JP3650958B2 - Sand pile construction method - Google Patents

Sand pile construction method Download PDF

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Publication number
JP3650958B2
JP3650958B2 JP20644299A JP20644299A JP3650958B2 JP 3650958 B2 JP3650958 B2 JP 3650958B2 JP 20644299 A JP20644299 A JP 20644299A JP 20644299 A JP20644299 A JP 20644299A JP 3650958 B2 JP3650958 B2 JP 3650958B2
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Japan
Prior art keywords
sand
hollow tube
hollow
sand pile
pipe
Prior art date
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Expired - Fee Related
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JP20644299A
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Japanese (ja)
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JP2001032256A (en
Inventor
弘次 上原
康之 梅木
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Bauer Spezialtiefbau GmbH
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Bauer Spezialtiefbau GmbH
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Priority to JP20644299A priority Critical patent/JP3650958B2/en
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Description

【0001】
【発明の属する技術分野】
本発明は、軟弱地盤に砂杭造成する方法であって、特にバイブロハンマー(起振機)を使用しないで砂杭造成用中空管(ケーシング)より大幅に砂杭径を拡径しかつ強固に締固めることができる低振動・低騒音の砂杭造成方法に関するものである。
【0002】
【従来の技術】
陸地の軟弱地盤に砂杭を造成する場合、近くに人家や病院、学校等があるときには、砂杭造成時に発生する振動や騒音に極力注意する必要がある。
【0003】
しかしながら、従来の砂杭造成法では、砂杭造成用中空管の貫入及び引抜き時ならびに砂杭拡径と締固めのための再貫入時にはバイブロハンマーを使用する必要があり、この場合に発生する振動や騒音が基準値を越えないように注意しながら施工せざるを得なかったので、高品質の締固め砂杭を得ることが難しく、工期も長くなって工事費も高くなる等の欠点があった。
【0004】
【発明が解決しようとする課題】
本発明は、バイブロハンマーを使用することがなく、低振動・低騒音で中空管より大幅に拡径された高品質の締固め砂杭を造成することができる方法を提案するものである。
【0005】
【課題を解決するための手段】
そこで、本発明では、砂杭造成用中空管をその円周方向に正逆回転自在に構成し、該中空管の下端に該中空管に対して一方へ折曲した砂排出管を連通連設し、該排出管の外周には空転自在に取付けられた下向き載頭円錐形の成型ローラを備え、該ローラの下端一側に掘削歯が固定されてなる掘削装置を使用する。
【0006】
この掘削装置は、ドイツのバウアー社が現場打ち杭用として開発した削孔ジグとして知られている(特開平9ー112171号公報)。このバウアー社の装置は、掘削土を地上に排出することなく、下端の成型ローラで圧縮しながら掘削した孔壁へ向けて押付け、これにより孔壁を強固なものとし、開削した該孔にはセメントミルク等の硬化材を投入するものである。
【0007】
しかしながら、この装置は軟弱地盤への砂杭造成を企図したものではないので、全体的に拡径された強固な締固め砂杭の造成を想定していない。
【0008】
本発明はかかる装置の応用として、上記のように砂杭造成用中空管の径よりも大幅に拡径することができる締固めの砂杭を造成せんとするものである。
【0009】
