JP3718153B2 - Hollow pipe for sand pile construction and rectangular sand pile construction method - Google Patents

Hollow pipe for sand pile construction and rectangular sand pile construction method Download PDF

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JP3718153B2
JP3718153B2 JP2001316449A JP2001316449A JP3718153B2 JP 3718153 B2 JP3718153 B2 JP 3718153B2 JP 2001316449 A JP2001316449 A JP 2001316449A JP 2001316449 A JP2001316449 A JP 2001316449A JP 3718153 B2 JP3718153 B2 JP 3718153B2
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sand pile
sand
hollow tube
section
ground
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JP2003119766A (en
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修二 磯谷
修 石田
辰也 伊藤
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不動建設株式会社
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Description

【0001】
【発明の属する技術分野】
本発明は、緩い砂地盤や軟弱な粘土地盤などの地盤中に略矩形状断面の砂杭を低騒音、低振動、且つ効率的に施工することができる砂杭造成用中空管及び矩形砂杭造成工法に関するものである。
【0002】
【従来の技術】
砂地盤などの軟弱地盤中に砂杭を打設することにより、地盤を改良する地盤改良杭造成工法がある。この地盤改良杭造成工法としては、例えば、中空管を所定の深度まで貫入した後、中空管を適宜の長さ引き抜く工程と中空管を再貫入する工程とを順次、地表に至るまで繰り返して、軟弱地盤中に締固め砂杭を造成する締固め砂杭造成工法や、前記工法において、中空管の再貫入工程を省略して、中空管を引き抜きながら地中に砂を排出して軟弱地盤中に砂杭を造成する砂杭造成工法などがある。
【0003】
これらの工法において、砂杭の原地盤に対する置換率を100%にしたり、地中の一部に連続壁状に砂杭を造成することがある。特開2000―265454号公報には、少なくとも先端部分が多角形の角筒体に形成された中空管を使用し、砂杭を該角筒体に相応する多角形断面に形成し、多角形断面の全部の各辺を、隣接する複数の他の砂杭の各一辺に密着させて稠密状態に施工する地盤改良杭造成工法が開示されている。砂杭の置換率100%として施工する場合、従来の円筒状中空管の打設では、隣接する砂杭の一部が重複する無駄な打設や砂杭で置換されない隙間ができてしまい、効率的な施工が不可能であったところ、当該工法によれば、砂杭の原地盤に対する置換率を100%にすることができ、しかも地盤の高品位な改良を可能とする。
【0004】
【発明が解決しようとする課題】
前記多角形断面の砂杭を造成する方法は、中空管の先端部分に形成される多角形の角筒体に相応する断面形状の砂杭を造成する方法であるため、中空管に回転を与えることができず、中空管の貫入はバイブロハンマーを作動させて行われる。しかし、バイブロハンマーを使用して中空管を打設する際、振動や騒音が発生し、環境対策が必要となるなどの問題を発生させる。一方、特開平8−284146号公報には、外周面に螺旋羽根が付けられていない中空管を用い、該中空管を往復回動させて地盤との摩擦を切りながら、貫入時と引き抜き時にリーダーからの反力が得られる中空管昇降装置で中空管の貫入と引き抜きを行う無振動、無騒音締固め砂杭造成工法が開示されている。しかし、この砂杭造成工法は円筒状中空管を用いた円形断面の砂杭を造成する方法であり、該工法では前述のように無駄な打設や砂杭が打設されない隙間を発生し、効率的で高品位の連続壁状砂杭を造成することは困難である。
【0005】
従って、本発明の目的は、振動や騒音を極力抑制することができると共に、高品質の連続壁状砂杭や置換率が100%に近い砂杭を効率よく造成することができる砂杭造成用中空管及び矩形砂杭造成工法を提供することにある。
【0006】
【課題を解決するための手段】
かかる実情において、本発明者らは鋭意検討を行った結果、特定の先端形状を有する中空管を往復回動操作により施工すれば、振動や騒音を極力抑制することができると共に、略矩形断面の砂杭が造成でき、且つ高品質の連続壁状砂杭や置換率が100%に近い砂杭を効率よく造成することができることなどを見出し、本発明を完成するに至った。
【0007】
すなわち、本発明(1)は、砂杭材料が投入される中空管と、該中空管の先端部に付設される外筒管とを備え、該外筒管の外周の断面形状が、菱形形状の短軸上の対向する角部がそれぞれ所定の長さで切り欠かれた形態であって、往復回動操作により、地中に略矩形状断面の砂杭を造成するものである砂杭造成用中空管を提供するものである。
【0008】
また、本発明(2)は、砂杭材料が投入される円筒状中空管と、該中空管の先端部の左右両側に付設される一対の突起部とを備え、該突起部の外周の断面形状が、略三角形状であり、該略三角形の外周の2辺は該円筒状中空管に対し、接線状に形成される形態であって、往復回動操作により、地中に略矩形状断面の砂杭を造成するものである砂杭造成用中空管を提供するものである。
【0009】
また、本発明(3)は、前記発明の砂杭造成用中空管の所定深度までの貫入工程、その所定深度位置での往復回動操作工程、引き抜きによる砂杭材料の排出工程の各工程を地表まで順次繰り返して行い、地中に略矩形断面の砂杭を造成する砂杭造成工法を提供するものである。
