JP3667731B2 - Instant production equipment for chicken rice crackers - Google Patents

Description

[0001]
BACKGROUND OF THE INVENTION
The present invention relates to an instant manufacturing apparatus for chicken rice crackers.
[0002]
[Prior art]
Regarding the manufacturing method for rice crackers made from chicken, Japanese Patent Laid-Open No. 63-209562 has been proposed. In this case, “the meat except the chicken bone is cut into a thickness that allows the taste to easily penetrate, This is dipped in a seasoning liquid consisting of sake, salt, sodium glutamate, etc. for a predetermined time, then drawn from the seasoning liquid, squeezed with water, spread with starch, and spread and spread using a roller. After drying, the starch is sprinkled off so that it does not become deformed, and the presser is deep-fried with a wire mesh, cooled, and then fried until it becomes dark red again. "
[0003]
[Problems to be solved by the invention]
However, in the case of such a known invention, in addition to the first step of immersing the cut meat in the seasoning liquid, the second step is removal of moisture, stretching and shaping by rolling with a roller sprinkled with starch, starch after drying Since it requires removal, frying in a state where it is sandwiched between wire meshes, cooling after draining, and frying again, the production process is complicated and cannot be manufactured instantly, making it suitable for demonstration sales. Absent.
[0004]
In particular, it is a manufacturing method in which the cut meat is soaked in the seasoning liquid, stretched by the roller, shaped, dried, and then repeatedly fried, so the oil on the frying process remains and is likely to oxidize early. As a rice cracker, it becomes a damp product with a damp feel.
[0005]
Furthermore, in order to prevent deformation, it is necessary to deep-fried by sandwiching it in a wire mesh. Even if it is caught in the wire mesh, once it has cooled down, it is once again deep-fried. Appearance is also hindered.
[0006]
[Means for Solving the Problems]
The present invention is intended to improve such various problems, and for this purpose, as an instant production apparatus for chicken rice crackers, it is provided with a hot plate installed on a work table and heated by a built-in gas burner. Fixed gas burner box,
[0007]
A movable gas burner box provided with a hot plate that is pivotally mounted so that it can be freely opened and closed around a horizontal axis as a state of being mounted on the fixed gas burner box, and is heated by a built-in gas burner;
[0008]
A gas supply line piped to supply LP gas or city gas to the gas burners of both gas burner boxes;
[0009]
The upper position of the movable gas burner box is horizontally traversed, and one end of the movable gas burner box is pivotally attached to the upper end of the fixed column correspondingly hanging from the mounting base so as to freely swing and swing around its vertical axis. Swivel arm for supporting lifting screw 昇降,
[0010]
It consists of a lifting screw rod that is screwed and fastened in a vertical state penetrating through the middle part of the swivel arm, and that is advanced and retracted toward the movable gas burner box by the turning operation of the turning and pressing handle at the upper end.
[0011]
The swirl arm when pivoted in a direction to retreat from the upper position of the movable gas burner box by causing open- operations make the movable gas burner box from the fixed gas burner box, hot the fixed gas burner box Chicken can be placed on the plate as raw material for chicken rice crackers,
[0012]
After placing the chicken, the movable gas burner box is laid down in a closed state to the stationary gas burner box, and the swivel arm is swung across the upper position of the movable gas burner box. The screw rod is screwed downward by the turning operation of the turning pressure handle, and the movable gas burner box is pressed down.
[0013]
Between the upper and lower sides of the hot plate on the movable gas burner box side and the hot plate on the stationary gas burner box side, the chicken meat is sandwiched and pressurized and heated at the same time so that the chicken meat is baked into a rolled state. It is characterized by that.
[0014]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, the present invention will be described in detail with reference to the drawings. FIGS. 1 to 10 show an instant manufacturing apparatus for the chicken rice cracker (A), and (F) is a mounting base on the work floor, A plurality of the top plate (11) and its pedestals (12) are integrated into a frame with a substantially rectangular parallelepiped shape that is easy to work with. (13) is a partition shelf inserted and fixed at a midway height position of the pedestal (12).
