JP3628224B2 - Lamp mounting structure - Google Patents

Lamp mounting structure Download PDF

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Publication number
JP3628224B2
JP3628224B2 JP2000041161A JP2000041161A JP3628224B2 JP 3628224 B2 JP3628224 B2 JP 3628224B2 JP 2000041161 A JP2000041161 A JP 2000041161A JP 2000041161 A JP2000041161 A JP 2000041161A JP 3628224 B2 JP3628224 B2 JP 3628224B2
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Prior art keywords
lamp
recess
concave portion
mounting
positioning
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JP2001225697A (en
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秀幸 関
宣雄 岡田
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Daihatsu Motor Co Ltd
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Daihatsu Motor Co Ltd
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Description

【0001】
【発明の属する技術分野】
本発明は乗用車やトラック等の商用車、建設機械等の産業用の車両において、ランプの取付構造に関する。
【0002】
【従来の技術】
例えば乗用車では、丸型のランプを備えたものがある。この場合、フロントバンパー及びリヤバンパーやボディ等の固定部に円筒状の凹部を形成して、丸型のランプを凹部に挿入し、凹部の円周方向での所定位置に、ランプに備えられた取付部を位置させる。次にランプの取付部に固定部の裏側からビス(連結部材の一例)を締め付けて、凹部にランプを取り付けるように構成されたものがある。
【0003】
【発明が解決しようとする課題】
従来の技術に記載のように、丸型のランプを円筒状の凹部に挿入すると、凹部の内部でランプが回転してしまうことがある。
これにより、ランプを凹部に挿入して、ランプの取付部を凹部の円周方向での所定位置(ランプの取付部を連結部材によって凹部に連結する為の位置)に位置させる際、ランプの取付部が凹部の内部に位置しているので、凹部の円周方向での所定位置にランプの取付部が位置しているか否かを、作業者が目視することは困難な状態になっている。従って、作業者が凹部に挿入したランプを手で回転させながら、ランプの取付部を凹部の円周方向での所定位置に持っていき、ビスを締め付けると言う作業を行わなければならない。
この場合、車種によって固定部の表面とランプの表面(レンズ)とが略同じ位置(高さ)に設定されていたり、凹部の内部にランプが略完全に入り込むように設定されていると、前述のように作業者が凹部に挿入したランプを手で回転させると言う操作自体が困難なものとなる。
【0004】
前述の凹部の円周方向での所定位置において、ビス用の取付孔を少し大きめに設定し、凹部の円周方向での所定位置からランプの取付部が少し外れていても、ランプの取付部にビスを締め付けることができるように構成することも考えられる。しかしながら、このように構成すると、凹部の中心からランプの中心が少し外れて、凹部に対しランプの取付位置がバラ付くことになる。
本発明は固定部に形成された円筒状の凹部に丸型のランプが挿入されて、ランプに備えられた取付部、凹部に連結部材を介して連結されたランプの取付構造において、凹部にランプを挿入した際のランプの位置決めが容易に行えるようにすることを目的としている。
【0005】
【課題を解決するための手段】
[I]
請求項1の特徴によると、固定部に形成された円筒状の凹部に丸型のランプを挿入してランプに備えられた取付部を凹部に連結部材を介して連結する場合において、凹部の円周に沿った一方及び他方から挟み込むようにランプの取付部に接当して凹部の円周方向でのランプの位置を決める位置決め部が、凹部に備えられている。
【0006】
これにより、請求項1の特徴によると、凹部の円周方向での所定位置(ランプの取付部を連結部材によって凹部に連結する為の位置)に、凹部の位置決め部の位置を対応させれば、ランプを凹部に挿入する際に、ランプの取付部が凹部の位置決め部の間に入るようにすることによって、ランプの取付部が凹部の円周方向での所定位置に位置決めされるのであり、凹部の内部でランプが回転するようなことがない。従って、この状態で連結部材により、ランプの取付部を凹部の円周方向での所定位置に容易に連結することができる。
【0007】
請求項1の特徴によると、凹部の円周方向での所定位置に連結されるランプの取付部に凹部の位置決め部が直接に作用するので、例えばランプの取付部とは別のランプの部分に凹部の位置決め部を作用させる構成に比べて、ランプの取付部を凹部の円周方向での所定位置に位置決めすることが、精度良く行われる。
これにより、例えば発明が解決しようとする課題に記載のように、凹部の円周方向での所定位置においてビス用の取付孔を少し大きめに設定し、ランプの取付部にビスを締め付けるようにしなくても、請求項1の特徴によると、連結部材によりランプの取付部を凹部の円周方向での所定位置に、精度良く連結することができるのであり、凹部の中心からランプの中心が少し外れて、凹部に対しランプの取付位置がバラ付くと言う状態を避けることができる。
【0008】
[II]
請求項1の特徴によると、ランプの凹部への挿入に伴ってランプの取付部を凹部の位置決め部の間に案内する案内部が、凹部に備えられている。これにより、ランプの取付部が凹部の位置決め部の間に入るようにランプを凹部に挿入する際に、ランプの取付部が凹部の位置決め部の間から少し外れていても、ランプの凹部への挿入に伴って、ランプの取付部が凹部の案内部により凹部の位置決め部の間に案内されていく。
