【０００１】
【発明の属する技術分野】
本発明は、経糸と緯糸とのいずれか一方の糸に木炭粉末を含有する木炭含有繊維糸を使用して該木炭含有繊維糸が織り地表面に現れないように織成した木炭含有繊維織物及び該織物の染色法に関するものである。
【０００２】
【従来の技術】
特開2000-290826 号公報には、木炭を微粉砕した木炭パウダーを繊維中に分散させた木炭含有繊維糸が開示されている。
【０００３】
また、特開平8-302537号公報には、無撚りのマルチフィラメント炭素繊維からなる経糸、緯糸を粗い平織組織に製織した炭素繊維織物が開示されている。
【０００４】
【発明が解決しようとする課題】
本発明者は、前記従来の木炭含有繊維糸を用いて織物を製織すれば、木炭による遠赤外線効果やマイナスイオン効果による蓄熱・保温効果や健康向上作用や抗菌・消臭効果等に優れた機能を発揮する織物を提供できることに着目し、前記従来の炭素繊維織物と同様に平織組織に製織した織り地表面を染色して模様を形成してみたが、該表面に木炭含有繊維糸が現れているために、染色模様に木炭含有繊維糸の黒色線や黒色斑点が混ざり、美麗な友禅染等の反物とは程遠いものであった。
【０００５】
そこで、木炭含有繊維糸を使用しても該木炭含有繊維糸の黒色に影響されることなく染めることができる蓄熱・保温効果や健康向上作用や抗菌・消臭効果を有する木炭含有繊維織物を得ることを技術的課題として、その具現化をはかるべく研究・実験を重ねた結果、木炭含有繊維糸を経糸と緯糸とのいずれか一方の糸に使用して他方の糸にて木炭含有繊維糸を覆うように織成すれば、織り地表面には木炭含有繊維糸が現れないので該木炭含有繊維糸が現れていない織り地表面を染色すればよいという刮目すべき知見を得、前記技術的課題を達成したものである。
【０００６】
【課題を解決するための手段】
前記技術的課題は、次の通りの本発明によって解決できる。
【０００７】
即ち、本発明に係る木炭含有繊維織物は、経糸に木炭含有繊維糸を使用して緯糸の糸密度が該木炭含有繊維糸の糸密度より高密度となるように緯畝組織の平織りに織成されて前記木炭含有繊維糸が前記緯糸で覆われて織り地表面には緯糸のみが現れているものである。
【０００８】
また、本発明に係る木炭含有繊維織物は、緯糸に木炭含有繊維糸を使用して経糸の糸密度が該木炭含有繊維糸の糸密度より高密度となるように経畝組織の平織りに織成されて前記木炭含有繊維糸が前記経糸で覆われて織り地表面には経糸のみが現れているものである。
【０００９】
また、本発明に係る木炭含有繊維織物は、緯糸に木炭含有繊維糸と壁糸とを使用して該木炭含有繊維糸と壁糸とが交互に打ち込まれていると共に経糸の糸密度が木炭含有繊維糸の糸密度より高密度となるように縮緬組織の平織りに織成されて前記木炭含有繊維糸が経糸で覆われて織り地表面には該経糸のみが現れているものである。
【００１０】
また、本発明に係る木炭含有繊維織物は、経糸に木炭含有繊維糸を使用して緯糸の糸密度が該木炭含有繊維糸の糸密度より高密度となるように緯繻子織り組織に織成されて前記木炭含有繊維糸が前記緯糸で覆われて織り地表面には緯糸のみが現れているものである。
【００１１】
また、本発明に係る木炭含有繊維織物は、緯糸に木炭含有繊維糸を使用して経糸の糸密度が該木炭含有繊維糸の糸密度より高密度となるように経繻子織り組織に織成されて前記木炭含有繊維糸が前記経糸で覆われて織り地表面には経糸のみが現れているものである。
【００１２】
また、本発明に係る木炭含有繊維織物は、経芯糸に木炭含有繊維糸を使用して該木炭含有繊維糸が前記表緯糸で覆われて芯入り緯二重裏付組織に織成されて表組織の織り地表面には表経糸と表・裏緯糸のみが現れているものである。
【００１３】
また、本発明に係る木炭含有繊維織物は、緯芯糸に木炭含有繊維糸を使用して該木炭含有繊維糸が前記表経糸で覆われて芯入り経二重裏付組織に織成されて表組織の織り地表面には表経糸と表・裏緯糸のみが現れているものである。
【００１４】
さらに、本発明に係る木炭含有繊維織物の染色法は、前記いずれかの木炭含有繊維織物の織り地表面を染色して所望模様を形成するものである。
【００１５】
【発明の実施の形態】
以下、本発明の実施の形態を図面に基づき説明する。
【００１６】
実施の形態１．
【００１７】
図１は本発明の一実施の形態に係る木炭含有繊維織物の一部を示す平面図であり、同図において、１は木炭含有繊維織物であり、２は木炭を微粉砕した木炭パウダーを繊維中に分散させた木炭含有繊維糸３の経糸、４は木炭含有繊維糸を使用していない従来の経糸、５は同じく木炭含有繊維糸を使用していない従来の緯糸である。
【００１８】
木炭含有繊維織物１は、木炭含有繊維糸３を経糸２として使用し、該経糸２と前記経糸４とを交互に配置して緯糸５の糸密度が経糸２，４の糸密度より高密度となるように緯畝組織の平織りに織成されている。
【００１９】
本実施の形態では、経糸２，４の糸密度より緯糸５の糸密度が高密度となって緯糸５により木炭含有繊維糸３の経糸２が覆われているので、木炭含有繊維織物１の織り地表面には木炭含有繊維糸３が現れず、緯糸５のみとなっている。
【００２０】
本実施の形態によれば、緯畝組織の平織織物の経糸２に木炭含有繊維糸３を使用しているので、遠赤外線効果やマイナスイオン効果による蓄熱・保温効果や健康向上作用や抗菌・消臭効果等に優れた機能を発揮する木炭含有繊維織物１を得ることができる。
【００２１】
さらに、織り地表面には木炭含有繊維糸３が現れないので、木炭含有繊維織物１の織り地表面を浸染、捺染、手描き等の染色方法により所望の模様に染めても木炭含有繊維糸の黒色線や黒色斑点が混ざることがない。