即ち、本発明は砂杭造成用中空管をその円周方向に正逆回転自在に構成し、該中空管の下端に該中空管に対して一方へ折曲した砂排出管を連通連設し、該排出管の外周には空転自在に取付けられた下向き載頭円錐形の成型ローラを備え、該排出管の下端一側に掘削歯が固定されてなる掘削装置を使用し、まず上記中空管の回転により軟弱地盤の設計深度まで貫入する過程で掘削土を成型ローラで側方へ移動転圧締固めし、貫入孔を保持しながら中空管の径より大きな貫入孔を開削し、次に該中空管内に所定量の砂を投入し、圧縮空気を吹き込みながら該中空管を所定高さまで引抜くことにより中空管内の砂を上記排出管から排出して該排出管より下方の開削孔に充填し、次に中空管を回転させながら再度所定高さまで貫入することにより排出した砂を掘削歯で取り込み、成型ローラで側方及び下方へ転圧を行なうことにより造成中の砂杭の拡径と下方及び側方への圧縮締め固めを行い、次いで再び中空管内に砂を供給し、中空管を所定高さまで引抜いて砂を排出しながら開削孔中に充填し、以後このような砂排出操作と、中空管の引抜きと再貫入操作を繰返しながら該中空管を段階的に軟弱地盤中から引抜いて行くことにより、所定径に拡径された締固め砂杭を造成して行くことを特徴とする砂杭造成方法に関するものである。以下、本発明法の実施形態を図により説明する。
【0010】
【発明の実施の形態】
図1は砂杭造成用中空管1の下端部を示すもので、該中空管1は上方に設置した駆動モータ(図示せず)によりその円周方向に正逆回転自在となっている。2は中空管1の下端に該管1の連通するように下方へ向けて取付け固定した砂排出管で、該排出管2は中空管1よりも径が細く、中空管1の軸心に対して例えば角度3〜15°程度一方へ折曲するように傾斜させて連設され、中空管1との連通部分3は漏斗状に形成されて中空管1内に投入した砂10の排出管2内への流下をスムーズとしてある。4は上記傾斜排出管2の下端に取付けた下向きの掘削歯で、該排出管2の傾斜した側と反対側に寄せて中空管1より外方へ多少突出するように取付けられている。
【0011】
5は上記排出管2の外周に空転自在に軸支された下向き載頭円錐形の成型ローラで、該ローラ5は中空管1の外径よりも膨出している。従って、中空管1がその軸心を中心に回転すると、下端のローラ5は排出管2と共に偏心回転し、軟弱地盤中ではその摩擦抵抗によりスリップしあるいは中空管1とは反対の方向に回動する。
【0012】
6は圧縮空気噴射ノズルで、中空管1の側壁に複数段(例えば3〜4段)かつ同一円周上に複数個を上下段との関係ではその位置をずらすようにして中空管1内へ向けて配設し、最下段のノズル6は前記した漏斗状連通部分3内へ向けて挿入する。
【0013】
しかして、砂杭は本発明法により次のように造成される。まず、中空管1を正回転させて下端の掘削歯4を小旋回させながら軟弱地盤7の所定深度まで貫入して行き、中空管1より大きな径の貫入孔を開削する(図2参照)。
【0014】
中空管の回転貫入による削孔時には、下端掘削歯4による掘削土壌はその上側の偏心した成型ローラ5と中空管1の下側部分の開削された孔8壁との間の自由空間9に逃げて押し込められ、同時に成型ローラ5の周面により圧縮されて孔8壁に押し付けられる。
【0015】
中空管1を所定深度まで貫入したら、中空管1の回転を止めて該管1内に所定量の砂10を投し、今度は中空管1を逆回転させ、同時に該管1内に各ノズル6から圧縮空気を吹込みながら該中空管1を地盤7中の所定高さまで引抜いて行き、排出管2下端から砂を排出し、該排出管2より下方の開削された孔8中に排出砂を充填する(図3参照)。
【0016】
次に、中空管1を圧気状態を保持したまま正回転に戻して、再度所定高さまで貫入する(図4)。この再貫入により、直下の砂は押しつぶされて締固められる同時に外側に広がって拡径され、また下端からの排出砂は上記した下方の締め固め拡径に用いられると同時に、前記した削孔時の掘削土壌の動きと同様に成型ローラ5の偏心回転により排出した砂を掘削歯で取り込み、場該ローラ5近傍の側方へ向けて押し付けられ、これにより造成中の砂杭11の拡径と圧縮締め固めが行われる(図4参照)。なお、この場合、砂杭11の径の太さは同一高さ位置での中空管1の回転操作時間とその高さ位置での砂10の排出量によって調節できる。
【0017】
このようにして所定径に締固め拡径された砂杭最深部が形成されたら、中空管1内に砂を供給し、再び中空管1を逆回転させながら所定高さまで引抜いて行き、同時に砂を排出しながら開削された孔8中に充填し、その後に上記と同様の操作で中空管1の再貫入を行う(図5〜6参照)。
【0018】
このような砂排出操作、中空管1の軟弱地盤7途中までの引抜きと再貫入操作及び正逆回転操作を繰返しながら該中空管1を段階的に軟弱地盤7中から引抜いて行くことにより、所定径に拡径された締固め砂杭11を造成して行く(図7参照)。
【0019】
そして、中空管1下端が地表面に達し、削孔されて地表面近傍に最後に残った孔8には排出管2を完全に引抜いて中空管1内の砂を充填するのである(図7〜8参照)。
【0020】
【発明の効果】
本発明の砂杭造成方法は上述のようにしてなり、従来のように砂杭造成用中空管の軟弱地盤への貫入と引抜き及び再貫入のためにバイブロハンマーを使用する必要がなく、低振動・低騒音で所定径に拡径された強固な締固め砂杭を効率よく造成することができるので、人家等が近くにある陸地の軟弱地盤への砂杭造成に最適である。
【0021】
また、掘削土は側方へ押し付けられることにより、軟弱地盤が横方向に圧密されて締固められる砂杭とあいまって、より強固な地盤を形成することが可能となる。
【0022】
さらに、地表面の盛り上がり量も少なくなり、従来実施されてきた盛り上り土の撤去作業も不要となって、工費の縮減にも結び付く等々の効果がある。
【図面の簡単な説明】
【図1】本発明の砂杭造成方法に使用する中空管(ケーシング)の下端部を示す説明図である。
