JP3597549B2 - Long object loading device - Google Patents

Long object loading device Download PDF

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Publication number
JP3597549B2
JP3597549B2 JP29735793A JP29735793A JP3597549B2 JP 3597549 B2 JP3597549 B2 JP 3597549B2 JP 29735793 A JP29735793 A JP 29735793A JP 29735793 A JP29735793 A JP 29735793A JP 3597549 B2 JP3597549 B2 JP 3597549B2
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cucumber
conveyor
long object
cucumbers
alignment
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JPH07132915A (en
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徹 石井
孝道 下村
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Yanma Agricultural Equipment Co Ltd
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Yanma Agricultural Equipment Co Ltd
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Description

【0001】
【産業上の利用分野】
この発明は、例えば、胡瓜、人参、長芋、長茄子等の長尺物を箱詰めする作業に用いられる長尺物載置装置に関する。
【0002】
【従来の技術】
従来、上述例のような胡瓜を箱詰めする方法としては、例えば、図7に示すように、等階級別に選別された多数本の各胡瓜K…をベルトコンベア60上に順次載置して、同ベルトコンベア60の送り側終端部に供給される整列用トレイTの各凹状載置部Tb…に対して多数本の各胡瓜K…を順次載置する。載置後に於いて、図5に示すように、胡瓜箱詰め機6を構成する各吸着パッド32…で整列用トレイTの各凹状載置部Tb…に載置された各胡瓜K…を吸着保持して段ボール箱Bに箱詰めする方法がある。
【0003】
【発明が解決しようとする課題】
しかし、上述のように多数本の各胡瓜K…をベルトコンベア60で連続搬送する場合、生産者側から持込まれる各胡瓜K…を真っ直ぐに揃えてベルトコンベア60上に載置しても、搬送時に生じる振動により、ベルトコンベア60上に載置された各胡瓜K…の向きが乱雑となり、整列用トレイTの各凹状載置部Tb…に対して胡瓜Kを1本ずつ載置することが困難である。整列用トレイTの各凹状載置部Tb…に対して複数本の各胡瓜K…が一挙に載置されてしまうと、胡瓜Kの載置本数に過不足が生じ、載置直後に於いて、整列用トレイTの各凹状載置部Tb…間に載置された余分な胡瓜Kを作業者の手で回収したり、或いは、空送りされる整列用トレイTの凹状載置部Tbに対して胡瓜Kを作業者の手で補充しなければならず、胡瓜Kの回収及び補充に人為的作業の介入が必要となるため、載置作業に手間及び時間が掛かるという問題点を有している。
【0004】
この発明は上記問題に鑑み、長尺物振分け手段を駆動して、搬送コンベアを構成する一つの搬送ラインにより搬送される長尺物を、他の搬送ラインに振分け供給することにより、長尺物の載置本数に過不足が無くなり、多数本の各長尺物を各長尺物載置部に対して1本ずつ確実に載置することができる長尺物載置装置の提供を目的とする。
【0005】
【課題を解決するための手段】
この発明は、搬送用コンベアにより搬送される多数本の各長尺物を長手方向に整列して、該搬送用コンベアの送り側終端部に供給される各長尺物載置部に順次載置する長尺物載 置装置であって、上記搬送用コンベアを上記各長尺物載置部に対して1本ずつ載置する複数の搬送ラインから構成するとともに、上記搬送用コンベアの送り側終端部に供給される各長尺物載置部に、上記長尺物が載置済みであるか未載置であるかを検知する長尺物検知手段と、上記一つの搬送ラインにより搬送される長尺物を、他の搬送ラインに振分け供給する長尺物振分け手段と、上記長尺物検知手段による検知に基づいて、上記長尺物載置部に対して長尺物が未載置であると判定されたとき長尺物振分け手段を駆動する振分け制御手段とを備えた長尺物載置装置であることを特徴とする。
【0006】
【作用】
この発明は、長尺物検知手段による検知に基づいて、搬送用コンベアの送り側終端部に供給される各長尺物載置部に長尺物が載置済みであるか未載置であるかを振分け制御手段で判定する。長尺物が未載置であると判定されたとき、長尺物振分け手段を駆動せず、搬送用コンベアを構成する一つの搬送ラインにより搬送される長尺物を未載置と判定された搬送ラインに供給する。長尺物が載置済みであると判定されたとき、長尺物振分け手段を駆動して、一つの搬送ラインにより搬送される長尺物を未載置と判定された搬送インに振分け供給するので、各長尺物載置部に対して多数本の各長尺物を1本ずつ載置することができる。
【0007】
【発明の効果】
この発明によれば、搬送用コンベアを構成する一つの搬送ラインにより搬送される長尺物を各長尺物載置部に対して1本ずつ載置される他の搬送ラインに振分け供給するので、長尺物の載置本数に過不足が無くなり、多数本の各長尺物を各長尺物載置部に対して1本ずつ確実に載置することができる。しかも、従来方法のように余剰分の長尺物を回収したり、不足分の長尺物を補充したりするような手間及び作業が省け、特異形状を有する長尺物の載置作業が機械的に行えるので、人為的作業の介入が不要となり、作業者の人数を削減して、載置作業の省力化及び能率アップを図ることができる。
【0008】
【実施例】
この発明の一実施例を以下図面に基づいて詳述する。
図面は長尺物の一例として等階級別に選別された多数本の各胡瓜を箱詰めする装置に備えられる胡瓜載置装置を示し、図1に於いて、この胡瓜載置装置1は、周回用コンベア2上に設定した載置位置と、揃え位置と、整列位置とに多数の各整列用トレイT…を順次移動し、等階級別に選別された多数本の各胡瓜K…を供給用コンベア3に順次載置する。同時に、胡瓜振分け機4を駆動して、供給用コンベア3により搬送される多数本の各胡瓜K…を整列用トレイTの各凹状載置部Tb…に対して1本ずつ振分け供給する。胡瓜揃え機5を駆動して、後列側の整列用トレイTに載置された各胡瓜K…を横一列に揃えた後、胡瓜箱詰め機6を駆動して、二つの各整列用トレイT,Tに載置された所定本数(例えば、18本)の各胡瓜K…を吸着保持して段ボール箱Bに順次箱詰めする。
【0009】
上述の整列用トレイTは、図2、図4に示すように、例えば、9本分の各胡瓜K…が並列載置される大きさ及び形状に形成したトレイ本体Taの上面側短手方向に、1本分の胡瓜Kが載置される大きさ及び形状の凹状載置部Tbを形成し、同トレイ本体Taの上面側長手方向に9本分の各胡瓜K…を並列載置するための各凹状載置部Tb…を連続形成すると共に、同トレイ本体Taの長手側両縁部に各凹状載置部Tb…の前後端部と対向して各整列板Tc,Tcを起立形成している。なお、く字形に変形した各胡瓜K…を載置する場合、各凹状載置部Tb…の底面中央部が長手方向に対して谷形又は山形に形成された整列用トレイTを選択使用する。
【0010】
