JP3619365B2 - Welding torch maintenance device - Google Patents

Welding torch maintenance device Download PDF

Info

Publication number
JP3619365B2
JP3619365B2 JP07629298A JP7629298A JP3619365B2 JP 3619365 B2 JP3619365 B2 JP 3619365B2 JP 07629298 A JP07629298 A JP 07629298A JP 7629298 A JP7629298 A JP 7629298A JP 3619365 B2 JP3619365 B2 JP 3619365B2
Authority
JP
Japan
Prior art keywords
welding torch
welding
pipe
axis
existing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
JP07629298A
Other languages
Japanese (ja)
Other versions
JPH11267847A (en
Inventor
裕司 原
孝彦 大橋
隆一 中村
洋一郎 福島
隆司 黒田
潔士 金山
勇 矢作
尚紀 川副
博之 玉置
修 馳尾
昌利 小寺
一幸 斎藤
孝史 千野
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
JFE Engineering Corp
Osaka Gas Co Ltd
Original Assignee
JFE Engineering Corp
Osaka Gas Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by JFE Engineering Corp, Osaka Gas Co Ltd filed Critical JFE Engineering Corp
Priority to JP07629298A priority Critical patent/JP3619365B2/en
Publication of JPH11267847A publication Critical patent/JPH11267847A/en
Application granted granted Critical
Publication of JP3619365B2 publication Critical patent/JP3619365B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Images

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • B23K9/32Accessories
    • B23K9/328Cleaning of weld torches, i.e. removing weld-spatter; Preventing weld-spatter, e.g. applying anti-adhesives

Landscapes

  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Plasma & Fusion (AREA)
  • Mechanical Engineering (AREA)
  • Arc Welding In General (AREA)
  • Butt Welding And Welding Of Specific Article (AREA)

