JP3662360B2 - Porous hydrous flour food - Google Patents

Porous hydrous flour food Download PDF

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Publication number
JP3662360B2
JP3662360B2 JP24326396A JP24326396A JP3662360B2 JP 3662360 B2 JP3662360 B2 JP 3662360B2 JP 24326396 A JP24326396 A JP 24326396A JP 24326396 A JP24326396 A JP 24326396A JP 3662360 B2 JP3662360 B2 JP 3662360B2
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Japan
Prior art keywords
weight
parts
bulk
porous
flour food
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JP24326396A
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JPH1084855A (en
Inventor
直樹 細谷
朋子 福永
尚人 工藤
雅典 小御門
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Kao Corp
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Kao Corp
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Description

【0001】
【発明の属する技術分野】
本発明は、パン類等の多孔性含水小麦粉食品の製造方法に関する。詳しくは、焼成後に嵩を減少させ、保存後、再加熱により嵩を復元させる圧縮多孔性含水小麦粉食品に関する技術であって、その際の復元性を向上させる技術に関する。
【0002】
【従来の技術及び発明が解決しようとする課題】
近年、食生活が洋風化しパン類の消費量が増加するに従って、一度焼成したパン類を常温、冷蔵あるいは冷凍状態で保存し、販売店や外食産業店で電子レンジ等を用いて加熱し、消費者に供給することが増えてきている。
本発明者らは、ベーカリー製品等の流通、保管における経費削減を図ると共に、販売店、外食産業店、家庭において、何時でも焼き立てに近い味を有するベーカリー製品等を提供するべく鋭意検討を重ねた結果、ベーカリー製品等を一旦焼成等の手段により製造した後、嵩を減少させ、保存後、再加熱により嵩を復元させる技術に着目し、加熱処理後に嵩を減少させた多孔性含水小麦粉食品であって、再加熱により嵩が復元する特徴を有する多孔性含水小麦粉食品に関する発明を完成し、特許出願するに至った(PCT/JP96/630)。このような圧縮復元パンの場合、食感・風味や外観と共に、レンジアップ時の復元性が極めて重要である。
【0003】
【課題を解決するための手段】
そこで、本発明者らは、圧縮復元パン等の多孔性含水小麦粉食品における復元性の向上を目的として鋭意検討を進めた結果、原料生地中に特定量のα化澱粉を配合することにより再加熱による嵩の復元性が向上すること、および冷凍保存中の復元性の低下を抑制できることを見出し、本発明を完成したものである。
即ち本発明は、加熱処理後に嵩を減少させた後あるいは嵩を減少させると同時に冷凍し、電子レンジによる再加熱により嵩が復元する特徴を有する多孔性含水小麦粉食品であって、原料小麦粉100重量部に対しα化澱粉を1〜重量部配合した生地を使用することを特徴とする多孔性含水小麦粉食品である。
【0004】
【発明の実施の形態】
以下、本発明の多孔性含水小麦粉食品及びその製造方法について詳細に説明する。
先ず、本発明で言う多孔性含水小麦粉食品とは、小麦粉食品の内、比較的含水率が高く、且つ比較的内部空間容積の大きな食品である。ここで、比較的含水率が高いとは、一般的には含水率10%以上、また、比較的内部空間容積が大きいとは、一般的には空間容積10%以上のものを指す。より具体的には、食パン、コッペパン、ロールパン、クロワッサン、アンパン等の菓子パン等のパン類;スポンジケーキ、パウンドケーキ、ホットケーキ等のケーキ類;中華マン等のマンジュウ類;ドーナツ、パイ、カステラ等の菓子類等が挙げられる。同種の小麦粉食品であっても、クッキー、ビスケット等の比較的含水率が低く、且つ比較的内部空間容積の少ないものは、殆ど嵩の復元力がなく、本発明の対象からは除かれる。
尚、本発明の多孔性含水小麦粉食品は、小麦粉を主成分とし、大麦、ライ麦、トウモロコシ粉、卵、油脂、砂糖、乳成分、香料、乳化剤その他を含有するものであり、基本的な組成的には特に限定されるものではない。
【0005】
本発明の特徴は、原料小麦粉100 重量部に対しα化澱粉を1〜20重量部配合した生地を使用する点にある。
α化澱粉としては、甘蔗澱粉、馬鈴薯澱粉、小麦粉澱粉、トウモロコシ澱粉などを加工したα化澱粉が用いられ、特にα化馬鈴薯澱粉が好ましい。
具体的なα化処理の方法は特に限定されないが、澱粉粉末を水と混合、加熱する方法が一般的に用いられる。
α化澱粉の配合量は、原料小麦粉100 重量部に対して1〜20重量部、好ましくは1〜5重量部、特に好ましくは1〜3重量部である。配合量が1重量部未満では復元性の向上効果が認められず、又、20重量部を越えて配合すると食感が重くなり、モチ感が強く、又、収斂味が生ずるためあまり好ましくない。
本発明において、α化澱粉を配合することによる復元性の向上は、α化澱粉を添加すると保湿効果が向上するため、パン中の水分の昇華が抑制され、パン組織の変化が少なくなるためと推測される。
【0006】