【0009】
[III]
請求項1の特徴によると、凹部の位置決め部の間の間隔が凹部の奥側ほど狭くなっており、ランプの取付部を凹部の位置決め部の間に入れた状態でランプを凹部に挿入していくと、ランプの取付部が凹部の位置決め部に挟み込まれるように押圧される状態となる。
これによって、請求項1の特徴によると、ランプの取付部を凹部の円周方向での所定位置に位置決めすることが、さらに精度良く行われるのであり、凹部の円周方向でのランプのガタ付きが、凹部の位置決め部の押圧作用によって抑えられる。
【0010】
[IV]
請求項2の特徴によると、請求項1の場合と同様に前項[I][II][III]に記載の「作用」を備えており、これに加えて以下のような「作用」を備えている。
請求項2の特徴によると、凹部の半径方向から接当して凹部の半径方向でのランプの位置を決める補助位置決め部が、凹部に備えられており、ランプを凹部に挿入していくと、ランプの取付部が凹部の補助位置決め部に押圧される状態となる。
これにより、請求項2の特徴によると、ランプの取付部が凹部の円周方向での所定位置に位置決めされる際、凹部の半径方向でのランプの取付部の位置も位置決めされるので、連結部材によりランプの取付部を凹部の円周方向での所定位置に連結することが、さらに容易に行える。この場合、ランプの取付部に凹部の補助位置決め部が直接に作用するので、例えばランプの取付部とは別のランプの部分に凹部の補助位置決め部を作用させる構成に比べて、凹部の半径方向でのランプの取付部の位置が精度良く位置決めされる。さらに、凹部の半径方向でのランプのガタ付きが、凹部の補助位置決め部の押圧作用によって抑えられる。
【0011】
【発明の実施の形態】
図1,2,3,5に、乗用車のフロントバンパー9に取り付けられる丸型のランプ1が示されており、ランプハウジング2、レンズ3、バルブ4及びリム5等を備えてランプ1が構成されている。
【0012】
次に、ランプ1の構成について説明する。
図1,2,3,5に示すように、ランプハウジング2は大径の円筒状の部分及び小径の円筒状の部分を円錐状の部分でつないだような形状に構成されており、小径の円筒状の部分にバルブ4が固定されている。大径の円筒状の部分における外周部にフランジ部2aが備えられており、フランジ部2aの円周方向の4箇所に、外向きに開放された切り欠き部2bが形成され、切り欠き部2bから外れた4箇所に、少し膨らんだような平板状の凸部2cが形成されている。
【0013】
図1,2,5に示すように、レンズ3の外周部にフランジ部3aが備えられており、フランジ部3aの円周方向の4箇所(切り欠き部2bと同じ位相)に、外向きに開放された切り欠き部3bが形成されている。これにより、ランプハウジング2の切り欠き部2b及びレンズ3の切り欠き部3bの位置を合わせて、ランプハウジング2のフランジ部2aとレンズ3のフランジ部3aとが、溶着(又は接着)によって固定されて、ランプハウジング2にレンズ3が取り付けられている。
【0014】
図1,2,3,5に示すように、ランプハウジング2において円錐状の部分及び小径の円筒状の部分に、一対の取付部2dが備えられており、樹脂製のスクリュウマウント6が取付部2dに嵌め込まれている。円錐状の部分にエア抜き部2eが備えられ、空気は通すが水分は通さない通気性の布21(図7参照)がエア抜き部2eに取り付られ、円筒状のゴム部材7がエア抜き部2eに取り付けられて通気性の布21が固定されている。図2及び図3に示すように、バルブ4のカプラー8を保持する保持部2f及び抜け止め用の固定爪2g、及び後述するランプ1の取付時の仮保持用の爪部2hが、円錐状の部分に備えられている。
【0015】
図1及び図5に示すように、リム5は丸型のリング状に形成されており、図10に示すように、リム5の最外周部から少し中心側の裏面の4箇所に、爪状の係合部5aが後述する取り付け方向に向けて備えられている。これにより、リム5を図5の紙面右方に移動させ、図9及び図10に示すようにレンズ3側から係合部5aを切り欠き部2b,3bに入り込ませて、リム5をランプハウジング2及びレンズ3の両方のフランジ部2a,3aに取り付ける。
【0016】
図7,9,10に示すように、リム5がランプハウジング2及びレンズ3の両方のフランジ部2a,3aに取り付けられた状態において、係合部5aが両方の切り欠き部2b,3bに入り込んでフランジ部2aに係合しており、リム5及び係合部5aにより両方のフランジ部2a,3aが挟み込まれるような状態になっている。両方のフランジ部2a,3aの外径よりもリム5の外径の方が大きいものになっており、レンズ3側から見て、リム5の裏側に係合部5a及び両方のフランジ部2a,3aが隠れる状態になっている。
【0017】
次に、ランプ1が取り付けられるフロントバンパー9の凹部10について説明する。
図1,4,5に示すように、奥側(図5の紙面右側)ほど内径が少しずつ小さくなる円筒状の凹部10が、フロントバンパー9に形成されており、凹部10の奥側(図5の紙面右側)に底部11が形成され、底部11から図5の紙面右側に出る凹部11a(図7参照)、一対の連結孔12、鍵穴状の開口13及び水抜き孔14が底部11に備えられている。図1,4,5,8に示すように、連結孔12の上側及び下側に平面状の位置決め部15が、凹部10の内部に図5の紙面左右方向に沿って備えられている。この場合、図8に示すように凹部10の奥側(図5の紙面右側)ほど位置決め部15の間の間隔が狭くなるように、位置決め部15が緩やかな傾斜面に形成されている。
【0018】
図1,4,5,8に示すように、位置決め部15に平面状の案内部16がつながるように備えられ、案内部16が図5の紙面左側ほど紙面上方及び下方に広がり(図8参照)、且つ幅が狭くなる(図5の紙面左側ほど凹部10の内面に接近する)ように形成されている。図1,4,5に示すように、幅の狭いクサビ状の案内部17が、凹部10の円周方向の4箇所に図5の紙面左右方向に沿って備えられており、案内部17の高さが凹部10の奥側(図5の紙面右側)ほど高くなるように形成されている。
【0019】
次に、凹部10へのランプ1の取り付けについて説明する。