前述の周回用コンベア2は、4本の各コンベア2a,2b,2c,2dを周回経路上に順次配設し、後述する供給用コンベア3の送り側終端部に対してコンベア2aを直交して配設すると共に、同供給用コンベア3の送り側終端部と対応するコンベア2aの一側縁部を高く、他側縁部を低くなるように斜設している。すなわち、減速機付きモータ(図示省略)の駆動力により各コンベア2a,2b,2c,2dを周回方向に回転駆動して、同各コンベア2a,2b,2c,2d上に載置された多数の各整列用トレイT…を載置位置と、揃え位置と、整列位置とに順次移動すると共に、同整列用トレイTの各凹状載置部Tb…に対して1本ずつ胡瓜Kが載置される送り間隔だけコンベア2aを間欠送りする。同コンベア2aにより搬送される整列用トレイTの各凹状載置部Tb…に各胡瓜K…を斜めに載置し、同整列用トレイTの長手側前端部に形成した整列板Tcに各胡瓜K…の前端部を当接して横一線に揃える。
【0011】
前述の供給用コンベア3は、図2、図3に示すように、周回用コンベア2のコンベア2a上に設定した載置位置の一側部に、同コンベア2aの長手側縁部に対して送り用コンベア7と、各加速用ローラ8,8と、各投入用コンベア9…とを送り方向に順次配設し、減速機付きモータ(図示省略)の駆動力により、送り用コンベア7の送り速度よりも各加速用ローラ8,8及び各投入用コンベア9…を速く回転させて、送り用コンベア7により搬送される多数本の各胡瓜K…を各加速用ローラ8,8及び各投入用コンベア9…に乗り移らせるとき、各加速用ローラ8,8の回転力及び各投入用コンベア9…の搬送力により各胡瓜K…の先端側を送り方向に加速し、各胡瓜K…を送り方向に対して真っ直ぐとなる姿勢に向き修正する。同時に、周回用コンベア2のコンベア2a上に設定した載置位置に多数の各整列用トレイT…を順次移動して、同整列用トレイTの各凹状載置部Tb…に対して向き修正された多数本の各胡瓜K…を長手方向に整列して順次載置する。
【0012】
上述の各投入用コンベア9…は、周回用コンベア2のコンベア2a上に設定した載置位置側部に、同コンベア2aの長手側縁部に対して10本の各投入用コンベア9…を直交して並列配置している。同各投入用コンベア9…は、送り側始端部に軸架した各スプロケット10,10と、送り側終端部に軸架した各スプロケット11,11との間に各周回用チェーン12,12を張架し、同各周回用チェーン12,12の対向面間に、例えば、合成ゴム又は合成樹脂等の軟質部材を周設した多数個の各送りローラ13…を送り方向に対して所定等間隔に隔てて軸支している。すなわち、減速機付きモータ(図示省略)の駆動力により、2本の各周回用チェーン12,12間に軸支した各送りローラ13…を送り方向に周回移動させ、各送りローラ13…上に載置された多数本の各胡瓜K…を長手方向に揃えて整列用トレイTの各凹状載置部Tb…に載置する。
【0013】
且つ、各投入用コンベア9…の始端側振分け位置に各振分け板45…を水平回動自在に軸支し、同位置上部に配設した第1シリンダ群46を構成する各振分け用シリンダ47…のピストンロッドを各振分け板45…に連結し、同各位置に搬送される各胡瓜K…の上部周面と対向して第1センサ群S1を構成する反射型の各光電センサSa…を配設している。すなわち、後述するCPU55から出力される指令信号に基づいて各振分け用シリンダ47…を作動し、各投入用コンベア9…に対して多数本の各胡瓜K…を1本ずつ振分けする左右位置に各振分け板45…を水平回動する。
【0014】
且つ、各投入用コンベア9…の終端側振分け位置に各振分け板48…を水平回動自在に軸支し、同位置上部に配設した第2シリンダ群49を構成する各振分け用シリンダ50…のピストンロッドを各振分け板48…に連結している。すなわち、後述するCPU55から出力される指令信号に基づいて各振分け用シリンダ50を作動し、各投入用コンベア9…に対して多数本の各胡瓜K…を1本ずつ振分けする左右位置に各振分け板48…を水平回動する。
【0015】
且つ、各投入用コンベア9…の終端側停止位置に各シャッタ51…を上下回動自在に軸支し、同位置上部に配設した第3シリンダ群52を構成する各開閉用シリンダ53…のピストンロッドを各シャッタ51…に連結し、同各位置に搬送される各胡瓜K…の上部周面と対向して第2センサ群S2を構成する反射型の各光電センサSb…を配設すると共に、周回用コンベア2のコンベア2a上に設定した載置位置の他側部に、各投入用コンベア9…の送り側終端部に移動される整列用トレイTの各凹状載置部Tb…の底面部と対向して第3センサ群S3を構成する反射型の各光電センサSc…を配設している。すなわち、第2センサ群S2の各光電センサSb…及び第3センサ群S3の各光電センサSc…とから出力される検知信号に基づいて各開閉用シリンダ53…を作動し、各投入用コンベア9…により搬送される各胡瓜K…を一時停止する閉位置と、同各胡瓜K…の搬送が許容される開位置とに各シャッタ51…を上下回動する。
【0016】
前述の胡瓜揃え機5は、図4に示すように、周回用コンベア2上の揃え位置にストッパ17を出没自在に設け、同位置下部に配設した出没用シリンダ18のピストンロッドをストッパ17に連結固定して、同出没用シリンダ18の作動によりストッパ17を搬送面上に出没させ、後続の各整列用トレイT…を揃え位置に一時停止し、先行する二つの各整列用トレイT,Tを整列位置に搬送停止する。
【0017】
且つ、周回用コンベア2上の揃え位置に受け板19と固定板20とを相対向して配設し、同位置側部に配設した固定用シリンダ21のピストンロッドを固定板20に連結固定すると共に、同位置直前の上部に配設した後退用シリンダ22のピストンロッドを支持板23に連結固定し、同支持板23に垂直固定した押圧用シリンダ24のピストンロッドを押圧板25に連結固定している。なお、押圧板25の下面側には、例えば、合成ゴム又は合成樹脂等の軟質部材で形成した押圧パッド26を貼着している。
【0018】
すなわち、周回用コンベア2上に設定した整列位置直前に二つの各整列用トレイT,Tを搬送停止した後、固定用シリンダ21を作動して、後列側の整列用トレイTを受け板19と固定板20とで位置固定する。同時に、後退用シリンダ22及び押圧用シリンダ24を作動して、後列側の整列用トレイTに載置された各胡瓜K…を押圧パッド26で押圧して一括後退させ、同整列用トレイTの長手側後端部に形成した整列板Tcに各胡瓜K…の後端部を当接して横一線に揃える。
【0019】
前述の胡瓜箱詰め機6は、図5に示すように、周回用コンベア2上に設定した整列位置上方と、同位置側部に設定した箱詰め位置上方との間に各ガイドレール27,27を架設し、各ガイドレール27,27間に取付けた移動枠28と、同位置上部に水平配設した移動用シリンダ29のピストンロッドとを連結固定して、同移動用シリンダ29の作動により移動枠28を整列位置上方と箱詰め位置上方とに水平移動する。且つ、移動枠28下部に垂設した昇降枠30と、同枠上部に立設した昇降用シリンダ31のピストンロッドとを連結固定して、同昇降用シリンダ31の作動により昇降枠30を整列位置直上と箱詰め位置直上とで垂直昇降する。
【0020】
上述の昇降枠30には、二つの各整列用トレイT,Tに載置された各胡瓜K…の上部周面と対向する位置に18個の各吸着パッド32…を垂設すると共に、同各整列用トレイT,Tに載置された2列分の各胡瓜K…を吸着保持する分離間隔と、2列分の各胡瓜K…を箱詰めする集合間隔とに各吸着パッド32…を拡縮移動自在に設けている。すなわち、周回用コンベア2上の整列位置に二つの各整列用トレイT,Tを移動停止した後、同各整列用トレイT,Tに載置された各胡瓜K…に各吸着パッド32…を夫々密着し、同各吸着パッド32…に接続した吸引用ブロワ(図示省略)の負圧で18本分の各胡瓜K…を一括して吸着保持する。一方、各吸着パッド32…で吸着保持した18本分の各胡瓜K…を段ボール箱B内に収納したとき、吸引用ブロワ(図示省略)による負圧を遮断又は停止して各胡瓜K…の吸着保持を解除する。