又、上記多孔性含水小麦粉食品は、焼く、揚げる、蒸す等の加熱処理により半製品または製品となるものである。ここで、パン類を例にとれば、一般的には、一旦焼成し、製品としたものについて、後記の如き処理が施されるが、場合によっては、最初の段階では半焼成の状態にしておき、嵩の復元のための再加熱の際に同時に完全に焼成し、製品とする形でもよい。
本発明においては、先ず第1工程として、加熱処理した多孔性含水小麦粉食品の嵩を減少させる工程を行う。
ここで、嵩の減少率は、上記多孔性含水小麦粉食品の種類、即ち内部空間容積と復元力との兼ね合いにより一律には規定できないが、一般的には加熱処理後の半製品又は製品の1に対して0.1 〜0.9 、特に0.2 〜0.5 (高さ比)の範囲であり、本発明の目的(流通、保管における経費削減)からすれば、減少率が大きいほど好ましい。要は、後記する再加熱により嵩が復元する範囲で出来るだけ圧縮することが肝要である。
この多孔性含水小麦粉食品の嵩を減少させる工程の具体的手段としては、機械的圧縮等が挙げられ、具体的には、プレス機による加圧圧縮や、可撓性包材中に密封しておき中を減圧することによる圧縮(真空パック方式)が挙げられる。
本発明においては、加熱処理した多孔性含水小麦粉食品の嵩を減少させる工程の前または後に該食品を包装する工程を含むことができる。この包装の工程は、常法の技術により行われる。
本発明では、加熱処理した多孔性含水小麦粉食品の嵩を減少させる工程の後あるいは同時に多孔性含水小麦粉食品を冷凍または冷蔵処理する工程を設けるのが好ましい。これにより、嵩を減少させた多孔性含水小麦粉食品をそのままの形態で保存することが可能であると共に保存性も優れたものとなる。
【0007】
本発明の方法によって得られた嵩を減少させた多孔性含水小麦粉食品は、必要により保存、運搬等の流通過程におかれ、販売店、外食産業店または家庭にて、再加熱し、嵩を復元させて食される。この再加熱の手段としては、乾式手段である電子レンジやオーブンレンジによるものが好ましいが、蒸し器等を使った湿式手段でもよい。又、その他の加熱によるものでもよいが、内部振動加熱手段、具体的には電子レンジによることが、利便性、復元性等の点から好ましい。
本発明の多孔性含水小麦粉食品の製造方法の実施においては、具体的に以下のような態様が考えられるが、これらは全て本発明の実施要項に含まれる。
例えば、▲1▼第1工程の加熱処理した多孔性含水小麦粉食品の嵩を減少させる工程(以下、本願第1工程と言う)をパン等の製造業者が行い、第1工程後の多孔性含水小麦粉食品の嵩を再加熱により復元させる工程(以下、本願第2工程と言う)をコンビニエンスストアー等の販売店が行う場合、▲2▼本願第1工程をパン等の製造業者が行い、本願第2工程もパン等の製造業者が行う場合、▲3▼本願第1工程をパン等の製造業者が行い、本願第2工程を消費者が家庭や職場で個人的に行う場合。
ここで、再加熱処理による嵩の復元率は、加熱処理後の1に対して0.5 〜2.0 (高さ比)程度である。
尚、本発明では嵩の減少、復元の割合を規定するのに、体積を用いず、それとほぼ相関があり測定のしやすい、食品自体の高さを用いた。
【0008】
【発明の効果】
このようにして、本発明の技術によれば、パン類等の多孔性含水小麦粉食品の嵩を減少させた状態で流通、保管することができるので、その際の経費削減を図ることが出来ると共に、販売店、外食産業店、家庭において、何時でも焼き立てに近い味を有するパン類等を効率的に生産し提供することができる。また、パンの復元性も優れており、冷凍保存中の復元性の低下も抑制できる。
【0009】
【実施例】
以下、実施例により本発明を更に具体的に説明する。
実施例1
以下の工程・処方に従って、丸型パンを製造した。
〔中種材料〕
強力粉 70.0 重量部
イースト 2.0 重量部
イーストフード 0.1 重量部
卵白 5.0 重量部
グルテン 2.0 重量部
水 46.0 重量部
〔本捏材料〕
強力粉 30.0 重量部
砂糖 7.5 重量部
塩 2.0 重量部
卵 10.0 重量部
脱脂粉乳 2.0 重量部
ショートニング 10.0 重量部
馬鈴薯澱粉 2.5 重量部
水 18.0 重量部
中種材料を低速3分・中速1分でミキシングした。得られた生地を、25℃で捏上、次いでそれを27℃・湿度75%の発酵室内で3時間発酵させた。
馬鈴薯澱粉2.5 重量部は、本捏用の水18.0重量部と混合し、90℃の水浴中で攪拌加熱し、α化した後、室温まで冷却した。
このα化した澱粉にショートニングを除く上記本捏材料と中種生地を添加し、低速3分・中速3分でミキシング後、ショートニングを加えて更に低速3分・中速4分でミキシングした。得られた生地を27.0℃で捏上た。
このようにして得られた生地を、フロアタイムを20分とった後、50gずつに分割し球状に成型した。次いで、38℃・湿度85%の条件下で50分間醗酵後、生地を220 ℃のリールオーブンにて9分間焼成し、丸型パンを得た。
この高さ6cmの丸型パンを2cmにプレス板で圧縮した後、プレス板に挟んだまま−40℃の冷凍庫で急速冷凍した。冷凍庫で30分冷却後、プレス板をはずし、高さ2cmの圧縮冷凍パンを得た。
この圧縮冷凍パンを電子レンジ(600 W)で4個同時に180 秒加熱した時の復元性を評価した。
又、上記圧縮冷凍パンを包装フィルムに導入し密封包装し、冷凍庫(設定温度−22℃)に1カ月放置後、同様にレンジ加熱した時の復元性を評価した。復元性は、レンジによる復元倍率(レンジ前後の高さの比;4個の平均値)で評価した。結果を表1に示す。
比較例1
実施例1において、馬鈴薯澱粉を添加しない以外は同様にして丸型パンを得て評価した。結果を表1に示す。
【0010】
【表1】

Figure 0003662360
【0011】
表1の結果からも明らかなように、本発明のパンは、復元性に優れており、冷凍保存中の復元性の低下も抑制されている。[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a method for producing porous hydrated wheat flour foods such as breads. More specifically, the present invention relates to a compressed porous hydrous wheat food that reduces the bulk after baking and restores the bulk by reheating after storage, and relates to a technique for improving the resilience at that time.