【００２２】
前記織物１の木炭含有繊維糸３が現れていない織り地表面に、例えば、捺染法により、地入れ液を織り地表面につける地入れ工程、下のし工程を経て友禅板に前記生地を貼りつけて固定する地貼り工程、織り地表面に型置きして染め上げる型置き工程、織り地表面に所望模様を染め付けた後に模様以外の部分を染色する地染め工程、染料を固着・発色させる蒸し工程、余分な染料や伏糊等を水洗いする水元工程、生地に蒸気をあてて皺を伸ばしたり、長さや幅を揃え、風合いを柔らかくする仕上げの湯のし工程を経て、さらに、必要に応じて生地に金銀箔や金属粉を加飾する金彩加工工程や種々の模様を生地に刺し繍いする刺繍工程や染色加工の工程で生じた汚れ等を直す地直し工程により織り地表面を所望の模様に染色して型友禅を施せば、蓄熱・保温効果や健康向上作用や抗菌・消臭効果等に優れたの織物を得ることができる。
【００２３】
なお、本実施の形態では、木炭含有繊維経糸３と従来の経糸４とを交互に配置したが、経糸に木炭含有繊維糸３のみを使用して織成してもよい。また、木炭含有繊維糸３の主成分をポリエステル素材とすれば、酸・アルカリ等の薬品に耐えうることができる。また、織り地表面に現れる緯糸５は絹、綿等の天然繊維は勿論のこと、染めることができるナイロン、ポリエステル等の化学合成繊維をはじめあらゆる繊維素材を使用できる。
【００２４】
実施の形態２．
【００２５】
本実施の形態は前記実施の形態１の変形例であり、図２は本発明の一実施の形態に係る木炭含有繊維織物の一部を示す平面図であり、図１と同一符号は同一又は相当部分を示し、５は従来の緯糸、６は経畝組織の平織りに織成された木炭含有繊維織物である。
【００２６】
本実施の形態では、緯糸に木炭含有繊維糸３と緯糸５とを使用して経糸４の糸密度が緯糸３，５の糸密度より高密度となるように経畝組織の平織りに織成されており、緯糸の木炭含有繊維糸３が経糸４で覆われて織り地表面には経糸４のみが現れているので、前記実施の形態１と同様の効果を奏することができる。
【００２７】
実施の形態３．
【００２８】
図３は本発明の一実施の形態に係る木炭含有繊維織物の一部を示す平面図であり、同図において、図１及び図２と同一符号は同一又は相当部分を示し、７は木炭含有繊維織物、３は木炭含有繊維糸、４は従来の経糸、８は木炭含有繊維糸を使用していない従来の壁糸である。
【００２９】
木炭含有繊維織物７は、木炭含有繊維糸３を緯糸として使用し、該緯糸の木炭含有繊維糸３と壁糸８とを交互に打ち込んで経糸４の糸密度が緯糸（木炭含有繊維糸３、壁糸８）の糸密度より高密度となるように縮緬組織の平織りに織成され、木炭含有繊維糸３が経糸４で覆われて織り地表面には経糸４のみが現れている。
【００３０】
本実施の形態においても前記実施の形態１と同様の効果を奏することができる。
【００３１】
実施の形態４．
【００３２】
図４は本発明の一実施の形態に係る木炭含有繊維織物の一部を示す平面図であり、同図において、図１〜図３と同一符号は同一又は相当部分を示し、９は木炭含有繊維織物、10は木炭含有繊維糸３の緯糸、４は従来の経糸、５は従来の緯糸である。
【００３３】
木炭含有繊維織物９は、木炭含有繊維糸３を緯糸10として使用し、該緯糸10（３）と前記緯糸５とを交互に打ち込んで経糸４の糸密度が緯糸（木炭含有繊維糸３、緯糸５）の糸密度より高密度となるように経繻子織り組織に織成されている。
【００３４】
本実施の形態では、緯糸10，５の糸密度より経糸４の糸密度が高密度となって経糸４により木炭含有繊維糸３の経糸10が覆われているので、木炭含有繊維織物９の織り地表面は経糸４のみとなって木炭含有繊維糸３は現れないので、前記実施の形態１と同様の効果を奏することができる。
【００３５】
なお、前記実施の形態４の変形例として、経糸に木炭含有繊維糸３を使用し、緯糸に従来の緯糸５を使用して緯糸５の密度が該木炭含有繊維糸３の糸密度より高密度となる緯繻子織り組織の織成すれば、木炭含有繊維糸３が緯糸５で覆われて織り地表面には緯糸５のみが現れている木炭含有繊維織物を得ることができる。
【００３６】
実施の形態５．
【００３７】
図５は本発明の一実施の形態に係る木炭含有繊維織物の一部を示す平面図であり、同図において、図１〜図４と同一符号は同一又は相当部分を示し、11は芯入り緯二重裏付組織に織成された木炭含有繊維織物であり、12は木炭含有繊維糸３の経芯糸、４は従来の経糸、5aは芯入り緯二重裏付組織の表組織を形成する木炭含有繊維糸を使用していない従来の表緯糸、5bは裏組織を形成する木炭含有繊維糸を使用していない従来の裏緯糸である。
【００３８】
木炭含有繊維織物11は、木炭含有繊維糸３を経芯糸12として使用し、表緯糸5aにて木炭含有繊維糸３を覆うように経糸４と表緯糸5aとにより表組織を形成し、経糸４と裏緯糸5bとにより裏組織を形成した、表組織の織り地表面に経糸４と表・裏緯糸5a，5bのみが現れている芯入り緯二重裏付組織の木炭含有繊維織物である。
【００３９】
本実施の形態においても前記実施の形態１と同様の効果を奏することができる。
【００４０】
また、本実施の形態において、表緯糸5aの糸密度が木炭含有繊維糸３の経芯糸12の糸密度より高密度となるように経糸４と表緯糸5aとにより表組織を形成して表組織の表緯糸5aにて木炭含有繊維糸３を覆い、表組織の織り地表面には経糸４と表・裏緯糸5a，5bのみが現れている芯入り緯二重裏付組織の木炭含有繊維織物11とすれば、着用時における織物の屈曲の際に織り地表面から木炭含有繊維糸３が現れないので、更に好ましい。
