JP3649500B2 - Free access floor boards - Google Patents

Free access floor boards Download PDF

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Publication number
JP3649500B2
JP3649500B2 JP03064596A JP3064596A JP3649500B2 JP 3649500 B2 JP3649500 B2 JP 3649500B2 JP 03064596 A JP03064596 A JP 03064596A JP 3064596 A JP3064596 A JP 3064596A JP 3649500 B2 JP3649500 B2 JP 3649500B2
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Japan
Prior art keywords
plate
horizontal support
support surface
diagonal
floor
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JP03064596A
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Japanese (ja)
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JPH09221900A (en
Inventor
徳三 小林
満 福島
栄二 高木
貴明 江見
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オーエム機器株式会社
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Description

【0001】
【発明の属する技術分野】
本発明は、基礎床面上に配列し、コンピュータをはじめとする各種電子機器の床下配線を可能とするフリーアクセスフロアを構築するフリーアクセス床板(以下、床板と略する)のうち、特に基礎床面の不陸に添うことができる床板の改良に関する。
【0002】
【従来の技術】
OA化したオフィス等で、各種電子機器の床下配線用の空間を確保するフリーアクセスフロアは、所定形状の床板を基礎床面上に多数配列して構築する。この床板は、例えば、略方形の表面板(トッププレートと呼ばれる)に、多数の凸状絞り部を形成した凹凸補強構造の裏面板(ボトムプレートと呼ばれる)を周辺部で一体にした構成で、支持脚を介して基礎床面上に敷設し、基礎床面と床板との間に配線空間を形成する。一般に、表面板及び裏面板は、それぞれ金属板、例えば表面化粧鋼板(亜鉛メッキ鋼板等)であり、表面板上面に仕上材としてカーペットや樹脂シート等が貼着される。
【0003】
こうした床板は、四隅の高さにバラツキがあると敷設後にガタツキが生じるので、高い平面精度が要求される。しかし、基礎床面側の平面度が必ずしも良好でなく不陸が存在するため、いくら床板の平面精度が高くともガタツキが発生してしまい、敷設時にこのガタツキを調整する作業に多大な時間を要していた。これを解決するため、本発明者は、特公平4-35586号において、表面板又は裏面板の一方を対角線で分画し、この分画開口部を境に変形することで不陸に添うことができる床板を提案した。この結果、従来と変わらぬ略方形の床板でありながら、不陸に添ったフリーアクセスフロアが構築できるようになったのである。
【0004】
【発明が解決しようとする課題】
上記特公平4-35586号は、表面板又は裏面板で対角線で分画した3点支持の三角形状を基礎床面上に配列することで、不陸に添う床板を構成すると共に、単体として三角形状とした床板に見られる取扱いの不便さを解消し、単位面積当たりのコストが高くなることを抑えたものである。しかし、もともと1枚の金属製板からなる表面板又は裏面板を分画したため、この分画開口部の構造強度が低下するといった問題が現れることになった。
【0005】
上記問題を先に挙げた特公平4-35586号で説明すれば、表面板を対角線で分断し、その対向する端部をそれぞれ延設して下方に折り曲げて対角線リブを形成した構造では、分画開口部が単純な対角線リブのみで構成されるために断面係数が低く、構造強度があまり強くならなかったのである。
【0006】
構造強度の向上を図るには、各対角線リブの端部から更に延設して折り曲げて水平な支持面を形成することで断面係数を高める手段が考えられる。ただし、分画開口部の幅は最低でもハイヒールの踵が落ち込まない程度、すなわち8mm以下と非常に狭いため、前記支持面は互いに突き合う方向に形成できず、この支持面は対角線リブを延設して下方に折り曲げ、断面コの字状に形成することになるのであるが、同方向への2段階の折曲げは工程も2段階となり、実際的でない。そこで、製造コストを抑えながら、加工の手間を掛けず、確実に分画開口部における床板の強度を向上させる構造について検討することにしたのである。
【0007】
【課題を解決するための手段】
上記背景のもとに検討した結果開発したものが、表面板と裏面板とを周辺部で一体に結合してなり、前記表面板を対角線で分画して形成した分画開口部を境に自重により変形して不陸に添うことができるフリーアクセス床板において、この分画開口部は対角線を挟んで対向する端部の一方を下方に折り曲げて単純対角線リブを形成し、前記端部の他方を下方に折り曲げ、更に略水平に折り曲げて水平支持面を有する複合対角線リブを形成してなり、前記単純対角線リブの他方の端部が前記水平支持面に略当接状態に、そしてこの水平支持面が裏面板に略当接状態にあるようにした床板である。
【0008】
従来の分画開口部には本発明における単純対角線リブに相当する対角線リブのみがあり、断面係数が高くない上に、各対角線リブそれぞれが個別に分画開口部付近の荷重を支えていたため、構造強度が低かった。本発明では、複合対角線リブについては水平支持面を形成することにより断面係数を高めており、単純対角線リブについては端部を水平支持面に略当接状態にすることで、単純対角線リブ側に掛かる荷重に対して複合対角線リブと単純対角線リブとが共同して対抗することができ、結果として分画開口部全体の構造強度を向上させたのである。
【0009】
複合対角線リブは、分画した表面板を断面クランク状に折り曲げて形成するので、通常1回の折り曲げ加工で形造ることができる。また、このように折り曲げ個所が複数ある複合対角線リブは対角線を挟む一方の端部にのみ形成するので、対角線を挟む端部双方に断面コの字状の対角線リブを形成する場合に比べ、材料が少なくて済む利点がある。このように、本発明の分画開口部は、製造コスト及び手間が掛からず、極めて簡素な構造で構造強度の向上を図ることができる特徴を有するのである。
【0010】
水平支持面と単純対角線リブの端部との略当接状態、及び水平支持面と裏面板との略当接状態は、水平支持面を略水平、好ましくは若干上向く程度に折り曲げて形成することで実現する。水平支持面を若干上向きに形成するのは、裏面板との間に適度な隙間を形成することで、分画開口部における床板の変形を妨げないようにするためである。
【0011】
【発明の実施の形態】
以下、本発明の床板について、実施形態を図示しながら説明する。図1は本発明の床板1の平面図、図2は同背面図である。この床板1は、図1及び図2に見られるように、周辺部において表面板2の周縁を折り曲げて裏面板3の周縁に被せ、部分的に表面板2と裏面板3とを一体にかしめた挟着部4を設けて表面板2と裏面板3とを結合し、内部にコア材5を充填(図3参照)した鋼板製床板で、表面板2の対角線で分画して分画開口部6を形成し、シール材7を注入している。コーナー部には床下の通信線等を引き出すための切欠部8を設けている。また、裏面板3には補強用の凸状絞り部9を多数設け、各凸状絞り部9の頂点を内側より表面板2に当接させ、この当接部分に表面板2と凸状絞り部9とを一体にかしめた挟着部10を設けることで、表面板2と裏面板3との一体性をより強固なものにし、かつ床板1としての構造強度を向上させている。
【0012】
