JP3581146B2 - Method for extracting and / or squeezing green tea, black tea, oolong tea, etc. - Google Patents

Method for extracting and / or squeezing green tea, black tea, oolong tea, etc. Download PDF

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JP3581146B2
JP3581146B2 JP2003377245A JP2003377245A JP3581146B2 JP 3581146 B2 JP3581146 B2 JP 3581146B2 JP 2003377245 A JP2003377245 A JP 2003377245A JP 2003377245 A JP2003377245 A JP 2003377245A JP 3581146 B2 JP3581146 B2 JP 3581146B2
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tea
extraction
extract
extruder
temperature
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JP2004041237A (en
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健志 本多
武司 今澤
康史 久保田
正 中坪
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Meiji Co Ltd
Meiji Dairies Corp
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Meiji Dairies Corp
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本発明は、茶の抽出液および/または搾汁液の製造に関するものであり、更に詳細には、二軸エクストルーダーを利用することにより酸化を極力抑制した抽出液および/または搾汁液を短時間に効率よく製造する方法に関するものである。したがって、本発明によれば、香りの揮散が抑制された風香味にすぐれ、有用な茶成分が浮遊し、鮮やかな緑色を保持した茶系飲料(例えば、茶葉をそのまま摂取する「食茶」飲料等)等、従来工業的には製造し得なかった各種製品の提供も可能にするものである。   The present invention relates to the production of tea extract and / or squeezed liquid, and more particularly, to use an extract and / or squeezed liquid in which oxidation is suppressed as much as possible by using a twin-screw extruder in a short time. The present invention relates to an efficient manufacturing method. Therefore, according to the present invention, a tea-based beverage having an excellent flavor with suppressed volatilization of aroma, floating useful tea components, and maintaining a bright green color (for example, a “edible tea” beverage in which tea leaves are ingested as they are) And the like, and can provide various products that could not be produced industrially conventionally.

茶類の代表例として、緑茶の抽出についてみると、工業的生産の場合、通常、所定量の緑茶葉をニーダー、デカンター等により50℃以上の熱水で、10分以上かけて抽出し、ネル濾過やクラリファイヤー等の遠心分離機で茶滓を除去して製造される(例えば、特許文献1参照)。緑茶は、抽出温度によって温水中に出てくる成分が異なり、一般的には抽出温度を低く設定すると、1−テアニン、グルタミン酸等のアミノ酸を主体とした旨味成分、および各種香気成分が、また抽出温度を高く設定すると、それに加えて、ポリフェノール等を主体とした渋味成分が溶出してくるようになる。渋味成分は緑茶の風味を形成する重要な要素であるが、過剰に溶出すると好ましくない風味となる。   As a typical example of teas, regarding the extraction of green tea, in the case of industrial production, usually, a predetermined amount of green tea leaves is extracted with hot water of 50 ° C. or more using a kneader, a decanter or the like over 10 minutes or more. It is manufactured by removing tea residue with a centrifuge such as filtration or a clarifier (for example, see Patent Document 1). Green tea has different components in warm water depending on the extraction temperature. Generally, when the extraction temperature is set low, 1-theanine, umami components mainly composed of amino acids such as glutamic acid, and various flavor components are extracted. When the temperature is set high, astringent components mainly composed of polyphenols and the like are eluted. The astringent component is an important factor in forming the flavor of green tea, but if it is eluted excessively, it will have an undesirable flavor.

通常の場合、経済性を考慮して、工業的製造においては、一般的には60℃以上の熱水で抽出される。しかしながら、熱水での抽出は、緑茶クロロフィル等の色素の速やかな退色、黄色化をもたらし、色彩的な品質の低下をもたらすことでも知られている。この退色防止に、ビタミンCやそのナトリウム塩の添加が有効とされているが、その効果は限定的であり、過剰のビタミンC等の添加はビタミン臭の発生により好ましくない結果をもたらし、高温長時間の処理によって、緑茶葉が保有する香りや旨味は少なからず消失しており、食物繊維にいたってはほとんど抽出されない。   In the usual case, in consideration of economy, in industrial production, it is generally extracted with hot water of 60 ° C. or higher. However, extraction with hot water is also known to cause rapid discoloration and yellowing of pigments such as green tea chlorophyll, resulting in reduced color quality. To prevent this fading, the addition of vitamin C or its sodium salt is considered to be effective, but the effect is limited, and the addition of excess vitamin C or the like produces an undesirable result due to the generation of vitamin odor, Due to the time treatment, the aroma and umami possessed by the green tea leaves have disappeared to a considerable extent, and dietary fiber is hardly extracted.