【００４１】
実施の形態６．
【００４２】
図６は本発明の一実施の形態に係る木炭含有繊維織物の一部を示す平面図であり、同図において、図１〜図５と同一符号は同一又は相当部分を示し、13は芯入り経二重裏付組織に織成された木炭含有繊維織物であり、14は木炭含有繊維糸３の緯芯糸、4aは芯入り経二重裏付組織の表組織を形成する木炭含有繊維糸を使用していない従来の表経糸、4bは裏組織を形成する木炭含有繊維糸を使用していない従来の裏経糸、５は従来の緯糸である。
【００４３】
木炭含有繊維織物13は、木炭含有繊維糸３を緯芯糸14として使用し、表経糸4aにて木炭含有繊維糸３を覆うように表経糸4aと緯糸５とにより表組織を形成し、裏経糸4bと緯糸５とにより裏組織を形成して木炭含有繊維糸３が当該表組織にて覆われているので、表組織の織り地表面には木炭含有繊維糸３が現れないから、前記実施の形態１と同様の効果を奏することができる。
【００４４】
また、本実施の形態において、表経糸4aの糸密度が木炭含有繊維糸３の緯芯糸14の糸密度より高密度となるように表組織を織成して木炭含有繊維糸３を当該表組織にて覆って織り地表面に木炭含有繊維糸３が現れない芯入り経二重裏付組織の木炭含有繊維織物13とすれば、屈曲された織物の表組織表面に木炭含有繊維糸３が現れないから、更に好ましい。
【００４５】
【実施例】
実施例１：生糸21デニール８本合わせの白色緯糸５と、木炭含有繊維糸（木炭繊維：型番：C21NX ：株式会社グラフィティ21製：150 〜190 デニール）３の緯糸と、生糸21デニール５本合わせの白色経糸４とを使用して緯糸５と木炭含有繊維糸３とを交互に配置し、経糸４の糸密度が緯糸３，５の糸密度より高密度となるように図２に示す経畝組織の平織りに織成し、木炭含有繊維織物６を得た。
【００４６】
木炭含有繊維織物６の経糸４の糸密度は95本／cm、緯糸（木炭含有繊維糸３、緯糸５）の糸密度は30本／cmであった。そして、木炭含有繊維糸３は経糸４で覆われて織り地表面には経糸４のみが現れていた。
【００４７】
分光反射率により明度を測定する明度測定装置（マクベスカラアイ：型番：CE3000：日立製作所製）により、織り地表面を明度測定したところ、90.9496 であった。
【００４８】
木炭含有繊維織物１の織り地表面に型友禅を施したところ、木炭含有繊維糸３の黒色に影響されない小紋柄模様を施した織物（反物）を得ることができた。
【００４９】
比較例１：生糸21デニール８本合わせの白色緯糸５と、前記木炭含有繊維糸３の緯糸と、生糸21デニール５本合わせの白色経糸４とを使用して緯糸５と木炭含有繊維糸３とを交互に配置して経糸４の糸密度と緯糸３，５の糸密度とが同じ平織りの炭素繊維織物を得た。
【００５０】
前記炭素繊維織物の織り地表面を実施例１と同様の方法により明度を測定したところ、71.9846 であり、織り地表面には木炭含有繊維糸３の黒色斑点が現れていた。
【００５１】
実施例２：生糸21デニール４本合わせの白色経糸４と、生糸27デニール７本合わせで3600回撚った糸と生糸28デニール３本合わせで3600回撚った糸と生糸28デニールを4700回撚った糸とを400 回逆撚り戻した271 デニールの壁糸８と、前記木炭含有繊維糸３とを使用して木炭含有繊維糸３と壁糸８とを交互に打ち込み、経糸４の糸密度87本／cm、緯糸（木炭含有繊維糸３、壁糸８）の糸密度23本／cmの図３に示す縮緬組織平織りの木炭含有繊維織物７を製織した。
【００５２】
木炭含有繊維織物７の木炭含有繊維糸３は経糸４で覆われて織り地表面には経糸４のみが現れていた。
【００５３】
前記実施例１と同様に木炭含有繊維糸３の黒色に影響されない染色模様を施した織物を得ることができた。
【００５４】
実施例３：生糸21デニール２本引き揃えの白色経糸４と、生糸35デニール２本引き揃えの白色緯糸５と、前記木炭含有繊維糸３とを使用して木炭含有繊維糸３と緯糸５とを交互に打ち込み、経糸４の糸密度95本／cm、緯糸（木炭含有繊維糸３、緯糸５）の糸密度37本／cmの図４に示す経繻子織り組織の木炭含有繊維織物９を製織した。
【００５５】
木炭含有繊維織物９の木炭含有繊維糸３は経糸４で覆われて織り地表面には経糸４のみが現れていた。
【００５６】
前記実施例１と同様に木炭含有繊維糸３の黒色に影響されない染色模様を施した織物を得ることができた。
【００５７】
実施例４：経糸４として絹糸120 デニールの白糸、経芯糸12として120 デニールの木炭含有繊維糸３、表緯糸5aとして絹糸160 デニールの白糸及び裏緯糸5bとして絹糸160 デニールの糸を使用して表緯糸5aの糸密度が木炭含有繊維糸３の経芯糸12の糸密度より高密度となるように表組織を形成し、図５に示す芯入り緯二重裏付組織に織成して西陣高級帯の招巴（木炭含有繊維織物11）を製織した。
【００５８】
招巴の表緯糸5aの糸密度は35本／cm、木炭含有繊維糸３の糸密度は23本／cmであった。そして、木炭含有繊維糸３は表緯糸5aで覆われて織り地表面には表組織のみが現れていた。
【００５９】
前記実施例１と同様に木炭含有繊維糸３の黒色に影響されない染色模様を施した招巴を得ることができた。
【００６０】
実施例５：緯糸５として絹糸120 デニールの白糸、緯芯糸14として100 デニールの木炭含有繊維糸３、表経糸4aとして絹糸100 デニールの糸及び裏経糸4bとして絹糸100 デニールの糸を使用して表経糸4aの糸密度が木炭含有繊維糸３の緯芯糸14の糸密度より高密度となるように表組織を形成し、図６に示す芯入り経二重裏付組織に織成して木炭含有繊維織物13を製織した。