【0010】
【発明の実施の形態】
次に、本発明の実施の形態における砂杭造成用中空管及びこれを用いた矩形砂杭造成工法を図1〜図11を参照して説明する。図1は本例の砂杭造成用中空管の平面図、図2は図1のA−A線に沿って見た断面図、図3は中空管往復回動装置の平面図、図4は中空管往復回動装置の一部を破断して示す正面図、図5は本例の砂杭造成用中空管を装着した砂杭造成装置の概略図、図6は図1及び図2の中空管を用いて造成される砂杭の略矩形断面形状を示す図、図7〜図9は円形断面の砂杭と比較した図、図10は他の砂杭造成用中空管の断面図(図11のB−B線に沿って見た図)、図11は一部を破断して示す正面図をそれぞれ示す。
【0011】
図1および図2において、砂杭造成用中空管1は、砂杭材料が投入される円筒状中空管1aと、円筒状中空管1aの先端部に付設され、平面視で円筒状中空管1aを囲むように形成される外筒管1bとを備え、外筒管1bの外周の断面形状が、菱形形状の短軸3a上の対向する角部101がそれぞれ所定の長さで切り欠かれ、更に、長軸3b上の対向する角部102が丸められた形態である。本発明において、短軸3a上の切り欠き部7の切り欠き長さとしては、特に制限されないが、後述する往復回動操作により、地中に造成される砂杭の断面形状がより矩形に近くなるよう選定されるもので、具体的には、菱形形状の長軸長さの0.15〜0.35の切り欠き長さが好適である。また、長軸3b上の丸み6はあっても無くてもよいが、丸みを設ける場合、丸みのアールは小さいほど長軸部分が長い矩形断面の砂杭が造成される点で好適である。また、外筒管1bは天板103の設置により円筒状中空管1aと接続されて異径中空管を形成し、中空管としての機能を保持させている。符号8は円筒状中空管1aと外筒管1bとの接合を強化する板状補強体である。外筒管1bの高さHは、引き抜きストローク分に相当する長さ、すなわち、1回の引き抜きによる砂杭長であり、地盤の土質、改良目的により適宜決定される。
【0012】
また、外筒管1bの先端外周面に補強板4を設置し、該先端部分を肉厚にして、貫入時の地盤との摩擦などによる損傷を防止している。更に、外筒管1bの先端内周面の長軸上両側には、該先端部から下方に突出する掘削ビット5を設置し、砂杭造成用中空管1の地中貫入を容易にしている。本例の砂杭造成用中空管1において、中空管1aの形状としては、上記円筒状に限定されず、四角形などの多角形状、楕円状、不定形状のものも使用できる。
【0013】
本例の砂杭造成用中空管1は、往復回動操作により、地中に略矩形状断面の砂杭を造成するものである。砂杭造成用中空管往復回動装置としては、特に制限されず、電動機と歯車により行う機械式回動装置や、油圧式回動装置が挙げられる。油圧式回動装置としては、図3及び図4に示すものが例示される。すなわち、中空管往復回動装置10はリーダー12とは反対側から中空管1aを両側から挟むように付設される一対の油圧シリンダー15を用いて中空管1aを往復回動(図3中の矢印方向)させて地盤との摩擦を切りながら、貫入と引き抜きを行う装置である。
【0014】
中空管往復回動装置10は、リーダー12に沿って昇降するリーダーガイド部13と、リーダーガイド部13のリーダー12とは反対側に固定され、中空管1aの往復回動の動きに規制されない固定部16と、ピストンロッド52の先端部を中空管1aの両側面に付設されるピストンロッド軸支部17に取り付け、シリンダー部51を固定部16のシリンダー軸支部61に取り付け、中空管1aをリーダー12とは反対側から挟むように、且つリーダーガイド部13の鉛直方向における中央位置にくるように取り付けられる一対の油圧シリンダー15とを備える。
【0015】
固定部16は、リーダーガイド13に固定される上下一対の中空状円盤部材18と、一対の中空状円盤部材18の該リーダー12とは反対側の端部111に固定され、シリンダー軸支部61を有する縦部材62とからなり、全体は側面視、略コ字状をなしている。中空状円盤部材18は縦部材62をリーダーガイド部13に一体的に固定するための中間部材である。このため、中空状円盤部材18の内径を中空管1aの外径より大きくし、ベアリング19を介在させて、中空状円盤部材の中空部を貫通する中空管1aの往復回動の動きに規制されないようにしている。縦部材6は略コ字状であり、縦部材本体部621の左右両側面の鉛直方向中央には、油圧シリンダーのシリンダー部51に固設される縦軸55を水平方向において回転自在に軸支するためのシリンダー軸支部61を設けている。
【0016】
油圧シリンダー15は、シリンダー部51とピストンロッド52とからなり、シリンダー部51には固定部のシリンダー軸支部61に水平方向において回動自在に取り付けられる。油圧シリンダー15は中空管1と固定部16に取り付けた状態において、油圧シリンダー5が水平位置を保つと共に、リーダーガイド3の鉛直方向における中央位置にくるようにすると、外力のリーダー12への伝達が効率的に行われる点で好適である。
【0017】
また、図5に示すように、中空管往復回動装置10の上方に位置するホッパー22や強制昇降装置21は中空管往復回動装置10の固定部16と一体的に結合されている。このため、ホッパー22、強制昇降装置21及び中空管往復回動装置10は、強制昇降装置21の下降起動により同様に下降し、上昇起動により同様に上昇する。ホッパー22は中空管1に砂杭材料を投入し易くするためのもので公知のものが用いられる。また、強制昇降装置21は、貫入時と引き抜き時にリーダー12からの反力が得られるものである限り特に限定されず、例えば、ラックとピニオンによるもの、チェーンとスプロケットによるもの、ワイヤーロープの牽引によるもの、などが挙げられる。
【0018】