【0021】
前述の箱詰め位置には、同位置の前後及び左右に4枚の各開放板33…を開閉自在に軸支し、同各板の軸端部に固定した傘形の各ギャ34…を互いに噛合し、同位置側部に配設した開閉用シリンダ35のピストンロッドを開放板33の軸端部に連結して、同開閉用シリンダ35の作動により、箱詰め位置に供給された段ボール箱Bの各フラップBa…と対向する閉位置と、同段ボール箱Bの各フラップBa…を開放する開位置とに各開放板33…を連動開閉する。
【0022】
且つ、箱詰め位置下部に配設した箱昇降台36の底面側中央部にナット部37を固定し、同位置下部に垂直軸受したネジ軸38上にナット部37を螺合して、下部一側に配設した減速機付き昇降用モータ39の駆動力により、各スプロケット40,41及び駆動チェーン42を介してネジ軸38を正逆回転させ、後述する箱搬入用コンベア43及び箱搬出用コンベア44と水平となる降下位置と、上面開放形態に組立てられた段ボール箱Bを箱詰め位置に供給する上昇位置とに箱昇降台36を垂直昇降する。
【0023】
且つ、箱詰め位置下部の箱搬入側に、前工程(例えば、箱製函工程、袋敷設工程)から供給される段ボール箱Bを箱詰め位置下部に搬送供給する箱搬入用コンベア43を配設し、同位置下部の箱搬出側に、箱詰め済みの段ボール箱Bを後工程(例えば、袋封函工程、箱封函工程)に搬送供給する箱搬出用コンベア44を配設している。なお、上述の段ボール箱Bは、上面開放形態に組立てられた段ボール箱Bの内部に、例えば、合成樹脂製又は紙製等で形成された包装袋Pを上向きに開口して敷設すると共に、同段ボール箱Bの開口側縁部に起立した各フラップBa…に包装袋Pの投入口Paを二つに折返して被覆している。
【0024】
図6は胡瓜載置装置1の制御ブロック図を示し、CPU55は第1シリンダ群46の各振分け用シリンダ47…と、第2シリンダ群49の各振分け用シリンダ50…と、第3シリンダ群52の各開閉用シリンダ53…と、第1センサ群S1の各光電センサSa…と、第2センサ群S2の各光電センサSb…と、第3センサ群S3の各光電センサSc…とをROM56に格納されるプログラムに沿って制御する。
【0025】
RAM57は、第1シリンダ群46の各振分け用シリンダ47…と、第2シリンダ群49の各振分け用シリンダ50…と、第3シリンダ群52の各開閉用シリンダ53…との開閉データと、第1センサ群S1の各光電センサSa…と、第2センサ群S2の各光電センサSb…と、第3センサ群S3の各光電センサSc…とから出力される検知データとを対応させて記録する。
【0026】
CPU55は、第3センサ群S3の各光電センサSc…から出力される検知信号に基づいて、各投入用コンベア9…の送り側終端部に移動された整列用トレイTの各凹状載置部Tb…に胡瓜Kが『有り』又は『無し』を判定する。同時に、第1センサ群S1の各光電センサSa…から出力される検知信号に基づいて、『無し』判定された整列用トレイTの凹状載置部Tbと各投入用コンベア9…により搬送される各胡瓜K…との載置タイミングを算出し、CPU55から出力される指令信号に基づいて第1シリンダ群46の各振分け用シリンダ47…と、第2シリンダ群49の各振分け用シリンダ50…と、第3シリンダ群52の各開閉用シリンダ53…とを作動する。或いは、周回用コンベア2のコンベア2aを前後移動して、各投入用コンベア9…の送り側終端部に搬送される各胡瓜K…と対応する位置に整列用トレイTの各凹状載置部Tb…を移動する。
【0027】
つまり、整列用トレイTの凹状載置部Tbに胡瓜Kが載置されていない場合、胡瓜Kが『無し』と判定され、その判定に対応して第3シリンダ群52の各開閉用シリンダ53…を開作動し、第1シリンダ群46の各振分け用シリンダ47…と、第2シリンダ群49の各振分け用シリンダ50…とを作動して、各投入用コンベア9…により搬送される多数本の各胡瓜K…を、『無し』判定された整列用トレイTの凹状載置部Tbに対して載置される搬送ラインに振分け供給する。
【0028】
また、整列用トレイTの凹状載置部Tbに胡瓜Kが載置されている場合、胡瓜Kが『有り』と判定され、その判定に対応して第3シリンダ群52の各開閉用シリンダ53…を閉作動し、各投入用コンベア9…により搬送される次列の各胡瓜K…を載置位置直前に一時停止する。同時に、第1シリンダ群46の各振分け用シリンダ47…と、第2シリンダ群49の各振分け用シリンダ50…とを作動し、各投入用コンベア9…により搬送される次列の各胡瓜K…を、『無し』判定された整列用トレイTの凹状載置部Tbに対して載置される搬送ラインに振分け供給する。
【0029】
図示実施例は上記の如く構成するものとして、以下、胡瓜載置装置1により多数本の各胡瓜K…を整列用トレイTに載置するときの動作及び段ボール箱Bに箱詰めするときの動作を説明する。
先ず、図1及び図2に示すように、等階級別に選別された多数本の各胡瓜K…を供給用コンベア3の送り用コンベア7上に順次載置すると共に、同送り用コンベア7により搬送される各胡瓜K…を各加速用ローラ8,8及び各投入用コンベア9…で加速して真っ直ぐとなる姿勢に向き修正する。同時に、周回用コンベア2上の載置位置に多数の各整列用トレイT…を順次移動して、各投入用コンベア9…により搬送される多数本の各胡瓜K…を整列用トレイTの各凹状載置部Tb…に1本ずつ載置する。
【0030】
胡瓜載置時に於いて、周回用コンベア2上の載置位置に移動される整列用トレイTの凹状載置部Tbに胡瓜Kが載置されていない場合、第3センサ群S3の各光電センサSc…から出力される検知信号に基づいて、CPU55は胡瓜Kが『無し』と判定する。同時に、第1センサ群S1の各光電センサSa…から出力される検知信号に基づいて、『無し』判定された整列用トレイTの凹状載置部Tbと各投入用コンベア9…により搬送される各胡瓜K…との載置タイミングを算出し、CPU55から出力される指令信号に基づいて、第3シリンダ群52の各開閉用シリンダ53…を開作動し、第1シリンダ群46の各振分け用シリンダ47…と、第2シリンダ群49の各振分け用シリンダ50…とを作動し、各投入用コンベア9…により搬送される多数本の各胡瓜K…を、『無し』判定された整列用トレイTの凹状載置部Tbに対して載置される搬送ラインに振分け供給する。
【0031】
次に、周回用コンベア2上の載置位置に移動された整列用トレイTの凹状載置部Tbに胡瓜Kが載置されている場合、第3センサ群S3の各光電センサSc…から出力される検知信号に基づいて、CPU55は胡瓜Kが『有り』と判定する。同時に、CPU55から出力される指令信号に基づいて、第3シリンダ群52の各開閉用シリンダ53…を閉作動し、各投入用コンベア9…により搬送される後続の各胡瓜K…を一時停止すると共に、第1シリンダ群46の各振分け用シリンダ47…と、第2シリンダ群49の各振分け用シリンダ50…とを作動し、各投入用コンベア9…により搬送される後続の各胡瓜K…を、『無し』判定された整列用トレイTの凹状載置部Tbに対して載置される搬送ラインに振分け供給する。
【0032】
以下、上述と同様にして、各投入用コンベア9…の送り側終端部と対応する載置位置に整列用トレイTの各凹状載置部Tb…を順次移動し、第3センサ群S3の各光電センサSc…から出力される検知信号に基づいて胡瓜Kの『有り』又は『無し』をCPU55で判定すると共に、その判定に対応して第3シリンダ群52の各開閉用シリンダ53…と、第1シリンダ群46の各振分け用シリンダ47…と、第2シリンダ群49の各振分け用シリンダ50…とを作動し、各投入用コンベア9…により搬送される多数本の各胡瓜K…を『無し』判定された整列用トレイTの各凹状載置部Tb…に対して順次載置する。或いは、周回用コンベア2のコンベア2aを前後移動して、各投入用コンベア9…の送り側終端部に搬送される各胡瓜K…と対応する位置に整列用トレイTの各凹状載置部Tb…を移動させ、多数本の各胡瓜K…を整列用トレイTの各凹状載置部Tb…に対して順次載置する。