【００６１】
木炭含有繊維織物13の表経糸4aの糸密度は40本／cm、木炭含有繊維糸３の糸密度は25本／cmであった。そして、木炭含有繊維糸３は表経糸4aで覆われて織り地表面には表組織のみが現れていた。
【００６２】
前記実施例１と同様に木炭含有繊維糸３の黒色に影響されない芯入り経二重裏付組織の染色模様を施した織物を得ることができた。
【００６３】
【発明の効果】
本発明によれば、木炭含有繊維糸を経糸と緯糸とのいずれか一方の糸に使用して他方の糸の糸密度を木炭含有繊維糸の糸密度より高密度となるように織成したから、木炭含有繊維糸が前記他方の糸にて覆われて、織り地表面に木炭含有繊維が現れない、蓄熱・保温効果や健康向上作用や抗菌・消臭効果等に優れた機能を発揮する木炭含有繊維織物を提供することができる。
【００６４】
また、木炭含有繊維糸が現れていない織り地表面を染色するから、木炭含有繊維糸の黒色に影響されない美麗な高級織物を提供することができる。
【００６５】
さらに、本発明によれば、木炭含有繊維糸を使用して該木炭含有繊維糸が織り地表面に現れないように織成して該織り地表面を所望の模様に染色する染色法を提供することができる。
【００６６】
従って、本発明の産業上利用性は非常に高いといえる。
【図面の簡単な説明】
【図１】本発明の一実施の形態に係る緯畝組織の平織り木炭含有繊維織物の一部を示す平面図である。
【図２】本発明の一実施の形態に係る経畝組織の平織り木炭含有繊維織物の一部を示す平面図である。
【図３】本発明の一実施の形態に係る縮緬組織の平織り木炭含有繊維織物の一部を示す平面図である。
【図４】本発明の一実施の形態に係る経繻子織り組織の木炭含有繊維織物の一部を示す平面図である。
【図５】本発明の一実施の形態に係る芯入り緯二重裏付組織の木炭含有繊維織物の一部を示す平面図である。
【図６】本発明の一実施の形態に係る芯入り経二重裏付組織の木炭含有繊維織物の一部を示す平面図である。
【符号の説明】
１，６，７，９，１１，１３ 木炭含有繊維織物
２ 経糸
３ 木炭含有繊維糸
４ 従来の経糸
５ 従来の緯糸
８ 従来の壁糸
１０ 緯糸
１２ 経芯糸
１４ 緯芯糸[0001]
BACKGROUND OF THE INVENTION
The present invention provides a charcoal-containing fiber fabric woven by using a charcoal-containing fiber yarn containing charcoal powder in one of warp and weft so that the charcoal-containing fiber yarn does not appear on the woven fabric surface, and The present invention relates to a dyeing method for textiles.
[0002]
[Prior art]
Japanese Patent Application Laid-Open No. 2000-290826 discloses a charcoal-containing fiber yarn in which charcoal powder obtained by finely pulverizing charcoal is dispersed in fibers.
[0003]
JP-A-8-302537 discloses a carbon fiber fabric in which warps and wefts made of untwisted multifilament carbon fibers are woven into a coarse plain weave structure.
[0004]
[Problems to be solved by the invention]
The present inventors, when weaving a woven fabric using the conventional charcoal-containing fiber yarn, functions excellent in heat storage and heat retention effect, health improvement effect, antibacterial and deodorant effect, etc. by far infrared effect and negative ion effect by charcoal In the same manner as the conventional carbon fiber fabric, the surface of the woven fabric woven into a plain weave structure was dyed to form a pattern, and charcoal-containing fiber yarns appeared on the surface. For this reason, black lines and black spots of charcoal-containing fiber yarns were mixed in the dyed pattern, which was far from a beautiful fabric such as Yuzen dyeing.
