JP3628568B2 - Fixing structure of pipe end anticorrosion core - Google Patents

Fixing structure of pipe end anticorrosion core Download PDF

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Publication number
JP3628568B2
JP3628568B2 JP32492899A JP32492899A JP3628568B2 JP 3628568 B2 JP3628568 B2 JP 3628568B2 JP 32492899 A JP32492899 A JP 32492899A JP 32492899 A JP32492899 A JP 32492899A JP 3628568 B2 JP3628568 B2 JP 3628568B2
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Japan
Prior art keywords
fixing ring
hole
core
tube
circumferential direction
Prior art date
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Expired - Fee Related
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JP32492899A
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JP2001141175A (en
Inventor
祥一 平田
吉彦 山本
芳樹 岡本
康裕 池内
仁 猪尾
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Kurimoto Ltd
Togawa Rubber Co Ltd
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Kurimoto Ltd
Togawa Rubber Co Ltd
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Priority to JP32492899A priority Critical patent/JP3628568B2/en
Publication of JP2001141175A publication Critical patent/JP2001141175A/en
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Description

【0001】
【発明の属する技術分野】
この発明は、パイプラインを構成する上で必要となる乱尺管(切管)に供するもので、特に水道などに用いられる金属管切管端面の防食コアの構造に関するものである。
【0002】
【従来の技術】
従来、ダクタイル鋳鉄管を地中に埋設して管路を布設する際に、管全体に亘って塗装やライニングによって防食を行い、図7に示すように、先行する管1の受口1aに後続管2の挿し口2aを挿入して継合されるのが一般的である。このとき、同図に示すように、耐震性を付与したNS形継手にあっては、受口1a内面にロックリング3を設け、同図鎖線のごとく、このロックリング3を突起4が乗り越えて挿し口2aを挿入する。図中、5はパッキング、6はライニングである。
【0003】
この管路の布設において、常に定寸法な管による継合だけでは留まらず、工事現場で所定の長さになるように管2を切断して継合しなければならない場合がある。このように途中で管2を切断すると、切断面となる管端面は塗装が剥離して地肌が露出するために、防食機能が損なわれ赤水などの発生を招くことになる。そのため、一般には、切管後の端面には防食塗装を再度塗布して防食を行うことが行われている。しかし、切管後の端面に防食塗料を塗布して再度防食を行う場合、寒冷時においては乾燥に時間がかかり、また、切替工事などの流水が完全に止まらない個所では、塗布しにくい等の作業しづらい、といった問題がある。
【0004】
このため、切管後の端面に防食用塗料を塗布する以外の方法として、図8に示すように、防食コア7を使用して露出した部分をシールする方法がある。この防食コア7はゴムなどの弾性体で構成されているので、その弾性によって保持されるが、より確実に固定する方法として特開平7−139686号公報等に示すように、周方向一つ割の開き勝手の固定リング8を用いて防食キャップ7を内面から拡径力によって固定させるものがある。
【0005】
【発明が解決しようとする課題】
しかし、この固定リング8は開き勝手の拡径力で防食キャップ7を固定しているため、長期使用すると、固定リング8の材料の経年劣化などにより拡径力の減衰が生じ、防食機能を維持し続けるには限度があって、信頼性が低いという問題がある。
【0006】
この発明は、拡径力の経年劣化を極力抑制することを課題とする。
【0007】
【課題を解決するための手段】
上記課題を解決するために、この発明は、固定リングの一つ割りの両端間に縮径防止機能を付与したのである。この機能があれば、固定リングが開き勝手であると否とにかかわらず、従来のものに比べれば、経年による拡径力の減衰度合はゆるやかとなる。
【0008】
【発明の実施の形態】