Description

【0001】
【発明の属する技術分野】
この発明は、地中に埋設されたガス管、水道管および地上のプラント配管等の既設配管の内部を走行し、当該既設配管の内周面に生じた溶接不良箇所の補修溶接に供される溶接トーチの清掃と、この溶接トーチのチップに挿通された溶接ワイヤの切断を図る、溶接トーチの保守装置に関するものである。
【0002】
【従来の技術】
一般に、地中に埋設されるガス管等の配管に供される鋼管は、一定の規格の管長をもって製作され、その両端部の継手部は突き合せて溶接する等の手法によって連結され、また地上のプラント配管等も同様な手法により連結されている。
この様な手法により連結された既設配管の内周面の継ぎ手部分には、当初の溶接が不十分なために溶け込みが不足等で補修溶接を必要とする箇所が生ずることがあり、その補修溶接に供される装置としては、図6に示すような溶接台車Wを連結する一連の作業台車群Aを既設配管Pの内部に走行させ、補修溶接を必要とするいわゆる溶接不良箇所WPの溶接処理が行われている。
【0003】
この溶接台車Wは、発見された溶接不良箇所WPに対して補修溶接の処理を行う車両である。以下この溶接台車Wによる既設配管Pの内周面に対しての補修溶接について簡単に説明を行う。
【0004】
図6に示すように既設配管Pの内部に一連の作業台車群Aを走行させて配管内周面の点検作業が行われるが、この作業台車群Aの制御は地上に配置された制御車Vによって行われる。
制御車Vの内部にはモニタ装置Mが配置されていて、このモニタ装置Mには作業台車群Aの先頭部位に配列される走行台車A1に装備されるテレビカメラTV1が捕えた配管内周面が映し出される。そして、モニタ装置Mを監視している作業員が溶接不良箇所WPを発見すると、走行台車A1に連結される研摩台車A2をこの溶接不良箇所WPへ前進させる。
そしてこの研摩台車A2により補修溶接に先駆けて溶接不良箇所WPの研磨が行われ、その後溶接台車Wの溶接装置により補修溶接が行われる。
【0005】
【発明が解決しようとする課題】
ところで、このような溶接台車Wによる既設配管Pの内周面の溶接不良箇所WPへの補修溶接にあっては、溶接の作業環境が既設配管の内部という点に加え、配管の距離が長距離であるために、溶接トーチの保守点検を地上における作業と同様に行うことができず、従って良好な溶接不良箇所への補修溶接が十分にできないという問題が生じていた。
すなわち、以下のような問題が生じた場合、現状においては一連の作業台車群Aを既設配管の開口部まで走行させ、溶接装置の不都合箇所の修理や保守点検が行われていた。
溶接の作業環境が既設配管Pの内部という環境であり、溶接作業時に生じるスパッタや溶接ヒューム等が、溶接トーチのノズルとチップの隙間に堆積し、この堆積によりシールドガスの通りが悪化して溶接効率が低下する。
そして溶接作業後に、チップから突出する溶接ワイヤの先端には溶接ワイヤの固まりである、いわゆる「ツブ」が生ずる。そしてこのツブの表面は酸化皮膜及びスラグ等で覆われること等で、再アークスタートが悪くなり溶接効率が低下する。
【0006】
そこで、この発明に係る溶接トーチの保守装置の目的とするところは、従来の溶接作業の欠点を補うためになされたものであって、
既設配管Pの内部であっても、溶接トーチのノズルの清掃や、またチップから突出する溶接ワイヤを必要に応じて適宜長さに切断ができるということで、溶接効率の向上を図ることを可能とする、溶接トーチの保守装置を提供することにある。
【0007】
【課題を解決するための手段】
このような課題を解決するためこの発明に係る溶接トーチの保守装置の第一の特徴とするところは、
地中に埋設されたガス管、水道管および地上のプラント配管等の既設配管の内部を走行し、当該既設配管の内周面の溶接不良箇所の補修溶接に供される溶接トーチを備える溶接台車であって、前記既設配管の管軸方向に前記溶接トーチの往復移動を自在とするX軸移動機構と、前記既設配管の管径方向に前記溶接トーチの往復移動を自在とするZ軸移動機構と、を備える溶接台車において、
前記Z軸移動機構のブラケット部材に装着され、ノズルを備える溶接トーチを、前記既設配管の管径方向より管軸方向に回動移動を可能とする溶接トーチ回動機構と、
前記溶接トーチ回動機構により既設配管の管軸と平行に回動され、前記X軸移動機構により往動移動した溶接トーチのノズルの先端部の清掃を行うための溶接トーチ清掃機構と、を具備する構成を課題解決するための手段とするものである。
【0008】
また、第二の特徴とするところは、
地中に埋設されたガス管、水道管および地上のプラント配管等の既設配管の内部を走行し、当該既設配管の内周面の溶接不良箇所の補修溶接に供される溶接トーチを備える溶接台車であって、前記既設配管の管軸方向に前記溶接トーチの往復移動を自在とするX軸移動機構と、前記既設配管の管径方向に前記溶接トーチの往復移動を自在とするZ軸移動機構と、を備える溶接台車において、
前記Z軸移動機構のブラケット部材に装着され、ノズルを備える溶接トーチを、前記既設配管の管径方向より管軸方向に回動移動を可能とする溶接トーチ回動機構と、
前記溶接トーチ回動機構により既設配管の管軸と平行に回動され、前記X軸移動機構により往動移動し、当該溶接トーチのチップに挿通される溶接ワイヤを、所定長さに切断する溶接ワイヤ切断機構と、を具備する構成とするものである。
【0009】
そして、第三の特徴とするところは、
地中に埋設されたガス管、水道管および地上のプラント配管等の既設配管の内部を走行し、当該既設配管の内周面の溶接不良箇所の補修溶接に供される溶接トーチを備える溶接台車であって、前記既設配管の管軸方向に前記溶接トーチの往復移動を自在とするX軸移動機構と、前記既設配管の管径方向に前記溶接トーチの往復移動を自在とするZ軸移動機構と、を備える溶接台車において、
前記Z軸移動機構のブラケット部材に装着され、ノズルを備える溶接トーチを、前記既設配管の管径方向より管軸方向に回動移動を可能とする溶接トーチ回動機構と、
前記溶接トーチ回動機構により既設配管の管軸と平行に回動され、前記X軸移動機構により往動移動した溶接トーチのノズルの先端部の清掃を行うための溶接トーチ清掃機構と、
前記溶接トーチ回動機構により既設配管の管軸と平行に回動され、前記X軸移動機構により往動移動し、当該溶接トーチのチップに挿通される溶接ワイヤを、所定長さに切断する溶接ワイヤ切断機構と、を具備する構成とするものである。
【0010】
そして、前記溶接トーチ回動機構は、前記Z軸移動機構のブラケット部材に係着され、回動シャフトによって回動自在に軸支される溶接トーチを装着するトーチ回動ベース部材と、前記トーチ回動ベース部材に内装され、前記回動シャフトに軸装されて一の端部をシリンダユニットのシリンダロッドの先端に係着する回動リンク部材とからなる回動リンク機構とからなる機構としてもよい。
【0011】
さらに前記溶接トーチ清掃機構は、溶接台車の本体にベース部材を介して装備されるギアケースに内装され、前記溶接トーチ回動機構によって既設配管の管軸上に回動されて、前記X軸移動機構により往動移動した溶接トーチの隙間部位に挿入可能とするとともに、ギア機構の作動により回動するスクレーパと、前記スクレーパに併設され、当該スクレーパ部位に圧縮空気を吹き付ける吐出機構と、を備える機構としてもよい。
【0012】
そして、前記溶接ワイヤ切断機構は、溶接台車の本体にベース部材を介して装備されるカッタケースに内装され、前記溶接トーチ回動機構によって既設配管の管軸方向上に回動され、前記X軸移動機構により往動移動し、さらに前記Z軸移動機構により管径方向に上昇移動させた溶接トーチにあって、当該溶接トーチのチップに挿通された溶接ワイヤを挿入可能とするカッタ部材と、
当該カッタ部材に回動自在に軸装され、刃部部位を備えるとともに、一の端部をシリンダユニットのシリンダロッドの先端に回動自在に軸着する可動腕と、から構成される機構としてもよい。
【0013】
【発明の実施の形態】
以下、この発明に係る溶接トーチの保守装置の実施の形態について添付図面を参照して説明する。
【0014】
図1の(a)はこの発明に係る溶接トーチの保守装置の実施の形態を示す側面図であり、同図の(b)は同図の(a)のA−A線における矢視断面図であり、図2はこの発明に係る溶接トーチの保守装置の実施の形態を示す斜視図である。また図3は溶接トーチ回動機構の説明図であり、(a)は正面図を示し、(b)は同図の(a)のB−B線における一部破断側面図であり、図4は溶接トーチ清掃機構の説明図であり、(a)は正面図を示し、(b)は同図の(a)のC−C線における矢視断面図であり、図5は溶接ワイヤ切断機構の説明図であり、(a)は正面図を示し、(b)は同図の(a)の側面図であり、また図6は一連の作業台車群の説明図である。
【0015】
この発明の溶接トーチの保守装置1は、図6に示す地中に埋設されたガス管や水道管および地上のプラント配管等の既設配管Pの内部を走行する一連の作業台車群Aの溶接台車Wに装備され、既設配管Pの溶接不良箇所WPの補修溶接に供される溶接トーチWMを備え(図1乃至図3を参照)、既設配管Pの管軸PC方向に前記溶接トーチWMの往復移動を自在とするX軸移動機構50と(図1を参照)、さらに既設配管Pの管径方向に溶接トーチWMの往復移動を自在とするZ軸移動機構40(図1を参照)とを備えている。
【0016】
そして、この溶接台車Wに装備される溶接トーチの保守装置1には、図2 に示すように、前述のZ軸移動機構40のブラケット部材42に装着されて、チップW2とノズルW1とを備える溶接トーチWMを、既設配管Pの管径方向より管軸PC方向へ回動移動を可能とする溶接トーチ回動機構10(図3を参照)と、この溶接トーチ回動機構10により既設配管Pの管軸PCと平行に回動移動された溶接トーチWMを、前記X軸移動機構50により往動移動し、溶接トーチWMの先端部のノズルW1の清掃を行う溶接トーチ清掃機構20(図1、図2及び図4を参照)と、溶接トーチWMのチップW2に挿通される溶接ワイヤW4を所定長さに切断する溶接ワイヤ切断機構30(図1、図2及び図5を参照)が組み込まれている。ここで、以上の各機構ついて説明を行う。
【0017】
[X軸移動機構]
X軸移動機構50は、溶接台車Wに内装され、後述するZ軸移動機構40を介して溶接トーチWMを装着し、この溶接トーチWMを既設配管Pの管軸PCの管長方向に対して往復移動させて、溶接トーチWMの溶接不良箇所WPへ位置合わせのための調整を行うとともに、Z軸移動機構40のブラケット部材42に装着される溶接トーチ回動機構10を、溶接トーチ清掃機構20と溶接ワイヤ切断機構30の配置位置へ往移動させるための移動機構とするものである (図1乃至図2を参照) 。
【0018】
[Z軸移動機構]
Z軸移動機構40は、溶接台車Wに内装する溶接トーチWMを装着し、この溶接トーチWMを既設配管Pの管径方向に往復移動を行い、既設配管P内の溶接不良箇所WPへの補修溶接を的確に行うための移動機構とするものである(図1を参照)。
【0019】
[溶接トーチ回動機構]
溶接トーチ回動機構10は、図2乃至図3に示すように、チップW2を備える溶接トーチWMを、既設配管Pの管径方向より管軸PC方向へ回動移動を行う機構であって、その構成は、前述のZ軸移動機構40のブラケット部材42に係着されて、図3に示す回動シャフト12によって溶接トーチWMを回動自在に軸支するトーチ回動ベース部材11と、
このトーチ回動ベース部材11に内装され、前述の回動シャフト12に軸装され、一の端部をシリンダユニット13のシリンダロッド13aの先端に形成された長孔13bに、ピン部材14aによりその回動を自在として軸装される回動リンク部材14とからなる機構とするものである。
【0020】
このような構成とする溶接トーチ回動機構10は、作動前はノズルW1の先端部の方向を管軸PCに対して垂直方向に維持した状態としている。そしてシリンダユニット13に圧縮空気が供給されるとシリンダロッド13aは収縮する。
すると、このシリンダロッド13aの長孔13b内では、回動リンク部材14に軸装されたピン部材14aが遊動状態にあるのでシリンダロッド13aが図3に示す下方に収縮すると、トーチ回動ベース部材11の軸受11aに軸装される回動シャフト12を支軸として回動リンク部材14、即ちノズルW1を管軸PCの矢印で示す方向へ回動させる。
【0021】
[溶接トーチ清掃機構]
溶接トーチ清掃機構20は、図1、図2及び図4に示すように前述の溶接トーチ回動機構10により既設配管Pの管軸PCと平行に回動移動され、前述のX軸移動機構50により往動移動したノズルW1の清掃を行うための機構である。
そしてその構成は、溶接台車Wの本体にベース部材W6を介して装備されるギアケース21に内装され、前述の溶接トーチ回動機構10によって既設配管Pの管軸PCと平行方向に回動され、前述のX軸移動機構50により往動移動した溶接トーチWMのノズルW1の先端部の隙間部位W3に挿入可能とするとともに、ギア機構のウォームギアG1,G2の作動により回動する刃部S1を備えるスクレーパSと、このスクレーパSに併設され、スクレーパSの刃部S1部位に圧縮空気を吐出する吐出口S3から構成される(図2及び図4を参照)。
【0022】
このような構成とする溶接トーチ清掃機構20は、先ず最初に前述の溶接トーチ回動機構10により既設配管Pの管軸PCに平行に回動移動され、前述のZ 軸移動機構40と前述のX軸移動機構50により管径方向と管長方向に往移動した溶接トーチWMのノズルW1をスクレーパSに嵌合する。この時既に刃部S1を備えるスクレーパSは、電動モータM1の駆動によりギア機構のウォームギアG1,G2介して回転を開始している。そして、ノズルW1の先端部の隙間部位W3に回転するスクレーパSの刃部S1が挿入されると、隙間部位W3に堆積したスパッタ等は、刃部S1とその回転により剥離されて除去される。そしてさらに吐出口S3から圧縮空気を吐出するとノズルW1の隙間部位W3の剥離されたスパッタ等は、その風圧により吹き飛ばされ除去される。
【0023】
[溶接ワイヤ切断機構]
溶接ワイヤ切断機構30は、図1、図2及び図5に示すように、溶接トーチWMのチップW2に挿通され、突出する溶接ワイヤW4を所定の長さに切断を行う機構である。この溶接ワイヤ切断機構30は、溶接台車Wのべース部材W6に装備され、前述の溶接トーチ清掃機構20のギアケース21に並列に配置されるカッタケース31に内装されていて、前述のノズルW1のチップW2に挿通されて突出する溶接ワイヤの先端部位を挿入するカッタ部材32と、このカッタ部材32に、軸部材34によりその回動を自在として軸装されて刃部部位33aを有する可動腕33と、この可動腕33の駆動源であるシリンダユニット35と、シリンダユニット35のシリンダロッド35aの先端に形成された長孔35bへのピン部材36の軸装により、軸部材34を支軸とし可動腕33を回動させる機構とするものである。
【0024】
このような機構とする溶接ワイヤ切断機構30は、チップW2に挿通されて突出する溶接ワイヤW4の溶接後の先端部に生じた溶接ワイヤの固まりであるいわゆる「ツブ」を、可動腕33の作用により切断除去し再アークスタートをスムーズに行うことを可能とするものである。
【0025】
このような特徴的な各機構からなる溶接トーチの保守装置1の作用を以下に説明する。
(1)既設配管Pの内部においていわゆる溶接不良箇所WPが一連の作業台車群Aの走行台車A1に装備されたテレビカメラTV1により発見されると、後続連結された研摩台車A2を当該箇所の付近まで走行させ研磨処理を行った後に、溶接台車Wを溶接不良箇所WP近傍で停止させ、その後補修溶接が行われる。
