JP3689857B2 - Anti-vibration device manufacturing method - Google Patents

Anti-vibration device manufacturing method Download PDF

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Publication number
JP3689857B2
JP3689857B2 JP29804996A JP29804996A JP3689857B2 JP 3689857 B2 JP3689857 B2 JP 3689857B2 JP 29804996 A JP29804996 A JP 29804996A JP 29804996 A JP29804996 A JP 29804996A JP 3689857 B2 JP3689857 B2 JP 3689857B2
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JP
Japan
Prior art keywords
elastic body
inner cylinder
mold
resin pressure
gap
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP29804996A
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Japanese (ja)
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JPH10119089A (en
Inventor
健一郎 岩崎
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Bridgestone Corp
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Bridgestone Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
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Priority to JP29804996A priority Critical patent/JP3689857B2/en
Publication of JPH10119089A publication Critical patent/JPH10119089A/en
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Publication of JP3689857B2 publication Critical patent/JP3689857B2/en
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  • Injection Moulding Of Plastics Or The Like (AREA)

Description

【0001】
【発明の属する技術分野】
この発明は、自動車のサスペンションブッシュ等のブッシュ装置,エンジンマウント,スタビライザリンクロッド,バッファロッド等として用いられる防振装置の製造方法に関する。
【0002】
【従来の技術】
従来のこの種の装置としては、特公平3−53094号公報に記載のものが知られている。これは、図6に示すように2つ割りの成形金型(下型100のみを示す)を用意し、金型の所定のキャビティ内に内筒101と弾性体102とをセットする。また、ロッド成形用のキャビティ103と外筒成形用のキャビティ104が設けてあり、射出ゲート105からキャビティ103,104内へ樹脂材料を射出するようになっている。また、弾性体102の上下両端に対向する金型部分には空隙106,107が形成されている。ランナ108から樹脂材料を送り込み、射出ゲート105からキャビティ103,104内へ所定の圧力で材料を射出すると(このときには図示しない上型を装着しておく)、弾性体102が内向き、すなわち内筒101の中心軸方向に圧縮されると同時に、射出された樹脂圧によって左右にはみ出す弾性体102の部分が空隙106,107内へ入り込み、その状態で成形材料が硬化してロッドと外筒が成形される。弾性体102が射出圧力を受けた状態を図7に示す。
【0003】
【発明が解決しようとする課題】
従来の製造方法における空隙106,107は、内筒101と接しているので、この接点Aの個所は図6の点線に示すように膨らむため、弾性体102と内筒101との接着面が剥離ないし破損するおそれがあった。なお、弾性体102は内筒101と通常加硫接着されている。
【0004】
そこで、この発明は、外筒を樹脂材料で成形する場合に、内筒と弾性体との接着剥離や破損が生じないようにした防振装置の製造方法を提供することを目的とする。
【0005】
【課題を解決するための手段】
上述の目的を達成するため、この発明は、内筒の外周に弾性体を設けたものを射出成形金型内にセットし、弾性体の外周に樹脂材料を射出して外筒を成形する防振装置の製造方法において、金型の弾性体上下端面に対向し、内筒から離間した位置に間隙部を形成し、射出ゲートからキャビティ内へ成形材料を射出して弾性体を成形樹脂圧により圧縮して間隙部へ逃げ込ませるようにしたものである。
【0006】
【発明の実施の形態】
以下に、この発明の好適な実施例を図面を参照にして説明する。
【0007】
図1に示す実施例において符号1は成形金型を示し、この成形金型1内に内筒2の外周に弾性体3を設けたものをセットし、キャビティ4,5内に樹脂材料を射出した状態を示す。この成形金型1の弾性体3の上下端面に対向し、内筒2から離間した位置に間隙部6,7を形成してある。また符号8は射出ゲートを示す。弾性体3の外周に射出された樹脂材料は固化して外筒を形成する。
【0008】
射出ゲート8からキャビティ4,5内へ成形材料を射出すると、弾性体3に成形樹脂圧により予備圧縮をかけることができ、樹脂本体のヒケ等による収縮を相殺することができる。また、間隙部6,7に樹脂圧により圧縮された弾性体3が逃げ込み、弾性体3の円筒軸直角方向の動きに対する疲労耐久性を向上させることができるようになる。さらにまた、樹脂圧により圧縮された弾性体3は間隙部6,7に逃げ込み、内筒2と弾性体3との接着個所には過大な負荷がかからず、両者の接着剥離や破損を生ずるおそれもなくなる。
【0009】
図2に示す第2実施例では、弾性体3の上下端面が内側にくびれた部分3A,3Bを有するようにしたものであり、このくびれた部分3A,3Bに対向する金型1の部分に間隙部6,7を設けてある。このようにくびれた部分3A,3Bを有するものでは、樹脂圧により弾性体3が圧縮されたときに弾性体3に大きな歪みを与えないようにすることができる。
【0010】
図3は図1に示す実施例における樹脂圧の作用状態を示す図であり、樹脂圧により弾性体3が圧縮されたときに、弾性体3の上下端面は間隙部6,7に逃げ込む状態を示す。この実施例においても間隙部6,7は内筒2から離間した位置に形成してあるので、内筒2と弾性体3との接着個所の上下端面の個所Aには過大な負荷(剪断力)がかからない。
【0011】
図4は弾性体3のくびれた部分3Aの形状を変えた例を示すものであり、樹脂圧が作用したときの変形状態を示す図である。
【0012】
図5は、図4の弾性体3が樹脂圧を受ける前の状態を示すものであり、キャビティ4を向いた面の中央部分が突出し、両端は内側にへこんだ凹部3Cを形成しいる。この弾性体3の中央突出部分が樹脂圧で圧縮されて図4に示すようにまっすぐになる。弾性体3の中央突出部分が射出時の圧力で予圧縮を受けるので、変形に対して歪が小さく弾性体3の耐久性が向上する。
【0013】
【発明の効果】
以上説明したように、この発明によれば、金型の弾性体上下端面に対向し、内筒から離間した位置に間隙部を形成し、射出ゲートからキャビティ内へ成形材料を射出して弾性体を成形樹脂圧により圧縮して間隙部へ逃げ込ませるようにしたので、内筒と弾性体との接着が剥がれたり、破損したりするおそれがななる。また、樹脂圧により弾性体に予備圧縮がかけられ、成形樹脂本体のヒケ等による収縮を相殺することもでき、さらに積極的に圧縮し、弾性体の内筒軸直角方向の動きに対する疲労耐久性を向上させることもできる。また、弾性体の上下端面が内側にくびれた部分を有するものにあっては、樹脂圧により弾性体に大きな歪みを与えないようにすることができる。
【図面の簡単な説明】
【図1】第1実施例を示す断面図。
【図2】第2実施例を示す断面図。
【図3】第1実施例における樹脂圧作用状態を断面図。
【図4】変形例を示す樹脂圧作用時の断面図。
【図5】図4における弾性体3の樹脂圧を受ける前の断面図。
【図6】従来例を示す断面図。
【図7】従来例における樹脂圧作用時の断面図。
【符号の説明】
1 成形金型
2 内筒
3 弾性体
3A,3B くびれた部分
4,5 キャビティ