図3又は図4はそれぞれ図1中A−A断面図で、図3は水平支持面11を延設した複合対角線リブ12側に荷重Fが懸けられた場合、図4は前記水平支持面11に対して端部を当接させた単純対角線リブ13側に荷重Fが懸けられた場合を表している。図3又は図4に見られるように、本例の床板1に設けた分画開口部6は、表面板2を対角線で分画し、対向する端部の一方を延設して下方、水平の順に折り曲げて水平支持面11を形成した複合対角線リブ12とし、前記対向する端部の他方を下方に折り曲げて単純対角線リブ13とし、その端部を前記水平支持面11に略当接状態とした断面構造を有している。なお、水平支持面11は単純対角線リブ13の大部分を支持できればよく、全長にわたって支持する必要はない(図1参照)。この床板1は、この分画開口部6を境に裏面板3が基礎床面に添うよう変形することで、敷設後のガタツキをなくす。分画開口部6の幅は、最低限ハイヒールの踵が落ち込まない程度、約8mm以下でなければならず、不陸に添う際の裏面板3の変形が極微量であることから、通常1〜2mmに設定する。
【0013】
このような分画開口部6に荷重Fが掛かった場合を説明する。まず、複合対角線リブ12側に荷重Fが掛かった場合、図3に見られるように水平支持面11が裏面板3に面接触して複合対角線リブ12を支持する。複合対角線リブ12は水平支持面11により断面係数が高められているので、十分な構造強度が確保できている。こうした水平支持面11は、複合対角線リブ12の端部から断面コの字状になるように延設して形成することもできるが、この場合折り曲げ加工が2回必要となる。本発明では、表面板2から水平支持面11までを断面クランク状に折り曲げて形成するため、折り曲げ加工が1回で済み、結果として製造コストを抑えることができるのである。
【0014】
次に、端部を上記水平支持面11に当接させた単純対角線リブ13側に荷重Fが掛かった場合、図4に見られるように、水平支持面11と略当接状態にある単純対角線リブ13の端部が水平支持面11を下方へ向けて押圧する。本例のようにコア材5を充填している場合には、このコア材5が水平支持面11を押圧する。こうして荷重Fは水平支持面11を介して複合対角線リブ12にも加わることになり、荷重Fに対して複合対角線リブ12と単純対角線リブ13とが共同して対抗することになる結果、分画開口部6としての構造強度が向上するのである。しかも、対角線を挟む端部双方に断面コの字状の対角線リブを形成する場合に比べ、複合対角線リブ12は前記端部の一方にのみ形成すればよいので、材料を節約できる利点がある。水平支持面11は、図3又は図4に見られるように、略水平、好ましくは若干上向きに形成している。これにより、裏面板3と略当接状態になる水平支持面11が前記裏面板3との間に隙間を形成し、分画開口部6における床板の変形を妨げないようになる。
【0015】
【発明の効果】
本発明の床板では、基礎床面に添わせるために設けた分画開口部の構造強度を容易かつ低コストで向上させることができる。具体的には、本発明の分画開口部の構造は、従来と比較して大きな相異点が少なく、加工手順の数も変わらない、すなわち水平支持面を有する複合対角線リブの成形は一度の折り曲げ加工で一括して実施できるため、従来と同じ生産ラインを利用して作り上げることができる利点を有し、加えて対角線を挟む端部双方を断面コの字状に形成する場合に比べて材料を節約できるので、結果としてコスト上昇を抑えながら、必要十分な構造強度の確保を実現するのである。
【図面の簡単な説明】
【図1】本発明のフリーアクセス床板の平面図である。
【図2】同背面図である。
【図3】複合対角線リブ側に荷重Fが懸けられた場合の図1中A−A断面図である。
【図4】単純対角線リブ側に荷重Fが懸けられた場合の図1中A−A断面図である。
【符号の説明】
1 フリーアクセス床板
2 表面板
3 裏面板
6 分画開口部
11 水平支持面
12 複合対角線リブ
13 単純対角線リブ
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a free access floor board (hereinafter abbreviated as a floor board) that is arranged on the basic floor surface and constructs a free access floor that enables under-floor wiring of various electronic devices such as computers. It relates to the improvement of the floor board that can follow the uneven surface.
[0002]
[Prior art]
A free access floor that secures space for under-floor wiring of various electronic devices in offices that have been converted to office automation is constructed by arranging a large number of floor boards of a predetermined shape on the basic floor surface. This floor plate is, for example, a configuration in which a back surface plate (called a bottom plate) having a concavo-convex reinforcing structure in which a large number of convex diaphragm portions are formed on a substantially square surface plate (called a top plate) is integrated at a peripheral portion, It is laid on the foundation floor via support legs, and a wiring space is formed between the foundation floor and the floorboard. In general, the front plate and the back plate are each a metal plate, for example, a surface decorative steel plate (galvanized steel plate or the like), and a carpet or a resin sheet or the like is attached as a finishing material on the upper surface of the front plate.
[0003]
Such a floorboard is required to have a high level of plane accuracy because if there are variations in the heights of the four corners, the floorboard will rattle after laying. However, since the flatness of the foundation floor is not always good and unevenness is present, rattling occurs even if the flatness of the floorboard is high, and it takes a lot of time to adjust the rattling when laying. Was. In order to solve this problem, the present inventor, in Japanese Patent Publication No. 4-35586, fractionates one of the front plate or the back plate with a diagonal line and conforms to the unevenness by deforming with the separation opening as a boundary. Proposed floorboard that can be used. As a result, it became possible to construct a free access floor that conforms to the unevenness, although it is a substantially square floor board that is the same as before.