(2)補修溶接が適宜行われるとノズルW1の先端部の隙間部位W3にはスパッタ等の堆積物が堆積する。このようなスパッタ等の堆積物が隙間部位W3に堆積すると、シールドガスの通りが悪化して溶接効率が低下する。そしてこのような状況を地上の操作員が察知すると、ノズルW1の隙間部位W3の清掃処理が開始される。この清掃処理に先駆けて、チップW2を備えるノズルW1が、既設配管Pの管径方向より管軸PC方向へ溶接トーチ回動機構10の作動により回動移動させられる( 図2 及び図3 を参照) 。
(3)次に、図2に示す監視カメラ7Aの監視の下、既設配管Pの管軸PCに平行に回動された溶接トーチWMのノズルW1は、その隙間部位W3をZ軸移動機構40の往移動によって溶接トーチ清掃機構20の刃部S1を備えるスクレーパSに嵌合するようにセンタリングさせる。そして刃部S1を備えるスクレーパSを図4 に示すように電動モータM1と連結されるギア機構のウォームギアG1,G2の作動により回転を開始させる。この回転しているスクレーパSへZ軸移動機構40によりセンタリングされたノズルW1をX軸移動機構50によって往動移動させられる。この往動移動により溶接ノズルW1の隙間部位W3が徐々にスクレーパSに挿入され、隙間部位W3に堆積したスパッタ等はスクレーパSの刃部S1により剥離され除去される。
さらにこのスクレーパSの作動とともに、スクレーパSの刃部S1部位に圧縮空気を吐出口S3 から吐出させることにより、スパッタ等の堆積物は除去され( 図4 を参照) 溶接トーチWMのノズルW1の隙間部位W3の清掃処理を完了する。(4)また、溶接ワイヤW4の先端は、溶接後には酸化した皮膜及びスラグ等に覆われたいわゆるツブW5が生じた状態となっている。このようなツブW5を生じた溶接ワイヤW4では、再アークスタートはスムーズなものとならず、このツブW5を切断する必要が生ずる。
前述の監視カメラ7Aの監視の下で、Z軸移動機構40とX軸移動機構50を
作動させ、溶接トーチWMのチップW2に挿通された溶接ワイヤW4を、図5 に示すように溶接ワイヤ切断機構30のカッタ部材32の入口部位32aまで移動させる。入口部位32aの奥に先端にツブW5を生じた溶接ワイヤW4が案内されるとZ軸移動機構40を作動させ、溶接ワイヤW4を入口部位32aからカッタ部位32bへ案内させる。そして、溶接ワイヤW4がカッタ部位32bへ案内されると、シリンダユニット35のシリンダロッド35aを作動させる。するとシリンダロッド35aの先端部にリンクされる可動腕33は、軸部材34を支軸として図5(a)の矢印で示す方向に回転する。この回転によって可動腕33の刃部部位33aが、カッタ部位32bへ案内された先端にツブW5を生じた溶接ワイヤW4を切断する。
(5)以上の作業の終了後、各機構を作業前の状態に復帰させ溶接トーチの保守が完了する。
なお、上述の各機構による溶接トーチの保守処理は一例を示すものであって、ノズルW1の隙間部位W3にスパッタ等の堆積物が堆積していない場合には、溶接トーチ清掃機構20による清掃作業を行う必要はなく、同様に、チップW2から突出する溶接ワイヤW4を切断する必要のない場合には、溶接ワイヤ切断機構30の切断作業を行う必要はないのは勿論であり、これらの状況により各機構を個別に操作できることは勿論である。
【0026】
【発明の効果】
以上に説明したこの発明に係る溶接トーチの保守装置によれば、次のような効果を奏する。
【0027】
即ち、既設配管Pの内部であっても、溶接トーチのノズルの清掃処理が可能であり、また、チップの先端に突出する溶接ワイヤを所定長さへの切断処理ができ従って、これらの処理による、シールドガスの良好な供給や再溶接する際の良好なスタートが可能となり、また既設配管の管内でこれらの保守作業が行えるので溶接作業の時間短縮もでき、溶接効率の向上を図ることができる。
【図面の簡単な説明】
【図1】この発明に係る溶接トーチの保守装置の実施の形態を示す説明図であり、(a)は側面図であり、同図の(b)は同図の(a)のA−A線における矢視断面図である。
【図2】この発明に係る溶接トーチの保守装置の実施の形態を示す斜視図である。
【図3】溶接トーチ回動機構の説明図であり、(a)は正面図を示し、(b)は同図の(a)のB−B線における一部破断側面図である。
【図4】溶接トーチ清掃機構の説明図であり、(a)は正面図を示し、(b)は同図の(a)のC−C線における矢視断面図である。
【図5】溶接ワイヤ切断機構の説明図であり、(a)は正面図を示し、(b)は同図の(a)の側面図である。
【図6】一連の作業台車群の説明図である。
【符号の説明】
1 溶接トーチの保守装置
7A 監視カメラ
10 溶接トーチ回動機構
11 トーチ回動ベース部材
12 回動シャフト
13 シリンダユニット
13a シリンダロッド
13b 長孔
14 回動リンク部材
14a ピン部材(回動リンク部材)
20 溶接トーチ清掃機構
21 ギアケース
30 溶接ワイヤ切断機構
31 カッタケース
32 カッタ部材
32a 入口部位
32b カッタ部位
33 可動腕
33a 刃部部位
35 シリンダユニット
35a シリンダロッド
36 ピン部材
40 Z軸移動機構
42 ブラケット部材
50 X軸移動機構
A 作業台車群
A1 走行台車
A2 研磨台車
G1 ウォームギア
G2 ウォームギア
M1 電動モータ
P 既設配管
PC 管軸
S スクレーパ
S1 刃部(スクレーパ)
S3 吐出口
V 制御車
W 溶接台車
W1 ノズル
W2 チップ
W3 隙間部位
W4 溶接ワイヤ
W5 ツブ
W6 ベース部材
WM 溶接トーチ
WP 溶接不良箇所
[0001]
BACKGROUND OF THE INVENTION
The present invention travels through existing pipes such as gas pipes, water pipes, and ground plant pipes buried in the ground, and is used for repair welding of weld defects occurring on the inner peripheral surface of the existing pipes. The present invention relates to a welding torch maintenance device for cleaning a welding torch and cutting a welding wire inserted through a tip of the welding torch.
[0002]
[Prior art]
Generally, steel pipes used for piping such as gas pipes buried in the ground are manufactured with a pipe length of a certain standard, and joints at both ends thereof are joined together by a technique such as butting and welding. These plant pipes and the like are connected by the same method.
In joints on the inner peripheral surface of existing pipes connected by such a method, there may be places where repair welding is required due to insufficient penetration due to insufficient initial welding. As a device provided for the above, a series of working carriage groups A for connecting welding carriages W as shown in FIG. 6 are run inside the existing piping P, and welding processing for so-called poorly welded portions WP requiring repair welding is performed. Has been done.
[0003]
The welding carriage W is a vehicle that performs repair welding on the found defective welding point WP. Hereinafter, repair welding to the inner peripheral surface of the existing pipe P by the welding carriage W will be briefly described.
[0004]
As shown in FIG. 6, a series of work carriage groups A are run inside the existing pipes P to inspect the inner peripheral surface of the pipes. The control of the work carriage groups A is controlled by a control vehicle V arranged on the ground. Is done by.
A monitoring device M is disposed inside the control vehicle V, and the inner peripheral surface of the pipe captured by the television camera TV1 mounted on the traveling vehicle A1 arranged at the head part of the work vehicle group A is disposed on the monitoring device M. Is projected. Then, when the worker who is monitoring the monitoring device M finds a welding failure location WP, the polishing cart A2 connected to the traveling carriage A1 is advanced to the welding failure location WP.
Then, prior to the repair welding, the polishing cart A2 polishes the weld failure portion WP, and then the repair welding is performed by the welding device of the welding cart W.
[0005]
[Problems to be solved by the invention]
By the way, in the repair welding to the welding failure location WP on the inner peripheral surface of the existing pipe P by such a welding carriage W, in addition to the fact that the welding work environment is the inside of the existing pipe, the distance of the pipe is long. Therefore, the maintenance inspection of the welding torch cannot be performed in the same manner as the work on the ground, and therefore, there has been a problem that sufficient repair welding to a poorly welded portion cannot be performed.
That is, when the following problems occur, at present, a series of work carriages A are run to the opening of the existing piping, and repairs and maintenance inspections of inconvenient portions of the welding apparatus are performed.
The welding work environment is the environment inside the existing pipe P. Spatter and welding fumes generated during welding work accumulate in the gap between the nozzle and tip of the welding torch, and this deposition deteriorates the passage of the shielding gas and welds. Efficiency is reduced.
After the welding operation, a so-called “tube”, which is a mass of the welding wire, is generated at the tip of the welding wire protruding from the tip. And the surface of this rib is covered with an oxide film, slag, etc., so that the re-arc start becomes worse and the welding efficiency is lowered.
[0006]
Therefore, the purpose of the maintenance device for a welding torch according to the present invention is to make up for the drawbacks of conventional welding operations,
Even inside the existing pipe P, it is possible to improve the welding efficiency by cleaning the nozzle of the welding torch and cutting the welding wire protruding from the tip to an appropriate length if necessary. It is to provide a maintenance device for a welding torch.
[0007]
[Means for Solving the Problems]
In order to solve such a problem, the first feature of the maintenance device for a welding torch according to the present invention is:
A welding carriage equipped with a welding torch that runs inside existing pipes such as gas pipes, water pipes and ground plant pipes buried in the ground, and is used for repair welding of defective welds on the inner peripheral surface of the existing pipes An X-axis movement mechanism that allows the welding torch to reciprocate in the pipe axis direction of the existing pipe, and a Z-axis movement mechanism that enables the welding torch to reciprocate in the pipe diameter direction of the existing pipe. In a welding cart comprising:
A welding torch rotating mechanism that is mounted on a bracket member of the Z-axis moving mechanism and that has a nozzle and is capable of rotating in the tube axis direction from the pipe radial direction of the existing pipe;
A welding torch cleaning mechanism for cleaning the tip of the nozzle of the welding torch rotated in parallel with the pipe axis of the existing pipe by the welding torch rotating mechanism and moved forward by the X-axis moving mechanism; The configuration to be used is a means for solving the problem.
[0008]
The second feature is:
A welding carriage equipped with a welding torch that runs inside existing pipes such as gas pipes, water pipes and ground plant pipes buried in the ground, and is used for repair welding of defective welds on the inner peripheral surface of the existing pipes An X-axis movement mechanism that allows the welding torch to reciprocate in the pipe axis direction of the existing pipe, and a Z-axis movement mechanism that enables the welding torch to reciprocate in the pipe diameter direction of the existing pipe. In a welding cart comprising:
A welding torch rotating mechanism that is mounted on a bracket member of the Z-axis moving mechanism and that has a nozzle and is capable of rotating in the tube axis direction from the pipe radial direction of the existing pipe;
Welding that is rotated in parallel with the pipe axis of the existing pipe by the welding torch rotating mechanism, moves forward by the X-axis moving mechanism, and cuts the welding wire inserted through the tip of the welding torch into a predetermined length And a wire cutting mechanism.
[0009]
And the third feature is that
A welding carriage equipped with a welding torch that runs inside existing pipes such as gas pipes, water pipes and ground plant pipes buried in the ground, and is used for repair welding of defective welds on the inner peripheral surface of the existing pipes An X-axis movement mechanism that allows the welding torch to reciprocate in the pipe axis direction of the existing pipe, and a Z-axis movement mechanism that enables the welding torch to reciprocate in the pipe diameter direction of the existing pipe. In a welding cart comprising:
A welding torch rotating mechanism that is mounted on a bracket member of the Z-axis moving mechanism and that has a nozzle and is capable of rotating in the tube axis direction from the pipe radial direction of the existing pipe;
A welding torch cleaning mechanism for cleaning the tip of the nozzle of the welding torch that is rotated in parallel with the pipe axis of the existing pipe by the welding torch rotating mechanism and moved forward by the X-axis moving mechanism;
Welding that is rotated in parallel with the pipe axis of the existing pipe by the welding torch rotating mechanism, moves forward by the X-axis moving mechanism, and cuts the welding wire inserted through the tip of the welding torch into a predetermined length And a wire cutting mechanism.
[0010]
The welding torch rotating mechanism is attached to a bracket member of the Z-axis moving mechanism, and a torch rotating base member for mounting a welding torch rotatably supported by a rotating shaft; and the torch rotation It is good also as a mechanism which consists of a rotation link mechanism which consists of a rotation link member which is built in the movement base member, and is axially mounted on the rotation shaft and engages one end with the tip of the cylinder rod of the cylinder unit. .
[0011]
Furthermore, the welding torch cleaning mechanism is housed in a gear case mounted on the main body of the welding carriage via a base member, and is rotated on the tube axis of the existing pipe by the welding torch rotating mechanism to move the X axis. A mechanism comprising a scraper that can be inserted into a gap portion of a welding torch that has been moved forward by the mechanism, and that is rotated by the operation of a gear mechanism, and a discharge mechanism that is attached to the scraper and blows compressed air onto the scraper portion. It is good.
[0012]
The welding wire cutting mechanism is housed in a cutter case mounted on the main body of the welding carriage via a base member, rotated by the welding torch rotating mechanism in the pipe axis direction of the existing pipe, and the X axis A welding torch moved forward by a moving mechanism and further moved upward in the pipe radial direction by the Z-axis moving mechanism, a cutter member capable of inserting a welding wire inserted through a tip of the welding torch;
As a mechanism comprising a movable arm that is pivotally mounted on the cutter member, has a blade portion, and has one end pivotally attached to the tip of a cylinder rod of the cylinder unit. Good.
[0013]
DETAILED DESCRIPTION OF THE INVENTION
Embodiments of a maintenance device for a welding torch according to the present invention will be described below with reference to the accompanying drawings.
[0014]
FIG. 1A is a side view showing an embodiment of a maintenance device for a welding torch according to the present invention, and FIG. 1B is a sectional view taken along line AA in FIG. FIG. 2 is a perspective view showing an embodiment of the maintenance device for a welding torch according to the present invention. 3 is an explanatory view of the welding torch rotating mechanism, (a) is a front view, (b) is a partially broken side view taken along line BB of (a) of FIG. FIG. 5 is an explanatory view of a welding torch cleaning mechanism, (a) shows a front view, (b) is a cross-sectional view taken along line CC in FIG. 5 (a), and FIG. 5 shows a welding wire cutting mechanism. FIG. 6A is a front view, FIG. 6B is a side view of FIG. 6A, and FIG. 6 is an explanatory view of a series of work carriage groups.
[0015]
A welding torch maintenance device 1 according to the present invention is a welding carriage of a series of work carriages A that travels inside an existing pipe P such as a gas pipe, a water pipe and a ground plant pipe buried in the ground shown in FIG. W equipped with a welding torch WM that is used for repair welding of a welding failure point WP of the existing pipe P (see FIGS. 1 to 3), and the welding torch WM reciprocates in the direction of the pipe axis PC of the existing pipe P. An X-axis moving mechanism 50 (see FIG. 1) that allows movement, and a Z-axis moving mechanism 40 (see FIG. 1) that allows the welding torch WM to reciprocate in the pipe diameter direction of the existing pipe P. I have.
