JP3713126B2 - Small motor shaft support structure - Google Patents

Small motor shaft support structure Download PDF

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Publication number
JP3713126B2
JP3713126B2 JP13302997A JP13302997A JP3713126B2 JP 3713126 B2 JP3713126 B2 JP 3713126B2 JP 13302997 A JP13302997 A JP 13302997A JP 13302997 A JP13302997 A JP 13302997A JP 3713126 B2 JP3713126 B2 JP 3713126B2
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JP
Japan
Prior art keywords
bearing
shaft
small
shaft support
support structure
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP13302997A
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Japanese (ja)
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JPH10285860A (en
Inventor
貳夫 甲斐
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Tokyo Parts Ind Co Ltd
Original Assignee
Tokyo Parts Ind Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Tokyo Parts Ind Co Ltd filed Critical Tokyo Parts Ind Co Ltd
Priority to JP13302997A priority Critical patent/JP3713126B2/en
Publication of JPH10285860A publication Critical patent/JPH10285860A/en
Application granted granted Critical
Publication of JP3713126B2 publication Critical patent/JP3713126B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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  • Motor Or Generator Frames (AREA)

Description

【0001】
【発明の属する技術分野】
この発明は、小型モータの軸支承構造の改良に係り、特に軸支承ロスの低減とオイルの保持効果を高めたものに関する。
【0002】
【従来の技術】
従来から、小型モータの軸支承構造として軸支承ロスの低減化を図るために軸受側を中逃げにした、いわゆる中空含油軸受を用いるものがある。
【0003】
【発明が解決しようとする課題】
しかしながら、従来のこのような中空含油軸受は製造方法が難しく、コストアップがさけられなかった。
また、中空含油軸受にするには、軸受自体の肉厚が必要なため、径方向にサイズが大とならざるを得ない嫌いがある。
【0004】
そこで、本発明の目的は、上記の問題を簡単な構造で解決して軸支承ロスの低減化を図るとともに、軸支承部分でオイルの保持効果を高めることにより流出を防止し、長寿命化を実現させ、かつ、径方向サイズが犠牲とならない小型モータの軸支承構造を提供しようとするにある。
【0005】
【課題を解決するための手段】
この発明は、上記課題を解決するには、軸支承部分の軸側に軸支承ロスの低減化を図るとともに、軸支承部分でオイルの保持効果を高めるようにすれば達成できる。
【0006】
【発明の実施の形態】
この発明の実施の形態としては、請求項1に示すように軸受を焼結含油軸受として軸と軸受のいずれか一方が他に対して相対的に回転自在にした小型モータの軸支承構造において、軸支承部分の軸側に回転支承面積を減少させるとともに表面積を増加する手段を設ければよい。
【0007】
軸支承部分の軸側に回転支承面積を減少させるとともに表面積を増加する手段として具体的には、請求項2に示すように軸は軸受の両端で回転支承させるようにするとともにその間を小径にし、かつ、この小径部分に複数個の溝を形成したり、請求項3に示すようにこの小径部分に凹凸を形成したものにするのがよい。このようにすると、軸支承ロスの低減でき、オイルの保持効果を高めることができる。
【0008】
【実施例】
次に、この発明の小型モータの軸支承構造の第一の実施例として軸回転型の構成を図1に示す要部縦断面図で説明する。
同図において、1はステータベースで軸受ホルダ2をカシメなどの手段で固着させており、この軸受ホルダ2の内部に比較的長手のスリーブ型の焼結含油軸受3が圧入などの手段で装着されている。4は、この発明の特徴である軸で、前記焼結含油軸受3の両端にかかる回転支承部4a,4aとこの間に配した小径部4bおよび径方向に輪設した5本の溝4c‥‥を形成してある。この軸の基端は丸みが付けられ前記の軸受ホルダ2にカシメられた受け板2aに当て板2bを介してピボット支承される。
したがって、このように構成した軸支承構造は焼結含油軸受3の両端にかかる回転支承部によって中空軸受と同様な作用効果が得られるので、軸支承ロスを低減でき、輪設した5本の溝によって表面積が増加するので、オイルの保持効果を高めることができる。
このような軸支承構造を小型ブラシレスモータに用いる構造としては、図2の要部縦断面図に示すようなものがある。すなわち、軸受ホルダ2の外周面には珪素鋼板等の薄板を複数枚積層したコア5が固定されており、このコア5には巻線による複数個のコイル6が形成されている。前記軸4にはカップ状に形成されたロータヨーク7が固着され、このロータヨーク7の内周面にはコア5に所定の空隙を介して臨ませるようにしたリング状の界磁マグネット8が配されロータRを構成している。
【0009】
図3は、この発明の小型モータの軸支承構造の第二の実施例として軸固定型の構成を示す要部縦断面図である。
同図において、ステータベース11は中央にバーリングによって軸ホルダ22を立ち上げ、この軸ホルダ22に上記と同様な軸44を圧入することによって保持し、ロータヨーク77に圧入された前記の比較的長手のスリーブ型の焼結含油軸受3が回転自在に装着されている。図中4dは抜け止め用のEリング、4eはポリエステルシートを打ち抜いて形成した2枚のスラストワッシャである。また回転支承部、小径部分および径方向に輪設した複数個の溝などは、上記実施例と同様であるので、同一符号を記してその説明を省略する。
【0010】
図4は、これらの実施例の変形として表面積を増加させる手段として小径部分に凹凸を形成した軸支承構造の要部縦断面図である。
凹凸9を形成する手段としては、サンドブラストによる梨地や細かいローレット加工が採用できる。
【0011】
なお、この図4の軸支承構造においても軸固定型の構成にすることができるのは、いうまでもない。
【0012】
【発明の効果】
この発明の軸支承構造は上記のように構成したので、焼結含油軸受3の両端にかかる回転支承部によって中空軸受と同様な作用効果が得られ、軸支承ロスの低減でき、輪設した複数個の溝や凹凸によって表面積が増加するので、オイルの保持効果を高めることができ、したがってオイルの流出を防止し、長寿命化を実現させることができる。しかも、軸の方を加工するので、径方向サイズが犠牲とならず、コスト的にも有利となる。
【図面の簡単な説明】
【図1】本発明の小型モータの軸支承構造の第一の実施例の要部縦断面図である。
【図2】図1の軸支承構造を用いた小型ブラシレスモータの要部縦断面図である。
【図3】本発明の小型モータの軸支承構造の第二の実施例の要部縦断面図である。