【図2】本発明法により砂杭を造成中の一過程を示す説明図である。
【図3】本発明法により砂杭を造成中の一過程を示す説明図である。
【図4】本発明法により砂杭を造成中の一過程を示す説明図である。
【図5】本発明法により砂杭を造成中の一過程を示す説明図である。
【図6】本発明法により砂杭を造成中の一過程を示す説明図である。
【図7】本発明法により砂杭を造成中の一過程を示す説明図である。
【図8】本発明法により砂杭を造成中の一過程を示す説明図である。
【符号の説明】
1−砂杭造成用中空管(ケーシング)
2−傾斜した砂排出管
3−漏斗状連通部
4−掘削歯
5−成型ローラ
6−圧縮空気噴射ノズル
7−軟弱地盤
8−開削した孔
9−自由空間
10−投入砂
11−砂杭
[0001]
BACKGROUND OF THE INVENTION
The present invention is a method for constructing sand piles on soft ground, and in particular, without significantly using a vibro hammer (vibrator), the diameter of the sand piles is greatly increased and stronger than a hollow pipe (casing) for sand pile construction. The present invention relates to a method for constructing a sand pile with low vibration and noise that can be compacted.
[0002]
[Prior art]
When sand piles are created on soft ground on land, it is necessary to pay close attention to vibration and noise generated during sand pile construction when there are people, hospitals, schools, etc. nearby.
[0003]
However, in the conventional sand pile construction method, it is necessary to use a vibro hammer at the time of penetration and withdrawal of the hollow pipe for sand pile construction and at the time of re-penetration for sand pile diameter expansion and compaction. Since we had to work with care so that vibration and noise did not exceed standard values, it was difficult to obtain high-quality compacted sand piles, and the construction period was long and construction costs were high. there were.
[0004]
[Problems to be solved by the invention]
The present invention proposes a method capable of constructing a high-quality compacted sand pile that is greatly expanded in diameter compared with a hollow tube with low vibration and low noise without using a vibro hammer.
[0005]
[Means for Solving the Problems]
Therefore, in the present invention, the sand pile forming hollow pipe is configured to be rotatable forward and backward in its circumferential direction, and a sand discharge pipe bent to one side with respect to the hollow pipe is provided at the lower end of the hollow pipe. A drilling device is used, which is provided in a continuous manner and is provided with a downward-facing cone-shaped molding roller that is rotatably mounted on the outer periphery of the discharge pipe, and a drilling tooth is fixed to one side of the lower end of the roller.