[0016]
As shown in FIG. 2, the welding torch maintenance device 1 mounted on the welding carriage W includes a tip W2 and a nozzle W1 that are attached to the bracket member 42 of the Z-axis moving mechanism 40 described above. A welding torch turning mechanism 10 (see FIG. 3) that enables the welding torch WM to turn from the pipe diameter direction of the existing pipe P toward the pipe axis PC, and the existing pipe P by the welding torch turning mechanism 10. A welding torch cleaning mechanism 20 (FIG. 1) that moves the welding torch WM rotated in parallel with the tube axis PC of the pipe to move forward by the X-axis moving mechanism 50 and cleans the nozzle W1 at the tip of the welding torch WM. And a welding wire cutting mechanism 30 (see FIGS. 1, 2 and 5) for cutting the welding wire W4 inserted through the tip W2 of the welding torch WM into a predetermined length. It is. Here, each of the above mechanisms will be described.
[0017]
[X-axis moving mechanism]
The X-axis moving mechanism 50 is built in the welding carriage W, and a welding torch WM is mounted via a Z-axis moving mechanism 40 described later, and the welding torch WM reciprocates with respect to the pipe length direction of the pipe axis PC of the existing pipe P. The welding torch rotating mechanism 10 mounted on the bracket member 42 of the Z-axis moving mechanism 40 is adjusted with the welding torch cleaning mechanism 20 while moving and adjusting the position of the welding torch WM to the poorly welded portion WP. This is a moving mechanism for moving the welding wire cutting mechanism 30 to the arrangement position (see FIGS. 1 and 2).
[0018]
[Z-axis moving mechanism]
The Z-axis moving mechanism 40 is equipped with a welding torch WM installed in the welding carriage W, reciprocates the welding torch WM in the pipe radial direction of the existing pipe P, and repairs to a welding defect point WP in the existing pipe P. This is a moving mechanism for accurately performing welding (see FIG. 1).
[0019]
[Welding torch turning mechanism]
As shown in FIGS. 2 to 3, the welding torch rotating mechanism 10 is a mechanism for rotating the welding torch WM including the tip W2 from the pipe diameter direction of the existing pipe P toward the pipe axis PC. The structure includes a torch rotation base member 11 that is engaged with the bracket member 42 of the aforementioned Z-axis movement mechanism 40 and rotatably supports the welding torch WM by the rotation shaft 12 shown in FIG.
This torch rotation base member 11 is internally mounted on the rotation shaft 12 described above, and one end is formed in a long hole 13b formed at the tip of the cylinder rod 13a of the cylinder unit 13 by a pin member 14a. The mechanism is composed of a rotation link member 14 that is rotatably mounted.
[0020]
The welding torch turning mechanism 10 having such a configuration maintains the direction of the tip of the nozzle W1 in a direction perpendicular to the tube axis PC before operation. When compressed air is supplied to the cylinder unit 13, the cylinder rod 13a contracts.
Then, in the long hole 13b of the cylinder rod 13a, the pin member 14a mounted on the rotation link member 14 is in an idle state. Therefore, when the cylinder rod 13a contracts downward as shown in FIG. 3, the torch rotation base member The rotation link member 14, that is, the nozzle W <b> 1 is rotated in the direction indicated by the arrow of the tube axis PC using the rotation shaft 12 mounted on the 11 bearings 11 a as a support shaft.
[0021]
[Welding torch cleaning mechanism]
The welding torch cleaning mechanism 20 is rotated and moved in parallel with the pipe axis PC of the existing pipe P by the welding torch rotating mechanism 10 as shown in FIGS. This is a mechanism for cleaning the nozzle W1 moved forward by.
And the structure is built in the gear case 21 equipped in the main body of the welding cart W via the base member W6, and is rotated in the direction parallel to the pipe axis PC of the existing pipe P by the welding torch rotating mechanism 10 described above. The blade S1 that can be inserted into the gap W3 at the tip of the nozzle W1 of the welding torch WM moved forward by the X-axis moving mechanism 50 and that rotates by the operation of the worm gears G1 and G2 of the gear mechanism is provided. The scraper S is provided, and a discharge port S3 that is attached to the scraper S and discharges compressed air to the blade portion S1 of the scraper S (see FIGS. 2 and 4).
[0022]
The welding torch cleaning mechanism 20 configured as described above is first rotated in parallel with the pipe axis PC of the existing pipe P by the above-described welding torch rotation mechanism 10, and the above-described Z-axis movement mechanism 40 and the above-described mechanism. The nozzle W1 of the welding torch WM that has been moved forward and backward in the tube diameter direction and the tube length direction by the X-axis moving mechanism 50 is fitted into the scraper S. At this time, the scraper S already provided with the blade portion S1 starts to rotate via the worm gears G1 and G2 of the gear mechanism by driving the electric motor M1. When the blade portion S1 of the scraper S that rotates is inserted into the gap portion W3 at the tip of the nozzle W1, the spatter and the like deposited on the gap portion W3 are peeled off and removed by the rotation of the blade portion S1. When compressed air is further discharged from the discharge port S3, the spatter and the like peeled off from the gap portion W3 of the nozzle W1 are blown off by the wind pressure and removed.
[0023]
[Welding wire cutting mechanism]
As shown in FIGS. 1, 2, and 5, the welding wire cutting mechanism 30 is a mechanism that is inserted into the tip W2 of the welding torch WM and cuts the protruding welding wire W4 to a predetermined length. The welding wire cutting mechanism 30 is mounted on the base member W6 of the welding carriage W, and is built in a cutter case 31 arranged in parallel with the gear case 21 of the welding torch cleaning mechanism 20 described above. A cutter member 32 for inserting a tip portion of a welding wire which is inserted through the tip W2 of W1 and protrudes, and a movable member having a blade portion 33a that is rotatably mounted on the cutter member 32 by a shaft member 34 so as to be freely rotatable. The shaft member 34 is supported by the arm 33, the cylinder unit 35 that is a driving source of the movable arm 33, and the pin member 36 mounted in the long hole 35b formed at the tip of the cylinder rod 35a of the cylinder unit 35. And a mechanism for rotating the movable arm 33.
[0024]