また、従来のPET飲料市場に代表される工業的な茶系飲料は、外観上の観点からも沈澱するおそれのある茶滓をできるだけ除去して透明化しており、熱による褐変化を補うために、緑色のフィルム包装等によって緑茶飲料の質感を出す工夫をしていた。このように、緑茶を熱水で抽出する限り、緑茶抽出液の退色は進行し、急速に緑茶特有の好ましい香気の喪失は免れない。また、これとは逆に、低温抽出を選択すると、可溶性固形分は溶出しにくくなるため、抽出に長時間を要し、生産性を著しく低下させる。よって、通常の低温抽出法は工業生産に利用することはできない。   In addition, industrial tea beverages represented by the conventional PET beverage market are made transparent by removing as much as possible the tea residue that may precipitate from the viewpoint of appearance, and in order to compensate for browning due to heat. In addition, green tea beverages have been devised with green film packaging and the like. In this way, as long as green tea is extracted with hot water, the fading of the green tea extract proceeds, and rapid loss of the preferred aroma unique to green tea is unavoidable. Conversely, if low-temperature extraction is selected, the soluble solids are less likely to elute, requiring a long time for extraction and significantly reducing productivity. Therefore, ordinary low-temperature extraction cannot be used for industrial production.

さらに、緑茶のもつ有用成分は近年研究されてきており、7割以上の有用成分は茶葉に残存することから、茶葉をそのまま食す「食茶」等の健康法も近年クローズアップされている状況である。
こうした茶の香りや旨味を可能な限り残し、食物繊維に代表される茶葉の有用成分を均一な状態で長期間容器内に分散させることが可能であり、本来の緑色をかなりの程度まで残存することができる技術の開発が求められているが、完全に成功した例は報告されていない。
特開平4−330248号公報
Furthermore, the useful components of green tea have been studied in recent years, and more than 70% of the useful components remain in tea leaves. is there.
It is possible to disperse useful components of tea leaves typified by dietary fiber in the container in a uniform state for a long period of time, leaving the fragrance and umami of tea as much as possible, and the original green color remains to a considerable extent. There is a call for the development of technologies that can do this, but no successful cases have been reported.
JP-A-4-330248

上記したように、緑茶だけではなく、他の食品においても、高温抽出法では製品の風味品質の劣化は避けられず、これに対して低温抽出法は、抽出効率、搾汁効率が悪く、工業的ではなく、かかる従来の方法においては、一般的に抽出、および/または搾汁の対象となる食品、例えば緑茶、紅茶、烏龍茶、ハーブティー、野草茶、漢方茶、ココア、バニラ、果実、野菜等の単品、またはこれらの組み合わせ品から、可溶性固形分を粉砕後、速やかに低温の溶媒で、効率的かつ連続的、短時間に抽出および/または搾汁することが極めて難しく、また、牛乳等のタンパク質や脂質を含む溶媒を用いる場合は抽出効率を高めるために、高温抽出を選択せざるを得ず、その代償としてタンパク質の加熱による凝固や脂質の変質といった風味劣化のリスクを敢えて取らざるを得なかった。   As described above, not only green tea, but also other foods, the high-temperature extraction method inevitably deteriorates the flavor quality of products, whereas the low-temperature extraction method has poor extraction efficiency and squeezing efficiency. Rather, in such conventional methods, generally the foodstuffs to be extracted and / or squeezed, such as green tea, black tea, oolong tea, herbal tea, wildflower tea, herbal tea, cocoa, vanilla, fruits, vegetables It is extremely difficult to extract and / or squeeze out a soluble solid content from a single product or a combination thereof quickly and efficiently with a low-temperature solvent in a short time after pulverizing the soluble solids. If a solvent containing protein or lipid is used, high-temperature extraction must be selected in order to increase the extraction efficiency, and at the cost of reversal of flavor deterioration such as coagulation and lipid alteration due to protein heating. Did not get dare take forced to a click.

このように従来法では、高温抽出法及び低温抽出法のいずれも決定的な問題点があることに鑑み、本発明は、短時間に好ましい風香味を効率的に抽出、搾汁することのできる画期的な方法を新たに開発する目的でなされたものである。   Thus, in view of the fact that both the high-temperature extraction method and the low-temperature extraction method have decisive problems in the conventional method, the present invention can efficiently extract and squeeze a favorable flavor in a short time. This was done to develop a revolutionary method.