図1及び図5に示すようして構成されたランプ1を、エア抜き部2eを上にして取付部2dを連結孔12に対向させながら、図5から図6に示すように紙面左側から紙面右側に向けて移動させて、ランプ1を凹部10に挿入していく。この場合、取付部2dが連結孔12に正しく対向せずに少し外れていても、取付部2dが案内部16に当れば、ランプ1の凹部10への挿入に伴って、案内部16の案内作用によりランプ1が凹部10の内部で少し回転させられ、図6及び図8に示すように取付部2dが位置決め部15の間に入り込んでいき、凹部10の円周方向でのランプ1の位置(取付部2dが連結孔12に正しく対向する位置)が決められる。
【0020】
さらにランプ1を凹部10に挿入していくと、凹部10の奥側(図5の紙面右側)ほど位置決め部15の間の間隔が狭くなるように、位置決め部15が緩やかな傾斜面に形成されていることによって、位置決め部15の間で取付部2dが図8の紙面上下方向から挟み込まれ、取付部2dが位置決め部15に押圧される状態となって、凹部10の円周方向でのランプ1の位置(取付部2dが連結孔12に正しく対向する位置)が、さらに精度良く決められるのであり、凹部10の円周方向でのランプ1のガタ付きが、位置決め部15の押圧作用によって抑えられる。
【0021】
図5及び図6に示すように、奥側(図5の紙面右側)ほど内径が少しずつ小さくなる円筒状に凹部10が形成されていることにより、取付部2dが位置決め部15の間に入り込んでから、さらにランプ1を凹部10に挿入していくと、図6に示すように凹部10の内面において位置決め部15の間の壁部10a(図1及び図5参照)に、取付部2dが押圧される。これにより、凹部10の半径方向(図6の紙面上下方向)でのランプ1の位置が決められるのであり、凹部10の半径方向(図6の紙面上下方向)でのランプ1のガタ付きが、壁部10aの押圧作用によって抑えられる。
【0022】
以上のようにして、スクリュウマウント6が底部11における連結孔12の部分に当たるまで、ランプ1を凹部10に挿入すると、図6及び図7に示すようにエア抜き部2e及びゴム部材7が凹部11aに入り込み、バルブ4の後部及びカプラー8、保持部2f及び固定爪2gが開口13(図4及び図5参照)に入り込んで、爪部2hが開口13の縁部13a(図1,4,5参照)に係合し、凹部10から抜け落ちないようにランプ1が仮保持された状態となる。この状態で、レンズ3がフロントバンパー8の表面から少し出た状態になる。
【0023】
この場合、図9に示すように、4箇所の凸部2cの各々が案内部17(図1,4,5参照)に接当して押圧される状態となっており、凹部10の半径方向(図1及び図4の紙面上下及び左右方向)でのランプ1のレンズ3付近の位置が決められ、凹部10の半径方向(図1及び図4の紙面上下及び左右方向)でのランプ1のレンズ3付近のガタ付きが、案内部17の押圧作用によって抑えられる。図6及び図7に示すように、凹部10の外径よりもリム5の外径の方が大きなものになっているので、フロントバンパー9の表側から見て、ランプ1の外周部と凹部10との間の隙間がリム5によって隠されている。
【0024】
図2及び図5に示すように、爪部2h及びカプラー8が取付部2dよりも紙面右側に突出しているので、例えば誤ってエア抜き部2eを下にして、ランプ1を凹部10に挿入すると、爪部2hが凹部11aに当たり、カプラー8が底部11に当たって、これ以上にランプ1を凹部10に挿入できない状態(レンズ3がフロントバンパー8の表面よりも図6及び図7の紙面左側に大きく出た状態)になる。このような状態になれば、ランプ1を凹部10から引き出し、エア抜き部2eを上にして再びランプ1を凹部10に挿入する。
【0025】
図6に示すように、スクリュウマウント6が底部11における連結孔12の部分に当たるまでランプ1を凹部10に挿入すると、図6及び図8に示すようにフロントバンパー9の裏側からビス18を、連結孔12に通しスクリュウマウント6にねじ込み締め付けて、ランプ1を凹部10に連結するのであり、車体側のハーネス19のカプラー20をバルブ4のカプラー8に接続して、凹部10へのランプ1の取り付けを終了する。
【0026】
[発明の実施の別形態]
図1,2,3,5に示す構造では、ランプハウジング2に一対の取付部2dが備えられているが、ランプハウジング2に1個の取付部2dを備えたり、3個の取付部2dを備えたりしてもよい。図4及び図5に示す構造では、位置決め部15及び案内部16が平面状に形成されているが、リブ状の独立した壁体を複数個並べて、一つの位置決め部15及び案内部16を構成するようにしてもよい。
【0027】
図1,2,3,5に示すスクリュウマウント6を廃止して、取付部2dにスタッドボルト(図示せず)を立設し、スタットボルトを連結孔12に挿入して、ナット(図示せず)をスタットボルトに取り付けて締め付けるように構成してもよい。図1及び図5に示すレンズ3は無色透明のものばかりではなく、オレンジ色等に着色されたレンズ3を使用してもよい。
本発明はフロントバンパー9の凹部10に取り付られるランプ1ばかりではなく、リヤバンパー(図示せず)の凹部や、ボディ(図示せず)の凹部に取り付けられるランプ1にも適用できる。
【0028】
【発明の効果】
請求項1の特徴によると、固定部に形成された円筒状の凹部に丸型のランプが挿入されて、ランプに備えられた取付部凹部に連結部材を介して連結されたランプの取付構造において、ランプの取付部に直接に作用する位置決め部を凹部に備えることにより、ランプの取付部を凹部の円周方向での所定位置に位置決めすることが容易に精度良く行えるようになり、連結部材によりランプの取付部を凹部の円周方向での所定位置に容易に精度良く連結することができるようになって、ランプの取り付けの作業性及び取付精度を向上させることができた。
【0029】
請求項1の特徴によると、ランプの取付部が凹部の位置決め部の間に入るようにランプを凹部に挿入する際、ランプの取付部が凹部の位置決め部の間から少し外れていても、ランプの凹部への挿入に伴って、ランプの取付部が凹部の案内部により凹部の位置決め部の間に案内されていくので、ランプの取付部を凹部の円周方向での所定位置に位置決めすることがさらに容易に行えるようになって、ランプの取り付けの作業性をさらに向上させることができた。
【0030】
請求項1の特徴によると、ランプの取付部を凹部の位置決め部の間に入れた状態でランプを凹部に挿入していくと、ランプの取付部が凹部の位置決め部に挟み込まれるように押圧される状態となるので、ランプの取付部を凹部の円周方向での所定位置に位置決めすることがさらに精度良く行えるようになる点、及び凹部の円周方向でのランプのガタ付きが凹部の位置決め部の押圧作用によって抑えられる点により、ランプの取付精度をさらに向上させることができた。