[0005]
Accordingly, a charcoal-containing fiber fabric having a heat storage / heat retention effect, health improvement effect, antibacterial / deodorant effect, and the like can be dyed without being affected by the black color of the charcoal-containing fiber yarn even when the charcoal-containing fiber yarn is used. As a result of repeated research and experiments in order to realize this, the charcoal-containing fiber yarn is used as one of the warp and weft yarns, and the charcoal-containing fiber yarn is used as the other yarn. If weaving so as to cover, the charcoal-containing fiber yarn does not appear on the surface of the woven fabric, so it is necessary to obtain a remarkable knowledge that it is only necessary to dye the woven fabric surface where the charcoal-containing fiber yarn does not appear. Achieved.
[0006]
[Means for Solving the Problems]
The technical problem can be solved by the present invention as follows.
[0007]
That is, the charcoal-containing fiber woven fabric according to the present invention is woven into a plain weave of a weft warp structure so that the yarn density of the weft is higher than the yarn density of the charcoal-containing fiber yarn using the charcoal-containing fiber yarn as the warp. The charcoal-containing fiber yarn is covered with the weft and only the weft appears on the surface of the woven fabric.
[0008]
In addition, the charcoal-containing fiber woven fabric according to the present invention is woven into a plain weave of warp warp so that the yarn density of the warp is higher than the yarn density of the charcoal-containing fiber yarn using the charcoal-containing fiber yarn as the weft. The charcoal-containing fiber yarn is covered with the warp yarn, and only the warp yarn appears on the surface of the woven fabric.
[0009]
Further, the charcoal-containing fiber fabric according to the present invention uses charcoal-containing fiber yarns and wall yarns as wefts, and the charcoal-containing fiber yarns and wall yarns are alternately driven and the warp yarn density is charcoal-containing. The woven fabric is woven into a plain weave with a crimped structure so as to have a higher density than the yarn density of the fiber yarn, and the charcoal-containing fiber yarn is covered with the warp, and only the warp appears on the surface of the fabric.
[0010]
Further, the charcoal-containing fiber fabric according to the present invention is woven into a weft satin weave structure using charcoal-containing fiber yarns for warp so that the weft yarn density is higher than the yarn density of the charcoal-containing fiber yarns. The charcoal-containing fiber yarn is covered with the weft, and only the weft appears on the surface of the woven fabric.
[0011]
In addition, the charcoal-containing fiber fabric according to the present invention is woven into a warp weave weaving structure so that the yarn density of the warp yarn is higher than the yarn density of the charcoal-containing fiber yarn using the charcoal-containing fiber yarn as the weft. The charcoal-containing fiber yarn is covered with the warp, and only the warp appears on the surface of the woven fabric.
[0012]
Further, the charcoal-containing fiber fabric according to the present invention is made of a charcoal-containing fiber yarn as a warp yarn, and the charcoal-containing fiber yarn is covered with the surface weft and woven into a cored weft double backing structure. Only the surface warp and the front and back wefts appear on the surface of the woven fabric of the surface structure.
[0013]
Further, the charcoal-containing fiber fabric according to the present invention is made of a charcoal-containing fiber yarn as a weft core yarn, and the charcoal-containing fiber yarn is covered with the surface warp yarn and woven into a cored warp double backing structure. Only the surface warp and the front and back wefts appear on the surface of the woven fabric of the surface structure.
[0014]
Further, in the method for dyeing a charcoal-containing fiber fabric according to the present invention, a desired pattern is formed by dyeing the woven fabric surface of any of the charcoal-containing fiber fabrics.
[0015]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, embodiments of the present invention will be described with reference to the drawings.
[0016]
Embodiment 1 FIG.
[0017]
FIG. 1 is a plan view showing a part of a charcoal-containing fiber woven fabric according to an embodiment of the present invention, in which 1 is a charcoal-containing fiber woven fabric, and 2 is a charcoal powder obtained by finely pulverizing charcoal. The warp of the charcoal-containing fiber yarn 3 dispersed therein, 4 is a conventional warp not using the charcoal-containing fiber yarn, and 5 is a conventional weft not using the charcoal-containing fiber yarn.
[0018]
The charcoal-containing fiber fabric 1 uses the charcoal-containing fiber yarn 3 as the warp yarn 2, and the warp yarn 5 and the warp yarn 4 are alternately arranged so that the yarn density of the weft yarn 5 is higher than the yarn density of the warp yarns 2 and 4. It is woven into a plain weave with a weft structure.
[0019]
In the present embodiment, the weft density of the weft yarn 5 is higher than the yarn density of the warp yarns 2 and 4, and the warp yarn 2 of the charcoal-containing fiber yarn 3 is covered with the weft yarn 5. Therefore, the weaving of the charcoal-containing fiber fabric 1 is performed. The charcoal-containing fiber yarn 3 does not appear on the ground surface, and only the weft yarn 5 is present.
[0020]
According to the present embodiment, since the charcoal-containing fiber yarn 3 is used for the warp 2 of the plain weave fabric of the weft texture, the heat storage / heat retention effect, health improvement effect, antibacterial / extinguishing effect by the far infrared effect and the negative ion effect The charcoal-containing fiber fabric 1 that exhibits a function excellent in odor effect and the like can be obtained.