次に、本例の砂杭造成用中空管を用いて地中に略矩形断面の砂杭を造成する方法を説明する。先ず、強制昇降装置21の下降起動と共に、中空管往復回動装置10が起動され、砂杭造成用中空管1は所定の回動範囲内を押し引きされ、往復回動しつつ所定深度まで貫入される。貫入工程において砂杭造成用中空管1を回動させることにより、貫入効率が向上する。砂杭造成用中空管1は所定深度まで打ち込まれると、その所定深度位置での往復回動操作工程に移る。回動範囲としては、前記貫入時での回動範囲と同様でよく、図6に符号Zで示される90度未満の範囲内で選択され、本例では78度である。すなわち、A−B線上に長軸がくるような位置25bから矢印Y方向に回動させ、C−D線上に長軸がくるような位置25aで停止し、更に、矢印X方向に回動させ、A−B線上に長軸がくるような位置25bで停止し、これを必要により繰り返すことで、引き抜き後、斜線で示される矩形断面の引き抜き跡25が得られる。回動範囲を適宜選定することで、引き抜き跡の断面形状が矩形に近くなり、連続壁状に砂杭を無駄なく効率的に造成することができる。また、往復回動操作工程で回動を行わないと、引き抜き後、外筒管の形状に相応する形状の抜け跡ができるのみであり、連続壁状に砂杭を造成しても、略矩形断面の砂杭にならない。
【0019】
次いで、往復回動操作工程後、引き抜きによる砂杭材料の排出工程に移る。引き抜きのストロークは、砂杭造成用中空管1の外筒管1bの高さH、又はそれ以下とする。高さHの長さを引き抜けば、当該引き抜き跡は確実に略矩形断面を形成しており、砂杭材料排出後の形状も略矩形断面を形成することになる。砂杭材料としては、特に制限されず、砂、砕石、砂利、その他砂類似粒状材料、及びこれらに金属系還元材を混入させたもの等が挙げられる。金属系還元材を含有する砂類は、例えば、有機揮発性化合物で汚染された地下水などの浄化を目的に構築される地下水浄化壁に適用される。引き抜きの場合、往復回動操作は特に不要である。引き抜きによる砂杭材料を排出した後、該引き抜き後の位置で、再度、往復回動操作工程と引き抜きによる砂杭材料の排出工程とを順次行い、以後同様の操作が地表まで順次繰り返される。また、他の例として、引き抜き跡に砂杭材料を排出した後、再貫入工程を実施し、締固めを行ってもよい。この再貫入の場合、砂杭造成用中空管1は前記同様の回動範囲で回動させることが、より矩形断面に近い締固め砂杭が造成される点で好適である。
【0020】
また、本発明の矩形砂杭造成方法は、略矩形断面の砂杭の少なくとも短辺を、隣接する他の砂杭の短辺と接辺又は一部を重複させて連続壁状砂杭を造成する。この砂杭造成方法により造成された砂杭を図7〜図9を参照して説明する。図7は略矩形断面の砂杭の短辺と隣接する他の砂杭の短辺のオーバーラップを比較的大きく採った連続壁状の一部の砂杭、図8は略矩形断面の砂杭の短辺と隣接する他の砂杭の短辺のオーバーラップを比較的小さく採った連続壁状の一部の砂杭、図9は略矩形断面の砂杭の短辺と隣接する他の砂杭の短辺を接辺させた連続壁状の一部の砂杭をそれぞれ示し、(A)は本例に係る略矩形砂杭であり、(B)は比較用で従来の円形砂杭である。図7から、本例の略矩形砂杭は砂杭4本打設で、且つ同じオーバーラップ分を採った場合で円形砂杭と比較すると、長さ方向に約1.3倍の造成が可能となる。また、短辺方向に無駄な打設部分(図中、円形砂杭の上下端の黒色部分)が発生しない。図8から、本例の略矩形砂杭は砂杭4本打設で、同じオーバーラップ分を採り、且つ長さ方向(左右方向)で円形砂杭と同じ径の砂杭とした場合で比較すると、短辺方向に無駄な打設部分が発生しない。図9から、本例の略矩形砂杭は砂杭4本の接辺打設で、且つ短辺長さが円形砂杭の径と同じにした場合で比較すると、長さ方向に約1.4倍の造成が可能となる。本発明の砂杭造成方法は、略矩形断面の砂杭の長辺を隣接する他の砂杭の長辺と接辺又は一部を重複させてもよく、更に、略矩形断面の砂杭の短辺を隣接する他の砂杭の長辺と接辺又は一部を重複させてもよく、前述の短辺同士も組み合わせて、連続壁状砂杭の大きさを自在に調整することができる。
【0021】
本例の砂杭造成用中空管1及びこれを用いた略矩形断面の砂杭造成工法によれば、振動や騒音を極力抑制することができると共に、略矩形断面の砂杭が造成でき、且つ高品質の連続壁状砂杭や置換率が100%に近い砂杭を効率よく造成することができる。更に、従来の回転駆動手段を備える砂杭造成装置では、電動モーターなどの回転駆動装置やスイベル装置が付設されていた。これらの設備は機構が複雑であり、且つ大掛かりなものであるため、装置のコスト上昇の一因となっていた。しかし、本発明の砂杭造成用中空管を用いれば、回転駆動装置やスイベル装置は省略することができるため、該砂杭造成装置を簡略且つコストが低減されたものとすることができる。
【0022】
また、本発明に係る他の砂杭造成用中空管を図10及び図11を参照して説明する。図10及び図11において、図1及び図2と同一構成要素には同一符号を付してその説明を省略し、主に異なる点について説明する。すなわち、本例の砂杭造成用中空管1Aにおいて、砂杭造成用中空管1と相違する点は、中空管の先端外周形状を外筒管で形成する代わりに、中空管に突起部を設け、中空管と突起部で形成させるようにした点にある。すなわち、本例の砂杭造成用中空管1Aは砂杭材料が投入される円筒状中空管1aの先端部の左右両側に一対の突起部1Bを設け、該突起部1Bの外周の断面形状を略三角形状とし、該略三角形の外周の2辺101Bは円筒状中空管1aに対し、接線状に形成される形態としたものである。該略三角形の外周の2辺101Bで形成される先端の丸み105はあってもなくてもよい。このような形態の砂杭造成用中空管1Aにおいても、前記砂杭造成用中空管1と同様の作用効果を奏する他、更に簡易な構造とすることができる。また、本発明において、略矩形とは連続壁状砂杭を高品位で且つ効率的に造成するという本発明の目的を達成し得る範囲において、広く解釈される。
【0023】
【発明の効果】
本発明の砂杭造成用中空管を用いた工法によれば、振動や騒音を極力抑制することができると共に、略矩形断面の砂杭が造成でき、且つ高品質の連続壁状砂杭や置換率が100%に近い砂杭を効率よく造成することができる。また、砂杭造成用中空管は比較的簡易な構造であり、中空管往復回動装置を必要とするものの、当該装置よりも更に高価な回転駆動装置やスイベル装置を省略することができ、造成装置のコストを低減することができる。
【図面の簡単な説明】
【図1】本例の砂杭造成用中空管の平面図である。
【図2】図1のA−A線に沿って見た断面図である。
【図3】中空管往復回動装置の平面図である。
【図4】中空管往復回動装置の一部を破断して示す正面図である。