【0031】
請求項2の特徴によると、請求項1の場合と同様に前述の請求項1の「発明の効果」を備えており、この「発明の効果」に加えて以下のような「発明の効果」を備えている。
請求項2の特徴によると、凹部の半径方向でのランプの位置を決める補助位置決め部が凹部に備えられており、ランプを凹部に挿入していくと、ランプの取付部が凹部の補助位置決め部に押圧される状態となるので、凹部の半径方向でのランプの取付部の位置も位置決めされる点、及び凹部の半径方向でのランプのガタ付きが凹部の補助位置決め部の押圧作用によって抑えられる点により、ランプの取り付けの作業性及び取付精度をさらに向上させることができた。
【図面の簡単な説明】
【図1】ランプ及びフロントバンパーの凹部の分解斜視図
【図2】ランプを裏側から見た斜視図
【図3】ランプを裏側から見た背面図
【図4】フロントバンパーの凹部の正面図
【図5】ランプ及びフロントバンパーの凹部の平面図
【図6】ランプをフロントバンパーの凹部に取り付けた状態での横断平面図
【図7】ランプをフロントバンパーの凹部に取り付けた状態での縦断側面図
【図8】図6におけるA−A方向から見た断面図
【図9】ランプをフロントバンパーの凹部に取り付けた状態において、ランプハウジングの凸部及びフロントバンパーの凹部の案内部付近の断面図
【図10】ランプをフロントバンパーの凹部に取り付けた状態において、リムの係合部付近の断面図
【符号の説明】
1 ランプ
2d 取付部
9 固定部
10 凹部
10a 補助位置決め部
15 位置決め部
16 案内部
18 連結部材
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a lamp mounting structure in a commercial vehicle such as a passenger car or a truck, or an industrial vehicle such as a construction machine.
[0002]
[Prior art]
For example, some passenger cars have a round lamp. In this case, a cylindrical recess is formed in a fixed part such as a front bumper, a rear bumper, or a body, a round lamp is inserted into the recess, and the lamp is attached to a predetermined position in the circumferential direction of the recess. Position the part. Next, there is a configuration in which a lamp (an example of a connecting member) is fastened to the mounting portion of the lamp from the back side of the fixing portion, and the lamp is mounted in the concave portion.
[0003]
[Problems to be solved by the invention]
As described in the prior art, when a round lamp is inserted into a cylindrical recess, the lamp may rotate inside the recess.
Thus, when the lamp is inserted into the recess and the lamp mounting portion is positioned at a predetermined position in the circumferential direction of the recess (position for connecting the lamp mounting portion to the recess by the connecting member), the lamp mounting Since the portion is located inside the recess, it is difficult for the operator to visually check whether or not the lamp mounting portion is located at a predetermined position in the circumferential direction of the recess. Therefore, the operator must move the lamp inserted into the recess by hand, bring the lamp mounting portion to a predetermined position in the circumferential direction of the recess, and tighten the screw.
In this case, depending on the vehicle model, the surface of the fixed part and the surface of the lamp (lens) are set at substantially the same position (height), or the lamp is set so that it almost completely enters the recess. As described above, the operation of manually rotating the lamp inserted into the recess by the operator is difficult.
