JP3590512B2 - Method of unloading piled coal - Google Patents

Method of unloading piled coal Download PDF

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Publication number
JP3590512B2
JP3590512B2 JP32308997A JP32308997A JP3590512B2 JP 3590512 B2 JP3590512 B2 JP 3590512B2 JP 32308997 A JP32308997 A JP 32308997A JP 32308997 A JP32308997 A JP 32308997A JP 3590512 B2 JP3590512 B2 JP 3590512B2
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Japan
Prior art keywords
coal
bucket
unloading
specific gravity
bulk specific
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Expired - Fee Related
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JP32308997A
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Japanese (ja)
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JPH11157656A (en
Inventor
誠之 渡邉
和夫 工藤
創 合崎
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Nippon Steel Corp
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Nippon Steel Corp
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Description

【0001】
【発明の属する技術分野】
本発明方法は、山積み石炭の揚炭方法に関するものである。
【0002】
【従来の技術】
山積み石炭の揚炭は、一般に図4に示すごとく、石炭山1の長手方向に沿って敷設したレール2上を移動するように設けたリクレーマー3の本体4に旋回可能にブーム5を設け、このブーム5の先端にバケットホイール6を回転可能に設けて、バケット7を石炭山1へ切り込み回転しつつ、石炭山1の巾方向に旋回させて、山積み石炭を所定位置へ揚炭するものである。このような石炭の揚炭においては、バケットホイール6を回転する駆動負荷電流と揚炭実績(メリック秤量値)は、リニアに比例することから揚炭量を上げようとすれば、駆動負荷電流を上げてバケットホイール6を高速することになる。このようなことからバケットホイール6を回転する駆動負荷電流を監視することにより、駆動負荷電流の過負荷電流を防止して揚炭の効率低下を回避することが特公平8−18700号公報に開示されている。
【0003】
【発明が解決しようとする課題】
石炭の嵩比重は、産炭地(銘柄)によってバラツキ(石炭の粘結度の相違等)があり、石炭ヤードに陸揚げするとき下部から上部へ一定の層状に銘柄別に積み上げて山積み(石炭山)する。このような石炭山から揚炭するときは、順次上部から下部へ、石炭山巾方向へバケットホイールを回転、旋回しつつ揚炭して、各銘柄の石炭をほぼ均等にして揚炭するものである。従って、大嵩比重の石炭層にバケットホイールのバケットが位置したときは、駆動負荷電流は高負荷となり、大嵩比重の石炭層にバケットが位置したときは、駆動負荷電流は低負荷となることから上記のごとく、単にバケットホイールの駆動負荷電流の監視によって、バケットホイールの回転速度を制御しても揚炭効率を高めることはできないことになる等の課題がある。
本発明方法は、このような課題を有利に解決するためなされたものであり、山積み石炭の嵩比重に基づき、バケットの石炭山への切り込み量等を調整して、確実に揚炭能力を向上する山積み石炭の揚炭方法を提供することを目的とするものである。
【0004】
【課題を解決するための手段】
本発明方法の特徴とするところは、リクレーマーのバケットの石炭山への切り込み量、旋回速度の一方または双方を山積み石炭の嵩比重に基づき調整することを特徴とする山積み石炭の揚炭方法である。
【0005】
【発明の実施の形態】
前記ごとく、石炭山には嵩比重の異なった石炭が層状に山積みされていることから嵩比重に基づき、図2のように石炭山1へのバケットホイール6のバケット7切り込み量Lを調整する。また、図3のごとく石炭山1の巾方向へのバケットホイール6の旋回速度を調整するものである。このようなバケットホイール6の回転速度は、嵩比重の相違によって調整することなく同一速度でよいが、石炭の粒度によって調整することが好ましい。
【0006】
しかして、小嵩比重の石炭へのバケットの切り込み量を深くすることによって、それだけ多量の石炭をバケット内へ入れることができ、しかも小嵩比重の石炭でありバケットホイールの回転にそれ程負荷をかけることなく、所定の回転速度を維持しつつ揚炭量を増加することができる。このときのバケットホイールの旋回速度は、低速にしてバケットホイールに多量に入った石炭が溢れるのを防止する。また、大嵩比重の石炭へのバケットの切り込み量は浅くし、大嵩比重によるバケットホイールの回転負荷を軽減し、回転速度が低下するのを防止して、所定の回転速度を維持し揚炭量の低下を最小限にする。このときのバケットホイールの旋回速度は、高速にしてバケットへの石炭の取込みを迅速にして、揚炭量を増加し大嵩比重石炭の揚炭量を低下させることなく揚炭することができるものである。このように石炭の嵩比重によって、バケットの石炭山への切り込み量と旋回速度を調整するものであるが、嵩比重の大小の度合いによっては、上記のごときバケットの切り込み量と旋回速度の一方を調整することによって確実に揚炭量を増加できる。
【0007】
バケットホイールの回転速度は、石炭の粒度に応じて調整することが好ましく、石炭粒度が粗粒の場合には、回転速度を高速にして揚炭量を増加することができるが、石炭粒度が細粒になると低速にして回転による遠心力で石炭がバケットから離れ、掬い取り量が少量になり揚炭量が減少し好ましくない。従って、例えば石炭の嵩比重の変化においては、バケットホイールの回転速度を一定とし、上記のごとく石炭山へのバケットの切り込み量と旋回速度の一方または双方を調整し、石炭の粒度変化によってバケットホイールの回転速度を調整することにより、揚炭能力を飛躍的に増加することができる。
【0008】
石炭の嵩比重と石炭山へのバケットの切り込み量及び旋回速度の関係、石炭粒度とバケットホイール回転速度の関係について一例を挙げる。
【表1】