[0002]
[Prior art and problems to be solved by the invention]
In recent years, as the eating habits have become westernized and the consumption of bread has increased, once baked bread has been stored at room temperature, refrigerated or frozen, and then heated and consumed using a microwave oven or the like at a store or restaurant industry store. Increasing supply to consumers.
The inventors of the present invention tried to reduce costs in the distribution and storage of bakery products, etc., and conducted earnest studies to provide bakery products having a taste close to fresh at any time in sales outlets, restaurants, and homes. As a result, after manufacturing bakery products etc. once by means of baking, etc., pay attention to the technology to reduce the bulk, restore the bulk by reheating after storage, and with porous water-containing wheat flour food that reduced the bulk after heat treatment Thus, the inventors have completed an invention relating to porous water-containing wheat flour food having the feature of restoring its bulk by reheating, and have filed a patent application (PCT / JP96 / 630). In the case of such a compressed decompression bread, the restorability at the time of range-up is very important along with the texture, flavor and appearance.
[0003]
[Means for Solving the Problems]
Therefore, as a result of intensive investigations aimed at improving the resilience in porous hydrous wheat foods such as compressed decompression bread, the present inventors reheated by blending a specific amount of pregelatinized starch into the raw material dough. The present invention has been completed by discovering that the restoring property of the bulk due to the improvement in the property and the reduction in the restoring property during frozen storage can be suppressed.
That is, the present invention is a porous water-containing wheat flour food characterized by the fact that the bulk is reduced after the heat treatment or frozen at the same time as the bulk is reduced, and the bulk is restored by reheating with a microwave oven , and the raw flour 100 weight It is a porous water-containing wheat flour food characterized by using a dough containing 1 to 5 parts by weight of pregelatinized starch per part.
[0004]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, the porous water-containing wheat flour food of the present invention and the production method thereof will be described in detail.