【0033】
次に、図3に示すように、各投入用コンベア9…上に振分けられた多数本の各胡瓜K…を整列用トレイTの各凹状載置部Tb…に載置すると共に、同整列用トレイTの各凹状載置部Tb…に載置された各胡瓜K…を傾斜側に移動し、同整列用トレイTの長手側前端部に形成した整列板Tcに各胡瓜K…の前端部を当接して横一線に揃える。図4に示すように、周回用コンベア2上の揃え位置に二つの各整列用トレイT,Tを搬送停止した後、胡瓜揃え機5を駆動して、後列側の整列用トレイTに載置された各胡瓜K…を一括して後退させ、同整列用トレイTの長手側後端部に形成した整列板Tcに各胡瓜K…の後端部を当接して横一線に揃える。同時に、箱搬入用コンベア43に載置された段ボール箱Bを箱詰め位置下部に搬送し、箱昇降台36を垂直上昇して、箱形態に組立てられた段ボール箱Bを箱詰め位置に供給する。
【0034】
次に、周回用コンベア2上の整列位置に二つの各整列用トレイT,Tを搬送停止した後、図5に示すように、胡瓜箱詰め機6を駆動して、二つの各整列用トレイT,Tに載置された各胡瓜K…を各吸着パッド32…で吸着保持して整列位置から箱詰め位置に水平移動すると共に、同各吸着パッド32…で吸着保持した18本分の各胡瓜K…を箱詰め間隔に集合する。箱詰め直前に於いて、4枚の各開放板33…で段ボール箱Bの各フラップBa…を夫々開放し、各吸着パッド32…で吸着保持した各胡瓜K…を段ボール箱Bに一括収納して吸着解除することで、1段分の各胡瓜K…の箱詰め作業が完了する。以下同様に、次列の各整列用トレイT,Tに載置された各胡瓜K…を各吸着パッド32…で吸着保持して段ボール箱Bに適宜段数箱詰めする。
【0035】
所定本数分の胡瓜Kを箱詰めした後、箱昇降台36を垂直降下して、箱詰め済の段ボール箱Bを箱搬出用コンベア44に移載し、同段ボール箱Bを次工程(例えば、袋封函工程、箱封函工程)に搬送供給する。続いて、胡瓜揃え機5及び胡瓜箱詰め機6を駆動して、二つの各整列用トレイT,Tに載置された各胡瓜K…を次の段ボール箱Bに順次箱詰めする。
【0036】
以上のように、各投入用コンベア9…により搬送される多数本の各胡瓜K…を整列用トレイTの各凹状載置部Tb…に対して1本ずつ載置される搬送ラインに振分け供給するので、胡瓜Kの載置本数に過不足が無くなり、多数本の各胡瓜Kを整列用トレイTの各凹状載置部Tb…に対して1本ずつ確実に載置することができる。しかも、従来方法のように余剰分の胡瓜Kを回収したり、不足分の胡瓜Kを補充したりするような手間及び作業が省け、特異形状を有する胡瓜Kの載置作業が機械的に行えるので、人為的作業の介入が不要となり、作業者の人数を削減して、載置作業の省力化及び能率アップを図ることができる。
【0037】
この発明の構成と、上述の実施例との対応において、
この発明の長尺物載置装置は、実施例の胡瓜載置装置1に対応し、
以下同様に、
長尺物は、胡瓜Kに対応し、
長尺物載置部は、整列用トレイTの凹状載置部Tbに対応し、
搬送用コンベアは、供給用コンベア3の各投入用コンベア9…に対応し、
長尺物検知手段は、第1センサ群S1の各光電センサSa…と、第2センサ群S2の各光電センサSb…と、第3センサ群S3の各光電センサSc…と、後述する撮像用カメラ(図示省略)とに対応し、
長尺物振分け手段は、各振分け板45…と、第1シリンダ群46の各振分け用シリンダ47…と、各振分け板48…と、第2シリンダ群49の各振分け用シリタン50…と、各シャッタ51…と、第3シリンダ群52の各開閉用シリンダ53…とに対応し、
振分け制御手段は、CPUに対応するも、
この発明は、上述の実施例の構成のみに限定されるものではない。
【0038】
上述の実施例では、周回用コンベア2により搬送される各整列用トレイT…に対して多数本の各胡瓜K…を振分け供給するが、例えば、チェーンコンベア、ベルトコンベア等の適宜コンベア(図示省略)上に連結固定された各整列用トレイTに対して多数本の各胡瓜K…を振分け供給するもよく、また、適宜コンベア(図示省略)の搬送面上に形成された各凹状載置部(図示省略)に対して多数本の各胡瓜K…を振分け供給してもよい。
【0039】
また、供給用コンベア3上に載置された多数本の各胡瓜K…を撮像用カメラ(図示省略)で撮像し、同撮像用カメラで撮像した画像データと、判定装置(図示省略)に予め格納された画像データとを比較して、供給用コンベア3上に載置された胡瓜Kの過不足を判定する。同時に、同装置から出力される指令信号に基づいて胡瓜振分け機4を駆動し、供給用コンベア3により搬送される多数本の各胡瓜K…を整列用トレイTの各凹状載置部Tb…に対して1本ずつ載置される搬送ラインに振分け供給するもよく、実施例の検知手段のみに限定されるものではない。
【図面の簡単な説明】
【図1】胡瓜載置装置を示す全体構成図。
【図2】胡瓜振分け機による胡瓜の振分け動作及び載置動作を示す平面図。
【図3】胡瓜振分け機による胡瓜の振分け動作及び載置動作を示す側面図。
【図4】胡瓜揃え機による胡瓜の揃え動作を示す側面図。
【図5】胡瓜箱詰め機による胡瓜の箱詰め動作を示す側面図。
【図6】胡瓜載置装置の制御ブロック図。
【図7】従来装置による載置動作を示す平面図。
【符号の説明】
K…胡瓜
T…整列用トレイ
1…胡瓜載置装置
2…周回用コンベア
3…供給用コンベア
4…胡瓜振分け機
5…胡瓜揃え機
6…胡瓜箱詰め機
9…投入用コンベア
45…振分け板
46…第1シリンダ群
47…振分け用シリンダ
48…振分け板
49…第2シリンダ群
50…振分け用シリンダ
51…シャッタ
52…第3シリンダ群
53…開閉用シリンダ
55…CPU
56…ROM
57…RAM
S1…第1センサ群
Sa…光電センサ
S2…第2センサ群
Sb…光電センサ
S3…第3センサ群
Sc…光電センサ
[0001]
[Industrial applications]
The present invention relates to a long object placing apparatus used for packing long objects such as cucumbers, carrots, yams, and long eggplants.
[0002]
[Prior art]
Conventionally, as a method of boxing cucumbers as in the above-described example, for example, as shown in FIG. 7, a large number of cucumbers K.. A large number of cucumbers K are sequentially placed on each of the concave placement portions Tb of the alignment tray T supplied to the feed-side end portion of the belt conveyor 60. After the placement, as shown in FIG. 5, each of the cucumber K ... placed on each of the concave placement portions Tb ... of the alignment tray T is sucked and held by each of the suction pads 32 ... constituting the cucumber box filling machine 6. Then, there is a method of packing in a cardboard box B.