[0006]
This drilling device is known as a drilling jig developed by German Bauer company for on-site piles (Japanese Patent Laid-Open No. 9-112171). This Bauer device does not discharge the excavated soil to the ground, but presses it against the drilled hole wall while compressing it with the molding roller at the lower end, thereby strengthening the hole wall, A hardener such as cement milk is used.
[0007]
However, since this device is not intended for sand pile formation on soft ground, it does not assume the formation of a solid compacted sand pile whose diameter has been expanded as a whole.
[0008]
As an application of such an apparatus, the present invention is intended to form a compacted sand pile that can be greatly expanded in diameter as compared with the diameter of the hollow pipe for sand pile formation as described above.
[0009]
That is, the present invention is configured such that the sand pile building hollow pipe can be rotated forward and backward in the circumferential direction, and a sand discharge pipe bent in one direction with respect to the hollow pipe is communicated with the lower end of the hollow pipe. First, using a drilling device provided with a downward-facing cone-shaped molding roller mounted on the outer periphery of the discharge pipe so as to be freely rotatable and having a drilling tooth fixed to one side of the lower end of the discharge pipe, In the process of penetration to the design depth of the soft ground by the rotation of the above hollow tube, the excavated soil is moved and compacted to the side with a molding roller, and the penetration hole larger than the diameter of the hollow pipe is opened while holding the penetration hole Next, a predetermined amount of sand is introduced into the hollow tube, and the hollow tube is pulled out to a predetermined height while blowing compressed air, whereby the sand in the hollow tube is discharged from the discharge tube and below the discharge tube. Then, it is discharged by filling it in the drilling hole and then penetrating it again to the specified height while rotating the hollow tube The sand pile is taken in with the excavating teeth and rolled sideways and downwards with a forming roller to expand the diameter of the sand pile under construction and compress it to the bottom and side. Then, the hollow tube is pulled out to a predetermined height and filled into the drilling hole while discharging sand, and thereafter the hollow tube is removed while repeating such sand discharging operation, hollow tube drawing and re-penetrating operation. The present invention relates to a sand pile forming method characterized by forming a compacted sand pile expanded to a predetermined diameter by pulling out from a soft ground step by step. Hereinafter, embodiments of the method of the present invention will be described with reference to the drawings.
[0010]
DETAILED DESCRIPTION OF THE INVENTION
FIG. 1 shows a lower end portion of a sand pile forming hollow tube 1, which is rotatable forward and backward in the circumferential direction by a drive motor (not shown) installed above. . Reference numeral 2 denotes a sand discharge pipe attached and fixed to the lower end of the hollow pipe 1 so as to communicate with the pipe 1 downward. The discharge pipe 2 has a diameter smaller than that of the hollow pipe 1 and is a shaft of the hollow pipe 1. For example, the sand is introduced into the hollow tube 1 so as to be bent at an angle of about 3 to 15 ° with respect to the core, and the communicating portion 3 with the hollow tube 1 is formed in a funnel shape. 10 flows smoothly into the discharge pipe 2. Reference numeral 4 denotes a downward digging tooth attached to the lower end of the inclined discharge pipe 2, which is attached to the opposite side of the inclined side of the discharge pipe 2 so as to slightly protrude outward from the hollow pipe 1.
[0011]
Reference numeral 5 denotes a downward-facing cone-shaped molding roller that is rotatably supported on the outer periphery of the discharge pipe 2, and the roller 5 bulges from the outer diameter of the hollow pipe 1. Therefore, when the hollow tube 1 rotates about its axis, the roller 5 at the lower end rotates eccentrically with the discharge tube 2 and slips in the soft ground due to its frictional resistance or in the direction opposite to the hollow tube 1. Rotate.