[0004]
Even if the mounting hole for the screw is set to be slightly larger at the predetermined position in the circumferential direction of the recess, and the lamp mounting part is slightly deviated from the predetermined position in the circumferential direction of the recess, the mounting part of the lamp It is also conceivable that the screw can be tightened. However, with this configuration, the center of the lamp is slightly deviated from the center of the recess, and the mounting position of the lamp varies with respect to the recess.
The present invention relates to a lamp mounting structure in which a round lamp is inserted into a cylindrical recess formed in a fixed portion, and the mounting portion provided on the lamp is connected to the recess via a connecting member. It is intended to be Rukoto as lamp positioning can be performed easily when inserting the lamp.
[0005]
[Means for Solving the Problems]
[I]
According to the features of claim 1, in the case of connecting the mounting portion provided in the lamp by inserting the round lamp in the recess of the cylindrical shape formed in the fixed part via a connecting member in the recess, the recess of the The recess is provided with a positioning portion that comes into contact with the mounting portion of the lamp so as to be sandwiched from one and the other along the circumference and determines the position of the lamp in the circumferential direction of the recess.
[0006]
Thereby, according to the characteristic of Claim 1, if the position of the positioning part of a recessed part respond | corresponds to the predetermined position (position for connecting the attachment part of a lamp | ramp to a recessed part with a connection member) in the circumferential direction of a recessed part When the lamp is inserted into the recess, the lamp mounting portion is positioned between the positioning portions of the recess so that the lamp mounting portion is positioned at a predetermined position in the circumferential direction of the recess. The lamp does not rotate inside the recess. Therefore, in this state, the attachment portion of the lamp can be easily connected to a predetermined position in the circumferential direction of the recess by the connecting member.
[0007]
According to the features of claim 1, because they act on the positioning portion of the recess directly on the mounting portion of the lamp which is connected to a predetermined position in the circumferential direction of the recess, the other lamp, for example, a lamp mounting portion As compared with the configuration in which the concave portion positioning portion is acted on, the lamp mounting portion is accurately positioned at a predetermined position in the circumferential direction of the concave portion.
Thus, as described problems example to be Solved by the Invention, set the mounting holes for screws slightly larger at a predetermined position in the circumferential direction of the concave portion, so as to tighten the screws to the mounting portion of the lamp Even if not, according to the feature of claim 1, the mounting portion of the lamp can be accurately connected to the predetermined position in the circumferential direction of the concave portion by the connecting member, and the center of the lamp is slightly shifted from the center of the concave portion. It is possible to avoid a situation in which the mounting position of the lamp varies with respect to the recess.
[0008]
[II]
According to the first aspect of the present invention, the concave portion is provided with a guide portion that guides the mounting portion of the lamp between the positioning portions of the concave portion as the lamp is inserted into the concave portion. Thus, when the lamp is inserted into the recess so that the lamp mounting portion enters between the positioning portions of the recess, even if the mounting portion of the lamp is slightly removed from between the positioning portions of the recess, As the lamp is inserted, the lamp mounting portion is guided between the positioning portions of the recess by the guide portion of the recess.
[0009]
[III]
According to the feature of claim 1 , the interval between the positioning portions of the recesses is narrower toward the back side of the recesses, and the lamp is inserted into the recesses with the mounting portion of the lamp interposed between the positioning portions of the recesses. As a result, the lamp mounting portion is pressed so as to be sandwiched between the positioning portions of the recesses.
Thus, according to the feature of claim 1 , positioning of the lamp mounting portion at a predetermined position in the circumferential direction of the concave portion is performed with higher accuracy, and the rattling of the lamp in the circumferential direction of the concave portion is caused. However, it is suppressed by the pressing action of the positioning portion of the recess.
[0010]
[IV]
According to the feature of claim 2 , as in the case of claim 1 , the “action” described in the preceding paragraphs [I] [II] [III] is provided, and in addition to this, the following “action” is provided. ing.
According to the feature of claim 2, the auxiliary positioning portion that contacts the radial direction of the concave portion and determines the position of the lamp in the radial direction of the concave portion is provided in the concave portion, and when the lamp is inserted into the concave portion, The lamp mounting portion is pressed by the auxiliary positioning portion of the recess.
Thus, according to the features of claim 2, when the mounting portion of the lamp is positioned at a predetermined position in the circumferential direction of the recess, so also positioned the position of the mounting portion of the lamp in the radial direction of the recess, coupling It is possible to more easily connect the lamp mounting portion to a predetermined position in the circumferential direction of the recess by the member. In this case , since the auxiliary positioning portion of the recessed portion directly acts on the mounting portion of the lamp, for example, the radius of the recessed portion is compared with the configuration in which the auxiliary positioning portion of the recessed portion acts on a portion of the lamp different from the mounting portion of the lamp. The position of the mounting portion of the lamp in the direction is accurately positioned. Further, the rattling of the lamp in the radial direction of the concave portion is suppressed by the pressing action of the auxiliary positioning portion of the concave portion.
[0011]
DETAILED DESCRIPTION OF THE INVENTION
1, 2, 3 and 5 show a round lamp 1 attached to a front bumper 9 of a passenger car. The lamp 1 includes a lamp housing 2, a lens 3, a bulb 4, a rim 5, and the like. Yes.
[0012]
Next, the configuration of the lamp 1 will be described.
As shown in FIGS. 1, 2, 3, and 5, the lamp housing 2 is configured to connect a large-diameter cylindrical portion and a small-diameter cylindrical portion with a conical portion. A valve 4 is fixed to the cylindrical portion. A flange portion 2a is provided on the outer peripheral portion of the large-diameter cylindrical portion, and cutout portions 2b opened outward are formed at four locations in the circumferential direction of the flange portion 2a. Flat convex portions 2c that are slightly inflated are formed at four locations that are out of the range.