[0003]
[Problems to be solved by the invention]
However, when a large number of cucumber K are continuously conveyed by the belt conveyor 60 as described above, even if the cucumber K brought in from the producer side is aligned straight and placed on the belt conveyor 60, Due to the occasional vibration, the orientation of each cucumber K placed on the belt conveyor 60 becomes disordered, and the cucumber K can be placed one by one on each concave placement portion Tb ... of the alignment tray T. Have difficulty. If a plurality of cucumbers K are placed at once in each of the concave placement portions Tb ... of the alignment tray T, the number of cucumbers K to be placed becomes excessive or insufficient, and immediately after placement. An extra cucumber K placed between the concave placement portions Tb of the alignment tray T is collected by a worker's hand, or is transferred to the recessed placement portion Tb of the alignment tray T which is fed empty. On the other hand, cucumber K must be replenished by the operator's hand, and human intervention is required to recover and replenish cucumber K. ing.
[0004]
In view of the above problems, the present invention drives a long object sorting means,Long objects conveyed by one conveyor line that constitutes a conveyor are transferred to another conveyor line.By distributing and supplying, there is no excess or shortage in the number of long objects to be placed, and many long objects can be reliably placed one by one on each long object mounting part. It is intended to provide an object placing device.
[0005]
[Means for Solving the Problems]
The present inventionLong objects which are arranged in a longitudinal direction by arranging a plurality of long objects conveyed by the conveyor for conveyance in the longitudinal direction, and sequentially mounted on the respective long object mounting portions supplied to the feed-side end portion of the conveyor for conveyance. Loading A loading device, wherein the transport conveyor comprises a plurality of transport lines for loading one by one on each of the long object placing portions,A long object detecting unit for detecting whether the long object has been mounted or not yet mounted, on each long object mounting part supplied to the feed-side end portion of the transport conveyor,A long object sorting unit that sorts and supplies a long object transported by the one transport line to another transport line,Based on the detection by the long object detection means, the distribution control means to drive the long object distribution means when it is determined that the long object is not placed on the long object mounting portion Is a long object placing device.
[0006]
[Action]
According to the present invention, based on the detection by the long object detecting means, the long object is already placed or not placed on each of the long object placing portions supplied to the feed end of the conveyor. Is determined by the distribution control means. When it is determined that the long object is not placed, the long object sorting means is not driven, and the conveyor for conveyance is not operated.One transport line that constitutesIs supplied to the transport line determined to be unmounted. When it is determined that a long object has been placed, the long object sorting means is driven,One transfer lineTransport determined that the long object transported byLaSince the supply is distributed to the inside, a large number of the long objects can be placed one by one on each long object placing portion.
[0007]
【The invention's effect】
According to the present invention, a conveyor for transportationOne transport line that constitutesConveyed byLengthOne long object is placed on each long object mounting part.otherSince it is distributed and supplied to the transport line, there is no excess or deficiency in the number of long objects to be placed, and a large number of long objects can be reliably placed one by one on each long object mounting portion. . In addition, the labor and work of collecting excess long objects or replenishing short objects as in the conventional method can be omitted, and the mounting operation of long objects having a peculiar shape can be performed by a machine. Since no manual work is required, the number of workers can be reduced, and labor and efficiency of placing work can be reduced.
[0008]
【Example】
An embodiment of the present invention will be described below in detail with reference to the drawings.
The drawing shows a cucumber placing device provided in a device for packing a large number of each of cucumbers selected for each rank as an example of a long product. In FIG. 1, the cucumber placing device 1 is a circulating conveyor. 2 are sequentially moved to the placement position, the alignment position, and the alignment position set on the top 2, and a large number of each cucumber K... Place them sequentially. At the same time, the cucumber sorting machine 4 is driven to sort and supply a large number of each cucumber K conveyed by the supply conveyor 3 one by one to each of the concave mounting portions Tb of the alignment tray T. After the cucumber arranging machine 5 is driven to align the cucumbers K... Placed on the rear-side alignment tray T in a horizontal row, the cucumber box stuffing machine 6 is driven to drive the two arranging trays T, A predetermined number (for example, 18) of the cucumbers K... Placed on T are sucked and held and sequentially packed in a cardboard box B.
[0009]
As shown in FIGS. 2 and 4, the above-mentioned alignment tray T is, for example, a top-side short direction of a tray main body Ta formed in a size and shape in which nine pieces of cucumber K are placed in parallel. A recessed mounting portion Tb having a size and a shape on which one cucumber K is placed is formed, and nine cucumber K are placed in parallel in the longitudinal direction on the upper surface side of the tray main body Ta. Are formed continuously, and alignment plates Tc, Tc are erected at both longitudinal side edges of the tray body Ta so as to face the front and rear ends of the concave mounting portions Tb. are doing. When placing each of the cucumbers K that are deformed in a U-shape, an alignment tray T in which the center of the bottom surface of each of the concave mounting portions Tb is formed in a valley or mountain shape in the longitudinal direction is selectively used. .
[0010]
The circulating conveyor 2 has four conveyors 2a, 2b, 2c, and 2d sequentially arranged on a circulating path, and the conveyor 2a is orthogonal to a feed-side end portion of a supply conveyor 3 described later. At the same time, one side edge of the conveyor 2a corresponding to the feed-side end of the supply conveyor 3 is inclined and the other side edge is lowered. That is, each of the conveyors 2a, 2b, 2c, 2d is driven to rotate in the circumferential direction by the driving force of a motor with a reduction gear (not shown), and a number of the conveyors 2a, 2b, 2c, 2d placed on the respective conveyors 2a, 2b, 2c, 2d are rotated. Each of the aligning trays T is sequentially moved to the mounting position, the aligning position, and the aligning position, and the cucumber K is mounted on each of the concave mounting portions Tb of the aligning tray T one by one. The conveyor 2a is intermittently fed by a feed interval that is shorter than the predetermined distance. Each cucumber K is obliquely placed on each concave mounting portion Tb of the aligning tray T conveyed by the conveyor 2a, and each cucumber is mounted on an aligning plate Tc formed at the longitudinal front end of the aligning tray T. The front ends of K ... abut against each other and are aligned horizontally.
[0011]
As shown in FIGS. 2 and 3, the supply conveyor 3 is fed to one side of the loading position set on the conveyor 2a of the circulating conveyor 2 with respect to the longitudinal side edge of the conveyor 2a. , Conveyors 7, accelerating rollers 8 and 8, and feeding conveyors 9 are sequentially arranged in the feed direction, and the feed speed of the feed conveyor 7 is driven by the driving force of a motor with a reduction gear (not shown). Are rotated faster than each of the accelerating rollers 8, 8 and each of the charging conveyors 9 are conveyed by the feeding conveyor 7. 9), the tip of each cucumber K is accelerated in the feed direction by the rotational force of each of the accelerating rollers 8, 8 and the conveying force of each charging conveyor 9, and each cucumber K is moved in the feed direction. To correct the posture to be straight. At the same time, a number of the respective alignment trays T are sequentially moved to the mounting positions set on the conveyor 2a of the circulating conveyor 2, and the orientations are corrected with respect to the respective concave mounting portions Tb of the same alignment tray T. A large number of each cucumber K are arranged in the longitudinal direction and placed one after another.
[0012]
Each of the above-mentioned loading conveyors 9 is arranged such that ten loading conveyors 9 are orthogonal to the mounting position side set on the conveyor 2a of the circulating conveyor 2 with respect to the longitudinal side edge of the conveyor 2a. And arranged in parallel. Each of the charging conveyors 9 stretches the orbiting chains 12, 12 between the sprockets 10, 10 mounted on the feed-side start end and the sprockets 11, 11 mounted on the feed-side end. And a plurality of feed rollers 13 with a soft member such as synthetic rubber or synthetic resin provided around the facing surfaces of the orbiting chains 12, 12 at predetermined regular intervals in the feed direction. It is supported at a distance. That is, by the driving force of a motor with a speed reducer (not shown), each of the feed rollers 13 supported between the two orbiting chains 12 is orbitally moved in the feed direction, and is placed on each of the feed rollers 13. A large number of the placed cucumbers K are aligned in the longitudinal direction and placed on each of the concave placement portions Tb of the alignment tray T.