[0004]
[Problems to be solved by the invention]
The above Japanese Patent Publication No. 4-35586 is designed to arrange a three-point supported triangular shape divided by diagonal lines on the front or back plate on the foundation floor surface to form a floor plate that conforms to unevenness, and as a single triangle This eliminates the inconvenience of handling seen in the shaped floor board and suppresses an increase in cost per unit area. However, since the front plate or the back plate made of a single metal plate is fractionated, there arises a problem that the structural strength of the fraction opening is lowered.
[0005]
Explaining the above problem in Japanese Examined Patent Publication No. 4-35586 mentioned above, in the structure in which the surface plate is divided by a diagonal line, the opposite end portions are respectively extended and bent downward to form a diagonal rib. Since the image opening is composed only of simple diagonal ribs, the section modulus is low and the structural strength is not so strong.
[0006]
In order to improve the structural strength, a means of increasing the section modulus by further extending from the end of each diagonal rib and bending it to form a horizontal support surface can be considered. However, since the width of the fraction opening is at least so small that the heel of the high heel does not fall, that is, 8 mm or less, the support surfaces cannot be formed in a direction in which they face each other. Then, it is bent downward and formed into a U-shaped cross section. However, the two-stage bending in the same direction has two steps and is not practical. Therefore, it was decided to investigate a structure that reliably improves the strength of the floor plate at the fractional opening without reducing the manufacturing cost and while reducing the manufacturing cost.
[0007]
[Means for Solving the Problems]
What has been developed as a result of the examination based on the above background is that the front plate and the back plate are integrally joined at the periphery, and the front plate is divided by a diagonal line, with a fractional opening formed as a boundary. In the free access floor plate that can deform due to its own weight and can follow the unevenness, this fractional opening is bent downward on one of the opposite ends across the diagonal to form a simple diagonal rib, and the other of the ends Is bent downward and further horizontally to form a composite diagonal rib having a horizontal support surface, and the other end of the simple diagonal rib is substantially in contact with the horizontal support surface. It is a floor plate whose surface is in a substantially abutting state with the back plate.
[0008]
Since the conventional fraction opening has only diagonal ribs corresponding to the simple diagonal rib in the present invention, the section modulus is not high, and each diagonal rib individually supported a load near the fraction opening, The structural strength was low. In the present invention, for the composite diagonal rib, the section modulus is increased by forming a horizontal support surface, and for the simple diagonal rib, the end portion is substantially in contact with the horizontal support surface, so that the side of the simple diagonal rib is on the side of the simple diagonal rib. The composite diagonal rib and the simple diagonal rib can counteract the applied load jointly, and as a result, the structural strength of the entire fraction opening is improved.
[0009]