The welding wire cutting mechanism 30 having such a mechanism uses the action of the movable arm 33 to convert a so-called “tub”, which is a mass of the welding wire generated at the tip of the welding wire W4 that is inserted through the tip W2 and protrudes, into the protruding portion. Thus, it is possible to smoothly remove and remove and re-start the arc.
[0025]
The operation of the maintenance device 1 for a welding torch having such characteristic mechanisms will be described below.
(1) When a so-called poor welded portion WP is found in the existing piping P by the television camera TV1 mounted on the traveling carriage A1 of the series of work carriages A, the subsequent connected polishing carriage A2 is located in the vicinity of the spot. Then, the welding cart W is stopped in the vicinity of the defective welding point WP, and then repair welding is performed.
(2) When repair welding is appropriately performed, deposits such as spatter accumulate in the gap portion W3 at the tip of the nozzle W1. When such a deposit such as spatter accumulates in the gap portion W3, the shielding gas deteriorates and the welding efficiency decreases. When the operator on the ground senses such a situation, the cleaning process of the gap portion W3 of the nozzle W1 is started. Prior to this cleaning process, the nozzle W1 including the tip W2 is rotated by the operation of the welding torch rotating mechanism 10 from the pipe radial direction of the existing pipe P to the pipe axis PC (see FIGS. 2 and 3). )
(3) Next, the nozzle W1 of the welding torch WM rotated in parallel with the pipe axis PC of the existing pipe P under the monitoring of the monitoring camera 7A shown in FIG. Is moved so as to be fitted to the scraper S including the blade S1 of the welding torch cleaning mechanism 20. Then, as shown in FIG. 4, the scraper S including the blade portion S1 is rotated by the operation of the worm gears G1 and G2 of the gear mechanism connected to the electric motor M1. The nozzle W1 centered by the Z-axis moving mechanism 40 is moved forward by the X-axis moving mechanism 50 to the rotating scraper S. By this forward movement, the gap portion W3 of the welding nozzle W1 is gradually inserted into the scraper S, and the spatter and the like deposited on the gap portion W3 are peeled off and removed by the blade portion S1 of the scraper S.
Furthermore, along with the operation of the scraper S, deposits such as spatter are removed by discharging compressed air from the discharge port S3 to the blade portion S1 of the scraper S (see FIG. 4). The gap between the nozzle W1 of the welding torch WM. The cleaning process of the part W3 is completed. (4) Further, the end of the welding wire W4 is in a state in which a so-called protrusion W5 covered with an oxidized film, slag, and the like is generated after welding. In the welding wire W4 having such a tab W5, the re-arc start is not smooth, and it is necessary to cut the tab W5.
Under the monitoring of the monitoring camera 7A, the Z-axis moving mechanism 40 and the X-axis moving mechanism 50 are operated, and the welding wire W4 inserted into the tip W2 of the welding torch WM is cut as shown in FIG. The cutter 30 of the mechanism 30 is moved to the entrance portion 32a. When the welding wire W4 having the tip W5 formed at the tip of the inlet portion 32a is guided, the Z-axis moving mechanism 40 is operated to guide the welding wire W4 from the inlet portion 32a to the cutter portion 32b. When the welding wire W4 is guided to the cutter part 32b, the cylinder rod 35a of the cylinder unit 35 is operated. Then, the movable arm 33 linked to the tip of the cylinder rod 35a rotates in the direction indicated by the arrow in FIG. By this rotation, the blade portion 33a of the movable arm 33 cuts the welding wire W4 having the tab W5 at the tip guided to the cutter portion 32b.
(5) After completion of the above work, each mechanism is returned to the state before the work, and the maintenance of the welding torch is completed.
In addition, the maintenance process of the welding torch by each of the above-described mechanisms is an example, and when deposits such as spatter are not deposited in the gap portion W3 of the nozzle W1, the cleaning operation by the welding torch cleaning mechanism 20 is performed. Similarly, when it is not necessary to cut the welding wire W4 protruding from the tip W2, it is needless to say that the cutting operation of the welding wire cutting mechanism 30 is not necessary. Of course, each mechanism can be operated individually.
[0026]
【The invention's effect】
The maintenance device for a welding torch according to the present invention described above has the following effects.
[0027]
That is, even inside the existing pipe P, the nozzle of the welding torch can be cleaned, and the welding wire protruding from the tip of the tip can be cut into a predetermined length. , Good supply of shield gas and good start when re-welding is possible, and maintenance work can be performed in the pipe of the existing piping, so the welding time can be shortened and the welding efficiency can be improved. .
[Brief description of the drawings]
FIG. 1 is an explanatory view showing an embodiment of a maintenance device for a welding torch according to the present invention, in which FIG. 1 (a) is a side view, and FIG. 1 (b) is an AA view of FIG. It is arrow sectional drawing in a line.
FIG. 2 is a perspective view showing an embodiment of a welding torch maintenance device according to the present invention.
3A and 3B are explanatory views of a welding torch turning mechanism, in which FIG. 3A is a front view, and FIG. 3B is a partially broken side view taken along line BB in FIG.
4A and 4B are explanatory views of a welding torch cleaning mechanism, in which FIG. 4A is a front view, and FIG. 4B is a cross-sectional view taken along line CC in FIG.
5A and 5B are explanatory views of a welding wire cutting mechanism, in which FIG. 5A is a front view, and FIG. 5B is a side view of FIG.
FIG. 6 is an explanatory diagram of a series of work cart groups.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Welding torch maintenance device 7A Monitoring camera 10 Welding torch rotating mechanism 11 Torch rotating base member 12 Rotating shaft 13 Cylinder unit 13a Cylinder rod 13b Long hole 14 Rotating link member 14a Pin member (rotating link member)
20 welding torch cleaning mechanism 21 gear case 30 welding wire cutting mechanism 31 cutter case 32 cutter member 32a inlet part 32b cutter part 33 movable arm 33a blade part 35 cylinder unit 35a cylinder rod 36 pin member 40 Z-axis moving mechanism 42 bracket member 50 X axis moving mechanism A Work carriage group A1 Traveling carriage A2 Polishing carriage G1 Worm gear G2 Worm gear M1 Electric motor P Existing piping PC Pipe shaft S Scraper S1 Blade (scraper)
S3 Discharge port V Control vehicle W Welding cart W1 Nozzle W2 Tip W3 Gap portion W4 Welding wire W5 Tub W6 Base member WM Welding torch WP Welding failure location