また、茶系飲料に関しては、従来は、一般的に茶系飲料として抽出の対象となる食品、例えば緑茶、紅茶、烏龍茶、ハーブティー、野草茶、漢方茶等の単品、または組合わせ品の茶系飲料は、不溶物を完全に除去し非常に透明度の高い飲料としていた。また、その不溶物の内、微細粉を長時間浮遊させることが極めて難しく、また、上記したように、茶系飲料の製造においても、経済的な観点と有用成分の溶出の観点から50℃以上10分以上の熱水長時間抽出によって、褐変化や風味劣化のリスクを敢えて取らざるを得なかった。   In addition, with respect to tea-based beverages, conventionally, foods to be extracted generally as tea-based beverages, such as green tea, black tea, oolong tea, herbal tea, wild grass tea, herbal tea, etc., or a combination of teas The system beverage was a highly transparent beverage from which insolubles were completely removed. In addition, among the insolubles, it is extremely difficult to suspend the fine powder for a long time, and as described above, also in the production of tea-based beverages, from the economical viewpoint and the viewpoint of elution of useful components, 50 ° C. or higher. The long-term extraction of hot water for 10 minutes or more had to take the risk of browning and flavor deterioration.

本発明は、上記目的を達成するためになされたものであって、本発明者らは、各方面から検討の結果、二軸エクストルーダーを用い、高温ではなく低温の溶媒を添加してエクストルーダー処理するという新規な構成をはじめて採用することにより、エグ味や渋味その他雑味がなく風香味のすぐれた緑茶等抽出液および/またはジュース等の搾汁液をきわめて短時間に効率よく製造できること、そしてまた、溶媒の種類を水以外の溶媒、例えば牛乳その他に置換することもでき、その場合にはミルクティーその他使用する溶媒に応じて各種のバラエティーに富んだ製品をきわめて簡単な操作で効率的に製造できること、しかも、使用する溶媒や処理対象食品によっては、従来未知の製品も製造できること、といった数多くの新規有用知見をはじめて得た。   The present invention has been made in order to achieve the above-mentioned object, and the present inventors have conducted studies from various directions.As a result, a twin-screw extruder was used. By adopting a new structure for processing for the first time, it is possible to efficiently and efficiently produce an extract and / or juice such as juice having excellent flavor and flavor without astringency or astringency or other flavors, In addition, the type of solvent can be replaced with a solvent other than water, for example, milk or the like. In this case, various kinds of products can be efficiently produced by a very simple operation according to milk tea and other solvents to be used. And many other useful findings, such as the ability to manufacture products that are unknown to date, depending on the solvent used and the food to be treated. It is obtained.

本発明は、これらの有用新知見に基づき、更に研究の結果、遂に完成されたものである。以下、本発明について詳述する。   The present invention has been finally completed as a result of further research based on these useful new findings. Hereinafter, the present invention will be described in detail.

本発明を実施するには、二軸エクストルーダーを用いて処理対象食品を処理する。すなわち、二軸エクストルーダーは、回転する2本のスクリュウの狭隘な間隙に対象とする食品分散液を通し、連続的に剪断、混練、乳化の少なくともひとつを行わせ、この作用によって溶媒への抽出および/または搾汁を行うものであり、実際の装置としては、市販の装置が適宜使用可能である。また、二軸エクストルーダーのほか、上記した二軸エクストルーダーと同様の作用を有する二軸のスクリュウ等を装備した連続混練装置(例えば、栗本鐵工所製のコンティニュアス・ニーダKRCなど)であれば、すべての装置が使用可能である。したがって、マスコロイダーに代表されるコロイドミルも、狭隘な間隙を有する粉砕装置であるので、本発明において二軸エクストルーダー等と同様に使用可能であるが、以下、二軸エクストルーダーを代表例として本発明を説明していくことにする。   In practicing the present invention, the food to be treated is treated using a twin-screw extruder. In other words, the twin-screw extruder allows the food dispersion liquid to be passed through the narrow gap between the two rotating screws and continuously performs at least one of shearing, kneading, and emulsification. And / or squeezing, and as an actual device, a commercially available device can be appropriately used. Further, in addition to a twin-screw extruder, a continuous kneading device equipped with a twin-screw screw having the same action as the above-described twin-screw extruder (for example, a continuous kneader KRC manufactured by Kurimoto Iron Works). If present, all devices are available. Therefore, a colloid mill represented by a mass colloid is also a pulverizer having a narrow gap, and thus can be used in the present invention in the same manner as a twin-screw extruder or the like. The present invention will be described.