この発明の実施形態としては、管端防食コアの管端部内面に挿入された円筒部内面全周に亘って固定リングを設け、この固定リングによって防食コアをその前記円筒部を管端部内面に圧接して管端に固定した構成において、前記固定リングは周方向一つ割りで、その両端は重なり合っており、その一端の孔に他端の係止片が挿し通されその係止片は、前記他端側から立上がって固定リングの周方向前記一端側に延びて、前記一端の孔に挿し通された後、折り返された構成を採用し得る。この構成では、係止片の折り返しにより、その折曲部と挿し通し孔の縁が係止して固定リングの縮径防止機能が果たされる。
【0009】
この構成において、上記固定リングの一つ割りの一端は幅狭となった首部が形成され、その首部を介して他端の固定リングの周方向に長い長孔にその一端を摺動自在に挿し通し、その一端の幅は前記長孔の幅より広くて抜け止めされている構成とすれば、その一端の抜け止め状態の前記長孔内の移動によって、固定リングの拡縮径が円滑に調整される。すなわち、その移動がガイドとなる。
【0010】
【実施例】
図1はこの発明の縮径防止機能を兼ね備えた固定リングを示す正面図であり、この固定リング10は従来から用いられている一つ割の形態で、A側には切欠のある先端11と孔12を持ち、B側の他端13には先端11の首部11aとかけあわされる長穴14と孔12に差し込む係止片15が形成されており、その係止片15は、B側から立上がって固定リング10の周方向A側に延びている。16はスナップリングプライヤー20などを用いて固定リング10を拡張させて管端防食コア7に嵌め込むために設けた治具用孔であり、なくても取付けに支障はない。固定リング10の材質はばね性のステンレス材が望ましいが、ばね性がない材料などと特に限定しない。
【0011】
図2、図3はこの固定リング10の取付け手順を示す斜視図であり、防食コア7はごく一般的に使用されているもので、内面に固定リング10を嵌め込む環状溝9が設けられている(図8参照)。まず、図2(a)のごとく固定リング10を円状にし、つぎに、同図(b)のごとく、先端11を長穴14にかけあわせた後、孔12に係止片15を差し込んで、このリング10の外径をコア7の内径より小さくし、図3の鎖線から実線のごとく、固定リング10をコア7内面の環状溝9に納め、スナップリングプライヤー20や万力などの簡単な治具を使用してコア7内面で固定リング10を拡張させ(図2(b)参照)、孔12からのぞいている係止片15を同図及び図2(c)のごとく折り曲げ、リング10が円周方向に縮まないように固定する。
【0012】
このようにして固定リング10をコア7内面に装着することにより水流によるコア7の脱落を防止することに加えて、先端11を長穴14にかけあわせたことで、長穴14の長さ分、管内径の円周寸法公差を吸収できてリング10をコア7に円滑に固定できるとともに、係止片15により縮径を長期にわたり防止してコア7を管端に強固に固定して赤水を防止する。
【0013】
図4には他の実施例を示し、この実施例は、長穴14と係止片15の切欠を連続したものであり、先端11の移動度が大きくなったことにより、固定リング10と防食コア7の周方向の周長差(円周寸法公差)をより大きく吸収し得る。また、孔12を長くすれば、係止片15の挿入も容易であり、その係止片15の折り曲げもし易いうえに、その孔12の部分が円滑に曲がって他端13に沿い易い。
【0014】
なお、治具用孔16は、図5に示すように、その周囲に立ち上がり壁16aを形成すると、スナップリングプライヤー20等の治具によるリング10の拡縮径時、その壁16aが補強となって治具20がその孔16から外れにくく、その作用がスムースとなる。その壁16aは、孔16の形成時に切り起こしによって形成すればよく、同図(b)のように傾斜壁とすれば、治具20の先端部が入り易い等の利点がある。
【0015】
また、治具用孔16に代えて係止突起とすることもできる。例えば、図6(a)乃至(c)に示すように、弧状に膨出させた突起17を採用することができ、この突起17は、同図(d)のごとく、治具20と係止する。このとき、同図(c)のように、突起17に治具20の係止孔17aを形成するとよい。
【0016】
【発明の効果】
この発明は、以上のように固定リングに縮径防止機能を付与したので、固定リングの拡径力の経年劣化も抑制され、このため、防水コアの管端への十分な密着度も長年に亘って維持され、長期間にわたり、赤水を防止することができる。
【図面の簡単な説明】
【図1】一実施例の固定リングの平面図
【図2】同固定リングの取付作用図
【図3】同固定リングの取付作用図
【図4】他の実施例を示し、(a)は同固定リングの平面図、(b)は同固定リングの取付作用図
【図5】他の各実施例の要部断面図
【図6】他の実施例の要部斜視図又は断面図
【図7】管継手部の要部断面図
【図8】管挿し口の要部拡大断面図
【符号の説明】
1、2 管
1a 受口
2a 挿し口
7 防食コア
8、10 防食コア用固定リング
11 固定リングの一つ割りの一端(先端)
11a 一端首部
12 係止片挿通用孔
13 固定リングの一つ割りの他端
14 長孔(長穴)
15 係止片
16 治具用孔
17 係止突起
20 スナップリングプライヤー(拡径治具)
[0001]
BACKGROUND OF THE INVENTION
The present invention is used for a turbulent pipe (cut pipe) necessary for constructing a pipeline, and particularly relates to the structure of a corrosion prevention core on the end face of a metal pipe cut pipe used for water supply or the like.