【図4】
【符号の説明】
1、11‥‥ステータベース
2‥‥軸受ホルダ
3‥‥スリーブ型焼結含油軸受
4‥‥軸
4a‥‥回転支承部
4b‥‥小径部分
4c‥‥溝
9‥‥凹凸
22‥‥軸ホルダ
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to an improvement in a shaft support structure of a small motor, and more particularly to a reduction in shaft support loss and an improved oil holding effect.
[0002]
[Prior art]
Conventionally, as a shaft support structure for a small motor, there is a type using a so-called hollow oil-impregnated bearing in which a bearing side is made a middle escape in order to reduce a shaft support loss.
[0003]
[Problems to be solved by the invention]
However, such a conventional hollow oil-impregnated bearing is difficult to manufacture, and cost increase cannot be avoided.
In addition, since a hollow oil-impregnated bearing requires the thickness of the bearing itself, there is a dislike that the size must be increased in the radial direction.
[0004]
Accordingly, an object of the present invention is to solve the above problems with a simple structure to reduce the bearing loss, and to prevent the outflow by increasing the oil retaining effect at the bearing part, thereby extending the service life. It is intended to provide a shaft support structure for a small motor that is realized and does not sacrifice the radial size.
[0005]
[Means for Solving the Problems]
In order to solve the above-mentioned problems, the present invention can be achieved by reducing the shaft bearing loss on the shaft side of the shaft bearing portion and enhancing the oil retaining effect at the shaft bearing portion.
[0006]
DETAILED DESCRIPTION OF THE INVENTION
As an embodiment of the present invention, as shown in claim 1, in the shaft support structure of a small motor in which either one of the shaft and the bearing is rotatable relative to the other as a sintered oil-impregnated bearing, What is necessary is just to provide the means which increases a surface area while reducing a rotation support area in the shaft side of a shaft support part.
[0007]
Specifically, as a means for reducing the rotation support area and increasing the surface area on the shaft side of the shaft support portion, as shown in claim 2, the shaft is rotatably supported at both ends of the bearing and the diameter between them is reduced, In addition, it is preferable to form a plurality of grooves in the small diameter portion or to form irregularities in the small diameter portion as shown in claim 3. If it does in this way, a bearing loss can be reduced and the oil retention effect can be heightened.
[0008]
【Example】
Next, as a first embodiment of the shaft support structure for a small motor according to the present invention, a structure of a shaft rotation type will be described with reference to a longitudinal sectional view of an essential part shown in FIG.
In the figure, reference numeral 1 denotes a stator base in which a bearing holder 2 is fixed by means such as caulking, and a relatively long sleeve-type sintered oil-impregnated bearing 3 is mounted inside the bearing holder 2 by means such as press fitting. ing. Reference numeral 4 denotes a shaft, which is a feature of the present invention. The rotary bearings 4a and 4a are applied to both ends of the sintered oil-impregnated bearing 3, the small-diameter portion 4b disposed between them, and the five grooves 4c provided in the radial direction. Is formed. The base end of this shaft is rounded, and is pivotally supported by a receiving plate 2a crimped to the bearing holder 2 via a contact plate 2b.