【図5】本例の砂杭造成用中空管を装着した砂杭造成装置の概略図である。
【図6】本例の砂杭造成用中空管を用いて造成される砂杭の断面形状を示す図である。
【図7】本例の砂杭造成用中空管を用いて造成される連続壁状の一部の砂杭の断面形状を示す図である。
【図8】本例の砂杭造成用中空管を用いて造成される連続壁状の一部の砂杭の他の断面形状を示す図である。
【図9】本例の砂杭造成用中空管を用いて造成される連続壁状の一部の砂杭の他の断面形状を示す図である。
【図10】他の砂杭造成用中空管の断面図である。
【図11】一部を破断して示す正面図である。
【符号の説明】
1 砂杭造成用中空管
1a 円筒状中空管
1B 突起部
1b 外筒管
3a 菱形形状の短軸
3b 菱形形状の長軸
4 補強板
5 掘削用ビット
6 丸み
7 切り欠き
8 板状補強体
10 中空管往復回動装置
12 リーダー
13 リーダーガイド
15 油圧シリンダー
16 固定部
17 ピストンロッド軸支部
18 中空状円盤部材
21 強制昇降装置
22 ホッパー
25 砂杭
51 シリンダー部
52 ピストンロッド
61 シリンダー軸支部
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a sand pile building hollow pipe and a rectangular sand that can efficiently construct a sand pile having a substantially rectangular cross section in a ground such as a loose sand ground or a soft clay ground. It relates to the pile construction method.
[0002]
[Prior art]
There is a ground improvement pile construction method that improves the ground by placing sand piles in soft ground such as sand ground. As this ground improvement pile construction method, for example, after penetrating the hollow tube to a predetermined depth, the process of pulling out the hollow tube to an appropriate length and the process of re-penetrating the hollow pipe are sequentially brought to the ground surface. Repeatedly, in the compacted sand pile construction method to create a compacted sand pile in soft ground, or in the above method, the hollow pipe re-penetration process is omitted and the sand is discharged into the ground while pulling out the hollow tube There is a sand pile construction method that creates sand piles in soft ground.
[0003]
In these construction methods, the substitution rate of the sand pile with respect to the original ground may be 100%, or the sand pile may be formed in a continuous wall shape in a part of the ground. Japanese Patent Application Laid-Open No. 2000-265454 uses a hollow tube having at least a tip formed in a polygonal rectangular tube, and forms a sand pile in a polygonal cross section corresponding to the rectangular tube. A ground improvement pile construction method is disclosed in which each side of the entire cross section is brought into close contact with each side of a plurality of adjacent sand piles in a dense state. When constructing with a sand pile replacement rate of 100%, the conventional cylindrical hollow tube placement creates a gap that is not replaced with a sand pile or wasteful placement where some of the adjacent sand piles overlap. When efficient construction was impossible, according to the construction method, the replacement rate of the sand pile with respect to the original ground can be made 100%, and the high-quality improvement of the ground can be achieved.
