JP3707444B2 - Continuous casting slab cutting device and method for preventing nozzle clogging of continuous casting slab cutting device - Google Patents

Continuous casting slab cutting device and method for preventing nozzle clogging of continuous casting slab cutting device Download PDF

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Publication number
JP3707444B2
JP3707444B2 JP2002104803A JP2002104803A JP3707444B2 JP 3707444 B2 JP3707444 B2 JP 3707444B2 JP 2002104803 A JP2002104803 A JP 2002104803A JP 2002104803 A JP2002104803 A JP 2002104803A JP 3707444 B2 JP3707444 B2 JP 3707444B2
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Prior art keywords
cutting device
nozzle
cast slab
continuous cast
pressure water
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JP2002104803A
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JP2003290890A (en
Inventor
一之 加藤
望 田村
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JFE Steel Corp
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JFE Steel Corp
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Description

【0001】
【発明の属する技術分野】
本発明は、トーチと、高圧水、噴射するノズルとを有する連続鋳造鋳片切断装置に係り、とくに連続鋳造鋳片をトーチを用いてガス切断するに際し発生するスラグを微粒化する高圧水を噴射するノズルのノズル詰まり防止方法およびそのノズル詰まり防止対策を施した連続鋳造鋳片切断装置に関する。
【0002】
【従来の技術】
連続鋳造鋳片(以下、単に鋳片という)を連続的に切断するには、ガス切断装置を用いるのが一般的である。鋳片のガス切断に際しては、発火点以上の温度の高温鋳片にトーチから高純度の酸素をプロパン等の予熱ガスとともに吹き付けて、鉄を酸化し酸化鉄を生成させ、その際の酸化発熱によって、 鋳片 (母材)を溶融させると同時に、溶融状態となった酸化鉄(以下、 スラグという)を酸素の吐出圧により順次排出することにより、鋳片を切断する。
【0003】
酸素吐出圧により排出されたスラグは、通常、切断装置下部に配設されたスケールスルース内に落下し、スケールスルース内の循環水により機外に搬出されている。ガス切断により生成したスラグはスラグ粒子が大きすぎ、直接スケールスルース内に落下させるとスケールスルースの壁面に付着して、スケールスルース内の循環水による安定した機外搬出が阻害されるという問題があった。
【0004】
このような問題に対し、連続鋳造鋳片切断装置には、例えば、特開昭60-3953 号公報に記載されているような、ガス切断により生成するスラグを微粒化するための高圧水を噴射する高圧水噴射ノズルが設置されている。
【0005】
【発明が解決しようとする課題】
通常、高圧水噴射ノズルからの高圧水の噴射は、連続鋳造鋳片切断装置の稼動時(ガス切断時)に限定され、それ以外の非稼動時 (待機中)には高圧水は遮断されている。しかし、連続鋳造鋳片切断装置を再稼動させる(ガス切断を再開する)場合に高圧水噴射ノズルが閉塞し、スラグの微粒化ができない場合が発生するという問題があった。
【0006】
本発明は、上記した従来技術の問題を有利に解決し、連続鋳造鋳片切断装置における高圧水噴射ノズルの閉塞を防止できる連続鋳造鋳片切断装置のノズル詰まり防止方法およびノズル詰まりを防止した連続鋳造鋳片切断装置を提案することを目的とする。
【0007】
【課題を解決するための手段】
本発明者らは、高圧水噴射ノズルの閉塞の原因について、検討した。連続鋳造設備においては、複数列のストランドが隣接して設置されており、隣接した各ストランドの切断タイミングは、切断される鋳片の長さが向先や用途によって異なるので同期しないのが通常である。その結果非稼動時 (待機中)に、隣接するストランドで発生したスプラッシュが高圧水噴射ノズル先端に付着し、徐々に堆積してノズル閉塞が生じることを突き止めた。このようなことから、本発明者らは、自動遮断弁が付設された高圧水供給配管に並列にバイパス配管を設け、そのバイパス配管に流量調節弁を設け、非稼動時にも微量の水を噴射可能とし、隣接するストランドからのスプラッシュがノズルに付着しないようにすることが好ましいことに思い至った。
【0008】
本発明は、上記した考えのもとに構成されたものである。