[0002]
[Prior art]
Conventionally, when a ductile cast iron pipe is buried in the ground and a pipe line is laid, the entire pipe is protected against corrosion by painting or lining, and as shown in FIG. In general, the insertion port 2a of the tube 2 is inserted and joined. At this time, as shown in the figure, in the NS type joint provided with earthquake resistance, the lock ring 3 is provided on the inner surface of the receiving port 1a, and the projection 4 gets over the lock ring 3 as shown by the chain line in the figure. Insert the insertion slot 2a. In the figure, 5 is a packing and 6 is a lining.
[0003]
In the laying of this pipe line, there is a case where the pipe 2 is not always connected only by a fixed-size pipe, but the pipe 2 must be cut and joined so as to have a predetermined length at the construction site. When the tube 2 is cut in this way, the coating is peeled off and the background is exposed on the tube end surface that becomes the cut surface, so that the anticorrosion function is impaired and red water or the like is generated. Therefore, in general, the anticorrosion coating is applied again to the end face after the cut tube to perform the anticorrosion. However, when anticorrosion paint is applied to the end face after the cut tube and the anticorrosion is applied again, it takes time to dry in cold weather, and it is difficult to apply in places where running water does not stop completely, such as switching work. There is a problem that it is difficult to work.
[0004]
For this reason, as a method other than applying the anticorrosion paint to the end face after the cut tube, there is a method of sealing the exposed portion using the anticorrosion core 7, as shown in FIG. Since this anticorrosion core 7 is made of an elastic body such as rubber, it is held by its elasticity. However, as shown in Japanese Patent Laid-Open No. 7-139686, etc. There is a type in which the anticorrosion cap 7 is fixed from the inner surface by means of a diameter expansion force using a fixing ring 8 that is open.
[0005]
[Problems to be solved by the invention]
However, since the fixing ring 8 fixes the anti-corrosion cap 7 with a large opening force, the expansion force is attenuated due to deterioration of the material of the fixing ring 8 over time, and the anti-corrosion function is maintained. There is a problem that there is a limit to continuing to do so and the reliability is low.
[0006]
An object of the present invention is to suppress the aging deterioration of the diameter expansion force as much as possible.
[0007]
[Means for Solving the Problems]
In order to solve the above-mentioned problems, the present invention provides a diameter reduction preventing function between both ends of the split of the fixing ring. With this function, regardless of whether the fixing ring is open or not, the degree of attenuation of the diameter expansion force over time is moderate as compared with the conventional one.
[0008]
DETAILED DESCRIPTION OF THE INVENTION
As an embodiment of the present invention, a fixing ring is provided over the entire inner surface of the cylindrical portion inserted into the inner surface of the tube end portion of the tube end anticorrosion core, and the anticorrosion core is connected to the cylindrical portion by the fixing ring. pressed against the at fixed constructed tube end, the fixing ring in the circumferential direction one split, the ends are overlapped, locking piece at the other end into the hole of one end threaded insert, the locking piece may extend in a circumferential direction one end side of the fixing ring rises from the other end, after being passed inserted into the hole of the end, may be employed in fold back configuration. In this configuration, when the locking piece is folded back, the bent portion and the edge of the through hole are locked, and the function of preventing the diameter reduction of the fixing ring is achieved.
[0009]
In this configuration, one end of each of the fixing rings is formed with a narrow neck portion, and one end of the fixing ring is slidably inserted into a long hole in the circumferential direction of the fixing ring at the other end via the neck portion. If the width of one end is larger than the width of the elongated hole and is prevented from coming off, the expansion and contraction diameter of the fixing ring is smoothly adjusted by the movement of the one end in the elongated hole. The That is, the movement becomes a guide.