Since the composite diagonal rib is formed by bending a sectioned surface plate into a crank-like cross section, it can usually be formed by a single bending process. In addition, since the composite diagonal rib having a plurality of bent portions is formed only at one end portion sandwiching the diagonal line, compared to the case of forming a diagonal rib having a U-shaped cross section at both ends sandwiching the diagonal line, There is an advantage that can be reduced. As described above, the fractional opening of the present invention does not require manufacturing cost and labor, and has a feature that the structural strength can be improved with an extremely simple structure.
[0010]
The substantially abutting state between the horizontal support surface and the end of the simple diagonal rib and the substantially abutting state between the horizontal support surface and the back plate are formed by bending the horizontal support surface to be substantially horizontal, preferably slightly upward. Realize with. The reason why the horizontal support surface is formed slightly upward is to prevent the floor plate from being deformed at the fractional opening by forming an appropriate gap with the back plate.
[0011]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, the floor board of the present invention will be described with reference to embodiments. FIG. 1 is a plan view of the floor board 1 of the present invention, and FIG. 2 is a rear view thereof. As shown in FIGS. 1 and 2, the floor board 1 is formed by bending the peripheral edge of the front surface plate 2 at the peripheral portion and covering the peripheral edge of the rear surface plate 3, and partially caulking the front surface plate 2 and the rear surface plate 3 integrally. The steel plate floor plate is provided with a sandwiched portion 4 to join the front surface plate 2 and the back surface plate 3 and filled with the core material 5 (see FIG. 3). An opening 6 is formed and a sealing material 7 is injected. The corner portion is provided with a notch 8 for drawing out a communication line or the like under the floor. Further, the back plate 3 is provided with a number of reinforcing convex diaphragm portions 9 and the apexes of the convex diaphragm portions 9 are brought into contact with the surface plate 2 from the inside, and the surface plate 2 and the convex diaphragm are brought into contact with the contact portions. By providing the sandwiching portion 10 that is caulked together with the portion 9, the integrity of the front plate 2 and the back plate 3 is made stronger and the structural strength of the floor plate 1 is improved.
[0012]
3 or 4 is a cross-sectional view taken along the line AA in FIG. 1. FIG. 3 shows a case where a load F is applied to the side of the composite diagonal rib 12 with the horizontal support surface 11 extended, and FIG. This represents a case where a load F is hung on the side of the simple diagonal rib 13 with the end abutted against the surface. As shown in FIG. 3 or FIG. 4, the fractional opening 6 provided in the floor board 1 of this example fractionates the surface board 2 with a diagonal line and extends one of the opposite end parts downward and horizontally. The composite diagonal rib 12 is formed by bending in this order to form a horizontal support surface 11, and the other of the opposed end portions is bent downward to form a simple diagonal rib 13, and the end portion is substantially in contact with the horizontal support surface 11. Has a cross-sectional structure. The horizontal support surface 11 only needs to be able to support most of the simple diagonal ribs 13 and need not be supported over the entire length (see FIG. 1). The floor plate 1 is deformed so that the back plate 3 follows the foundation floor surface with the separation opening 6 as a boundary, thereby eliminating rattling after laying. The width of the fractional opening 6 must be about 8 mm or less to the extent that the heel of the high heel does not fall, and the deformation of the back plate 3 when following the unevenness is extremely small. Set to 2 mm.