[0012]
Reference numeral 6 denotes a compressed air injection nozzle, which has a plurality of stages (for example, three to four stages) on the side wall of the hollow tube 1 and a plurality of them on the same circumference so that their positions are shifted in relation to the upper and lower stages. The lowermost nozzle 6 is inserted into the funnel-shaped communication portion 3 described above.
[0013]
Thus, the sand pile is constructed as follows by the method of the present invention. First, the hollow tube 1 is rotated forward to penetrate the soft ground 7 to a predetermined depth while turning the excavating teeth 4 at the lower end slightly, and a penetration hole having a larger diameter than the hollow tube 1 is cut (see FIG. 2). ).
[0014]
At the time of drilling by rotating penetration of the hollow tube, the excavated soil by the lower-end excavating teeth 4 is free space 9 between the eccentric molding roller 5 on the upper side and the wall 8 of the lower portion of the hollow tube 1 that has been cut. And simultaneously compressed by the peripheral surface of the molding roller 5 and pressed against the wall of the hole 8.
[0015]
When the hollow tube 1 has penetrated to a predetermined depth, the hollow tube 1 is stopped from rotating and a predetermined amount of sand 10 is thrown into the tube 1. The hollow tube 1 is pulled out to a predetermined height in the ground 7 while blowing compressed air from each nozzle 6, sand is discharged from the lower end of the discharge pipe 2, and a cut hole 8 below the discharge pipe 2 is cut. The inside is filled with discharged sand (see FIG. 3).
[0016]
Next, the hollow tube 1 is returned to the normal rotation while maintaining the pressurized state, and penetrates again to a predetermined height (FIG. 4). Due to this re-penetration, the sand immediately below is crushed and compacted, and at the same time, the sand is spread outward and expanded, and the discharged sand from the lower end is used for the compaction and expansion of the lower diameter, and at the same time as the above-mentioned drilling. The sand discharged by the eccentric rotation of the molding roller 5 is taken in by the excavating teeth and pressed toward the side in the vicinity of the roller 5 in the same manner as the movement of the excavated soil in the above. Compression compaction is performed (see FIG. 4). In this case, the diameter of the sand pile 11 can be adjusted by the rotational operation time of the hollow tube 1 at the same height position and the discharge amount of the sand 10 at the height position.
[0017]
When the sand pile deepest part that has been compacted and expanded to a predetermined diameter in this way is formed, the sand is supplied into the hollow tube 1 and pulled out to a predetermined height while rotating the hollow tube 1 in the reverse direction again. At the same time, the hole 8 that has been cut off is filled while discharging sand, and then the hollow tube 1 is re-penetrated by the same operation as described above (see FIGS. 5 to 6).
[0018]
By pulling out the hollow tube 1 stepwise from the soft ground 7 while repeating such sand discharging operation, pulling the hollow tube 1 halfway through the soft ground 7, re-penetrating operation and forward / reverse rotation operation. Then, the compacted sand pile 11 expanded to a predetermined diameter is created (see FIG. 7).
[0019]
Then, the lower end of the hollow tube 1 reaches the ground surface, and the hole 8 that has been drilled and finally left in the vicinity of the ground surface is completely pulled out to fill the sand in the hollow tube 1 (see FIG. See FIGS.
[0020]
【The invention's effect】
The sand pile construction method of the present invention is as described above, and it is not necessary to use a vibro hammer for penetration, extraction and re-penetration of the hollow pipe for sand pile construction into the soft ground as in the past. Since it is possible to efficiently create a strong compacted sand pile that has been expanded to a predetermined diameter with vibration and low noise, it is optimal for sand pile construction on soft ground on land where people are living nearby.
[0021]
Further, when the excavated soil is pressed to the side, it is possible to form a stronger ground together with the sand pile that is compacted and compacted in the lateral direction.
[0022]
In addition, the amount of bulge on the ground surface is reduced, so that the conventional work for removing the laid soil is not required, leading to reductions in construction costs and the like.
[Brief description of the drawings]
FIG. 1 is an explanatory view showing a lower end portion of a hollow tube (casing) used in a sand pile forming method of the present invention.