[0013]
As shown in FIGS. 1, 2, and 5, a flange portion 3a is provided on the outer peripheral portion of the lens 3, and outwards at four locations in the circumferential direction of the flange portion 3a (the same phase as the notch portion 2b). An open notch 3b is formed. Thereby, the notch 2b of the lamp housing 2 and the notch 3b of the lens 3 are aligned, and the flange 2a of the lamp housing 2 and the flange 3a of the lens 3 are fixed by welding (or adhesion). A lens 3 is attached to the lamp housing 2.
[0014]
As shown in FIGS. 1, 2, 3, and 5, the lamp housing 2 is provided with a pair of mounting portions 2 d in a conical portion and a small-diameter cylindrical portion, and the resin screw mount 6 is mounted on the mounting portion. 2d. An air vent 2e is provided in the conical portion, and a breathable cloth 21 (see FIG. 7) that allows air to pass but does not allow moisture to pass is attached to the air vent 2e, and the cylindrical rubber member 7 vents the air. A breathable cloth 21 is fixed to the part 2e. As shown in FIGS. 2 and 3, the holding portion 2f for holding the coupler 8 of the bulb 4 and the fixing claw 2g for retaining, and the claw portion 2h for temporary holding when the lamp 1 to be described later is attached are conical. It is provided in the part.
[0015]
As shown in FIGS. 1 and 5, the rim 5 is formed in a circular ring shape, and as shown in FIG. The engaging portion 5a is provided in the mounting direction to be described later. As a result, the rim 5 is moved to the right in FIG. 5 and the engaging portion 5a is inserted into the notches 2b and 3b from the lens 3 side as shown in FIGS. 2 and the flange 3a of the lens 3 are attached.
[0016]
As shown in FIGS. 7, 9, and 10, when the rim 5 is attached to the flange portions 2a and 3a of both the lamp housing 2 and the lens 3, the engaging portion 5a enters both the notches 2b and 3b. The flange portion 2a is engaged with the rim 5 and the engagement portion 5a so that both flange portions 2a and 3a are sandwiched. The outer diameter of the rim 5 is larger than the outer diameters of both flange portions 2a, 3a, and when viewed from the lens 3 side, the engaging portion 5a and both flange portions 2a, 3a is hidden.
[0017]
Next, the recess 10 of the front bumper 9 to which the lamp 1 is attached will be described.
As shown in FIGS. 1, 4, and 5, a cylindrical concave portion 10 whose inner diameter gradually decreases toward the back side (right side in FIG. 5) is formed in the front bumper 9, and the back side of the concave portion 10 (FIG. 5). bottom 11 to the right side) is formed of, see recess 11a (FIG. 7 exiting the right side of FIG. 5 from the bottom 11), a pair of connecting holes 12, the keyhole-shaped opening 13 and the drain hole 14 in the bottom 11 Is provided. As shown in FIGS. 1, 4, 5, and 8, planar positioning portions 15 are provided on the upper and lower sides of the connecting hole 12 inside the recess 10 along the left-right direction of FIG. 5. In this case, as shown in FIG. 8, the positioning portion 15 is formed on a gently inclined surface so that the distance between the positioning portions 15 becomes narrower toward the back side of the recess 10 (the right side in FIG. 5).
[0018]
As shown in FIGS. 1, 4, 5 and 8, a planar guide portion 16 is provided so as to be connected to the positioning portion 15. The guide portion 16 extends upward and downward on the left side of FIG. 5 (see FIG. 8). ) And the width becomes narrower (closer to the inner surface of the recess 10 toward the left side of FIG. 5). As shown in FIGS. 1, 4, and 5, narrow wedge-shaped guide portions 17 are provided along the left-right direction of FIG. It is formed so that the height is higher on the back side of the recess 10 (right side of the drawing in FIG. 5).
[0019]
Next, attachment of the lamp 1 to the recess 10 will be described.
The lamp 1 configured as shown in FIGS. 1 and 5 is formed from the left side of the paper surface as shown in FIGS. 5 to 6 while the mounting portion 2d faces the connecting hole 12 with the air bleeding portion 2e facing up. The lamp 1 is inserted into the recess 10 by moving toward the right side. In this case, even if the mounting portion 2d is slightly disengaged without facing the connecting hole 12, if the mounting portion 2d hits the guide portion 16, the insertion of the lamp 1 into the recess 10 causes the guide portion 16 to The guide 1 causes the lamp 1 to rotate a little inside the recess 10, and the mounting portion 2 d enters between the positioning portions 15 as shown in FIGS. 6 and 8, and the lamp 1 in the circumferential direction of the recess 10. The position (position where the mounting portion 2d is correctly opposed to the connecting hole 12) is determined.
[0020]
When the lamp 1 is further inserted into the concave portion 10, the positioning portion 15 is formed on a gently inclined surface so that the distance between the positioning portions 15 becomes narrower toward the back side of the concave portion 10 (the right side in FIG. 5). As a result, the mounting portion 2d is sandwiched between the positioning portions 15 from the up and down direction in FIG. 8, and the mounting portion 2d is pressed against the positioning portion 15 so that the ramp in the circumferential direction of the concave portion 10 is obtained. 1 (position where the mounting portion 2d is correctly opposed to the connecting hole 12) is determined with higher accuracy, and the rattling of the lamp 1 in the circumferential direction of the recess 10 is suppressed by the pressing action of the positioning portion 15. It is done.