すなわち、本発明は、連続鋳造鋳片をガス切断するトーチと、該トーチによる連続鋳造鋳片の切断に際し飛散するスラグに高圧水を噴射するノズルと、を有する連続鋳造鋳片切断装置において、前記ノズルへ高圧水を供給する配管に自動遮断弁と、該自動遮断弁に並列に流量調節弁を配設したことを特徴とする連続鋳造鋳片切断装置である。
【0009】
また、本発明は、トーチと高圧水を噴射するノズルとを有する連続鋳造鋳片切断装置を用いて連続鋳造鋳片をガス切断するに際し、前記ノズルから高圧の水を噴射する一方、前記連続鋳造鋳片をガス切断しない場合には、前記ノズルから前記ガス切断時にくらべ少ない量の水を噴射し続けることを特徴とする連続鋳造鋳片切断装置のノズル詰まり防止方法である。
【0010】
【発明の実施の形態】
図1に、本発明に好適な連続鋳造鋳片切断装置の一例を示す。
連続鋳造装置は、並行する複数のストランドを有しており、図示の例ではストランドAおよびストランドBを有し、連続的に鋳片を鋳造する。各ストランドごとに連続鋳造鋳片切断装置1が設けられ、プロセスコンピュータからの鋳片切断長さの命令により、スラブ5を自動切断する。
【0011】
連続鋳造鋳片切断装置1には、トーチ2、高圧水を噴射するノズル3が設けられている。トーチ2は、酸素と予熱ガス (通常はプロパンガス)を鋳片5に吹き付け、鋳片5を溶断 (ガス切断)する。その際、スラグ4が生成され、連続鋳造鋳片切断装置1の下方に配設されたスケールスルース6に落下する。落下中に、ノズル3からの高圧水により、スラグ4は分断され微細粒とされる。
【0012】
スラグ微細化のために、高圧水は、圧力:1.96MPa(20kgf/cm2)以上、流量:10m3/h以上で噴射することが好ましい。上記した範囲の圧力未満、 あるいは流量未満では、スラグの細断が難しくなり、スラグをスケールスルース6内の循環水により安定して機外搬出することが困難となる。
連続鋳造鋳片切断装置1における高圧水供給のための配管系を図2に示す。
【0013】
本発明の連続鋳造鋳片切断装置1では、高圧水を噴射するノズル3に、自動遮断弁7が配設された高圧水を供給する配管9が接続される。トーチによるガス切断時には自動遮断弁が開放され、 高圧水を噴射するノズル3に高圧水が供給され、ノズルから噴射されてスラグを微粒化する。さらに、本発明の連続鋳造鋳片切断装置1では、配管9にはバイパス配管10が設けられる。バイパス配管10には、自動遮断弁7に並列に流量調節弁8が設けられる。
【0014】
自動遮断弁7が閉鎖され、連続鋳造鋳片切断装置1が非稼動状態 (待機中)の場合には、本発明では、バイパス配管10の流量調節弁8を介して少量の水がノズル3に供給される。流量調節弁8としては、低圧・微量の領域まで調節可能な弁が好ましく、例えば、手動玉形弁、手動ボール弁が好ましい。
連続鋳造鋳片切断装置1が非稼動状態 (待機中)の場合、高圧水を噴射するノズル3に流量調節弁を介し供給される水は、高圧水供給時よりも少量とする。好ましくは圧力:0.098 MPa (1kgf/cm2 )以上、より好ましくは0.3 MPa 以下、流量:2m3/h以上、 より好ましくは5m3/h以下とするとよい。上記した範囲未満の圧力、 流量では、隣接するストランドからのスプラッシュが付着、堆積し、ノズル3が閉塞する頻度が多くなる。また、上記した範囲を超えると、水の使用量が多量となり、鋳片の製造コストの高騰をもたらす。
【0015】
流量調節弁は所望の圧力・流量が供給できるように予め調整して、 常時その状態を保持することが好ましい。これにより、連続鋳造鋳片切断装置1が非稼動時 (待機中)にノズル3に少量の水が噴射可能となる。
【0016】
【実施例】
図1に示す、スラブ連続鋳造装置の2つのストランドにそれぞれ設けられた連続鋳造鋳片切断装置1を用いてスラブ(鋳片)をガス切断した。なお、各々の連続鋳造鋳片切断装置1の高圧水供給配管系は図2に示す配管系を使用した。
連続鋳造鋳片切断装置が稼動中のストランドでは、高圧水を噴射するノズル3に、自動遮断弁7を開放して、高圧水(圧力:1.96MPa(20kgf/cm2)、流量:10m3/h) を供給した。一方、非稼働のストランドでは、自動遮断弁7を閉鎖して、予め所定の圧力・流量が供給可能に調整された流量調節弁8を介して微量の低圧水(圧力:0.098 MPa (1kgf/cm2 )、流量:2m3/h)をノズル3に、供給した。このようなストランドごとに、稼動と待機を繰り返して、連続して1000チャージ分のスラブを切断した。このようなノズル3への水供給方法によれば、ノズル3の閉塞は全く発生しなかった。一方、非稼動時 (待機中)に高圧水を自動遮断弁で遮断し、ノズル3への水供給を行わない従来例の場合には、ノズル3の閉塞が1000チャージに3回は発生した。
【0017】
【発明の効果】
本発明によれば、高圧水を噴射するノズルのノズル詰まりの発生が防止され、スラグの機外搬出が能率よく行うことができ、産業上格段の効果を奏する。
【図面の簡単な説明】
【図1】本発明に好適な連続鋳造鋳片切断装置の一例を示す説明図である。
【図2】本発明の連続鋳造鋳片切断装置の配管系を示す説明図である。
【符号の説明】
1 連続鋳造鋳片切断装置
2 トーチ
3 ノズル
4 スラグ
5 鋳片(連続鋳造鋳片)
6 スケールスルース
7 自動遮断弁
8 流量調節弁
9 高圧水供給用配管
10 バイパス配管