[0015]
In the case of the illustrated example, the pedestal (12) of the mounting base (F) is integrally suspended from a metal dust receiving tray (12) that contacts the work floor, and the dust receiving tray (14). Are fixedly fixed to the work floor by a plurality of anchors (15), but instead of or in addition to the dust receiving tray (14), a plurality of free wheels with brakes (not shown) are installed. By pivotally supporting the lower end of (F), the installation location may be freely changed, and for example, it may be determined so that demonstration sales can be performed on the road.
[0016]
(16) is a relatively deep large fixed gas burner box installed on the top plate (11) of the mounting table (F), and a plurality of horizontal gas bar burners (17) incorporated therein The flat hot plate (top table) (18) of the fixed gas burner box (16) is heated. (19) is a number of exhaust holes distributed on the peripheral wall surface of the fixed gas burner box (16), which also serves as a viewing window in the gas combustion state.
[0017]
Further, (20) is a relatively shallow small movable gas burner box mounted on the upper surface of the fixed gas burner box (16), and is located at the front wall boundary with the fixed gas burner box (16). Via a fulcrum shaft (hinge) (21), it is pivotally attached to the fixed gas burner box (16) so that it can be opened and closed around a horizontal axis.
[0018]
The movable gas burner box (20) incorporates a gas infrared burner (22), which heats the flat hot plate (bottom plate) (23) of the movable gas burner box (20) and fixes the above-mentioned fixed gas burner box (20). Between the upper and lower sides facing the hot plate (18) on the gas burner box (16) side, chicken (M), which will be described later, which is a raw material of the rice cracker (A) is sandwiched and heated. A large number of exhaust holes (24), which also serve as a viewing window in the gas combustion state, are also distributed on the surrounding wall surface of the movable gas burner box (20).
[0019]
(25) is a pair of left and right movable gas burner box opening restriction stopper pieces fixedly integrated with the front wall surface of the fixed gas burner box (16), and receives the front wall surface of the movable gas burner box (20). Accordingly, the opening degree (α) of the movable gas burner box (20) with respect to the fixed gas burner box (16) is regulated to be constant, for example, about 60 degrees .
[0020]
Similarly, (26) and (27) are a pair of upper and lower spring receiving stays that project forward and integrally from the center part of the corresponding front wall surface of the movable gas burner box (20) and the fixed gas burner box (16). The movable gas burner box (20) is urged by a tension coil spring (28) linked between the two, so that the movable gas burner box (20) is always opened. In combination with this, it can be quickly and lightly erected from the stationary gas burner box (16) and opened.
[0021]
(29) is a gas gas burner (17) on the stationary gas burner box (16) side and a gas infrared burner (20) side on the movable gas burner box (20) from an LP gas cylinder (not shown) separately installed on the work floor. 22) a gas supply pipe connected to the pipe, and more specifically, a base end part of the main pipe line (29a) fixedly installed along the lower end part of the rear wall surface of the fixed gas burner box (16). And the LP gas cylinder are connected to each other via a flexible hose (29b).
[0022]
And the 1st branch pipe (29c) which goes to the gas stick burner (17) by the side of the fixed gas burner box (16) from the middle part of the main pipe (29a), and the terminal part of the same main pipe (29a) A second branch pipe (29d) heading toward the gas infrared burner (22) on the movable gas burner box (20) side is piped in a branched state. Moreover, the middle part of the first branch pipe (29c) and the tip part of the second branch pipe (29d) are respectively flexible hoses (29e) and (29f), and in particular the latter flexible hose (29f) is movable gas. The above opening / closing operation of the burner box (20) can be followed.
[0023]
Note that open / close cocks and hose bands capable of adjusting the gas supply amount are inserted and installed at a plurality of necessary positions of the gas supply pipe (29), but these reference numerals are omitted. The base end portion of the main pipe line (29a) in the gas supply pipe line (29) may be connected to a city gas main plug (not shown) in place of the LP gas cylinder through the flexible hose (29b). possible.