Figure 0003590512
【0009】
注1:バケットホイール直径480cm、バケット個数8個。
注2:バケット長さ70cm、巾30cm(一般に用いられている形状)。
【0010】
しかして、例えばこのようなデータを計算器へ予め記憶しておき、石炭の嵩比重及び平均粒径を導入することによって、このデータに基づきバケットの石炭山への切り込み量及び旋回速度の一方または双方を調整し、またバケットホイールの回転速度を調整するものである。
【0011】
【実施例】
次に、本発明方法の実施例を挙げる。
図1において、計算器8に予め石炭の嵩比重と石炭山へのバケット切り込み量、旋回速度及び石炭粒度とバケットホイール回転速度関係データを記憶しておき、この計算器8へ揚炭すべき石炭の嵩比重(銘柄)及び石炭粒度を導入して、バケットの切り込み量、バケットホイール旋回速度、バケットホイール回転速度を決定する。この結果を主管制御器9を介してリクレーマー制御装置10へ指示し、該リクレーマー制御装置10からリクレーマー走行駆動装置11へ走行速度を指令して、バケットの石炭山への切り込み量、ブームの旋回駆動装置12へ旋回速度を指令してバケット(バケットホイール)旋回速度の一方または双方を調整し、必要に応じてバケットホイール駆動装置13へ回転速度を指令して石炭山の揚炭を行うものである。
【0012】
【発明の効果】
本発明方法によれば、揚炭能力を飛躍的に向上することができる。また、既設のリクレーマーで揚炭能力を向上することができるので、リクレーマーの設備能力をハード的に増強することなく、揚炭能力を向上することができ、低コストで揚炭能力を向上することができる等に優れた効果が得られる。
【図面の簡単な説明】
【図1】本発明方法の実施例を示すフロー図である。
【図2】バケットの切り込み量を示す要部側面図である。
【図3】バケットホイールの旋回状況を示す斜視図である。
【図4】リクレーマーの揚炭状況を示す側面図である。[0001]
TECHNICAL FIELD OF THE INVENTION
The method of the present invention relates to a method for unloading piled coal.
[0002]
[Prior art]
In general, as shown in FIG. 4, a boom 5 is provided on a main body 4 of a reclaimer 3 provided to move on a rail 2 laid along a longitudinal direction of a coal pile 1, and a boom 5 is rotatably provided. A bucket wheel 6 is rotatably provided at the end of the boom 5, and the bucket 7 is cut into the coal mine 1 and rotated in the width direction of the coal mine 1 while rotating, thereby unloading piled coal to a predetermined position. is there. In such coal unloading, the driving load current for rotating the bucket wheel 6 and the unloading result (metric weighing value) are linearly proportional. This raises the speed of the bucket wheel 6. For this reason, it is disclosed in Japanese Patent Publication No. 8-18700 that the overload current of the driving load current is prevented by monitoring the driving load current that rotates the bucket wheel 6 to avoid a reduction in coal unloading efficiency. Have been.
[0003]
[Problems to be solved by the invention]
The bulk specific gravity of coal varies depending on the coal-producing area (brand) (difference in cohesion of coal, etc.), and when unloading into a coal yard, it is piled up in a fixed layer from bottom to top by brand (coal pile). I do. When coal is unloaded from such a coal mine, the bucket wheel is rotated and turned in the direction of the coal ridge width from top to bottom, and coal is unloaded while coal of each brand is almost evenly unloaded. is there. Therefore, when the bucket of the bucket wheel is located on the coal bed having a large bulk specific gravity, the driving load current is high, and when the bucket is located on the coal bed having the large bulk specific gravity, the driving load current is low. Therefore, as described above, there is a problem that the coal mining efficiency cannot be increased even if the rotation speed of the bucket wheel is controlled simply by monitoring the driving load current of the bucket wheel.
The method of the present invention has been made to advantageously solve such problems, and based on the bulk specific gravity of piled coal, adjusts the amount of cut into the coal pile of the bucket, etc., and reliably improves coal unloading capacity. It is an object of the present invention to provide a method for unloading piled coal.
[0004]
[Means for Solving the Problems]
A feature of the method of the present invention is a method for unloading piled coal, characterized in that one or both of the cut amount of the bucket of the reclaimer into the coal pile and the turning speed are adjusted based on the bulk specific gravity of the piled coal. is there.
[0005]
BEST MODE FOR CARRYING OUT THE INVENTION
As described above, since coals having different bulk specific gravities are piled up in the coal mine in a layered manner, the cutting amount L of the bucket 7 of the bucket wheel 6 into the coal mine 1 is adjusted based on the bulk specific gravity as shown in FIG. Further, as shown in FIG. 3, the turning speed of the bucket wheel 6 in the width direction of the coal mine 1 is adjusted. The rotation speed of such a bucket wheel 6 may be the same speed without being adjusted by the difference in bulk specific gravity, but is preferably adjusted by the particle size of the coal.
[0006]