Therefore, since the shaft support structure configured in this way can obtain the same effect as the hollow bearing by the rotary support portions applied to both ends of the sintered oil-impregnated bearing 3, the shaft support loss can be reduced, and the five grooves provided in the ring are provided. Since the surface area is increased, the oil retention effect can be enhanced.
As a structure using such a shaft support structure for a small brushless motor, there is a structure as shown in a longitudinal sectional view of an essential part of FIG. That is, a core 5 in which a plurality of thin plates such as silicon steel plates are laminated is fixed to the outer peripheral surface of the bearing holder 2, and a plurality of coils 6 are formed on the core 5 by windings. A rotor yoke 7 formed in a cup shape is fixed to the shaft 4, and a ring-shaped field magnet 8 is arranged on the inner peripheral surface of the rotor yoke 7 so as to face the core 5 through a predetermined gap. The rotor R is configured.
[0009]
FIG. 3 is a longitudinal sectional view of an essential part showing the structure of a fixed shaft type as a second embodiment of the shaft support structure of the small motor of the present invention.
In the figure, the stator base 11 has a shaft holder 22 raised by a burring in the center, and is held by press-fitting a shaft 44 similar to the above into the shaft holder 22. The stator base 11 is press-fitted into the rotor yoke 77. A sleeve type sintered oil-impregnated bearing 3 is rotatably mounted. In the figure, 4d is an E-ring for retaining, and 4e is two thrust washers formed by punching a polyester sheet. Further, the rotation support portion, the small diameter portion, and the plurality of grooves provided in the radial direction are the same as those in the above embodiment, so the same reference numerals are given and the description thereof is omitted.
[0010]
FIG. 4 is a longitudinal sectional view of an essential part of a shaft support structure in which irregularities are formed in a small diameter portion as means for increasing the surface area as a modification of these embodiments.
As a means for forming the unevenness 9, a satin finish by sandblasting or fine knurling can be employed.
[0011]
Needless to say, the shaft support structure of FIG. 4 can also be configured as a fixed shaft type.
[0012]
【The invention's effect】
Since the shaft support structure of the present invention is configured as described above, the same effect as that of the hollow bearing can be obtained by the rotation support portions applied to both ends of the sintered oil-impregnated bearing 3, and the shaft support loss can be reduced. Since the surface area is increased by the individual grooves and irregularities, the oil retention effect can be enhanced, so that the oil can be prevented from flowing out and the life can be extended. Moreover, since the shaft is machined, the radial size is not sacrificed, and the cost is advantageous.
[Brief description of the drawings]
FIG. 1 is a longitudinal sectional view of an essential part of a first embodiment of a shaft support structure for a small motor according to the present invention.
2 is a longitudinal sectional view of a main part of a small brushless motor using the shaft support structure of FIG. 1. FIG.
FIG. 3 is a longitudinal sectional view of an essential part of a second embodiment of the shaft support structure for a small motor according to the present invention.
[Fig. 4]
[Explanation of symbols]
1, 11 ... Stator base 2 ... Bearing holder 3 ... Sleeve type sintered oil-impregnated bearing 4 ... Shaft 4a ... Rotating bearing 4b ... Small diameter part 4c ... Groove 9 ... Concavity and convexity 22 ... Shaft holder