[0021]
As shown in FIGS. 5 and 6, the mounting portion 2 d enters between the positioning portions 15 by forming the concave portion 10 in a cylindrical shape whose inner diameter gradually decreases toward the back side (the right side in FIG. 5). Then, when the lamp 1 is further inserted into the recess 10, the mounting portion 2d is formed on the wall 10a (see FIGS. 1 and 5) between the positioning portions 15 on the inner surface of the recess 10 as shown in FIG. Pressed. Thereby, the position of the lamp 1 in the radial direction of the concave portion 10 (the vertical direction on the paper surface in FIG. 6) is determined, and the rattling of the lamp 1 in the radial direction of the concave portion 10 (the vertical direction on the paper surface in FIG. 6) It is suppressed by the pressing action of the wall 10a.
[0022]
When the lamp 1 is inserted into the recess 10 until the screw mount 6 hits the connecting hole 12 in the bottom 11 as described above, the air vent 2e and the rubber member 7 are recessed 11a as shown in FIGS. The rear part of the valve 4 and the coupler 8, the holding part 2f and the fixing claw 2g enter the opening 13 (see FIGS. 4 and 5), and the claw part 2h becomes the edge 13a of the opening 13 (FIGS. 1, 4 and 5). The lamp 1 is temporarily held so as not to fall out of the recess 10. In this state, the lens 3 slightly protrudes from the surface of the front bumper 8.
[0023]
In this case, as shown in FIG. 9, each of the four convex portions 2c is in contact with and pressed against the guide portion 17 (see FIGS. 1, 4 and 5), and the radial direction of the concave portion 10 The position of the lamp 1 in the vicinity of the lens 3 in the vertical direction (left and right direction in FIG. 1 and FIG. 4) is determined, and the lamp 1 in the radial direction of the concave portion 10 (up and down and left and right direction in FIG. 1 and FIG. 4). The play around the lens 3 is suppressed by the pressing action of the guide portion 17. As shown in FIGS. 6 and 7, since the outer diameter of the rim 5 is larger than the outer diameter of the recess 10, the outer periphery of the lamp 1 and the recess 10 are viewed from the front side of the front bumper 9. Is hidden by the rim 5.
[0024]
As shown in FIGS. 2 and 5, since the claw portion 2h and the coupler 8 protrude to the right side of the paper surface relative to the mounting portion 2d, for example, if the lamp 1 is inserted into the recess 10 with the air vent portion 2e facing down, for example. The claw 2h hits the recess 11a, the coupler 8 hits the bottom 11, and the lamp 1 cannot be inserted into the recess 10 any more (the lens 3 protrudes larger on the left side of FIG. 6 and FIG. 7 than the front bumper 8 surface). State). If such a state, pull the lamp 1 from the recess 10, to insert a facing upward again lamp 1 into the recess 10 of the air vent portion 2e.
[0025]
As shown in FIG. 6, when the screw mount 6 inserts or in lamp 1 corresponds to a portion of the coupling hole 12 in the recess 10 in the bottom 11, the screws 18 from the back side of the front bumper 9, as shown in FIGS. 6 and 8, The lamp 1 is coupled to the recess 10 by being screwed and tightened to the screw mount 6 through the coupling hole 12. The coupler 20 of the harness 19 on the vehicle body side is connected to the coupler 8 of the bulb 4, and the lamp 1 to the recess 10 is connected. Finish installation.
[0026]
[Another Embodiment of the Invention]
In the structure shown in FIGS. 1, 2, 3 and 5, the lamp housing 2 is provided with a pair of mounting portions 2d. However, the lamp housing 2 has one mounting portion 2d or three mounting portions 2d. You may prepare. In the structure shown in FIGS. 4 and 5, the positioning portion 15 and the guide portion 16 are formed in a planar shape, but a plurality of rib-like independent walls are arranged to constitute one positioning portion 15 and the guide portion 16. You may make it do.
[0027]
The screw mount 6 shown in FIGS. 1, 2, 3 and 5 is eliminated, a stud bolt (not shown) is erected on the mounting portion 2d, the stud bolt is inserted into the connecting hole 12, and a nut (not shown) ) May be attached to a stat bolt and tightened. The lens 3 shown in FIGS. 1 and 5 is not limited to being colorless and transparent, and a lens 3 colored in orange or the like may be used.
The present invention can be applied not only to the lamp 1 attached to the recess 10 of the front bumper 9 but also to the lamp 1 attached to the recess of the rear bumper (not shown) and the recess of the body (not shown).
[0028]
【The invention's effect】
According to the features of claim 1, a lamp mounting structure in which a round lamp is inserted into a cylindrical recess formed in the fixed portion, and a mounting portion provided in the lamp is connected to the recess via a connecting member. In this case, the concave portion is provided with a positioning portion that directly acts on the lamp mounting portion, so that the lamp mounting portion can be easily and accurately positioned at a predetermined position in the circumferential direction of the concave portion, and the connecting member. As a result, the mounting portion of the lamp can be easily and accurately connected to the predetermined position in the circumferential direction of the concave portion, and the workability and mounting accuracy of mounting the lamp can be improved.