[0024]
Further, (30) is a handle for opening and closing that is extended and extended rearward from the rear wall surface of the movable gas burner box (20), and is an operator who works standing on the rear side of the mounting table (F). However, while holding the handle (30) with one hand, the movable gas burner box (20) is opened and closed around the horizontal axis of the pivot fulcrum shaft (21) so that the movable gas burner box (20) is raised and lowered from the fixed gas burner box (16). Will be.
[0025]
(31) is a horizontal lifting screw rod support turning arm that can traverse the upper position offset to the rear side of the movable gas burner box (20), and one of its left and right ends (base end) is the above Swing operation around the vertical axis from the corresponding one side of the mounting base (F) (right side as viewed from the front in the example) to the upper end screw shaft of the fixed column (32). It is pivotally attached freely. (33) is a fastening nut for preventing the turning arm (31) from coming off with respect to the upper end screw shaft portion of the fixed support (32).
[0026]
(34) is an elevating screw rod screwed and fastened in a suspended state penetrating through the intermediate portion of the swivel arm (31), and is attached to and integrated with the upper end of the rotary pressure handle (35). Is moved forward and backward toward the movable gas burner box (20), and the lower end portion of the lifting screw rod (34) presses the upper wall surface of the movable gas burner box (20). . (36) is a fastening nut for fixing the elevating screw rod (34) to the swivel arm (31).
[0027]
In that case, the receiving stopper piece (37) of the elevating screw rod (34) hanging from the swivel arm (31) is used as an L-shaped metal material in a side view, and the upper wall surface of the movable gas burner box (20). When the elevating screw rod (34) that is screwed downward is received by the stopper piece (37), the swing arm (31) is moved to the movable gas burner box (20). ) Is positioned so as to correctly traverse the upper position.
[0028]
(38) is an L-shaped reaction force opposing stay in front view that is integrally suspended from the other end (tip) of the swivel arm (31), and the swivel arm (31) is the movable gas burner. Under the positioning state where the upper position of the box (20) is correctly traversed, the outward bent piece (38a) at the lower end of the reaction force opposing stay (38) corresponds to the mounting base (F). The locking hook (39) that is integrally suspended from one side surface (the left side as viewed from the front in the figure) is detachably locked with the inwardly bent piece (39a) at the upper end.
[0029]
When the lifting screw 杆 (34) is screwed downward and presses the upper wall surface of the movable gas burner box (20), and further screwed in error, the lifting screw 杆 (34) and the extension This means that an upward upward reaction force is generated on the swivel arm (31), and this is received and prevented by the reaction force counter stay (38).
[0030]
In the manufacturing apparatus of the present invention, the elevating screw rod (34) is screwed into the floating state from the movable gas burner box (20) by the rotation operation of the rotation pressure handle (35), and then the rotation is performed. The arm (31) is swiveled around the vertical axis of the fixed column (32), and is retracted from the upper position of the movable gas burner box (20) as shown by the arrow (X) in FIGS. For example, the movable gas burner box (20) can be raised from the fixed gas burner box (16) as shown in FIGS. 8 and 10, and can be opened. Under such an open state, the chicken (M) can be easily placed on the hot plate (top table) (18) of the fixed gas burner box (16).
[0031]
And after that, the movable gas burner box (20) is turned over and closed with the fixed gas burner box (16), and the swivel arm (31) is moved from the retracted state of FIGS. When the movable gas burner box (20) is swung in the direction crossing the upper position, the lifting screw rod (34) suspended from the swivel arm (31) protrudes from the upper wall surface of the movable gas burner box (20). The reaction force opposing stay (38) on the swivel arm (31) side is correctly received by the locking hook (39) on the installation base (F) side by being received by the piece (37).
[0032]
Therefore, under the positioning state as shown in FIGS. 5 and 6, the rotary pressurizing handle (35) is continuously rotated, and the lifting screw rod (34) is directed downward to the movable gas burner box (20). The hot plate (bottom plate) (23) and the hot plate (top table) on the side of the fixed gas burner box (16) are pressed by pressing the upper wall surface of the movable gas burner box (20). The chicken (M) can be sandwiched and pressurized between the upper and lower sides facing each other (18).