First, the porous water-containing flour food referred to in the present invention is a food having a relatively high moisture content and a relatively large internal space volume among flour foods. Here, a relatively high water content generally means a water content of 10% or more, and a relatively large internal space volume generally means a material having a space volume of 10% or more. More specifically, breads such as breads, cupe breads, roll breads, croissants, anpans and other sweet breads; cakes such as sponge cakes, pound cakes and hot cakes; manjus such as Chinese mans; Examples include confectionery. Even if it is the same kind of flour food, those having a relatively low water content such as cookies and biscuits and having a relatively small internal space volume have almost no bulk restoring force and are excluded from the object of the present invention.
The porous water-containing wheat flour food of the present invention is mainly composed of wheat flour, and contains barley, rye, corn flour, eggs, fats and oils, sugar, milk ingredients, fragrances, emulsifiers, etc. There is no particular limitation.
[0005]
The feature of the present invention is that a dough in which 1 to 20 parts by weight of pregelatinized starch is blended with 100 parts by weight of raw flour is used.
As the pregelatinized starch, pregelatinized starch obtained by processing sweet potato starch, potato starch, wheat starch, corn starch or the like is used, and pregelatinized potato starch is particularly preferable.
A specific method of pregelatinization is not particularly limited, but a method of mixing and heating starch powder with water is generally used.
The blending amount of the pregelatinized starch is 1 to 20 parts by weight, preferably 1 to 5 parts by weight, particularly preferably 1 to 3 parts by weight with respect to 100 parts by weight of the raw material flour. When the blending amount is less than 1 part by weight, the effect of improving the restorability is not recognized, and when the blending amount exceeds 20 parts by weight, the texture becomes heavy, the feeling of stickiness is strong, and the astringent taste is generated, which is not preferable.
In the present invention, the improvement in restorability by adding pregelatinized starch is because the moisturizing effect is improved when pregelatinized starch is added, so that sublimation of moisture in the bread is suppressed, and changes in the bread structure are reduced. Guessed.
[0006]
The porous water-containing wheat flour food product is a semi-finished product or product by heat treatment such as baking, frying or steaming. Here, taking breads as an example, in general, once baked and made into a product, the following treatment is applied. Alternatively, it may be completely fired at the same time during reheating for restoring the bulk to form a product.
In the present invention, first, as the first step, a step of reducing the bulk of the heat-treated porous hydrous wheat food is performed.
Here, the reduction rate of the bulk cannot be uniformly defined by the type of the porous water-containing wheat flour food, that is, the balance between the internal space volume and the restoring force, but in general, it is 1 of the semi-finished product or the product after the heat treatment. On the other hand, it is in the range of 0.1 to 0.9, particularly 0.2 to 0.5 (height ratio). From the object of the present invention (cost reduction in distribution and storage), the larger the reduction rate, the better. In short, it is important to compress as much as possible within a range in which the bulk is restored by reheating described later.
Specific means of the step of reducing the volume of the porous water-containing wheat flour food include mechanical compression and the like, specifically, pressure compression with a press machine and sealing in a flexible packaging material. The compression (vacuum packing method) by depressurizing the inside is mentioned.
In this invention, the process of packaging this foodstuff before or after the process of reducing the volume of the heat-processed porous water-containing wheat flour foodstuff can be included. This packaging process is performed by conventional techniques.
In the present invention, it is preferable to provide a step of freezing or refrigeration of the porous water-containing wheat flour food after or simultaneously with the step of reducing the bulk of the heat-treated porous water-containing wheat flour food. Thereby, it is possible to preserve the porous water-containing wheat flour food having a reduced volume in the form as it is, and the preservation property is also excellent.
[0007]
The porous hydrous wheat flour food with reduced bulk obtained by the method of the present invention is placed in a distribution process such as storage and transportation, if necessary, and is reheated at a store, a restaurant industry store or at home, and the bulk is increased. Restored and eaten. The reheating means is preferably a dry means such as a microwave oven or a microwave oven, but may also be a wet means using a steamer or the like. Although other heating methods may be used, it is preferable to use an internal vibration heating means, specifically, a microwave oven from the viewpoint of convenience and restoration.
In carrying out the method for producing a porous water-containing wheat flour food of the present invention, the following embodiments can be specifically considered, but these are all included in the essential points of the present invention.
For example, (1) the process of reducing the volume of the heat-treated porous hydrous wheat flour food in the first step (hereinafter referred to as the first step of the present application) is performed by a manufacturer such as bread, and the porous hydrous water after the first step When a store such as a convenience store performs the process of restoring the bulk of the flour food product by reheating (hereinafter referred to as the second process of the present application), (2) the manufacturer of the bread performs the first process of the present application, When the manufacturer of bread and the like performs two steps, (3) When the manufacturer of bread and the like performs the first step of the present application and the consumer performs the second step of the present application personally at home or at work.