[0029]
According to the feature of claim 1, when the lamp is inserted into the concave portion so that the lamp mounting portion enters between the positioning portions of the concave portion, the lamp mounting portion is slightly disengaged from between the positioning portions of the concave portion. As the lamp is inserted into the concave portion, the lamp mounting portion is guided between the positioning portions of the concave portion by the guide portion of the concave portion, so that the lamp mounting portion is positioned at a predetermined position in the circumferential direction of the concave portion. As a result, the lamp mounting workability can be further improved.
[0030]
According to the first aspect of the present invention, when the lamp is inserted into the recess while the lamp mounting portion is interposed between the positioning portions of the recess, the lamp mounting portion is pressed so as to be sandwiched between the positioning portions of the recess. Therefore, it is possible to position the mounting portion of the lamp at a predetermined position in the circumferential direction of the concave portion with higher accuracy, and the rattling of the lamp in the circumferential direction of the concave portion positions the concave portion. The lamp mounting accuracy can be further improved by the fact that it can be suppressed by the pressing action of the part.
[0031]
According to the features of claim 2, provided with a "Effect of the Invention" in the same manner as in the case described above according to claim 1 claim 1, this such as the following in addition to the "Effect of the Invention""Effect of the invention" It has.
According to the second aspect of the present invention, the auxiliary positioning portion that determines the position of the lamp in the radial direction of the concave portion is provided in the concave portion, and when the lamp is inserted into the concave portion, the mounting portion of the lamp becomes the auxiliary positioning portion of the concave portion. The position of the mounting portion of the lamp in the radial direction of the concave portion is also positioned, and the rattling of the lamp in the radial direction of the concave portion is suppressed by the pressing action of the auxiliary positioning portion of the concave portion. From this point, it was possible to further improve the workability and accuracy of lamp installation.
[Brief description of the drawings]
FIG. 1 is an exploded perspective view of a lamp and a recess of a front bumper. FIG. 2 is a perspective view of the lamp as viewed from the back. FIG. 3 is a rear view of the lamp as viewed from the back. [Fig. 6] Plan view of the lamp and front bumper recess [Fig. 6] Transverse plan view with the lamp mounted in the front bumper recess [Fig. 7] Vertical side view with the lamp mounted in the front bumper recess [Fig. 8] FIG. 9 is a cross-sectional view taken along the line AA in FIG. 6; Sectional view near the engaging part of the rim when attached to the recess [Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Lamp 2d Mounting part 9 Fixing part 10 Recessed part 10a Auxiliary positioning part 15 Positioning part 16 Guide part 18 Connecting member

Claims (2)

固定部に形成された円筒状の凹部に、丸型のランプが挿入されて、前記ランプに備えられた取付部、前記凹部に連結部材を介して連結されたランプの取付構造において、
前記凹部の円周に沿った一方及び他方から挟み込むように前記ランプの取付部に接当して前記凹部の円周方向での前記ランプの位置を決める位置決め部を、前記凹部に備え、
前記ランプの凹部への挿入に伴って前記ランプの取付部を前記凹部の位置決め部の間に案内する案内部を、前記凹部に備えて、
前記凹部の位置決め部の間の間隔が凹部の奥側ほど狭くなるように、前記凹部の案内部の傾斜角度よりも緩やかな傾斜角度で凹部の位置決め部を傾斜させて、前記ランプの凹部への挿入に伴って、前記ランプの取付部が凹部の位置決め部に押圧されるランプの取付構造。
A cylindrical recess formed in the fixed part, round lamp is inserted, the mounting portion provided in the lamp, in the mounting structure of a lamp which is connected via a connecting member in the recess,
Positioning portion for positioning of the lamp in the circumferential direction of the recess in the mounting portion abutment to the lamp so as to sandwich the one and the other along the circumference of the recess, Bei example in the recess,
A guide portion that guides the mounting portion of the lamp between the positioning portions of the concave portion along with the insertion into the concave portion of the lamp is provided in the concave portion ,
The positioning portion of the recess is inclined at a gentler inclination angle than the inclination angle of the guide portion of the recess so that the interval between the positioning portions of the recess becomes narrower toward the back side of the recess, A lamp mounting structure in which the mounting portion of the lamp is pressed against the positioning portion of the concave portion with insertion .
前記凹部の半径方向から接当して前記凹部の半径方向での前記ランプの位置を決める補助位置決め部を、前記凹部に備えると共に、
前記ランプの凹部への挿入に伴って、前記ランプの取付部が前記凹部の補助位置決め部に押圧される請求項1に記載のランプの取付構造。
An auxiliary positioning portion that contacts the radial direction of the concave portion and determines the position of the lamp in the radial direction of the concave portion is provided in the concave portion,
The lamp mounting structure according to claim 1 , wherein the lamp mounting portion is pressed by the auxiliary positioning portion of the recess as the lamp is inserted into the recess.
JP2000041161A 2000-02-18 2000-02-18 Lamp mounting structure Expired - Fee Related JP3628224B2 (en)

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JP4661804B2 (en) * 2007-03-08 2011-03-30 市光工業株式会社 Projector type lamp
JP4599377B2 (en) * 2007-08-21 2010-12-15 株式会社村上開明堂 Outer mirror
DE102010042228A1 (en) * 2010-10-08 2012-04-12 Bayerische Motoren Werke Ag Arrangement for fastening e.g. front fog light at front bumper lining of sports activity vehicle, has holder unit provided at headlight, and detent device formed such that device fixes headlight in and/or opposite to driving direction
GB2550872A (en) * 2016-05-26 2017-12-06 Bentley Motors Ltd Lamp fitting device

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