[0004]
[Problems to be solved by the invention]
The method of creating a sand pile having a polygonal cross section is a method of creating a sand pile having a cross-sectional shape corresponding to a polygonal rectangular tube formed at the tip of a hollow tube. The hollow tube is penetrated by operating a vibro hammer. However, when a hollow tube is driven using a vibro hammer, vibrations and noise are generated, and problems such as environmental measures are required. On the other hand, in Japanese Patent Laid-Open No. 8-284146, a hollow tube having no outer peripheral surface is used, and the hollow tube is reciprocally rotated to remove friction with the ground. A vibration-free and noise-free compacted sand pile construction method in which a hollow tube is lifted and pulled out by a hollow tube lifting device that sometimes obtains reaction force from a leader is disclosed. However, this sand pile construction method is a method of creating a sand pile with a circular cross-section using a cylindrical hollow tube, and this construction method generates a gap where waste piles and sand piles are not placed as described above. It is difficult to create an efficient and high-quality continuous wall sand pile.
[0005]
Accordingly, an object of the present invention is to create a sand pile that can suppress vibration and noise as much as possible, and can efficiently create a high-quality continuous wall sand pile or a sand pile with a replacement rate close to 100%. The object is to provide a hollow pipe and rectangular sand pile construction method.
[0006]
[Means for Solving the Problems]
In such a situation, the present inventors have intensively studied. As a result, if a hollow tube having a specific tip shape is constructed by a reciprocating rotation operation, vibration and noise can be suppressed as much as possible, and a substantially rectangular cross section can be obtained. The present invention was completed by finding that a high-quality continuous wall-like sand pile and a sand pile having a replacement rate close to 100% can be efficiently created.
[0007]
That is, the present invention (1) includes a hollow tube into which sand pile material is charged and an outer tube attached to the tip of the hollow tube, and the outer cross-sectional shape of the outer tube is Sand that has a shape in which opposite corners on the short axis of the rhombus shape are cut out by a predetermined length, and a sand pile having a substantially rectangular cross section is formed in the ground by a reciprocating rotation operation. A hollow tube for pile construction is provided.
[0008]
Further, the present invention (2) includes a cylindrical hollow tube into which a sand pile material is charged, and a pair of protrusions attached to the left and right sides of the tip of the hollow tube, and the outer periphery of the protrusion The cross-sectional shape of the substantially triangular shape is such that the two sides of the outer periphery of the substantially triangular shape are formed tangential to the cylindrical hollow tube. The present invention provides a sand pile building hollow tube for building a sand pile having a rectangular cross section.
[0009]
Moreover, this invention (3) is each process of the penetration process to the predetermined depth of the hollow pipe for sand pile formation of the said invention, the reciprocating rotation operation process in the predetermined depth position, and the discharge process of the sand pile material by drawing. The sand pile construction method is provided in which the sand pile having a substantially rectangular cross section is created in the ground by sequentially repeating the process up to the ground surface.
[0010]
DETAILED DESCRIPTION OF THE INVENTION
Next, a sand pile building hollow pipe and a rectangular sand pile building method using the same in the embodiment of the present invention will be described with reference to FIGS. FIG. 1 is a plan view of the hollow pipe for sand pile formation of this example, FIG. 2 is a sectional view taken along line AA of FIG. 1, and FIG. 4 is a front view showing a part of the hollow pipe reciprocating rotation device in a broken state, FIG. 5 is a schematic view of the sand pile forming apparatus equipped with the sand pile forming hollow tube of this example, and FIG. The figure which shows the substantially rectangular cross-sectional shape of the sand pile constructed | assembled using the hollow pipe of FIG. 2, FIG. 7-9 is the figure compared with the sand pile of a circular section, FIG. 10 is the hollow for another sand pile creation Sectional drawing of a pipe | tube (figure seen along the BB line of FIG. 11), FIG.
[0011]
1 and 2, a sand pile building hollow pipe 1 is attached to a cylindrical hollow pipe 1a into which a sand pile material is charged and a tip of the cylindrical hollow pipe 1a, and is cylindrical in a plan view. An outer tube 1b formed so as to surround the hollow tube 1a, and the cross-sectional shape of the outer periphery of the outer tube 1b is such that the opposite corners 101 on the rhombic short axis 3a have a predetermined length. It is the form which was notched and the corner | angular part 102 which faces on the long axis 3b was rounded. In the present invention, the notch length of the notch 7 on the short shaft 3a is not particularly limited, but the cross-sectional shape of the sand pile formed in the ground by a reciprocating rotation operation described later is closer to a rectangle. Specifically, a notch length of 0.15 to 0.35 of the major axis length of the rhombus shape is preferable. Moreover, although the roundness 6 on the long axis 3b may or may not be provided, in the case of providing the roundness, the smaller the rounded radius, the more preferable is that a rectangular pile with a long long axis portion is formed. Further, the outer tube 1b is connected to the cylindrical hollow tube 1a by installing the top plate 103 to form a hollow tube having a different diameter, and retains the function as a hollow tube. Reference numeral 8 denotes a plate-like reinforcing body that reinforces the joining between the cylindrical hollow tube 1a and the outer tube 1b. The height H of the outer tube 1b is a length corresponding to the drawing stroke, that is, the length of the sand pile by one drawing, and is appropriately determined depending on the soil condition and the purpose of improvement.
[0012]
Further, a reinforcing plate 4 is provided on the outer peripheral surface of the outer tube 1b, and the tip is thickened to prevent damage due to friction with the ground during penetration. Further, on both sides on the long axis of the inner peripheral surface of the distal end of the outer tube 1b, drill bits 5 that protrude downward from the distal end are installed to facilitate the penetration of the hollow pile 1 for sand pile formation into the ground. Yes. In the sand pile forming hollow tube 1 of this example, the shape of the hollow tube 1a is not limited to the above-described cylindrical shape, and a polygonal shape such as a quadrangle, an elliptical shape, and an indefinite shape can also be used.