[0013]
Each of the distribution plates 45 is rotatably supported at the starting end distribution position of each of the charging conveyors 9 so as to be horizontally rotatable, and each of the distribution cylinders 47 constituting the first cylinder group 46 disposed above the same position. Are connected to the distribution plates 45, and reflection-type photoelectric sensors Sa, which constitute the first sensor group S1, are arranged opposite to the upper peripheral surface of the cucumbers K, which are conveyed to the respective positions. Has been established. That is, each sorting cylinder 47 is actuated based on a command signal output from a CPU 55 described later, and a large number of cucumbers K are sorted one by one to the respective feeding conveyors 9. The distribution plates 45 are horizontally rotated.
[0014]
In addition, the distribution plates 48 are pivotally supported at the terminal side distribution positions of the charging conveyors 9 so as to be horizontally rotatable, and the distribution cylinders 50 constituting the second cylinder group 49 disposed above the same positions. Are connected to the distribution plates 48. That is, each sorting cylinder 50 is operated based on a command signal output from the CPU 55, which will be described later, and each of the cucumbers K is sorted to each of the input conveyors 9. The plates 48 are horizontally rotated.
[0015]
In addition, the shutters 51 are pivotally supported at the end stop positions of the loading conveyors 9 so as to be vertically rotatable, and the opening and closing cylinders 53 constituting the third cylinder group 52 disposed at the upper portion of the shutters 51 are arranged. The piston rods are connected to the shutters 51, and reflection-type photoelectric sensors Sb constituting the second sensor group S2 are disposed facing the upper peripheral surface of the cucumber K transported to the respective positions. At the same time, on the other side of the placement position set on the conveyor 2a of the circulating conveyor 2, the concave placement portions Tb of the alignment tray T to be moved to the feed end of each of the loading conveyors 9 ... Each of the reflection-type photoelectric sensors Sc... Constituting the third sensor group S3 is disposed to face the bottom surface portion. That is, the opening / closing cylinders 53 are operated based on the detection signals output from the photoelectric sensors Sb of the second sensor group S2 and the photoelectric sensors Sc of the third sensor group S3, and each of the charging conveyors 9 is operated. The shutters 51 are rotated up and down between a closed position where the cucumbers K conveyed by... Are temporarily stopped and an open position where the cucumbers K.
[0016]
As shown in FIG. 4, the cucumber arranging machine 5 is provided with a stopper 17 at the aligning position on the circulating conveyor 2 so as to be able to protrude and retreat. The stopper 17 is moved up and down on the transport surface by the operation of the retracting cylinder 18 while being connected and fixed, and the subsequent aligning trays T are temporarily stopped at the aligning position, and the preceding two aligning trays T, T Is stopped at the alignment position.
[0017]
In addition, the receiving plate 19 and the fixing plate 20 are arranged opposite to each other at the aligned position on the orbiting conveyor 2, and the piston rod of the fixing cylinder 21 arranged at the same position side is connected and fixed to the fixing plate 20. At the same time, the piston rod of the retraction cylinder 22 disposed immediately above the same position is connected and fixed to the support plate 23, and the piston rod of the pressing cylinder 24 vertically fixed to the support plate 23 is connected and fixed to the pressing plate 25. are doing. Note that, on the lower surface side of the pressing plate 25, a pressing pad 26 formed of a soft member such as synthetic rubber or synthetic resin is attached.
[0018]
In other words, immediately after the two alignment trays T, T are stopped immediately before the alignment position set on the circulating conveyor 2, the fixing cylinder 21 is operated, and the rear-side alignment tray T is received by the receiving plate 19. The position is fixed with the fixing plate 20. At the same time, the retracting cylinder 22 and the pressing cylinder 24 are operated, and the cucumber K ... placed on the rear-side alignment tray T is pressed by the pressing pad 26 to be collectively retracted. The rear end of each of the cucumbers K... Abuts against the alignment plate Tc formed at the rear end on the longitudinal side, and is aligned horizontally.
[0019]
As shown in FIG. 5, the above-mentioned cucumber box packing machine 6 has each guide rail 27, 27 installed between an alignment position set on the circling conveyor 2 and a box packing position set on the side of the same position. Then, the moving frame 28 attached between the guide rails 27 and 27 and the piston rod of the moving cylinder 29 horizontally arranged at the same position are connected and fixed, and the moving frame 28 is operated by the operation of the moving cylinder 29. Is moved horizontally above the alignment position and above the boxing position. In addition, the lifting frame 30 suspended from the lower part of the moving frame 28 and the piston rod of the lifting cylinder 31 erected above the frame are connected and fixed, and the lifting frame 30 is aligned by the operation of the lifting cylinder 31. It moves vertically up and down just above the boxing position.
[0020]
In the above-described lifting frame 30, 18 suction pads 32 are vertically provided at positions opposed to the upper peripheral surface of the cucumbers K mounted on the two alignment trays T. Each suction pad 32 is expanded and contracted to a separation interval for sucking and holding two rows of cucumber K ... placed on each alignment tray T and a collection interval for packing two rows of cucumber K ... It is provided movably. That is, after stopping the movement of each of the two alignment trays T, T at the alignment position on the circulating conveyor 2, each suction pad 32 is attached to each of the cucumber K mounted on each of the alignment trays T, T. Each of the 18 cucumbers K is collectively adsorbed and held by the negative pressure of a suction blower (not shown) connected to each of the suction pads 32. On the other hand, when the 18 pieces of cucumber K sucked and held by the suction pads 32 are stored in the cardboard box B, the negative pressure by the suction blower (not shown) is cut off or stopped, and the cucumber K ... Release the suction hold.
[0021]
In the above-mentioned box-packing position, four open plates 33 are pivotally supported on the front and rear and left and right of the same position so that they can be opened and closed, and umbrella-shaped gears 34 fixed to the shaft ends of the plates are meshed with each other. Then, the piston rod of the opening / closing cylinder 35 disposed on the side of the same position is connected to the shaft end of the opening plate 33, and the operation of the opening / closing cylinder 35 causes each of the corrugated cardboard boxes B supplied to the boxed position. Each of the open plates 33 is opened and closed in an interlocking manner between a closed position facing the flaps Ba and an open position for opening each flap Ba of the cardboard box B.
[0022]
A nut 37 is fixed to the center of the bottom side of the box elevator 36 disposed at the lower part of the box packing position, and the nut part 37 is screwed onto a screw shaft 38 which is vertically supported at the lower part of the box lifting position. The screw shaft 38 is rotated forward / reverse through the sprockets 40 and 41 and the drive chain 42 by the driving force of the lifting / lowering motor 39 equipped with a speed reducer disposed in the box, and a box carrying conveyor 43 and a box carrying conveyor 44 described later. The box elevating table 36 is vertically moved up and down to a lowering position where it is horizontal with respect to the upper side, and a rising position where the cardboard box B assembled in the open top form is supplied to the packing position.
[0023]
In addition, a box carry-in conveyor 43 that supplies a cardboard box B supplied from a previous step (for example, a box making step or a bag laying step) to a lower part of the box packing position is provided on the box carry-in side below the box packing position, A box unloading conveyor 44 for feeding the boxed cardboard boxes B to a post-process (for example, a bag sealing process, a box sealing process) is provided on the box unloading side below the same position. The above-mentioned corrugated cardboard box B is laid inside a corrugated cardboard box B assembled in an open top form, for example, with a packaging bag P made of synthetic resin or paper or the like opened upward and opened. Each of the flaps Ba ... standing on the opening side edge of the cardboard box B is covered with the input port Pa of the packaging bag P by folding it in two.