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a continuous cast slab cutting device having a torch, high-pressure water, and a nozzle for spraying, and in particular, high-pressure water for atomizing slag generated when a continuous cast slab is gas-cut using a torch. The present invention relates to a nozzle clogging prevention method for a nozzle to be used, and a continuous cast slab cutting device that has taken measures for preventing nozzle clogging.
[0002]
[Prior art]
In order to continuously cut a continuous cast slab (hereinafter simply referred to as a slab), a gas cutting device is generally used. When cutting the gas of the slab, high-purity oxygen is sprayed from a torch together with a preheating gas such as propane onto a high-temperature slab whose temperature is higher than the ignition point, and iron is oxidized to produce iron oxide. The cast slab is cut by melting the cast slab (base material) and simultaneously discharging the molten iron oxide (hereinafter referred to as slag) by the discharge pressure of oxygen.
[0003]
The slag discharged by the oxygen discharge pressure usually falls into the scale sluice disposed in the lower part of the cutting device and is carried out of the machine by the circulating water in the scale sluice. The slag produced by gas cutting has the problem that the slag particles are too large, and if they fall directly into the scale sluice, they adhere to the wall of the scale sluice and prevent stable out-of-flight transportation with circulating water in the scale sluice. It was.
[0004]
For such problems, the continuous cast slab cutting device is sprayed with high-pressure water for atomizing slag generated by gas cutting, as described in, for example, Japanese Patent Laid-Open No. 60-3953. A high-pressure water jet nozzle is installed.
[0005]
[Problems to be solved by the invention]
Normally, high-pressure water injection from a high-pressure water injection nozzle is limited when the continuous cast slab cutting device is in operation (during gas cutting), and when it is not in operation (standby), high-pressure water is shut off. Yes. However, there is a problem that when the continuous cast slab cutting device is restarted (gas cutting is restarted), the high pressure water injection nozzle is blocked and the slag cannot be atomized.
[0006]
The present invention advantageously solves the problems of the prior art described above, and prevents clogging of the high-pressure water jet nozzle in the continuous casting slab cutting device, and the nozzle clogging prevention method of the continuous casting slab cutting device and the continuous prevention of nozzle clogging. The object is to propose a cast slab cutting device.