[0013]
The sand pile building hollow tube 1 of this example is configured to form a sand pile having a substantially rectangular cross section in the ground by a reciprocating rotation operation. The hollow pipe reciprocating rotation device for sand pile formation is not particularly limited, and examples thereof include a mechanical rotation device that uses an electric motor and gears, and a hydraulic rotation device. Examples of the hydraulic rotating device include those shown in FIGS. 3 and 4. That is, the hollow tube reciprocating device 10 reciprocally rotates the hollow tube 1a using a pair of hydraulic cylinders 15 attached so as to sandwich the hollow tube 1a from both sides from the opposite side of the leader 12 (FIG. 3). It is a device that penetrates and pulls out while cutting the friction with the ground.
[0014]
The hollow tube reciprocating rotation device 10 is fixed to a side of the leader guide portion 13 opposite to the leader 12 of the leader guide portion 13 that moves up and down along the leader 12, and is restricted by the reciprocating movement of the hollow tube 1a. The fixed portion 16 and the tip of the piston rod 52 that are not attached are attached to the piston rod shaft support portions 17 attached to both side surfaces of the hollow tube 1a, and the cylinder portion 51 is attached to the cylinder shaft support portion 61 of the fixed portion 16 A pair of hydraulic cylinders 15 are provided so as to sandwich 1a from the side opposite to the leader 12 and to be positioned at the center position in the vertical direction of the leader guide portion 13.
[0015]
The fixed portion 16 is fixed to a pair of upper and lower hollow disk members 18 fixed to the leader guide 13 and an end portion 111 of the pair of hollow disk members 18 on the side opposite to the leader 12. The whole has a substantially U-shape as viewed from the side. The hollow disk member 18 is an intermediate member for integrally fixing the vertical member 62 to the leader guide portion 13. For this reason, the hollow disk member 18 has an inner diameter larger than the outer diameter of the hollow tube 1a, and a bearing 19 is interposed between the hollow tube member 18a and the hollow tube member 1a. It is not regulated. The vertical member 6 is substantially U-shaped, and a vertical axis 55 fixed to the cylinder portion 51 of the hydraulic cylinder is pivotally supported in the horizontal direction at the center in the vertical direction of the left and right side surfaces of the vertical member main body 621. A cylinder shaft support 61 is provided.
[0016]
The hydraulic cylinder 15 includes a cylinder part 51 and a piston rod 52, and is attached to the cylinder part 51 so as to be rotatable in a horizontal direction on a cylinder shaft support part 61 as a fixed part. When the hydraulic cylinder 15 is attached to the hollow tube 1 and the fixed portion 16, the hydraulic cylinder 5 maintains a horizontal position, and when the hydraulic cylinder 15 is located at the center position in the vertical direction of the leader guide 3, the external force is transmitted to the leader 12. Is preferable in that is efficiently performed.
[0017]
Further, as shown in FIG. 5, the hopper 22 and the forced elevating device 21 located above the hollow tube reciprocating device 10 are integrally coupled to the fixed portion 16 of the hollow tube reciprocating device 10. . For this reason, the hopper 22, the forced elevating / lowering device 21 and the hollow tube reciprocating / rotating device 10 are similarly lowered by the descending activation of the forced elevating device 21, and similarly raised by the ascending activation. The hopper 22 is for making it easy to throw sand pile material into the hollow tube 1 and a known one is used. Further, the forcible elevating device 21 is not particularly limited as long as the reaction force from the leader 12 can be obtained at the time of intrusion and withdrawal, for example, by rack and pinion, by chain and sprocket, by towing a wire rope And so on.
[0018]
Next, a method of creating a sand pile having a substantially rectangular cross section in the ground using the sand pile forming hollow tube of this example will be described. First, when the forced elevating device 21 is lowered, the hollow tube reciprocating rotation device 10 is activated, and the sand pile forming hollow tube 1 is pushed and pulled within a predetermined rotation range, and reciprocally rotates to a predetermined depth. Intruded until. Penetration efficiency is improved by rotating the sand pile building hollow tube 1 in the penetration step. When the sand pile building hollow tube 1 is driven to a predetermined depth, the process proceeds to a reciprocating rotation operation process at the predetermined depth position. The rotation range may be the same as the rotation range at the time of penetration, and is selected within a range of less than 90 degrees indicated by Z in FIG. 6, and is 78 degrees in this example. That is, it is rotated in the arrow Y direction from the position 25b where the long axis is on the line A-B, is stopped at the position 25a where the long axis is on the line CD, and is further rotated in the direction of the arrow X. , And stops at a position 25b where the long axis is on the line A-B, and is repeated as necessary to obtain a drawing trace 25 having a rectangular cross section indicated by oblique lines after drawing. By appropriately selecting the rotation range, the cross-sectional shape of the drawn trace becomes close to a rectangle, and the sand pile can be efficiently created without waste in a continuous wall shape. Moreover, if it is not rotated in the reciprocating rotation operation process, it is only possible to leave a trace corresponding to the shape of the outer tube after drawing, and even if the sand pile is formed in a continuous wall shape, it is substantially rectangular. It does not become a cross-section sand pile.