[0010]
【Example】
FIG. 1 is a front view showing a fixing ring having a function of preventing diameter reduction according to the present invention. This fixing ring 10 is a 10% form that has been conventionally used, and a tip 11 having a notch on the A side. The other end 13 on the B side is formed with a long hole 14 that crosses the neck portion 11a of the tip 11 and a locking piece 15 that is inserted into the hole 12. The locking piece 15 is formed from the B side. It rises and extends to the circumferential direction A side of the fixing ring 10. Reference numeral 16 denotes a jig hole provided for expanding the fixing ring 10 by using a snap ring pliers 20 or the like to be fitted into the pipe end anticorrosion core 7, and there is no problem even if it is not provided. The material of the fixing ring 10 is preferably a springy stainless material, but is not particularly limited to a material having no springiness.
[0011]
2 and 3 are perspective views showing the mounting procedure of the fixing ring 10, and the anticorrosion core 7 is generally used. An annular groove 9 for fitting the fixing ring 10 is provided on the inner surface. (See FIG. 8). First, as shown in FIG. 2 (a), the fixing ring 10 is formed into a circular shape, and then, as shown in FIG. 2 (b), after the tip 11 is put on the elongated hole 14, the locking piece 15 is inserted into the hole 12, The outer diameter of the ring 10 is made smaller than the inner diameter of the core 7, and the fixing ring 10 is placed in the annular groove 9 on the inner surface of the core 7 as shown by the solid line from the chain line in FIG. The fixing ring 10 is expanded on the inner surface of the core 7 using a tool (see FIG. 2 (b)), and the locking piece 15 being removed from the hole 12 is bent as shown in FIG. 2 (c). Fix so as not to shrink in the circumferential direction.
[0012]
In addition to preventing the core 7 from falling off due to water flow by mounting the fixing ring 10 on the inner surface of the core 7 in this way, the tip 11 is put on the elongated hole 14, thereby the length of the elongated hole 14. The ring 10 can absorb the tolerance of the circumference of the inner diameter of the tube, and the ring 10 can be smoothly fixed to the core 7, and the locking piece 15 prevents the diameter reduction over a long period of time and firmly fixes the core 7 to the end of the tube to prevent red water. To do.
[0013]
FIG. 4 shows another embodiment. In this embodiment, the slot 14 and the locking piece 15 are continuously cut out, and the mobility of the tip 11 is increased, so that the fixing ring 10 and the anticorrosion are protected. The circumferential length difference (circumferential dimensional tolerance) of the core 7 can be absorbed more greatly. Further, if the hole 12 is lengthened, the locking piece 15 can be easily inserted, the locking piece 15 can be easily bent, and the hole 12 can be smoothly bent along the other end 13.
[0014]
As shown in FIG. 5, when the rising hole 16a is formed around the jig hole 16, the wall 16a is reinforced when the ring 10 is expanded or contracted by the jig such as the snap ring pliers 20 or the like. The jig 20 is difficult to be removed from the hole 16, and the operation is smooth. The wall 16a may be formed by cutting and raising when the hole 16 is formed. If the wall 16a is an inclined wall as shown in FIG.
[0015]
Moreover, it can replace with the jig | tool hole 16 and can also be used as a latching protrusion. For example, as shown in FIGS. 6A to 6C, a projection 17 bulged in an arc shape can be adopted, and this projection 17 is engaged with the jig 20 as shown in FIG. To do. At this time, the locking hole 17a of the jig 20 may be formed in the protrusion 17 as shown in FIG.
[0016]
【The invention's effect】
As described above, since the present invention provides the fixing ring with the function of preventing the diameter reduction, the aging degradation of the diameter expansion force of the fixing ring is also suppressed, and therefore, the sufficient adhesion to the tube end of the waterproof core has also been maintained for many years. It is maintained over a long period of time, and red water can be prevented over a long period of time.
