011-02-14 (주)송림엔지니어링 Apparatus for auto discharging of koji making machine

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