[0024]
FIG. 6 shows a control block diagram of the cucumber placing apparatus 1. The CPU 55 determines the distribution cylinders 47 of the first cylinder group 46, the distribution cylinders 50 of the second cylinder group 49, and the third cylinder group 52. , The respective photoelectric sensors Sa of the first sensor group S1, the respective photoelectric sensors Sb of the second sensor group S2, and the respective photoelectric sensors Sc of the third sensor group S3 in the ROM 56. Control according to the stored program.
[0025]
The RAM 57 stores opening / closing data of each of the sorting cylinders 47 of the first cylinder group 46, each of the sorting cylinders 50 of the second cylinder group 49, and each of the opening and closing cylinders 53 of the third cylinder group 52. Detected data output from each photoelectric sensor Sa of one sensor group S1, each photoelectric sensor Sb of the second sensor group S2, and each photoelectric sensor Sc of the third sensor group S3 are recorded in association with each other. .
[0026]
CPU55, based on the detection signal output from each photoelectric sensor Sc ... of the third sensor group S3, each concave mounting portion Tb of the alignment tray T moved to the sending end of each loading conveyor 9 ... ... Cucumber K determines “Yes” or “No”. At the same time, based on the detection signal output from each of the photoelectric sensors Sa of the first sensor group S1, the sheet is conveyed by the concave mounting portion Tb of the alignment tray T determined to be “absent” and each of the loading conveyors 9. The placement timing of each cucumber K is calculated, and each distribution cylinder 47 of the first cylinder group 46 and each distribution cylinder 50 of the second cylinder group 49 are calculated based on a command signal output from the CPU 55. , The opening / closing cylinders 53 of the third cylinder group 52 are operated. Alternatively, the conveyer 2a of the circulating conveyor 2 is moved back and forth, and each concave mounting portion Tb of the alignment tray T is located at a position corresponding to each cucumber K conveyed to the feed-side end portion of each charging conveyor 9. Move ...
[0027]
That is, when the cucumber K is not placed on the concave placing portion Tb of the alignment tray T, the cucumber K is determined to be “absent”, and the opening / closing cylinders 53 of the third cylinder group 52 are correspondingly determined. Are opened to operate the sorting cylinders 47 of the first cylinder group 46 and the sorting cylinders 50 of the second cylinder group 49, and a large number of cylinders conveyed by the loading conveyors 9 are operated. Of cucumber K are distributed and supplied to the transport line mounted on the concave mounting portion Tb of the alignment tray T for which “no” is determined.
[0028]
When the cucumber K is placed on the concave mounting portion Tb of the alignment tray T, the cucumber K is determined to be “present”, and the opening / closing cylinders 53 of the third cylinder group 52 are determined in response to the determination. Is closed, and the next row of cucumbers K conveyed by the charging conveyors 9 is temporarily stopped just before the placement position. At the same time, the distributing cylinders 47 of the first cylinder group 46 and the distributing cylinders 50 of the second cylinder group 49 are actuated, and the next row of cucumbers K conveyed by the charging conveyors 9. Is supplied to the transport line mounted on the concave mounting portion Tb of the alignment tray T for which “absence” is determined.
[0029]
The illustrated embodiment is configured as described above. Hereinafter, the operation when the cucumber placing apparatus 1 places a large number of each cucumber K on the alignment tray T and the operation when the cucumber K is packed in the cardboard box B will be described. explain.
First, as shown in FIGS. 1 and 2, a large number of cucumbers K... Sorted according to the same rank are sequentially placed on the feeding conveyor 7 of the feeding conveyor 3 and transported by the feeding conveyor 7. Are accelerated by the accelerating rollers 8 and 8 and the charging conveyors 9 to correct and straighten the posture. At the same time, a number of the respective alignment trays T are sequentially moved to the mounting position on the circulating conveyor 2, and a number of the respective cucumbers K conveyed by the respective input conveyors 9 are transferred to the respective alignment trays T. One by one is mounted on the concave mounting portions Tb.
[0030]
When the cucumbers K are not placed on the concave placement portion Tb of the alignment tray T moved to the placement position on the circling conveyor 2 at the time of placing the cucumbers, each photoelectric sensor of the third sensor group S3. Based on the detection signal output from Sc..., The CPU 55 determines that the cucumber K is “absent”. At the same time, based on the detection signal output from each of the photoelectric sensors Sa of the first sensor group S1, the sheet is conveyed by the concave mounting portion Tb of the alignment tray T determined to be “absent” and each of the loading conveyors 9. The mounting timing of each of the cucumbers K is calculated, and based on the command signal output from the CPU 55, the opening / closing cylinders 53 of the third cylinder group 52 are opened, and the distribution of the first cylinder group 46 is performed. The cylinders 47... And the sorting cylinders 50... Of the second cylinder group 49 are actuated, and a large number of cucumbers K. It is distributed and supplied to the transport line mounted on the T concave mounting portion Tb.
[0031]
Next, when the cucumber K is placed on the concave placement portion Tb of the alignment tray T moved to the placement position on the circulating conveyor 2, the output from each of the photoelectric sensors Sc of the third sensor group S3 is output. Based on the detected signal, the CPU 55 determines that the cucumber K is “present”. At the same time, based on the command signal output from the CPU 55, the opening / closing cylinders 53 of the third cylinder group 52 are closed, and the subsequent cucumber K conveyed by the charging conveyors 9 are temporarily stopped. At the same time, the distributing cylinders 47 of the first cylinder group 46 and the distributing cylinders 50 of the second cylinder group 49 are actuated, and the subsequent cucumbers K conveyed by the charging conveyors 9. , And is supplied to the transport line mounted on the concave mounting portion Tb of the alignment tray T determined as “absent”.
[0032]
Hereinafter, in the same manner as described above, the respective concave mounting portions Tb of the alignment tray T are sequentially moved to the mounting positions corresponding to the feed-side terminal portions of the respective charging conveyors 9. The CPU 55 determines “present” or “absent” of the cucumber K based on the detection signal output from the photoelectric sensor Sc..., And in response to the determination, the opening / closing cylinders 53 of the third cylinder group 52; Each of the distribution cylinders 47 of the first cylinder group 46 and each of the distribution cylinders 50 of the second cylinder group 49 are operated, and a large number of each of the cucumbers K conveyed by each of the charging conveyors 9 is referred to as " None "is sequentially placed on each of the concave placement portions Tb ... of the alignment tray T determined. Alternatively, the conveyer 2a of the circulating conveyor 2 is moved back and forth, and each concave mounting portion Tb of the alignment tray T is located at a position corresponding to each cucumber K conveyed to the feed-side end portion of each charging conveyor 9. Are moved, and a large number of cucumber K are sequentially placed on each of the concave placement portions Tb of the alignment tray T.
[0033]
Next, as shown in FIG. 3, a large number of cucumber K distributed on each of the charging conveyors 9 is placed on each of the concave placement portions Tb of the alignment tray T, and the same cucumber K is placed on the same. The cucumber K ... placed on each of the concave mounting portions Tb ... of the tray T is moved to the inclined side, and the front end of each cucumber K ... is placed on an alignment plate Tc formed at the longitudinal front end of the alignment tray T. Abut and align them horizontally. As shown in FIG. 4, after stopping the conveyance of each of the two aligning trays T, T at the aligning position on the circulating conveyor 2, the cucumber aligning machine 5 is driven and placed on the aligning tray T on the rear row side. The rear ends of the cucumbers K are brought into contact with an alignment plate Tc formed at the rear end on the longitudinal side of the alignment tray T so as to be aligned in a horizontal direction. At the same time, the cardboard box B placed on the box carrying conveyor 43 is conveyed to the lower part of the box packing position, the box elevating table 36 is vertically raised, and the cardboard box B assembled in a box form is supplied to the box packing position.