[0021]
Further, since the charcoal-containing fiber yarn 3 does not appear on the surface of the woven fabric, the black color of the charcoal-containing fiber yarn can be obtained even if the woven fabric surface of the charcoal-containing fiber fabric 1 is dyed into a desired pattern by a dyeing method such as dyeing, printing, or hand drawing. Lines and black spots are not mixed.
[0022]
The fabric is pasted on the Yuzen board through the inlaying process and the lowering process of applying the infusion liquid to the surface of the woven fabric where the charcoal-containing fiber yarn 3 does not appear, for example, by printing. Attaching and fixing the grounding process, a mold placing process for placing and dyeing on the surface of the woven fabric, a ground dyeing process for dyeing a portion other than the pattern after dyeing the desired pattern on the woven fabric surface, and a steaming process for fixing and coloring the dye , Water source process to wash excess dye or bind glue, etc., steaming the fabric to stretch the cocoon, aligning the length and width, finishing the hot water to soften the texture, and if necessary The surface of the woven fabric is desired by a gold-finishing process that decorates the fabric with gold and silver foil or metal powder, an embroidery process that embroiders various patterns on the fabric, and a rectification process that corrects stains that occur in the dyeing process. If you dye the pattern and apply type yuzen Thermal storage, thermal effect and health improvement of action and excellent antibacterial and deodorant effects and the like fabric can be obtained.
[0023]
In the present embodiment, the charcoal-containing fiber warp 3 and the conventional warp 4 are alternately arranged, but the warp may be woven using only the charcoal-containing fiber yarn 3. If the main component of the charcoal-containing fiber yarn 3 is a polyester material, it can withstand chemicals such as acid and alkali. The weft 5 appearing on the surface of the fabric can be made of any fiber material including natural fibers such as silk and cotton, as well as chemically synthetic fibers such as nylon and polyester that can be dyed.
[0024]
Embodiment 2. FIG.
[0025]
This embodiment is a modification of the first embodiment, and FIG. 2 is a plan view showing a part of the charcoal-containing fiber fabric according to one embodiment of the present invention. An equivalent part is shown, 5 is a conventional weft, and 6 is a charcoal-containing fiber fabric woven into a plain weave with a warp structure.
[0026]
In the present embodiment, charcoal-containing fiber yarns 3 and weft yarns 5 are used for the weft yarns, and the warp yarn 4 is woven into a plain weave so that the yarn density of the warp yarn 4 is higher than the yarn density of the weft yarns 3 and 5. Since the weft charcoal-containing fiber yarn 3 is covered with the warp yarn 4 and only the warp yarn 4 appears on the surface of the woven fabric, the same effect as in the first embodiment can be obtained.
[0027]
Embodiment 3 FIG.
[0028]
FIG. 3 is a plan view showing a part of a charcoal-containing fiber fabric according to an embodiment of the present invention, in which the same reference numerals as those in FIGS. 1 and 2 denote the same or corresponding parts, and 7 a charcoal-containing material. A fiber fabric, 3 is a charcoal-containing fiber yarn, 4 is a conventional warp, and 8 is a conventional wall yarn that does not use a charcoal-containing fiber yarn.
[0029]
The charcoal-containing fiber fabric 7 uses the charcoal-containing fiber yarn 3 as a weft, the charcoal-containing fiber yarn 3 and the wall yarn 8 are alternately driven, and the warp yarn 4 has a weft density (charcoal-containing fiber yarn 3, The woven fabric is woven into a plain weave having a crimped structure so as to have a higher density than the wall yarn 8), and the charcoal-containing fiber yarn 3 is covered with the warp yarn 4, and only the warp yarn 4 appears on the surface of the fabric.
[0030]
Also in the present embodiment, the same effect as in the first embodiment can be obtained.
[0031]
Embodiment 4 FIG.
[0032]
FIG. 4 is a plan view showing a part of a charcoal-containing fiber fabric according to an embodiment of the present invention. In FIG. 4, the same reference numerals as those in FIGS. A fiber fabric, 10 is a weft of charcoal-containing fiber yarn 3, 4 is a conventional warp, and 5 is a conventional weft.
[0033]
The charcoal-containing fiber fabric 9 uses the charcoal-containing fiber yarn 3 as the weft yarn 10, and the weft yarn 10 (3) and the weft yarn 5 are driven alternately so that the warp yarn 4 has a weft density (charcoal-containing fiber yarn 3, weft yarn). It is woven into a warp weave structure so as to have a higher density than the yarn density of 5).
[0034]
In the present embodiment, the yarn density of the warp 4 is higher than the yarn density of the wefts 10 and 5, and the warp 10 of the charcoal-containing fiber yarn 3 is covered by the warp 4, so that the weave of the charcoal-containing fiber fabric 9 is achieved. Since the ground surface is only the warp 4 and the charcoal-containing fiber yarn 3 does not appear, the same effect as in the first embodiment can be obtained.
[0035]
As a modification of the fourth embodiment, the charcoal-containing fiber yarn 3 is used for the warp, the conventional weft 5 is used for the weft, and the density of the weft 5 is higher than the yarn density of the charcoal-containing fiber yarn 3. If the weft weave weave structure is woven, a charcoal-containing fiber fabric in which the charcoal-containing fiber yarn 3 is covered with the weft yarn 5 and only the weft yarn 5 appears on the woven fabric surface can be obtained.
[0036]
Embodiment 5 FIG.