[0013]
A case where a load F is applied to such a fraction opening 6 will be described. First, when a load F is applied to the composite diagonal rib 12 side, the horizontal support surface 11 comes into surface contact with the back plate 3 to support the composite diagonal rib 12 as shown in FIG. Since the composite diagonal rib 12 has a section modulus increased by the horizontal support surface 11, sufficient structural strength can be secured. Such a horizontal support surface 11 can be formed so as to extend from the end of the composite diagonal rib 12 so as to have a U-shaped cross section. In this case, the bending process is required twice. In the present invention, since the surface plate 2 to the horizontal support surface 11 are formed by bending in a cross-sectional crank shape, the bending process is only required once, and as a result, the manufacturing cost can be suppressed.
[0014]
Next, when a load F is applied to the side of the simple diagonal rib 13 whose end is in contact with the horizontal support surface 11, as shown in FIG. 4, the simple diagonal line that is substantially in contact with the horizontal support surface 11. The end of the rib 13 presses the horizontal support surface 11 downward. When the core material 5 is filled as in this example, the core material 5 presses the horizontal support surface 11. In this way, the load F is also applied to the composite diagonal rib 12 via the horizontal support surface 11, and the composite diagonal rib 12 and the simple diagonal rib 13 counteract the load F together. The structural strength as the opening 6 is improved. In addition, compared with the case where diagonal ribs having a U-shaped cross section are formed at both ends sandwiching the diagonal line, the composite diagonal ribs 12 need only be formed at one of the end parts, and thus there is an advantage that material can be saved. As seen in FIG. 3 or FIG. 4, the horizontal support surface 11 is formed substantially horizontally, preferably slightly upward. As a result, the horizontal support surface 11 that is substantially in contact with the back plate 3 forms a gap between the back plate 3 and does not hinder the deformation of the floor plate at the fraction opening 6.
[0015]
【The invention's effect】
In the floor board of the present invention, the structural strength of the fraction opening provided to follow the foundation floor can be improved easily and at low cost. Specifically, the structure of the fractional opening of the present invention has less significant differences compared to the conventional structure and the number of processing procedures does not change, that is, the composite diagonal rib having a horizontal support surface is molded once. Since it can be performed collectively by bending, it has the advantage that it can be created using the same production line as before, and in addition, compared to the case where both ends sandwiching the diagonal are formed in a U-shaped cross section As a result, it is possible to secure a necessary and sufficient structural strength while suppressing an increase in cost.
[Brief description of the drawings]
FIG. 1 is a plan view of a free access floor board of the present invention.
FIG. 2 is a rear view of the same.
FIG. 3 is a cross-sectional view taken along line AA in FIG. 1 when a load F is applied to the composite diagonal rib side.
4 is a cross-sectional view taken along line AA in FIG. 1 when a load F is hung on the simple diagonal rib side. FIG.
[Explanation of symbols]
1 Free access floor board 2 Front panel 3 Back panel 6 Fraction opening
11 Horizontal support surface
12 Compound diagonal ribs
13 Simple diagonal ribs