[0034]
Next, after stopping the transportation of the two alignment trays T, T at the alignment positions on the circulating conveyor 2, the cucumber box stuffing machine 6 is driven to drive the two alignment trays T, as shown in FIG. , T mounted on each of the suction pads 32... Are sucked and held by the suction pads 32, and are horizontally moved from the aligned position to the boxed position, and the 18 cucumbers K sucked and held by the suction pads 32. ... are gathered in the boxing interval. Immediately before packing, each flap Ba ... of the cardboard box B is opened by each of the four open plates 33 ..., and the cucumber K ... held by the suction pads 32 ... is stored in the cardboard box B at once. By releasing the adsorption, the boxing work of the cucumber K for one stage is completed. Similarly, the cucumber K placed on each of the alignment trays T, T in the next row is sucked and held by each suction pad 32, and is packed in a cardboard box B as appropriate.
[0035]
After packing a predetermined number of cucumbers K in a box, the box elevating table 36 is vertically lowered, the boxed cardboard box B is transferred to the box unloading conveyor 44, and the same cardboard box B is placed in the next step (for example, bag sealed). (Box process, box sealing process). Then, the cucumber arranging machine 5 and the cucumber box stuffing machine 6 are driven, and the cucumber K placed on each of the two alignment trays T, T is sequentially boxed into the next cardboard box B.
[0036]
As described above, a large number of cucumbers K conveyed by the respective feeding conveyors 9 are distributed and supplied to the conveyance lines on which the cucumbers K are mounted one by one with respect to each concave mounting portion Tb of the alignment tray T. Therefore, there is no excess or deficiency in the number of cucumbers K to be placed, and a large number of cucumbers K can be surely placed one by one on each of the concave mounting portions Tb... Of the alignment tray T. In addition, the labor and work of collecting the surplus cucumbers K and replenishing the insufficient cucumbers K as in the conventional method can be omitted, and the work of placing the cucumbers K having a peculiar shape can be performed mechanically. This eliminates the need for manual work intervention, reduces the number of workers, and saves labor and improves efficiency in mounting work.
[0037]
In correspondence between the configuration of the present invention and the above-described embodiment,
The long object placing device of the present invention corresponds to the cucumber placing device 1 of the embodiment,
Similarly,
Long objects correspond to Cucumber K,
The long object placing portion corresponds to the concave placing portion Tb of the alignment tray T,
The transport conveyor corresponds to each of the input conveyors 9 of the supply conveyor 3,
The long object detecting means includes: each photoelectric sensor Sa of the first sensor group S1, each photoelectric sensor Sb of the second sensor group S2, each photoelectric sensor Sc of the third sensor group S3, Corresponding to a camera (not shown),
The long object sorting means includes: a sorting plate 45, a sorting cylinder 47 of the first cylinder group 46, a sorting plate 48, and a sorting silitan 50 of the second cylinder group 49; Corresponding to the shutters 51 and the opening and closing cylinders 53 of the third cylinder group 52,
Although the distribution control means corresponds to the CPU,
The present invention is not limited only to the configuration of the above embodiment.
[0038]
In the above-described embodiment, a large number of cucumbers K are distributed and supplied to the respective alignment trays T conveyed by the circulating conveyor 2. However, for example, a suitable conveyor such as a chain conveyor or a belt conveyor (not shown) A large number of cucumber K may be distributed and supplied to each of the alignment trays T connected and fixed thereon, and each concave mounting portion formed on a transport surface of a conveyor (not shown) as appropriate. (Not shown), a large number of cucumber K may be distributed and supplied.
[0039]
Further, a large number of cucumber Ks placed on the supply conveyor 3 are imaged by an imaging camera (not shown), and the image data captured by the imaging camera and a determination device (not shown) are stored in advance. By comparing the stored image data with the stored image data, it is determined whether the cucumber K placed on the supply conveyor 3 is excessive or insufficient. At the same time, the cucumber sorting machine 4 is driven based on the command signal output from the same device, and a large number of cucumbers K conveyed by the supply conveyor 3 are put on the concave mounting portions Tb of the alignment tray T. On the other hand, it is also possible to distribute and supply the conveyance lines one by one, and the invention is not limited to only the detection means of the embodiment.
[Brief description of the drawings]
FIG. 1 is an overall configuration diagram showing a cucumber placing device.
FIG. 2 is a plan view showing a cucumber sorting operation and a placing operation by a cucumber sorting machine.
FIG. 3 is a side view showing a cucumber sorting operation and a placing operation by the cucumber sorting machine.
FIG. 4 is a side view showing a cucumber aligning operation by the cucumber aligning machine.
FIG. 5 is a side view showing the boxing operation of cucumbers by the cucumbers boxing machine.
FIG. 6 is a control block diagram of the cucumber placing device.
FIG. 7 is a plan view showing a placing operation by a conventional device.
[Explanation of symbols]
K ... cucumber
T: Alignment tray
1. Cucumber placing device
2 orbiting conveyor
3 ... Conveyor for supply
4: Cucumber sorting machine
5 ... Cucumber aligner
6… Cucumber box packing machine
9 ... Conveyor for charging
45 ... sorting plate
46: First cylinder group
47… Distribution cylinder
48 ... sorting plate
49: Second cylinder group
50 ... sorting cylinder
51 ... Shutter
52 ... third cylinder group
53 ... Opening / closing cylinder
55 ... CPU
56… ROM
57 ... RAM
S1: First sensor group
Sa: photoelectric sensor
S2: second sensor group
Sb: Photoelectric sensor
S3: Third sensor group
Sc: photoelectric sensor

Claims (1)

搬送用コンベアにより搬送される多数本の各長尺物を長手方向に整列して、該搬送用コンベアの送り側終端部に供給される各長尺物載置部に順次載置する長尺物載置装置であって、
上記搬送用コンベアを上記各長尺物載置部に対して1本ずつ載置する複数の搬送ラインから構成するとともに、
上記搬送用コンベアの送り側終端部に供給される各長尺物載置部に、上記長尺物が載置済みであるか未載置であるかを検知する長尺物検知手段と、
上記一つの搬送ラインにより搬送される長尺物を、他の搬送ラインに振分け供給する長尺物振分け手段と、
上記長尺物検知手段による検知に基づいて、上記長尺物載置部に対して長尺物が未載置であると判定されたとき長尺物振分け手段を駆動する振分け制御手段とを備えた
長尺物載置装置。
A plurality of long objects conveyed by the conveyor are aligned in the longitudinal direction, and the long objects are sequentially placed on the respective long object receivers supplied to the feed-side end of the conveyor. A mounting device,
The transport conveyor comprises a plurality of transport lines each of which is placed one by one on each of the long object placing sections,
A long object detecting unit for detecting whether the long object has been mounted or not yet mounted, on each long object mounting part supplied to the feed-side end portion of the transport conveyor,
A long object sorting unit that sorts and supplies a long object transported by the one transport line to another transport line,
Based on the detection by the long object detection means, the distribution control means to drive the long object distribution means when it is determined that the long object is not placed on the long object mounting portion Long object placing device.
JP29735793A 1993-11-02 1993-11-02 Long object loading device Expired - Fee Related JP3597549B2 (en)

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Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
JP29735793A JP3597549B2 (en) 1993-11-02 1993-11-02 Long object loading device

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JP3597549B2 true JP3597549B2 (en) 2004-12-08

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JP4940852B2 (en) * 2006-09-21 2012-05-30 井関農機株式会社 Root crop crop alignment supply equipment
NL2003741C2 (en) * 2009-11-02 2011-05-03 Visser S Gravendeel Holding DEVICE AND METHOD FOR GRADING SERIES OF PRODUCTS.
CN115196312B (en) * 2022-06-02 2023-07-25 广州市新豪精密科技有限公司 Automatic disc arranging machine for shaft products

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