6,7 間隙部
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a method of manufacturing a vibration isolator used as a bushing device such as a suspension bush of an automobile, an engine mount, a stabilizer link rod, a buffer rod, or the like.
[0002]
[Prior art]
As a conventional device of this type, a device described in Japanese Patent Publication No. 3-53094 is known. As shown in FIG. 6, a split mold (only the lower mold 100 is shown) is prepared, and the inner cylinder 101 and the elastic body 102 are set in a predetermined cavity of the mold. A rod forming cavity 103 and an outer cylinder forming cavity 104 are provided, and a resin material is injected from the injection gate 105 into the cavities 103 and 104. In addition, voids 106 and 107 are formed in the mold portions facing the upper and lower ends of the elastic body 102. When a resin material is fed from the runner 108 and injected into the cavities 103 and 104 from the injection gate 105 with a predetermined pressure (at this time, an upper die (not shown) is attached), the elastic body 102 faces inward, that is, the inner cylinder The portion of the elastic body 102 that protrudes to the left and right by the injected resin pressure enters the gaps 106 and 107 at the same time as it is compressed in the direction of the central axis 101, and the molding material is cured in this state, and the rod and the outer cylinder are molded. Is done. FIG. 7 shows a state where the elastic body 102 has received the injection pressure.
[0003]
[Problems to be solved by the invention]
Since the gaps 106 and 107 in the conventional manufacturing method are in contact with the inner cylinder 101, the contact point A swells as shown by the dotted line in FIG. 6, and the adhesive surface between the elastic body 102 and the inner cylinder 101 is peeled off. There was a risk of damage. The elastic body 102 is usually vulcanized and bonded to the inner cylinder 101.
[0004]
Therefore, an object of the present invention is to provide a method of manufacturing a vibration isolator that prevents the inner cylinder and the elastic body from being peeled off or damaged when the outer cylinder is molded from a resin material.
[0005]
[Means for Solving the Problems]
In order to achieve the above-described object, the present invention is to prevent the outer cylinder from being molded by setting an outer cylinder provided with an elastic body in an injection mold and injecting a resin material on the outer circumference of the elastic body. In the vibration device manufacturing method, a gap portion is formed at a position facing the upper and lower end surfaces of the elastic body of the mold and spaced from the inner cylinder , and a molding material is injected from the injection gate into the cavity so that the elastic body is molded by resin pressure. It is made to compress and escape into the gap .
[0006]
DETAILED DESCRIPTION OF THE INVENTION
Preferred embodiments of the present invention will be described below with reference to the drawings.
[0007]
In the embodiment shown in FIG. 1, reference numeral 1 denotes a molding die. A molding die 1 in which an elastic body 3 is provided on the outer periphery of the inner cylinder 2 is set, and a resin material is injected into the cavities 4 and 5. Shows the state. Gap portions 6 and 7 are formed at positions spaced from the inner cylinder 2 facing the upper and lower end surfaces of the elastic body 3 of the molding die 1. Reference numeral 8 denotes an injection gate. The resin material injected to the outer periphery of the elastic body 3 is solidified to form an outer cylinder.
[0008]