Here, the restoration rate of the bulk by the reheating treatment is about 0.5 to 2.0 (height ratio) with respect to 1 after the heat treatment.
In the present invention, in order to define the ratio of the reduction and restoration of the bulk, the volume is not used, but the height of the food itself that is almost correlated with it and easy to measure is used.
[0008]
【The invention's effect】
Thus, according to the technique of the present invention, since the volume of the porous water-containing wheat flour food such as bread can be distributed and stored, the cost can be reduced at that time. It is possible to efficiently produce and provide breads and the like having a taste close to freshly baked at any time in a store, a restaurant industry store, or a home. In addition, the resilience of bread is excellent, and a decrease in resilience during frozen storage can be suppressed.
[0009]
【Example】
Hereinafter, the present invention will be described more specifically with reference to examples.
Example 1
Round bread was manufactured according to the following processes and prescriptions.
[Medium seed materials]
Strong powder 70.0 parts by weight yeast 2.0 parts by weight yeast food 0.1 parts by weight egg white 5.0 parts by weight gluten 2.0 parts by weight water 46.0 parts by weight (main ingredients)
Strong powder 30.0 parts by weight Sugar 7.5 parts by weight salt 2.0 parts by weight egg 10.0 parts by weight nonfat dry milk 2.0 parts by weight shortening 10.0 parts by weight potato starch 2.5 parts by weight water 18.0 parts by weight Medium seed material was mixed at a low speed of 3 minutes and a medium speed of 1 minute. The resulting dough was kneaded at 25 ° C, and then it was fermented for 3 hours in a fermentation chamber at 27 ° C and 75% humidity.
2.5 parts by weight of potato starch was mixed with 18.0 parts by weight of water for home brewing, stirred and heated in a 90 ° C. water bath, gelatinized, and then cooled to room temperature.
To this pregelatinized starch, the above-mentioned main ingredients except for shortening and medium-sized dough were added, mixed at low speed 3 minutes / medium speed 3 minutes, then shortened and further mixed at low speed 3 minutes / medium speed 4 minutes. The obtained dough was sprinkled at 27.0 ° C.
The dough thus obtained was divided into 50 g portions and molded into a spherical shape after taking a floor time of 20 minutes. Next, after fermentation for 50 minutes at 38 ° C. and 85% humidity, the dough was baked for 9 minutes in a 220 ° C. reel oven to obtain a round bread.
The 6 cm high round bread was compressed to 2 cm with a press plate and then quickly frozen in a −40 ° C. freezer while being sandwiched between the press plates. After cooling in a freezer for 30 minutes, the press plate was removed to obtain a compressed frozen bread having a height of 2 cm.
The restorability when four of these compressed frozen breads were simultaneously heated in a microwave oven (600 W) for 180 seconds was evaluated.
In addition, the above compressed frozen bread was introduced into a packaging film, hermetically packaged, and allowed to stand for 1 month in a freezer (set temperature −22 ° C.), and then the restorability when heated in the same manner was evaluated. Restorability was evaluated by the restoration magnification by the range (ratio of heights before and after the range; average value of 4 pieces). The results are shown in Table 1.
Comparative Example 1
In Example 1, round bread was similarly obtained and evaluated except that potato starch was not added. The results are shown in Table 1.
[0010]
[Table 1]
Figure 0003662360
[0011]
As is clear from the results in Table 1, the bread of the present invention is excellent in restoration property, and a reduction in restoration property during frozen storage is also suppressed.

Claims (2)

加熱処理後に嵩を減少させた後あるいは嵩を減少させると同時に冷凍し、電子レンジによる再加熱により嵩が復元する特徴を有する多孔性含水小麦粉食品であって、原料小麦粉100重量部に対しα化澱粉を1〜重量部配合した生地を使用することを特徴とする多孔性含水小麦粉食品。Porous hydrous wheat flour food that has the characteristics that the bulk is reduced after the heat treatment or frozen at the same time that the bulk is reduced and reheated by a microwave oven, and it is gelatinized with respect to 100 parts by weight of the raw flour A porous hydrous wheat food characterized by using a dough containing 1 to 5 parts by weight of starch. 多孔性含水小麦粉食品が半焼成乃至焼成されたパン類である請求項1記載の多孔性含水小麦粉食品。 The porous water-containing wheat flour food according to claim 1, wherein the porous water- containing wheat flour food is semi-baked or baked bread .
JP24326396A 1996-09-13 1996-09-13 Porous hydrous flour food Expired - Fee Related JP3662360B2 (en)

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JP4331487B2 (en) * 2003-02-13 2009-09-16 鳥越製粉株式会社 Bread improving agent, special flour and mix, and bread manufacturing method
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