FIG. 2 is an explanatory diagram showing a process during the creation of a sand pile by the method of the present invention.
FIG. 3 is an explanatory diagram showing a process during the creation of a sand pile by the method of the present invention.
FIG. 4 is an explanatory diagram showing a process during the creation of a sand pile by the method of the present invention.
FIG. 5 is an explanatory diagram showing a process during the creation of a sand pile by the method of the present invention.
FIG. 6 is an explanatory diagram showing a process during the creation of a sand pile by the method of the present invention.
FIG. 7 is an explanatory diagram showing a process during the creation of a sand pile by the method of the present invention.
FIG. 8 is an explanatory diagram showing a process during the creation of a sand pile by the method of the present invention.
[Explanation of symbols]
1-Hollow pipe (casing) for sand pile construction
2-Inclined sand discharge pipe 3-Funnel-shaped communication part 4-Excavation teeth 5-Molding roller 6-Compressed air injection nozzle 7-Soft ground 8-Open hole 9-Free space 10-Input sand 11-Sand pile

Claims (1)

砂杭造成用中空管をその円周方向に正逆回転自在に構成し、該中空管の下端に該中空管に対して一方へ折曲した砂排出管を連通連設し、該排出管の外周には空転自在に取付けられた下向き載頭円錐形の成型ローラを備え、該排出管の下端一側に掘削歯が固定されてなる掘削装置を使用し、まず上記中空管の回転により軟弱地盤の設計深度まで貫入する過程で掘削土を成型ローラで側方へ移動転圧締固めし、貫入孔を保持しながら中空管の径より大きな貫入孔を開削し、次に該中空管内に所定量の砂を投入し、圧縮空気を吹き込みながら該中空管を所定高さまで引抜くことにより中空管内の砂を上記排出管から排出して該排出管より下方の開削孔に充填し、次に中空管を回転させながら再度所定高さまで貫入することにより排出した砂を掘削歯で取り込み、成型ローラの空転によって側方及び下方へ転圧を行なうことにより造成中の砂杭の拡径と下方及び側方への圧縮締め固めを行い、次いで再び中空管内に砂を供給し、中空管を所定高さまで引抜いて砂を排出しながら開削孔中に充填し、以後このような砂排出操作と、中空管の引抜きと再貫入操作を繰返しながら該中空管を段階的に軟弱地盤中から引抜いて行くことにより、所定径に拡径された締固め砂杭を造成して行くことを特徴とする砂杭造成方法。  The sand pile forming hollow pipe is configured to be rotatable forward and backward in the circumferential direction, and a sand discharge pipe bent in one direction with respect to the hollow pipe is connected to the lower end of the hollow pipe. A drilling device provided with a downward-facing cone-shaped molding roller attached to the outer periphery of the discharge pipe so as to be freely rotatable and having a drilling tooth fixed to one side of the lower end of the discharge pipe is used. In the process of penetrating to the design depth of the soft ground by rotation, the excavated soil is moved and compacted to the side by a forming roller, and the penetration hole larger than the diameter of the hollow tube is opened while holding the penetration hole. A predetermined amount of sand is poured into the hollow tube, and the hollow tube is pulled out to a predetermined height while blowing in compressed air, whereby the sand in the hollow tube is discharged from the discharge tube and filled in the cut hole below the discharge tube. Next, the sand that has been discharged by re-penetrating to the predetermined height while rotating the hollow tube is removed. Incorporation, rolling of the molding roller to the side and downward by rolling to the side and the diameter of the sand pile under construction and compression compression to the bottom and side are performed, and then the sand is supplied again into the hollow pipe. The hollow tube is pulled out to a predetermined height and filled into the drilling hole while sand is discharged, and thereafter the hollow tube is softened step by step while repeating such sand discharging operation and drawing and re-penetrating operation of the hollow tube. A sand pile construction method characterized by creating a compacted sand pile expanded to a predetermined diameter by pulling out from the ground.
JP20644299A 1999-07-21 1999-07-21 Sand pile construction method Expired - Fee Related JP3650958B2 (en)

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