Claims (6)

地中に埋設されたガス管、水道管および地上のプラント配管等の既設配管の内部を走行し、当該既設配管の内周面の溶接不良箇所の補修溶接に供される溶接トーチを備える溶接台車であって、
前記既設配管の管軸方向に前記溶接トーチの往復移動を自在とするX軸移動機構と、前記既設配管の管径方向に前記溶接トーチの往復移動を自在とするZ軸移動機構と、を備える溶接台車において、
前記Z軸移動機構のブラケット部材に装着され、ノズルを備える溶接トーチを、前記既設配管の管径方向より管軸方向に回動移動を可能とする溶接トーチ回動機構と、
前記溶接トーチ回動機構により既設配管の管軸と平行に回動され、前記X軸移動機構により往動移動した溶接トーチのノズルの先端部の清掃を行うための溶接トーチ清掃機構と、
を具備することを特徴とする、溶接トーチの保守装置。
A welding carriage equipped with a welding torch that runs inside existing pipes such as gas pipes, water pipes, and ground plant pipes buried in the ground, and that is used for repair welding of weld defects on the inner peripheral surface of the existing pipes Because
An X-axis movement mechanism that allows the welding torch to reciprocate in the pipe axis direction of the existing pipe; and a Z-axis movement mechanism that enables the welding torch to reciprocate in the pipe diameter direction of the existing pipe. In welding cart,
A welding torch rotating mechanism that is mounted on a bracket member of the Z-axis moving mechanism and that has a nozzle and is capable of rotating in the tube axis direction from the pipe radial direction of the existing pipe;
A welding torch cleaning mechanism for cleaning the tip of the nozzle of the welding torch that is rotated in parallel with the pipe axis of the existing pipe by the welding torch rotating mechanism and moved forward by the X-axis moving mechanism;
A maintenance device for a welding torch, comprising:
地中に埋設されたガス管、水道管および地上のプラント配管等の既設配管の内部を走行し、当該既設配管の内周面の溶接不良箇所の補修溶接に供される溶接トーチを備える溶接台車であって、
前記既設配管の管軸方向に前記溶接トーチの往復移動を自在とするX軸移動機構と、前記既設配管の管径方向に前記溶接トーチの往復移動を自在とするZ軸移動機構と、を備える溶接台車において、
前記Z軸移動機構のブラケット部材に装着され、ノズルを備える溶接トーチを、前記既設配管の管径方向より管軸方向に回動移動を可能とする溶接トーチ回動機構と、
前記溶接トーチ回動機構により既設配管の管軸と平行に回動され、前記X軸移動機構により往動移動し、当該溶接トーチのチップに挿通される溶接ワイヤを、所定長さに切断する溶接ワイヤ切断機構と、
を具備することを特徴とする、溶接トーチの保守装置。
A welding carriage equipped with a welding torch that runs inside existing pipes such as gas pipes, water pipes and ground plant pipes buried in the ground, and is used for repair welding of defective welds on the inner peripheral surface of the existing pipes Because
An X-axis movement mechanism that allows the welding torch to reciprocate in the pipe axis direction of the existing pipe; and a Z-axis movement mechanism that enables the welding torch to reciprocate in the pipe diameter direction of the existing pipe. In welding cart,
A welding torch rotating mechanism that is mounted on a bracket member of the Z-axis moving mechanism and that has a nozzle and that is capable of rotating in the tube axis direction from the pipe radial direction of the existing pipe;
Welding that is rotated in parallel with the pipe axis of the existing pipe by the welding torch rotating mechanism, moves forward by the X-axis moving mechanism, and cuts the welding wire inserted through the tip of the welding torch into a predetermined length A wire cutting mechanism;
A maintenance device for a welding torch, comprising:
地中に埋設されたガス管、水道管および地上のプラント配管等の既設配管の内部を走行し、当該既設配管の内周面の溶接不良箇所の補修溶接に供される溶接トーチを備える溶接台車であって、
前記既設配管の管軸方向に前記溶接トーチの往復移動を自在とするX軸移動機構と、前記既設配管の管径方向に前記溶接トーチの往復移動を自在とするZ軸移動機構と、を備える溶接台車において、
前記Z軸移動機構のブラケット部材に装着され、ノズルを備える溶接トーチを、前記既設配管の管径方向より管軸方向に回動移動を可能とする溶接トーチ回動機構と、
前記溶接トーチ回動機構により既設配管の管軸と平行に回動され、前記X軸移動機構により往動移動した溶接トーチのノズルの先端部の清掃を行うための溶接トーチ清掃機構と、
前記溶接トーチ回動機構により既設配管の管軸と平行に回動され、前記X軸移動機構により往動移動し、当該溶接トーチのチップに挿通される溶接ワイヤを、所定長さに切断する溶接ワイヤ切断機構と、
を具備することを特徴とする、溶接トーチの保守装置。
A welding carriage equipped with a welding torch that runs inside existing pipes such as gas pipes, water pipes, and ground plant pipes buried in the ground, and that is used for repair welding of weld defects on the inner peripheral surface of the existing pipes Because
An X-axis movement mechanism that allows the welding torch to reciprocate in the pipe axis direction of the existing pipe; and a Z-axis movement mechanism that enables the welding torch to reciprocate in the pipe diameter direction of the existing pipe. In welding cart,
A welding torch rotating mechanism that is mounted on a bracket member of the Z-axis moving mechanism and that has a nozzle and is capable of rotating in the tube axis direction from the pipe radial direction of the existing pipe;
A welding torch cleaning mechanism for cleaning the tip of the nozzle of the welding torch that is rotated in parallel with the pipe axis of the existing pipe by the welding torch rotating mechanism and moved forward by the X-axis moving mechanism;
Welding that is rotated in parallel with the pipe axis of the existing pipe by the welding torch rotating mechanism, moves forward by the X-axis moving mechanism, and cuts the welding wire inserted through the tip of the welding torch into a predetermined length A wire cutting mechanism;
A maintenance device for a welding torch, comprising:
前記溶接トーチ回動機構は、
前記Z軸移動機構のブラケット部材に係着され、回動シャフトによって回動自在に軸支される溶接トーチを装着するトーチ回動ベース部材と、
前記トーチ回動ベース部材に内装され、前記回動シャフトに軸装されて一の端部をシリンダユニットのシリンダロッドの先端に係着する回動リンク部材とからなる回動リンク機構と、を備えることを特徴とする、
請求項1乃至請求項3のいずれか1項に記載の溶接トーチの保守装置。
The welding torch turning mechanism is
A torch rotation base member that is attached to a bracket member of the Z-axis movement mechanism and that is mounted with a welding torch that is pivotally supported by a rotation shaft;
A rotation link mechanism, which is built in the torch rotation base member, and includes a rotation link member that is mounted on the rotation shaft and engages one end of the cylinder unit with the tip of the cylinder rod of the cylinder unit. It is characterized by
The maintenance device for a welding torch according to any one of claims 1 to 3.
前記溶接トーチ清掃機構は、
溶接台車の本体にベース部材を介して装備されるギアケースに内装され、前記溶接トーチ回動機構によって既設配管の管軸上に回動されて、前記X軸移動機構により往動移動した溶接トーチの隙間部位に挿入可能とするとともに、ギア機構の作動により回動するスクレーパと、
前記スクレーパに併設され、当該スクレーパ部位に圧縮空気を吹き付ける吐出機構と、を備えることを特徴とする、
請求項1又は請求項3のいずれか1項に記載の溶接トーチの保守装置。
The welding torch cleaning mechanism is:
A welding torch that is housed in a gear case mounted on a main body of a welding carriage via a base member, is rotated on the pipe axis of an existing pipe by the welding torch rotating mechanism, and is moved forward by the X-axis moving mechanism. A scraper that can be inserted into the gap portion of the gear and rotated by the operation of the gear mechanism;
A discharge mechanism that is attached to the scraper and blows compressed air onto the scraper part.
The maintenance device for a welding torch according to any one of claims 1 and 3.
前記溶接ワイヤ切断機構は、
溶接台車の本体にベース部材を介して装備されるカッタケースに内装され、前記溶接トーチ回動機構によって既設配管の管軸方向上に回動され、前記X軸移動機構により往動移動し、さらに前記Z軸移動機構により管径方向に上昇移動させた溶接トーチにあって、当該溶接トーチのチップに挿通された溶接ワイヤを挿入可能とするカッタ部材と、
当該カッタ部材に回動自在に軸装され、刃部部位を備えるとともに、一の端部をシリンダユニットのシリンダロッドの先端に回動自在に軸着する可動腕と、からなることを特徴とする、
請求項2乃至請求項3のいずれか1 項に記載の溶接トーチの保守装置。
The welding wire cutting mechanism is
It is mounted in a cutter case mounted on the main body of the welding carriage via a base member, rotated in the pipe axis direction of the existing pipe by the welding torch rotating mechanism, moved forward by the X-axis moving mechanism, and In the welding torch that is moved upward in the pipe radial direction by the Z-axis moving mechanism, a cutter member that allows insertion of a welding wire inserted through the tip of the welding torch;
The cutter member is pivotally mounted on the cutter member, has a blade portion, and has a movable arm that pivotally attaches one end to the tip of a cylinder rod of the cylinder unit. ,
The maintenance device for a welding torch according to any one of claims 2 to 3.
JP07629298A 1998-03-24 1998-03-24 Welding torch maintenance device Expired - Lifetime JP3619365B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP07629298A JP3619365B2 (en) 1998-03-24 1998-03-24 Welding torch maintenance device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP07629298A JP3619365B2 (en) 1998-03-24 1998-03-24 Welding torch maintenance device