[0033]
As a precaution, the movable gas burner box (20) is held from above with respect to the fixed gas burner box (16) while holding the handle (30) for opening and closing the movable gas burner box (20). Even if it is pressed and pressed by human power, there is no problem. However, until the chicken (M) is baked into a rolled state, the pressurized human power cannot be released, and the labor saving effect is poor.
[0034]
In this regard, according to the configuration in which the lifting / lowering screw rod (34) separate from the opening / closing operation handle (30) of the movable gas burner box (20) is advanced and retracted by the rotation operation of the rotation pressure handle (35), Even if the rotating operation hand is released, the movable gas burner box (20) can be kept pressed against the fixed gas burner box (16) so that even an old woman with weak human power can work comfortably. The separated operation hand can be used for preparation of manufacturing the subsequent chicken rice cracker (A).
[0035]
Similarly, when the handle (30) for opening / closing operation of the movable gas burner box (20) is pressurized by human power, the pressure is not necessarily constant, and the rice cracker (A) rolled from chicken (M) The thickness (T) tends to vary, but the mechanical force of the lifting screw 杆 (34) can keep the thickness (T) of the rice cracker (A) constant, There is also an advantage that the thickness (T) of the rice cracker (A) can be finely adjusted thinly or thinly according to the degree of rotation of the rotation pressure handle (35) (the degree of advancement / retraction of the elevating screw rod (34)).
[0036]
In producing the chicken rice cracker (A) of the present invention, the following apparatus may be used using the production apparatus as described above.
[0037]
That is, gas is supplied to the gas bar burner (17) on the stationary gas burner box (16) side and the gas infrared burner (22) on the movable gas burner box (20) side, and a pair of upper and lower hot plates ( 18) While heating (23), apply a thin layer of salad oil to prevent burning on these surfaces.
[0038]
On the other hand, chicken (M) used as a raw material of rice cracker (A) has almost no fat as shown in FIG. 11 and uses an extremely soft fillet (M1), with a constant weight (for example, about 30 g to 60 g). Apply salty seasoning such as salt and pepper to give a taste, and then spray the whole surface of the scissors (M1) uniformly with starch (starch flour) and add it to the fixed gas burner box (16) side. Is placed on a hot plate (top table) (18).
[0039]
Then, the movable gas burner box (20) is laid down on the stationary gas burner box (16) and kept in the closed state as shown in FIGS. 5 and 6, and the movable gas burner box (20) is pressurized from above. The scissors (M1) are sandwiched between a pair of upper and lower hot plates (18) and (23), and are kept at a constant temperature (for example, about 200 ° C. to 270 ° C.) for a fixed time of about 30 seconds to 60 seconds. Heat it.
[0040]
By doing so, it is possible to obtain a chicken rice cracker (A) baked in a rolled state with an average thickness (T) of about 1 mm to 2 mm . After finishing as the chicken rice cracker (A), the movable gas burner box (20) is raised from the stationary gas burner box (16) and opened, and the chicken rice cracker (A) is taken out, and the same operation is continued. Can be repeated.
[0041]
It should be noted that starch (potato starch) and rice cracker (A) fragments that fall from the hot plates (18) and (23) are received and collected in the dust receiving tray (14) of the mounting base (F). .
[0042]
Such a series of manufacturing operations can be completed instantaneously within a few minutes by one worker, even as a whole, including the seasoning of chicken (M) and the sprinkling of starch. The chicken rice cracker (A) can be instantly sold.
[0043]
In addition, chicken (M), which is a raw material of rice cracker (A), is replaced with a single type of the above-mentioned chicken breast (M1), and at least two kinds of kneaded mince selected from peeled thigh meat, breast meat and chicken meat. In this case, a coarse mass (M2) having a substantially constant shape and weight is formed from the kneaded mince .