[0019]
Then, after the reciprocating rotation operation process, the process proceeds to a sand pile material discharging process by drawing. The drawing stroke is a height H of the outer tube 1b of the sand pile building hollow tube 1 or less. If the length H is pulled out, the extracted trace surely forms a substantially rectangular cross section, and the shape after the sand pile material is discharged also forms a substantially rectangular cross section. The sand pile material is not particularly limited, and examples thereof include sand, crushed stone, gravel, other sand-like granular materials, and those in which a metal-based reducing material is mixed. Sand containing a metal-based reducing material is applied, for example, to a groundwater purification wall constructed for the purpose of purifying groundwater contaminated with organic volatile compounds. In the case of pulling out, the reciprocating rotation operation is not particularly necessary. After discharging the sand pile material by pulling out, the reciprocating rotation operation process and the sand pile material discharging process by pulling are sequentially performed again at the position after the pulling, and thereafter the same operation is sequentially repeated until the ground surface. As another example, after the sand pile material is discharged to the drawing trace, a re-penetration process may be performed and compaction may be performed. In the case of this re-penetration, it is preferable that the sand pile forming hollow tube 1 is rotated in the same rotation range in that a compacted sand pile closer to a rectangular cross section is formed.
[0020]
Further, the rectangular sand pile creation method of the present invention creates a continuous wall-shaped sand pile by overlapping at least the short side of the sand pile having a substantially rectangular cross section with the short side of another adjacent sand pile or part of the side. To do. The sand pile created by this sand pile creation method will be described with reference to FIGS. FIG. 7 shows a part of a continuous wall-shaped sand pile obtained by taking a relatively large overlap between the short side of a sand pile having a substantially rectangular cross section and the short side of another sand pile adjacent thereto, and FIG. 8 shows a sand pile having a substantially rectangular cross section. FIG. 9 shows another sand adjacent to the short side of the sand pile having a substantially rectangular cross section. Each of the continuous wall-shaped sand piles with the short sides of the piles touching each other is shown, (A) is a substantially rectangular sand pile according to this example, (B) is a conventional circular sand pile for comparison. is there. From Fig. 7, the roughly rectangular sand pile of this example is 4 sand piles, and when the same overlap is taken, it can be built about 1.3 times longer than the circular sand pile. It becomes. Moreover, useless placement portions (black portions at the upper and lower ends of the circular sand pile in the figure) do not occur in the short side direction. From FIG. 8, the substantially rectangular sand pile of this example is 4 sand piles, the same overlap is taken, and the sand pile with the same diameter as the circular sand pile in the length direction (left and right direction) is compared. Then, useless placement portions are not generated in the short side direction. From FIG. 9, the substantially rectangular sand pile of this example has four sand piles in contact with each other and the short side length is the same as the diameter of the circular sand pile. A fourfold increase is possible. In the sand pile creation method of the present invention, the long side of a sand pile having a substantially rectangular cross section may be overlapped with the long side of another adjacent sand pile or a part of the side or the sand pile having a substantially rectangular cross section. The short side may be overlapped with the long side and the adjacent side or part of another adjacent sand pile, and the size of the continuous wall-shaped sand pile can be freely adjusted by combining the short sides described above. .
[0021]
According to the sand pile building hollow tube 1 of this example and the sand pile construction method having a substantially rectangular cross section using the same, vibration and noise can be suppressed as much as possible, and a sand pile having a substantially rectangular cross section can be created. Moreover, a high-quality continuous wall-like sand pile and a sand pile with a replacement rate close to 100% can be efficiently created. Furthermore, in the sand pile forming apparatus provided with the conventional rotation driving means, a rotation driving apparatus such as an electric motor or a swivel apparatus is attached. These facilities have a complicated mechanism and are large-scale, which contributes to an increase in the cost of the apparatus. However, if the hollow pipe for sand pile formation of this invention is used, since a rotational drive apparatus and a swivel apparatus can be abbreviate | omitted, this sand pile formation apparatus can be made simple and the cost reduced.
[0022]
Moreover, the other hollow pipe for sand pile formation which concerns on this invention is demonstrated with reference to FIG.10 and FIG.11. 10 and 11, the same components as those in FIGS. 1 and 2 are denoted by the same reference numerals, description thereof is omitted, and different points are mainly described. That is, in the sand pile building hollow tube 1A of this example, the difference from the sand pile building hollow tube 1 is that instead of forming the tip outer peripheral shape of the hollow tube with an outer tube, the hollow tube 1A Protrusions are provided, and are formed by hollow tubes and protrusions. That is, the sand pile building hollow tube 1A of this example is provided with a pair of protrusions 1B on the left and right sides of the tip of the cylindrical hollow tube 1a into which the sand pile material is charged, and a cross section of the outer periphery of the protrusion 1B. The shape is a substantially triangular shape, and the two sides 101B on the outer periphery of the substantially triangular shape are formed to be tangential to the cylindrical hollow tube 1a. The roundness 105 at the tip formed by the two sides 101B of the outer periphery of the substantially triangular shape may or may not be present. In the sand pile forming hollow tube 1A having such a configuration, the same effect as that of the sand pile forming hollow tube 1 can be obtained, and the structure can be further simplified. Moreover, in this invention, a substantially rectangular shape is widely interpreted in the range which can achieve the objective of this invention of producing a continuous wall-like sand pile efficiently by high quality.
[0023]
【The invention's effect】
According to the construction method using the sand pile forming hollow pipe of the present invention, vibration and noise can be suppressed as much as possible, and a sand pile having a substantially rectangular cross section can be formed. Sand piles with a replacement rate close to 100% can be efficiently created. In addition, the sand pile building hollow tube has a relatively simple structure and requires a hollow tube reciprocating rotation device, but it is possible to omit a rotational drive device and a swivel device that are more expensive than the device. The cost of the creation device can be reduced.