[0007]
[Means for Solving the Problems]
The inventors examined the cause of the blockage of the high-pressure water injection nozzle. In continuous casting equipment, multiple rows of strands are installed adjacent to each other, and the cutting timing of each adjacent strand is usually not synchronized because the length of the slab to be cut differs depending on the destination and application. is there. As a result, it was found that the splash generated in the adjacent strand adhered to the tip of the high-pressure water injection nozzle during non-operation (standby) and gradually accumulated to cause nozzle clogging. For this reason, the present inventors have provided a bypass pipe in parallel with the high-pressure water supply pipe provided with an automatic shut-off valve, and provided a flow control valve in the bypass pipe to inject a small amount of water even when not in operation. It has been found that it is preferable to be able to prevent splashes from adjacent strands from adhering to the nozzle.
[0008]
The present invention is configured based on the above-described idea.
That is, the present invention relates to a continuous cast slab cutting device having a torch for gas-cutting a continuous cast slab and a nozzle for injecting high-pressure water into a slag that is scattered when the continuous cast slab is cut by the torch. The continuous cast slab cutting device is characterized in that an automatic shut-off valve is provided in a pipe for supplying high-pressure water to a nozzle, and a flow rate adjusting valve is provided in parallel with the automatic shut-off valve.
[0009]
Further, the present invention, when gas cutting a continuous cast slab using a continuous cast slab cutting device having a torch and a nozzle for injecting high pressure water, while jetting high pressure water from the nozzle, When the slab is not gas-cut, a nozzle clogging prevention method for a continuous cast slab cutting device is characterized in that a smaller amount of water is continuously ejected from the nozzle when the gas is cut.
[0010]
DETAILED DESCRIPTION OF THE INVENTION
FIG. 1 shows an example of a continuous cast slab cutting device suitable for the present invention.
The continuous casting apparatus has a plurality of parallel strands. In the illustrated example, the continuous casting apparatus has a strand A and a strand B, and continuously casts a slab. A continuous cast slab cutting device 1 is provided for each strand, and the slab 5 is automatically cut according to a slab cutting length command from a process computer.
[0011]
The continuous cast slab cutting device 1 is provided with a torch 2 and a nozzle 3 for injecting high-pressure water. The torch 2 sprays oxygen and a preheating gas (usually propane gas) onto the slab 5 to melt the slab 5 (gas cutting). At that time, the slag 4 is generated and falls to the scale sluice 6 disposed below the continuous cast slab cutting device 1. During the fall, the slag 4 is divided into fine particles by the high-pressure water from the nozzle 3.
[0012]
In order to refine the slag, the high-pressure water is preferably injected at a pressure of 1.96 MPa (20 kgf / cm 2 ) or more and a flow rate of 10 m 3 / h or more. If the pressure is less than the above range or less than the flow rate, it is difficult to shred the slag, and it is difficult to stably carry the slag out of the machine with the circulating water in the scale sluice 6.
A piping system for supplying high-pressure water in the continuous cast slab cutting device 1 is shown in FIG.
[0013]
In the continuous cast slab cutting device 1 of the present invention, a pipe 9 for supplying high-pressure water provided with an automatic shut-off valve 7 is connected to a nozzle 3 for injecting high-pressure water. When the gas is cut by the torch, the automatic shut-off valve is opened, high pressure water is supplied to the nozzle 3 for injecting high pressure water, and the slag is atomized by being injected from the nozzle. Furthermore, in the continuous cast slab cutting device 1 of the present invention, the pipe 9 is provided with a bypass pipe 10. The bypass pipe 10 is provided with a flow rate adjusting valve 8 in parallel with the automatic shutoff valve 7.
[0014]
In the present invention, when the automatic shut-off valve 7 is closed and the continuous cast slab cutting device 1 is not in operation (standby), a small amount of water is supplied to the nozzle 3 via the flow rate control valve 8 of the bypass pipe 10. Supplied. As the flow rate adjusting valve 8, a valve that can be adjusted to a low pressure / a very small region is preferable. For example, a manual ball valve or a manual ball valve is preferable.
When the continuous cast slab cutting device 1 is in a non-operating state (standby), the amount of water supplied to the nozzle 3 for injecting high-pressure water through the flow rate control valve is smaller than that during supply of high-pressure water. The pressure is preferably 0.098 MPa (1 kgf / cm 2 ) or more, more preferably 0.3 MPa or less, and the flow rate is 2 m 3 / h or more, more preferably 5 m 3 / h or less. When the pressure and flow rate are less than the above range, the splash from the adjacent strands adheres and accumulates, and the frequency at which the nozzle 3 is blocked increases. Moreover, if it exceeds the above-mentioned range, the amount of water used will be large, resulting in an increase in the production cost of the slab.