[0044]
That is, a disc-shaped coarse mass (M2) having a thickness (t) of about 5 mm to 10 mm as illustrated in FIG. 12 is prepared for preparation, and, as above, powder seasonings such as salt and pepper are prepared. After applying the coating material, the starch (starch flour) was further uniformly sprayed over the entire surface of the coarse mass product (M2), and this was also applied to the hot plate (18) on the fixed gas burner box (16) side and the movable gas burner. Chicken with an average thickness (T) of about 1 mm to 2 mm is heated for a certain time of about 30 to 60 seconds while being sandwiched and pressurized by the hot plate (23) on the box (20) side. It is fired into a rolled state that will be a rice cracker (A).
[0045]
According to the method of manufacturing the chicken mash (A) comprising such a coarsely kneaded minced meat product (M2), the kneading ratio of the thigh, the fillet and the fillet can be changed and adjusted. By adding appropriately, there exists an advantage which can improve the food texture and deliciousness of the chicken mash (A).
[0046]
In any case, the chicken rice cracker (A) produced according to the present invention gives a powder seasoning and starch to the raw chicken (M), unlike those fried or soaked in a liquid seasoning. The average thickness (T) is about 1 mm to 2 by sandwiching and pressurizing with a pair of upper and lower hot plates (18) and (23) and simultaneously heating both sides from the upper and lower directions. Since it is fired in the rolled state of mm , it has no moisture at all, and the product has a good dry feeling and a long-lasting and good-looking product. It goes without saying that the above-mentioned salad oil for preventing burning is evaporated by heating.
[0047]
In the example of the drawing, for the sake of simplifying the explanation, only one chicken (M) is sandwiched between the upper and lower portions of the hot plates (18) and (23), but a plurality of them are connected to each other. Of course, it is possible to produce a plurality of chicken rice crackers (A) at the same time by placing them in a parallel state where they are not integrated.
[0048]
【The invention's effect】
As described above, according to the manufacturing apparatus of the present invention having the configuration of claim 1, the hot plate (bottom plate) (23) on the movable gas burner box (20) side and the fixed gas burner box (16) side are arranged. A hot plate (top table) (18) sandwiches and pressurizes chicken (M) from the top and bottom and heats it at the same time, so it does not warp and deform, and it has a dry feeling without moisture (A) Can be manufactured instantly, and is extremely effective for demonstration sales.
[0049]
In addition, the elevating screw rod (34) screwed and fastened to the intermediate portion of the swivel arm (31) is fastened to the movable gas burner box (20) by rotating the rotation pressure handle (35). ) To move the gas gas burner box (20) even if the rotary operation hand of the rotary pressurizing handle (35) is released. The state can still be maintained, so that even older women with weak human power can work comfortably.
[0050]
In particular, if the configuration of claim 2 is adopted, when the upper wall surface of the movable gas burner box (20) is pressed by the screwing action of the elevating screw rod (34) and then screwed by mistake, The upward reaction force generated in the lifting screw rod (34) and the supporting turning arm (31) can be countered by the reception of the reaction force counter stay (38). The durability of the arm (31) is improved.
[0051]
Furthermore, if the structure of Claim 3 is employ | adopted, the movable gas burner box (20) will be easily raised from the stationary gas burner box (16) by the elastic biasing force of the tension coil spring (28) and opened. In the open state of the movable gas burner box (20) received by the opening restriction stopper piece (25), the hot plate (top table) of the stationary gas burner box (16) ( 18) The chicken (M), which is the raw material of the chicken rice cracker (A), can be placed quickly and safely, which helps improve workability.
[Brief description of the drawings]
FIG. 1 is a front view of an instant manufacturing apparatus according to the present invention.
2 is a rear view of FIG. 1. FIG.
FIG. 3 is a side view of FIG. 1;
4 is a plan view of FIG. 1. FIG.
FIG. 5 is an enlarged cross-sectional view taken along line 5-5 of FIG.
6 is an enlarged cross-sectional view taken along line 6-6 of FIG.
FIG. 7 is a rear view showing a state in which the swing arm is retracted from the upper position of the movable gas burner box.
FIG. 8 is a side view of the movable gas burner box raised from FIG. 7 and opened.
9 is a plan view of FIG. 7. FIG.
FIG. 10 is a side cross-sectional view of a state where chicken is placed on a hot plate (top table) of a fixed gas burner box.