[Brief description of the drawings]
FIG. 1 is a plan view of a hollow tube for sand pile formation according to the present example.
FIG. 2 is a cross-sectional view taken along line AA in FIG.
FIG. 3 is a plan view of a hollow tube reciprocating rotation device.
FIG. 4 is a front view of the hollow tube reciprocating device with a part thereof broken away.
FIG. 5 is a schematic view of a sand pile forming apparatus equipped with the sand pile forming hollow pipe of this example.
FIG. 6 is a view showing a cross-sectional shape of a sand pile formed using the sand pile forming hollow tube of this example.
FIG. 7 is a diagram showing a cross-sectional shape of a part of a continuous wall-shaped sand pile formed using the sand pile forming hollow tube of this example.
FIG. 8 is a view showing another cross-sectional shape of a part of a continuous wall-shaped sand pile formed using the sand pile forming hollow tube of this example.
FIG. 9 is a diagram showing another cross-sectional shape of a part of a continuous wall-shaped sand pile formed using the sand pile forming hollow tube of this example.
FIG. 10 is a cross-sectional view of another sand pile building hollow pipe.
FIG. 11 is a front view showing a part thereof broken away.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Sand pile hollow tube 1a Cylindrical hollow tube 1B Projection part 1b Outer tube 3a Rhombus-shaped short shaft 3b Rhombus-shaped long shaft 4 Reinforcement plate 5 Excavation bit 6 Round 7 Notch 8 Plate-shaped reinforcement DESCRIPTION OF SYMBOLS 10 Hollow pipe reciprocating rotation device 12 Leader 13 Leader guide 15 Hydraulic cylinder 16 Fixed part 17 Piston rod shaft support part 18 Hollow disk member 21 Forced raising / lowering device 22 Hopper 25 Sand pile 51 Cylinder part 52 Piston rod 61 Cylinder shaft support part

Claims (5)

砂杭材料が投入される中空管と、該中空管の先端部に付設される外筒管とを備え、該外筒管の外周の断面形状が、菱形形状の短軸上の対向する角部がそれぞれ所定の長さで切り欠かれた形態であって、往復回動操作により、地中に略矩形状断面の砂杭を造成するものであることを特徴とする砂杭造成用中空管。A hollow pipe into which sand pile material is charged and an outer cylindrical pipe attached to the tip of the hollow pipe, and the outer circumferential section of the outer cylindrical pipe is opposed to the rhombic short axis During the construction of a sand pile, the corner portions are notched with a predetermined length, and a sand pile having a substantially rectangular cross section is created in the ground by a reciprocating rotation operation. Empty tube. 砂杭材料が投入される円筒状中空管と、該中空管の先端部の左右両側に付設される一対の突起部とを備え、該突起部の外周の断面形状が、略三角形状であり、該略三角形の外周の2辺は該円筒状中空管に対し、接線状に形成される形態であって、往復回動操作により、地中に略矩形状断面の砂杭を造成するものであることを特徴とする砂杭造成用中空管。A cylindrical hollow tube into which sand pile material is charged, and a pair of protrusions attached to the left and right sides of the tip of the hollow tube, and the cross-sectional shape of the outer periphery of the protrusion is substantially triangular. Yes, the two sides of the outer periphery of the substantially triangular shape are formed tangential to the cylindrical hollow tube, and a sand pile having a substantially rectangular cross section is formed in the ground by a reciprocating rotation operation. A hollow pipe for sand pile construction characterized by being. 請求項1又は2記載の砂杭造成用中空管の所定深度までの貫入工程、その所定深度位置での往復回動操作工程、引き抜きによる砂杭材料の排出工程の各工程を地表まで順次繰り返して行い、地中に略矩形断面の砂杭を造成することを特徴とする砂杭造成工法。Each of the penetration process to the predetermined depth of the hollow pipe for sand pile formation according to claim 1 or 2, the reciprocating rotation operation process at the predetermined depth position, and the discharging process of the sand pile material by drawing is sequentially repeated to the ground surface. A sand pile construction method characterized in that a sand pile having a substantially rectangular cross section is created in the ground. 前記引き抜きによる砂杭材料の排出工程の後、再貫入工程を行うことを特徴とする請求項3記載の砂杭造成工法。The sand pile construction method according to claim 3, wherein a re-penetration step is performed after the step of discharging the sand pile material by the drawing. 前記略矩形断面の砂杭の少なくとも短辺を、隣接する他の砂杭の短辺と接辺又は一部を重複させて連続壁状砂杭を造成することを特徴とする請求項3又は4記載の砂杭造成工法。5. The continuous wall-shaped sand pile is formed by overlapping at least a short side of the sand pile having a substantially rectangular cross section with a short side of another adjacent sand pile or a side or a part thereof. The described sand pile construction method.
JP2001316449A 2001-10-15 2001-10-15 Hollow pipe for sand pile construction and rectangular sand pile construction method Expired - Fee Related JP3718153B2 (en)

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JP6767764B2 (en) * 2016-04-01 2020-10-14 あおみ建設株式会社 Construction equipment for compacted ground improvement piles
CN110446376A (en) * 2019-06-25 2019-11-12 中国船舶重工集团公司第七0七研究所 A kind of upper cabinet subrack structure of asymmetric positioning

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