Publications (2)

Publication Number Publication Date
JPH11267847A JPH11267847A (en) 1999-10-05
JP3619365B2 true JP3619365B2 (en) 2005-02-09

Family

ID=13601279

Family Applications (1)

Application Number Title Priority Date Filing Date
JP07629298A Expired - Lifetime JP3619365B2 (en) 1998-03-24 1998-03-24 Welding torch maintenance device

Country Status (1)

Country Link
JP (1) JP3619365B2 (en)

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
ES2423030T3 (en) * 2008-06-18 2013-09-17 Henkel Ag & Co. Kgaa Procedure and apparatus for automatic maintenance of a welding torch head
CN107775161B (en) * 2017-10-16 2019-07-23 南通市慧冠智能科技有限公司 Control method applied to industrial arc welding robot welding gun full-automatic cleaning device
KR101866788B1 (en) * 2018-01-22 2018-06-18 보은에스앤씨 주식회사 Welding tip processing method for semiconductor pipe welding

Also Published As

Publication number Publication date
JPH11267847A (en) 1999-10-05

Similar Documents

Publication Publication Date Title
KR100486369B1 (en) Friction Stir Welding Method and Friction Stir Welding Device
EP1729910A1 (en) Apparatus and method for automated servicing of a welding torch
KR20130021565A (en) Automatic welding system
CN112453710A (en) Welding method for automatically cleaning weld joints before and after welding
JP3619365B2 (en) Welding torch maintenance device
KR200438585Y1 (en) Arc-welding robot automatic nozzle clean&#39;g device
CN116810277B (en) Welding equipment for automobile parts
CN212823735U (en) Welding seam dross removal mechanism among I-steel welding process
JP2011121110A (en) Automatic inspection device for friction stir welding
JP2551847B2 (en) Cleaning device for welding nozzle of automatic welding machine
JP2000153398A (en) Method for removing slag in automatic welding and device therefor
JP5207875B2 (en) Tandem arc welding torch and welding apparatus equipped with the torch
US20230081560A1 (en) Gas shield arc welding method and method for manufacturing steel pipe
JP3333462B2 (en) Friction stir welding method and structure
KR100977799B1 (en) Apparatus For Removing Dirts From Reinforce Weldings of Strips
KR100951041B1 (en) Auto-Welding Method using Device for Auto-Welding Work in Block of Hull
KR100503143B1 (en) Welding point manufacturing device of strip
WO2020152913A1 (en) Brazing device and brazing method
JP2022037665A (en) Welding method and welding device
CN117949151B (en) Machine tool fixture air tightness detection structure and detection method thereof
JP4298527B2 (en) Jet pump differential pressure measuring pipe repair device
KR101998704B1 (en) Nozzle Cleaner Assembly for Robot Welder
JPS6313794B2 (en)
KR100348861B1 (en) Automatic welding system for recycling cylinder block having apparatus for controlling welding nozzle
JP2018161662A (en) Torch cleaner, method for cleaning welding torch, and control program

Legal Events

Date Code Title Description
A977 Report on retrieval

Free format text: JAPANESE INTERMEDIATE CODE: A971007

Effective date: 20041025

TRDD Decision of grant or rejection written
A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

Effective date: 20041102

A61 First payment of annual fees (during grant procedure)

Free format text: JAPANESE INTERMEDIATE CODE: A61

Effective date: 20041112

R150 Certificate of patent or registration of utility model

Free format text: JAPANESE INTERMEDIATE CODE: R150

S531 Written request for registration of change of domicile

Free format text: JAPANESE INTERMEDIATE CODE: R313531

R350 Written notification of registration of transfer

Free format text: JAPANESE INTERMEDIATE CODE: R350

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20101119

Year of fee payment: 6

S531 Written request for registration of change of domicile

Free format text: JAPANESE INTERMEDIATE CODE: R313531

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20101119

Year of fee payment: 6

R350 Written notification of registration of transfer

Free format text: JAPANESE INTERMEDIATE CODE: R350

S531 Written request for registration of change of domicile

Free format text: JAPANESE INTERMEDIATE CODE: R313531

S111 Request for change of ownership or part of ownership

Free format text: JAPANESE INTERMEDIATE CODE: R313115

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20101119

Year of fee payment: 6

R371 Transfer withdrawn

Free format text: JAPANESE INTERMEDIATE CODE: R371

S111 Request for change of ownership or part of ownership

Free format text: JAPANESE INTERMEDIATE CODE: R313115

S531 Written request for registration of change of domicile

Free format text: JAPANESE INTERMEDIATE CODE: R313531

R371 Transfer withdrawn

Free format text: JAPANESE INTERMEDIATE CODE: R371

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20101119

Year of fee payment: 6

S111 Request for change of ownership or part of ownership

Free format text: JAPANESE INTERMEDIATE CODE: R313115

S531 Written request for registration of change of domicile

Free format text: JAPANESE INTERMEDIATE CODE: R313531

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20101119

Year of fee payment: 6

R350 Written notification of registration of transfer

Free format text: JAPANESE INTERMEDIATE CODE: R350

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20101119

Year of fee payment: 6

R360 Written notification for declining of transfer of rights

Free format text: JAPANESE INTERMEDIATE CODE: R360

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20101119

Year of fee payment: 6

R370 Written measure of declining of transfer procedure

Free format text: JAPANESE INTERMEDIATE CODE: R370

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20101119

Year of fee payment: 6

S111 Request for change of ownership or part of ownership

Free format text: JAPANESE INTERMEDIATE CODE: R313115

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20101119

Year of fee payment: 6

R360 Written notification for declining of transfer of rights

Free format text: JAPANESE INTERMEDIATE CODE: R360

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20101119

Year of fee payment: 6

R360 Written notification for declining of transfer of rights

Free format text: JAPANESE INTERMEDIATE CODE: R360

R371 Transfer withdrawn

Free format text: JAPANESE INTERMEDIATE CODE: R371

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20101119

Year of fee payment: 6

S111 Request for change of ownership or part of ownership

Free format text: JAPANESE INTERMEDIATE CODE: R313115

S531 Written request for registration of change of domicile

Free format text: JAPANESE INTERMEDIATE CODE: R313531

R371 Transfer withdrawn

Free format text: JAPANESE INTERMEDIATE CODE: R371

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20101119

Year of fee payment: 6

S111 Request for change of ownership or part of ownership

Free format text: JAPANESE INTERMEDIATE CODE: R313115

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20101119

Year of fee payment: 6

R350 Written notification of registration of transfer

Free format text: JAPANESE INTERMEDIATE CODE: R350

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20101119

Year of fee payment: 6

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20111119

Year of fee payment: 7

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20111119

Year of fee payment: 7

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20121119

Year of fee payment: 8

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20121119

Year of fee payment: 8

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20131119

Year of fee payment: 9

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

EXPY Cancellation because of completion of term