FIG. 11 is a schematic slope view showing raw material fillet and chicken rice cracker finished from now.
FIG. 12 is a schematic perspective view showing a coarse lump product formed from raw material kneaded mince and the finished chicken rice cracker.
[Explanation of symbols]
(16) · Fixed gas burner box (17) · Gas bar burner (18) · Hot plate (top table)
(20) · Movable gas burner box (21) · Rotating fulcrum shaft (22) · Gas infrared burner (23) · Hot plate (bottom plate)
(25) Opening restriction stopper piece (28) Tension coil spring (29) Gas supply line (30) Opening / closing handle (31) Swing arm (32) Fixing column (34) Lifting screw rod (35) ・ Rotating pressure handle (37) ・ Reception stopper piece (38) ・ Reaction force counter stay (39) ・ Locking hook (F) ・ Mounting stand (A) ・ Chicken rice cracker (M) ・ Chicken (M1) ) ・ Scissors (M2) ・ Coarse lumps

Claims (3)

A stationary gas burner box (16) provided with a hot plate (18) which is installed on a worktable mounting base (F) and heated by a built-in gas burner (17);
A movable gas provided with a hot plate (23) that is pivotally mounted so that it can be freely opened and closed around a horizontal axis as a state of being mounted on the fixed gas burner box (16) and heated by a built-in gas burner (22). A burner box (20);
A gas supply line (29) piped to supply LP gas or city gas to the gas burners (17) and (22) of the gas burner boxes (16) and (20);
The upper position of the movable gas burner box (20) is horizontally traversed, and one end of the movable gas burner box (20) extends from the mounting base (F) to the upper end of the fixed column (32) correspondingly. A swivel arm (31) for supporting a lifting screw rod pivotally mounted so as to freely swing and swivel;
The swivel arm (31) is screwed and fastened in a vertical state penetrating the intermediate portion, and is advanced and retracted toward the movable gas burner box (20) by the turning operation of the turning pressure handle (35) at the upper end. The lifting screw 杆 (34) to be
When the swivel arm (31) is swung in a direction to retract from the upper position of the movable gas burner box (20), the movable gas burner box (20) is raised from the fixed gas burner box (16) and opened. By doing so, the chicken (M) that is the raw material of the chicken rice cracker (A) can be placed on the hot plate (18) of the fixed gas burner box (16),
After placing the chicken (M), the movable gas burner box (20) is laid down in a closed state with the stationary gas burner box (16), and the upper position of the movable gas burner box (20) is set. The lifting screw rod (34) of the swivel arm (31) swung so as to cross is screwed downward by the turning operation of the turning pressure handle (35), and the movable gas burner box (20 )
When the chicken (M) is sandwiched and pressed between the upper and lower surfaces of the hot plate (23) on the movable gas burner box (20) side and the hot plate (18) on the fixed gas burner box (16) side, An instant production apparatus for chicken rice crackers, characterized in that the chicken (M) is baked into a rolled state by heating simultaneously . The receiving stopper piece (37) of the lifting screw rod (34) hanging down from the swivel arm (31) is fixed and integrated in a transverse state to the upper wall surface of the movable gas burner box (20), and
A lifting screw rod (34) on the side of the swing arm (31) swung so as to cross the upper position of the movable gas burner box (20) is a receiving stopper piece (37) on the movable gas burner box (20) side. When received by
The lower end of the reaction force opposing stay (38) that hangs down integrally from the other end of the swivel arm (31) has a locking hook (39) that hangs up integrally from the corresponding position of the mounting base (F). 2. The instant manufacturing apparatus for chicken rice crackers according to claim 1 , wherein the upper end portion is set so as to be freely detachable . The movable gas burner box (20) and the fixed gas burner box (16) are pulled by the coil spring (28) so that the movable gas burner box (20) is constantly released from the fixed gas burner box (16). While connecting,
2. The instant production apparatus for chicken rice crackers according to claim 1, wherein the opening restriction stopper piece (25) is attached to a boundary portion between the movable gas burner box (20) and the fixed gas burner box (16) .

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