[0015]
It is preferable to adjust the flow rate adjusting valve in advance so that a desired pressure and flow rate can be supplied, and always maintain the state. Thereby, a small amount of water can be injected into the nozzle 3 when the continuous cast slab cutting device 1 is not in operation (standby).
[0016]
【Example】
The slab (slab) was gas-cut using the continuous cast slab cutting device 1 provided on each of the two strands of the slab continuous casting apparatus shown in FIG. In addition, the piping system shown in FIG. 2 was used for the high pressure water supply piping system of each continuous cast slab cutting device 1.
In the strand in which the continuous cast slab cutting device is in operation, the automatic shut-off valve 7 is opened to the nozzle 3 that injects high-pressure water, high-pressure water (pressure: 1.96 MPa (20 kgf / cm 2 ), flow rate: 10 m 3 / h) was supplied. On the other hand, in the non-operating strand, the automatic shut-off valve 7 is closed, and a small amount of low-pressure water (pressure: 0.098 MPa (1 kgf / cm 2 ), the flow rate: 2 m 3 / h) was supplied to the nozzle 3. For each of these strands, operation and standby were repeated, and slabs for 1000 charges were continuously cut. According to such a water supply method to the nozzle 3, the nozzle 3 was not blocked at all. On the other hand, in the case of the conventional example in which high-pressure water is shut off by an automatic shut-off valve when not in operation (standby) and water is not supplied to the nozzle 3, the nozzle 3 is blocked three times in 1000 charges.
[0017]
【The invention's effect】
According to the present invention, the occurrence of nozzle clogging of a nozzle that injects high-pressure water can be prevented, and slag can be efficiently carried out of the machine, which has a remarkable industrial effect.
[Brief description of the drawings]
FIG. 1 is an explanatory view showing an example of a continuous cast slab cutting device suitable for the present invention.
FIG. 2 is an explanatory view showing a piping system of the continuous cast slab cutting device of the present invention.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Continuous casting slab cutting device 2 Torch 3 Nozzle 4 Slag 5 Slab (continuous casting slab)
6 Scale sluice 7 Automatic shut-off valve 8 Flow control valve 9 High-pressure water supply piping
10 Bypass piping

Claims (2)

連続鋳造鋳片をガス切断するトーチと、該トーチによる連続鋳造鋳片のガス切断に際し飛散するスラグに高圧水を噴射するノズルと、を有する連続鋳造鋳片切断装置において、前記ノズルへ高圧水を供給する配管に自動遮断弁と、該自動遮断弁に並列に流量調節弁を配設したことを特徴とする連続鋳造鋳片切断装置。A continuous cast slab cutting device comprising: a torch for gas cutting a continuous cast slab; and a nozzle for injecting high pressure water into a slag that scatters during gas cutting of the continuous cast slab by the torch. A continuous cast slab cutting device characterized in that an automatic shut-off valve is provided in a pipe to be supplied, and a flow control valve is provided in parallel with the automatic shut-off valve. トーチと高圧水を噴射するノズルとを有する連続鋳造鋳片切断装置を用いて連続鋳造鋳片をガス切断するに際し、前記ノズルから高圧の水を噴射する一方、前記連続鋳造鋳片をガス切断しない場合には、前記ノズルから前記ガス切断時よりも少ない量の水を噴射し続けることを特徴とする連続鋳造鋳片切断装置のノズル詰まり防止方法。When gas-cutting a continuous cast slab using a continuous cast slab cutting device having a torch and a nozzle for injecting high-pressure water, high-pressure water is jetted from the nozzle while the continuous cast slab is not gas-cut. In this case, a nozzle clogging prevention method for a continuous cast slab cutting device, wherein a smaller amount of water is continuously sprayed from the nozzle than when the gas is cut.
JP2002104803A 2002-04-08 2002-04-08 Continuous casting slab cutting device and method for preventing nozzle clogging of continuous casting slab cutting device Expired - Fee Related JP3707444B2 (en)

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