Thus, by increasing the depth of cut of the bucket into the low-bulk specific gravity, a larger amount of coal can be put into the bucket, and furthermore, the low-bulk specific gravity coal puts a large load on the rotation of the bucket wheel. Without increasing the predetermined rotation speed, it is possible to increase the coal unloading amount. The turning speed of the bucket wheel at this time is set to a low speed to prevent a large amount of coal entering the bucket wheel from overflowing. Also, the cutting depth of the bucket into the high bulk specific gravity coal is shallow, the rotation load of the bucket wheel due to the high bulk specific gravity is reduced, the rotation speed is prevented from lowering, and the predetermined rotation speed is maintained and the coal is unloaded. Minimize volume loss. At this time, the turning speed of the bucket wheel is set to be high, so that coal can be quickly taken up into the bucket, so that coal can be uncarried without increasing the coal unloading quantity and reducing the coal unloading quantity of large bulk specific gravity coal. It is. As described above, the cutting amount into the coal pile and the turning speed are adjusted by the bulk specific gravity of the coal, but depending on the degree of the bulk specific gravity, one of the cutting amount and the turning speed of the bucket as described above is determined. Adjustment can surely increase the coal unloading amount.
[0007]
The rotation speed of the bucket wheel is preferably adjusted according to the coal particle size. When the coal particle size is coarse, the rotation speed can be increased to increase the coal unloading amount, but the coal particle size is small. When the particles become granulated, the coal is separated from the bucket by the centrifugal force caused by rotation at a low speed, and the scooping amount becomes small and the coal unloading amount is undesirably reduced. Therefore, for example, in the change of the bulk specific gravity of coal, the rotation speed of the bucket wheel is kept constant, and one or both of the cutting amount and the turning speed of the bucket into the coal mine are adjusted as described above. By adjusting the rotation speed of the coal, the coal unloading capacity can be dramatically increased.
[0008]
An example will be given of the relationship between the bulk specific gravity of the coal, the amount of cut of the bucket into the coal mine and the swirling speed, and the relationship between the coal particle size and the bucket wheel rotation speed.
[Table 1]
Figure 0003590512
[0009]
Note 1: Bucket wheel diameter 480cm, number of buckets 8 pieces.
Note 2: Bucket length 70 cm, width 30 cm (commonly used shape).
[0010]
Thus, for example, such data is stored in the calculator in advance, and by introducing the bulk specific gravity and the average particle size of the coal, one of the cutting amount into the coal pile and the swirl speed based on the data is introduced based on this data. Both are adjusted, and the rotation speed of the bucket wheel is adjusted.
[0011]
【Example】
Next, examples of the method of the present invention will be described.
In FIG. 1, data relating to the bulk specific gravity of coal, the amount of bucket cut into the coal mine, the swirling speed, the coal particle size, and the rotation speed of the bucket wheel are stored in the calculator 8 in advance. Of the bucket, the bucket wheel turning speed, and the bucket wheel rotation speed are determined by introducing the bulk specific gravity (brand) and the coal particle size of the bucket. This result is instructed to the reclaimer control device 10 via the main pipe controller 9, the travel speed is instructed from the reclaimer control device 10 to the reclaimer travel drive device 11, the cut amount of the bucket into the coal mine, the boom Command the turning speed to the turning drive device 12 to adjust one or both of the bucket (bucket wheel) turning speeds, and if necessary, command the turning speed to the bucket wheel drive device 13 to carry out coal mining. Things.
[0012]
【The invention's effect】
According to the method of the present invention, the coal mining capacity can be dramatically improved. In addition, since coal refining capacity can be improved with the existing reclaimer, coal refining capacity can be improved without increasing the equipment capacity of the reclaimer in hardware, and coal refining capacity can be improved at low cost. Excellent effects can be obtained.
[Brief description of the drawings]
FIG. 1 is a flowchart showing an embodiment of the method of the present invention.
FIG. 2 is a side view of a main part showing a cutting amount of a bucket.
FIG. 3 is a perspective view showing a turning state of a bucket wheel.
FIG. 4 is a side view showing the coal unloading state of the reclaimer.