Claims (2)

軸受を焼結含油軸受として、軸と軸受相対的に回転自在にした小型モータの軸支承構造において、前記軸受は所定の内径で形成された筒状軸受けで、前記軸には前記軸受の両端側で回転支承される支承部とその回転支承部の間に設けられた小径部が形成され、前記小径部に円周方向に連続する溝が複数形成されていることを特徴とする小型モータの軸支承構造。In a small motor shaft support structure in which a bearing is a sintered oil-impregnated bearing and the shaft and the bearing are relatively rotatable, the bearing is a cylindrical bearing formed with a predetermined inner diameter, and the shaft includes both ends of the bearing. A small-sized motor comprising a bearing portion that is rotatably supported on a side and a small-diameter portion provided between the rotational-supporting portions, and a plurality of circumferentially continuous grooves formed in the small-diameter portion . Shaft support structure. 軸受を焼結含油軸受として、軸と軸受相対的に回転自在にした小型モータの軸支承構造において、前記軸受は所定の内径で形成された筒状軸受けで、前記軸は前記軸受の両端側で回転支承される支承部とその回転支承部の間に設けられた小径部からなり、前記小径部には不均一な凹凸が複数形成されていることを特徴とする小型モータの軸支承構造。In a small motor shaft bearing structure in which the bearing is a sintered oil-impregnated bearing and the shaft and the bearing are relatively rotatable, the bearing is a cylindrical bearing formed with a predetermined inner diameter, and the shaft is on both ends of the bearing. A shaft support structure for a small motor, characterized in that it comprises a bearing portion that is rotationally supported by and a small-diameter portion provided between the rotational bearing portions, and a plurality of uneven irregularities are formed in the small-diameter portion .
JP13302997A 1997-04-04 1997-04-04 Small motor shaft support structure Expired - Fee Related JP3713126B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP13302997A JP3713126B2 (en) 1997-04-04 1997-04-04 Small motor shaft support structure

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP13302997A JP3713126B2 (en) 1997-04-04 1997-04-04 Small motor shaft support structure

Publications (2)

Publication Number Publication Date
JPH10285860A JPH10285860A (en) 1998-10-23
JP3713126B2 true JP3713126B2 (en) 2005-11-02

Family

ID=15095146

Family Applications (1)

Application Number Title Priority Date Filing Date
JP13302997A Expired - Fee Related JP3713126B2 (en) 1997-04-04 1997-04-04 Small motor shaft support structure

Country Status (1)

Country Link
JP (1) JP3713126B2 (en)

Also Published As

Publication number Publication date
JPH10285860A (en) 1998-10-23

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