When the molding material is injected from the injection gate 8 into the cavities 4 and 5, the elastic body 3 can be pre-compressed by the molding resin pressure, and shrinkage due to sink marks or the like of the resin main body can be offset. Further, the elastic body 3 compressed by the resin pressure escapes into the gap portions 6 and 7, and the fatigue durability against the movement of the elastic body 3 in the direction perpendicular to the cylindrical axis can be improved. Furthermore, the elastic body 3 compressed by the resin pressure escapes into the gap portions 6 and 7, and an excessive load is not applied to the bonding portion between the inner cylinder 2 and the elastic body 3, and the two are peeled off or damaged. There is no fear.
[0009]
In the second embodiment shown in FIG. 2, the upper and lower end surfaces of the elastic body 3 have constricted portions 3A and 3B, and the mold 1 facing the constricted portions 3A and 3B Gap portions 6 and 7 are provided. In the case of having the constricted portions 3A and 3B in this way, it is possible to prevent the elastic body 3 from being greatly strained when the elastic body 3 is compressed by resin pressure.
[0010]
FIG. 3 is a diagram showing an action state of the resin pressure in the embodiment shown in FIG. 1, and when the elastic body 3 is compressed by the resin pressure, the upper and lower end surfaces of the elastic body 3 escape into the gaps 6 and 7. Show. Also in this embodiment, since the gap portions 6 and 7 are formed at positions separated from the inner cylinder 2, an excessive load (shearing force) is applied to the portion A on the upper and lower end surfaces of the bonding portion between the inner cylinder 2 and the elastic body 3. ) Is not applied.
[0011]
FIG. 4 shows an example in which the shape of the constricted portion 3A of the elastic body 3 is changed, and is a diagram showing a deformed state when the resin pressure is applied.
[0012]
FIG. 5 shows a state before the elastic body 3 of FIG. 4 is subjected to the resin pressure. A central portion of the surface facing the cavity 4 protrudes, and both ends form a recess 3 </ b> C that is recessed inward. The central protruding portion of the elastic body 3 is compressed by resin pressure and straightens as shown in FIG. Since the central projecting portion of the elastic body 3 is pre-compressed by the pressure at the time of injection, the distortion is small with respect to deformation and the durability of the elastic body 3 is improved.
[0013]
【The invention's effect】
As described above, according to the present invention, the gap is formed at a position facing the upper and lower end surfaces of the elastic body of the mold and spaced apart from the inner cylinder , and the molding material is injected from the injection gate into the cavity. molding since so as to be compressed by the resin pressure Nigekoma into the gap portion, or the adhesive peeling the inner cylinder and the elastic body, a possibility is that Ku or damaged. In addition, pre-compression is applied to the elastic body by the resin pressure, and the shrinkage due to sink marks etc. of the molded resin main body can be offset, and the fatigue resistance against the movement of the elastic body in the direction perpendicular to the inner cylinder axis Can also be improved. In addition, in the case where the upper and lower end surfaces of the elastic body have portions that are constricted inward, it is possible to prevent the elastic body from being greatly strained by the resin pressure.
[Brief description of the drawings]
FIG. 1 is a cross-sectional view showing a first embodiment.
FIG. 2 is a cross-sectional view showing a second embodiment.
FIG. 3 is a sectional view showing a resin pressure acting state in the first embodiment.
FIG. 4 is a cross-sectional view of a modification when a resin pressure is applied.
5 is a cross-sectional view of the elastic body 3 in FIG. 4 before receiving a resin pressure.
FIG. 6 is a cross-sectional view showing a conventional example.
FIG. 7 is a cross-sectional view at the time of resin pressure action in a conventional example.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Molding die 2 Inner cylinder 3 Elastic body 3A, 3B Constricted part 4, 5 Cavity 6, 7 Gap part