[Brief description of the drawings]
FIG. 1 is a plan view of a fixing ring according to an embodiment. FIG. 2 is a mounting action diagram of the fixing ring. FIG. 3 is a mounting action view of the fixing ring. Fig. 5B is a plan view of the fixing ring. Fig. 5 is a sectional view of the main part of each of the other embodiments. Fig. 6 is a perspective view or sectional view of the main part of the other embodiment. 7] Cross-sectional view of the main part of the pipe joint [Fig. 8] Enlarged cross-sectional view of the main part of the pipe insertion opening
1, 2 Tube 1a Receptor 2a Insert 7 Corrosion-proof core 8, 10 Corrosion-proof core fixing ring 11 One end (tip) of the fixing ring
11a One end neck portion 12 Locking piece insertion hole 13 The other end 14 of the fixing ring 10 Long hole (long hole)
15 Locking piece 16 Jig hole 17 Locking protrusion 20 Snap ring pliers (expansion jig)

Claims (3)

管端防食コア7の管端部内面に挿入された円筒部内面全周に亘って固定リング10を設け、この固定リング10によって防食コア7をその前記円筒部を管端部内面に圧接して管端に固定した構成であって、
上記固定リング10は周方向一つ割りで、その両端11、13は重なり合っており、その一端11の孔12に他端13の係止片15が挿し通され、その係止片15は、前記他端13側から立上がって固定リング10の周方向前記一端11側に延びて、前記一端11の孔12に挿し通された後、折り返され、その折り返しにより、固定リング10の縮径防止機能が付与されていることを特徴とする管端防食コアの固定構造。
A fixing ring 10 is provided over the entire inner surface of the cylindrical portion inserted into the inner surface of the tube end portion of the tube end anticorrosion core 7, and the anticorrosion core 7 is pressed against the inner surface of the tube end portion by the fixing ring 10. A structure fixed to the pipe end,
The fixing ring 10 is divided by one in the circumferential direction, and both ends 11 and 13 are overlapped. A locking piece 15 at the other end 13 is inserted into the hole 12 at the one end 11 , and the locking piece 15 is circumferentially extending one end 11 side of the fixing ring 10 rises from the other end 13 side, after being passed inserted into the hole 12 of the end 11, is returned Ri folded, by the folding of that, contraction of the fixing ring 10 A structure for fixing a pipe end anticorrosion core, which is provided with a diameter prevention function.
上記固定リング10の一つ割りの一端11は幅狭となった首部11aが形成され、その首部11aを介して他端13の固定リング10の周方向に長い長孔14にその一端11を摺動自在に挿し通し、その一端11の幅は前記長孔14の幅より広くて抜け止めされていることを特徴とする請求項1に記載の管端防食コアの固定構造。A narrowed neck portion 11a is formed at one end 11 of the fixing ring 10, and the one end 11 is slid through the neck portion 11a into a long hole 14 which is long in the circumferential direction of the fixing ring 10 at the other end 13a. The tube end anticorrosive core fixing structure according to claim 1, wherein the tube end anticorrosive core is fixedly inserted, and the end 11 has a width wider than that of the long hole 14 and is prevented from coming off. 管端防食コア7の管端部内面に挿入された円筒部内面全周に亘って設けられて、その防食コア7をその前記円筒部を管端部内面に圧接して管端に固定する固定リング10であって、
周方向一つ割りで、その一端11は幅狭となった首部11aが形成されているとともに、その首部11aより他端13側に孔12が形成され、その首部11aを介して他端13の周方向に長い長孔14にその一端11が摺動自在に挿し通され、その一端11の幅は前記長孔14の幅より広くて抜け止めされ、かつ、その一端11の孔12に他端13の係止片15が挿し通され、その係止片15は、前記他端13側から立上がって固定リング10の周方向前記一端11側に延びて、前記一端11の孔12に挿し通された後、折り返され、その折り返しにより、固定リング10の縮径防止機能を付与することを特徴とする管端防食コアの固定リング。
Fixing is provided over the entire inner surface of the cylindrical portion inserted into the inner surface of the tube end portion of the tube end anticorrosion core 7, and the anticorrosion core 7 is fixed to the tube end by pressing the cylindrical portion against the inner surface of the tube end portion. Ring 10,
In the circumferential direction, one end 11 is formed with a narrow neck portion 11a, and a hole 12 is formed on the other end 13 side of the neck portion 11a, and the other end 13 is formed through the neck portion 11a. One end 11 of the long hole 14 is slidably inserted in the long hole 14 in the circumferential direction, the width of the one end 11 is wider than the width of the long hole 14, and the other end is inserted into the hole 12 of the one end 11. 13 the locking piece 15 is passed inserted, the engaging piece 15 extends in the circumferential direction one end 11 side of the fixing ring 10 rises from the other end 13 side, through inserting into the hole 12 of the end 11 The tube end anticorrosion core fixing ring is provided with a function of preventing the diameter reduction of the fixing ring 10 by being folded back .
JP32492899A 1999-11-16 1999-11-16 Fixing structure of pipe end anticorrosion core Expired - Fee Related JP3628568B2 (en)

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