[0037]
FIG. 5 is a plan view showing a part of a charcoal-containing fiber fabric according to an embodiment of the present invention. In FIG. 5, the same reference numerals as those in FIGS. Charcoal-containing fiber fabric woven into a weft double backing structure, 12 is the warp yarn of charcoal-containing fiber yarn 3, 4 is the conventional warp, 5a is the surface structure of the cored weft double backing structure A conventional front weft which does not use the charcoal-containing fiber yarn to be formed, and 5b is a conventional back weft which does not use the charcoal-containing fiber yarn which forms the back structure.
[0038]
The charcoal-containing fiber fabric 11 uses the charcoal-containing fiber yarn 3 as the warp yarn 12, and forms a surface structure with the warp yarn 4 and the surface weft yarn 5a so as to cover the charcoal-containing fiber yarn 3 with the surface weft yarn 5a. This is a charcoal-containing fiber woven fabric with a cored weft double backing structure in which only the warp 4 and the front and back weft yarns 5a and 5b appear on the surface of the surface texture. .
[0039]
Also in the present embodiment, the same effect as in the first embodiment can be obtained.
[0040]
In the present embodiment, the surface weft 4a and the surface weft 5a form a surface structure so that the yarn density of the surface weft 5a is higher than the yarn density of the warp yarn 12 of the charcoal-containing fiber yarn 3. Covering the charcoal-containing fiber yarn 3 with the surface weft 5a of the structure, and only the warp 4 and the front and back weft yarns 5a, 5b appear on the surface of the fabric of the surface structure. The fabric 11 is more preferable because the charcoal-containing fiber yarn 3 does not appear from the surface of the woven fabric when the fabric is bent when worn.
[0041]
Embodiment 6 FIG.
[0042]
FIG. 6 is a plan view showing a part of a charcoal-containing fiber fabric according to an embodiment of the present invention, in which the same reference numerals as those in FIGS. 1 to 5 denote the same or corresponding parts, and 13 denotes a core. Charcoal-containing fiber fabric woven in a warp double backing structure, 14 is a weft core yarn of charcoal-containing fiber yarn 3, 4a is a charcoal-containing fiber yarn forming the surface structure of cored warp double backing structure No. 4 is a conventional surface warp, 4b is a conventional back warp not using a charcoal-containing fiber yarn forming the back structure, and 5 is a conventional weft.
[0043]
The charcoal-containing fiber fabric 13 uses the charcoal-containing fiber yarn 3 as the weft core yarn 14 and forms a surface structure with the surface warp yarn 4a and the weft yarn 5 so as to cover the charcoal-containing fiber yarn 3 with the surface warp yarn 4a. Since the back structure is formed by the warp 4b and the weft 5, and the charcoal-containing fiber yarn 3 is covered with the surface structure, the charcoal-containing fiber thread 3 does not appear on the surface of the woven fabric of the surface structure. The effect similar to the form 1 of this can be show | played.
[0044]
In the present embodiment, the surface structure is woven so that the yarn density of the surface warp yarn 4a is higher than the yarn density of the weft core yarn 14 of the charcoal-containing fiber yarn 3, and the charcoal-containing fiber yarn 3 is formed into the surface structure. The charcoal-containing fiber yarn 3 does not appear on the surface of the bent fabric, when the charcoal-containing fiber fabric 13 with a core-filled double-backed structure in which the charcoal-containing fiber yarn 3 does not appear on the surface of the woven fabric. To more preferable.
[0045]
【Example】
Example 1: Combined white weft 5 of 8 raw 21 denier and charcoal-containing fiber yarn (charcoal fiber: model number: C21NX: Graffiti 21 manufactured: 150-190 denier) 3 weft and 5 raw 21 denier The white warps 4 are used to alternately arrange the wefts 5 and the charcoal-containing fiber yarns 3 so that the warp 4 has a higher density than the wefts 3 and 5 as shown in FIG. The fabric was woven into a plain weave to obtain a charcoal-containing fiber fabric 6.
[0046]
The yarn density of the warp 4 of the charcoal-containing fiber fabric 6 was 95 / cm, and the yarn density of the weft (charcoal-containing fiber yarn 3, weft 5) was 30 / cm. The charcoal-containing fiber yarn 3 was covered with the warp yarn 4, and only the warp yarn 4 appeared on the surface of the woven fabric.
[0047]
The lightness of the woven fabric surface was measured with a lightness measuring device (Macbescara eye: model number: CE3000: manufactured by Hitachi, Ltd.) that measures lightness by spectral reflectance, and it was 90.9496.
[0048]
When the yuzen was applied to the surface of the woven fabric of the charcoal-containing fiber fabric 1, a woven fabric (fabric) having a small pattern pattern not affected by the black color of the charcoal-containing fiber yarn 3 could be obtained.
[0049]
Comparative Example 1: Weft 5 and charcoal-containing fiber yarn 3 using white weft 5 of raw silk 21 denier, weft of charcoal-containing fiber yarn 3 and white warp 4 of raw silk 21 denier Were alternately disposed to obtain a plain weave carbon fiber woven fabric having the same yarn density as the warps 4 and the wefts 3 and 5.
[0050]
When the lightness of the woven fabric surface of the carbon fiber woven fabric was measured by the same method as in Example 1, it was 71.9846, and black spots of the charcoal-containing fiber yarn 3 appeared on the woven fabric surface.
[0051]
Example 2: White warp 4 consisting of 4 raw 21 deniers, 3600 twists of 27 raw deniers, and 3600 twists of 3 raw yarns of 28 deniers and 4700 times of raw silk 28 deniers Using the 271 denier wall yarn 8 obtained by reversely twisting the twisted yarn 400 times and the charcoal-containing fiber yarn 3, the charcoal-containing fiber yarn 3 and the wall yarn 8 are driven alternately, and the warp yarn 4 A charcoal-containing fiber woven fabric 7 having a density of 87 yarns / cm and a weft (charcoal-containing fiber yarn 3, wall yarn 8) shown in FIG. 3 having a yarn density of 23 yarns / cm was woven.