Claims (2)

内筒の外周に弾性体を設けたものを射出成形金型内にセットし、弾性体の外周に樹脂材料を射出して外筒を成形する防振装置の製造方法において、
金型の弾性体上下端面に対向し、内筒から離間した位置に間隙部を形成し
射出ゲートからキャビティ内へ成形材料を射出して弾性体を成形樹脂圧により圧縮して間隙部へ逃げ込ませることを特徴とする防振装置の製造方法。
In the manufacturing method of the vibration isolator, in which an elastic body is provided on the outer periphery of the inner cylinder is set in an injection mold, and a resin material is injected on the outer periphery of the elastic body to mold the outer cylinder.
Opposing the upper and lower end surfaces of the elastic body of the mold, forming a gap at a position away from the inner cylinder ,
A method for manufacturing an anti-vibration device, comprising: injecting a molding material from an injection gate into a cavity, compressing an elastic body by molding resin pressure, and allowing the elastic body to escape into a gap portion .
弾性体の上下端面が内側にくびれた部分を有し、
このくびれた部分に対向する金型の部分に前記間隙部を設けたことを特徴とする請求項1に記載の防振装置の製造方法。
Have a portion where the lower end surface is constricted inward on the elastic member,
2. The method for manufacturing a vibration isolator according to claim 1 , wherein the gap portion is provided in a portion of the mold facing the constricted portion .
JP29804996A 1996-10-22 1996-10-22 Anti-vibration device manufacturing method Expired - Fee Related JP3689857B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP29804996A JP3689857B2 (en) 1996-10-22 1996-10-22 Anti-vibration device manufacturing method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP29804996A JP3689857B2 (en) 1996-10-22 1996-10-22 Anti-vibration device manufacturing method

Publications (2)

Publication Number Publication Date
JPH10119089A JPH10119089A (en) 1998-05-12
JP3689857B2 true JP3689857B2 (en) 2005-08-31

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP4317850B2 (en) * 2003-11-28 2009-08-19 株式会社日立製作所 Mold member having insert member and manufacturing method thereof
KR102184948B1 (en) * 2020-06-03 2020-12-01 주식회사 건화이엔지 A molding method for a boot connecting piece double injection of universal joint

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