Claims (1)

表面板と裏面板とを周辺部で一体に結合してなり、前記表面板を対角線で分画して形成した分画開口部を境に自重により変形して不陸に添うことができるフリーアクセス床板において、分画開口部は対角線を挟んで対向する端部の一方を下方に折り曲げて単純対角線リブを形成し、前記端部の他方を下方に折り曲げ、更に略水平に折り曲げて水平支持面を有する複合対角線リブを形成してなり、前記単純対角線リブの端部が前記水平支持面に略当接状態に、そして該水平支持面が裏面板に略当接状態にあることを特徴とするフリーアクセス床板。A free access that allows the front and back plates to be joined together at the periphery, and is deformed by its own weight at the boundary of the fractional opening formed by dividing the front plate by a diagonal line to follow the unevenness. In the floor plate, the fractional opening is formed by simply bending one of the opposite ends of the diagonal line downward to form a simple diagonal rib, bending the other of the end downwards, and further bending substantially horizontally to form a horizontal support surface. The composite diagonal rib is formed, and the end of the simple diagonal rib is substantially in contact with the horizontal support surface, and the horizontal support surface is in contact with the back plate. Access floor board.
JP03064596A 1996-02-19 1996-02-19 Free access floor boards Expired - Lifetime JP3649500B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP03064596A JP3649500B2 (en) 1996-02-19 1996-02-19 Free access floor boards

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP03064596A JP3649500B2 (en) 1996-02-19 1996-02-19 Free access floor boards

Publications (2)

Publication Number Publication Date
JPH09221900A JPH09221900A (en) 1997-08-26
JP3649500B2 true JP3649500B2 (en) 2005-05-18

Family

ID=12309564

Family Applications (1)

Application Number Title Priority Date Filing Date
JP03064596A Expired - Lifetime JP3649500B2 (en) 1996-02-19 1996-02-19 Free access floor boards

Country Status (1)

Country Link
JP (1) JP3649500B2 (en)

Also Published As

Publication number Publication date
JPH09221900A (en) 1997-08-26

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