[0052]
The charcoal-containing fiber fabric 7 was covered with the warp yarn 4, and only the warp yarn 4 appeared on the surface of the woven fabric.
[0053]
As in Example 1, a woven fabric having a dyed pattern not affected by the black color of the charcoal-containing fiber yarn 3 could be obtained.
[0054]
Example 3 Using white warp 4 aligned with two raw 21 deniers, white weft 5 aligned with two 35 denier raw yarns, and charcoal-containing fiber yarns 3 and wefts 5 using the charcoal-containing fiber yarns 3 Are alternately woven to fabricate a charcoal-containing fiber fabric 9 of warp weave structure shown in FIG. 4 with a warp 4 yarn density of 95 / cm and a weft (charcoal-containing fiber yarn 3 and weft 5) of 37 yarn / cm. did.
[0055]
The charcoal-containing fiber yarn 9 was covered with the warp yarn 4, and only the warp 4 appeared on the surface of the woven fabric.
[0056]
As in Example 1, a woven fabric having a dyed pattern not affected by the black color of the charcoal-containing fiber yarn 3 could be obtained.
[0057]
Example 4: White yarn of 120 denier silk as warp yarn 4, 120 denier charcoal containing fiber yarn 3 as warp yarn 12, silk yarn 160 denier white yarn as front weft yarn 5a and silk yarn 160 denier yarn as back weft yarn 5b The surface structure is formed so that the yarn density of the front weft yarn 5a is higher than the yarn density of the warp yarn 12 of the charcoal-containing fiber yarn 3, and is woven into the cored weft double backing structure shown in FIG. A band invitation (charcoal-containing fiber fabric 11) was woven.
[0058]
The yarn density of the invited surface weft 5a was 35 / cm, and the yarn density of the charcoal-containing fiber yarn 3 was 23 / cm. The charcoal-containing fiber yarn 3 was covered with the surface weft yarn 5a, and only the surface texture appeared on the surface of the woven fabric.
[0059]
In the same manner as in Example 1, an invitation with a dyed pattern not affected by the black color of the charcoal-containing fiber yarn 3 was obtained.
[0060]
Example 5: White yarn of 120 denier silk as weft 5, 100 denier charcoal containing fiber yarn 3 as weft yarn 14, silk 100 denier yarn as surface warp 4a and silk 100 denier yarn as back warp 4b A surface structure is formed so that the yarn density of the surface warp yarn 4a is higher than the yarn density of the weft core yarn 14 of the charcoal-containing fiber yarn 3, and is woven into the cored warp double backing structure shown in FIG. A textile fabric 13 was woven.
[0061]
The yarn density of the surface warp yarn 4a of the charcoal-containing fiber fabric 13 was 40 / cm, and the yarn density of the charcoal-containing fiber yarn 3 was 25 / cm. The charcoal-containing fiber yarn 3 was covered with the surface warp 4a, and only the surface structure appeared on the surface of the woven fabric.
[0062]
As in Example 1, a woven fabric having a dyed pattern of a cored warp double backing structure not affected by the black color of the charcoal-containing fiber yarn 3 could be obtained.
[0063]
【The invention's effect】
According to the present invention, the charcoal-containing fiber yarn is used as one of the warp and weft yarns, and the yarn density of the other yarn is woven so as to be higher than the yarn density of the charcoal-containing fiber yarn. Charcoal-containing fiber that exhibits excellent functions for heat storage, heat retention, health improvement, antibacterial and deodorant effects, etc., when the contained fiber yarn is covered with the other yarn and the charcoal-containing fiber does not appear on the woven fabric surface A woven fabric can be provided.
[0064]
In addition, since the surface of the woven fabric where the charcoal-containing fiber yarn does not appear is dyed, it is possible to provide a beautiful high-grade fabric that is not affected by the black color of the charcoal-containing fiber yarn.
[0065]
Furthermore, according to the present invention, it is possible to provide a dyeing method in which charcoal-containing fiber yarns are woven so that the charcoal-containing fiber yarns do not appear on the woven fabric surface, and the woven fabric surface is dyed into a desired pattern. it can.
[0066]
Therefore, it can be said that the industrial applicability of the present invention is very high.
[Brief description of the drawings]
FIG. 1 is a plan view showing a part of a plain weave charcoal-containing fiber fabric having a weft structure according to an embodiment of the present invention.
FIG. 2 is a plan view showing a part of a plain weave charcoal-containing fiber fabric having a warp structure according to an embodiment of the present invention.
FIG. 3 is a plan view showing a part of a plain woven charcoal-containing fiber fabric having a crimped structure according to an embodiment of the present invention.
FIG. 4 is a plan view showing a part of a charcoal-containing fiber fabric with a warp weave structure according to an embodiment of the present invention.
FIG. 5 is a plan view showing a part of a charcoal-containing fiber fabric with a cored weft double backing structure according to an embodiment of the present invention.
FIG. 6 is a plan view showing a part of a charcoal-containing fiber fabric with a cored warp double backing structure according to an embodiment of the present invention.
[Explanation of symbols]
1, 6, 7, 9, 11, 13 Charcoal-containing fiber fabric 2 Warp 3 Charcoal-containing fiber yarn 4 Conventional warp 5 Conventional weft 8 Conventional wall yarn 10 Weft 12 Warp yarn 14 Weft core yarn