Claims (3)

リクレーマーのバケットの石炭山への切り込み量、旋回速度の一方または双方を山積み石炭の嵩比重に基づき調整することを特徴とする山積み石炭の揚炭方法。A method of unloading piled coal, comprising adjusting one or both of the amount of cut into a coal pile of a bucket of a reclaimer and a turning speed based on the bulk specific gravity of the piled coal. リクレーマーのバケットホイールの回転速度を山積み石炭の粒度に基づき調整することを特徴とする請求項1に記載の山積み石炭の揚炭方法。The method for unloading piled coal according to claim 1, wherein the rotation speed of the bucket wheel of the reclaimer is adjusted based on the particle size of the piled coal. 小嵩比重の石炭山にはバケットの切り込み量を深くするとともに旋回速度を低速に調整し、大嵩比重の石炭山にはバケットの切り込み量を浅くするとともに旋回速度を高速に調整することを特徴とする請求項1または請求項2に記載の山積み石炭の揚炭方法。For coal pits with low bulk specific gravity, the depth of cut of the bucket is deepened and the turning speed is adjusted to low speed. 3. The method for unloading piled coal according to claim 1 or claim 2.
JP32308997A 1997-11-25 1997-11-25 Method of unloading piled coal Expired - Fee Related JP3590512B2 (en)

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Application Number Priority Date Filing Date Title
JP32308997A JP3590512B2 (en) 1997-11-25 1997-11-25 Method of unloading piled coal

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JP3590512B2 true JP3590512B2 (en) 2004-11-17

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