本発明においては、二軸エクストルーダー(上記連続混練装置を含む)で処理対象食品を処理するのであるが、その際、該食品を充填して粉砕した直後および/または粉砕と同時に、溶媒、特に低温溶媒を添加してエクストルーダー処理することが必要である。このように低温条件下でエクストルーダー処理することにより、雑味の生成を抑制し、有用成分の品質を保持しながら、酸化を抑制しつつ、しかもきわめて短時間に効率的に抽出および/または搾汁を行うものである。   In the present invention, the food to be treated is treated by a twin-screw extruder (including the continuous kneading apparatus), and in this case, immediately after the food is filled and pulverized and / or simultaneously with the pulverization, a solvent, particularly It is necessary to perform an extruder treatment by adding a low-temperature solvent. By performing the extruder treatment under such a low temperature condition, the generation of unpleasant tastes is suppressed, and the extraction and / or squeezing is efficiently performed in a very short time while suppressing the oxidation while maintaining the quality of the useful component. It is for juice.

このようにして、抽出および/または搾汁した後、抽出滓および/または搾汁滓を常法にしたがって除去し(遠心分離、濾過、デカンテーション等)、目的とする抽出液および/または搾汁液(ジュース)を得る。また、例えば野菜ジュースや果実ジュースの場合において、繊維パルプ分の利用を所望する場合には、滓を完全に分離する必要もないし、場合によっては滓の分離自体を行わないこともあり得る。また、茶葉の有用成分も浮遊ないし懸濁せしめるタイプの茶系飲料の場合には、茶殻のみを分離、除去すればよい。   After extraction and / or squeezing in this way, the extraction scum and / or squeezed scum are removed in a conventional manner (centrifugation, filtration, decantation, etc.), and the desired extract and / or squeezed sap (Juice). Further, for example, in the case of vegetable juice or fruit juice, if the use of fiber pulp is desired, it is not necessary to completely separate the slag, and in some cases, the slag may not be separated. In addition, in the case of a tea-based beverage of a type in which useful components of tea leaves are also suspended or suspended, only the tea hulls may be separated and removed.

滓の分離は、上記したように常法によって行うが、具体的には、例えばエクストルーダー出口部であるダイ部にノズルもしくはスリット様の金具を取り付けて固液分離を行ったり、フィルター濾過、液体サイクロン、クラリファイアー、デカンター等の使用が可能である。   Separation of the slag is performed by a conventional method as described above.Specifically, for example, a nozzle or a slit-like metal fitting is attached to a die portion which is an extruder outlet portion to perform solid-liquid separation, filter filtration, and liquid filtration. Cyclones, clarifiers, decanters, etc. can be used.

本発明においては、低温溶媒を用いて低温条件下でエクストルーダー処理するものであって、60℃未満、好ましくは55℃以下、更に好ましくは50℃以下の低温溶媒が使用される。低温の下限については、溶媒が連結しない温度であればよく、溶媒の種類にもよるが、−5℃以上であって、通常、−3℃以上とするのが好ましい。具体的には、実施例において5〜50℃の低温域が例示されているが、2〜30℃の低温域の条件が望ましい。必要あればエクストルーダーに冷却装置を設けてもよい。   In the present invention, the extruder treatment is performed under a low-temperature condition using a low-temperature solvent, and a low-temperature solvent of less than 60 ° C., preferably 55 ° C. or less, more preferably 50 ° C. or less is used. The lower limit of the low temperature may be a temperature at which the solvent is not linked, and although it depends on the type of the solvent, it is -5 ° C or higher, and usually preferably -3 ° C or higher. Specifically, a low temperature range of 5 to 50 ° C. is exemplified in the examples, but a condition of a low temperature range of 2 to 30 ° C. is desirable. If necessary, a cooling device may be provided in the extruder.

溶媒としては、水、牛乳のほか、次に例示するような各種溶媒が広範に使用可能である:乳製品(生乳、脱脂乳、ホエイ、酸乳、還元全脂粉乳、還元脱脂粉乳その他);糖類含有液(グルコース、フラクトース、シュークロース、ラクトース、マルトース、トレハロース、ラフィノース、ラクチュロース、メリビオース、ラクトオリゴ糖、ガラクトオリゴ糖、大豆オリゴ糖)、異性化糖、液糖等を1種又はそれ以上含有する液状物;糖アルコール含有液(エリスリトール、キシリトール、マルチトール、ソルビトールその他各種糖アルコールを1種又はそれ以上含有する液状物);カルシウム、マグネシウム、ナトリウム、カリウム等のミネラル含有液;ビタミンA、B、C、D、E等のビタミン含有液;ペクチン、カルボキシメチルセルロース等の安定剤含有液;例えば脂溶性成分を使用する等の場合における乳化剤、静菌剤(ショ糖脂肪酸エステル、ポリグリセリン脂肪酸エステル等)、pH調整剤(重曹など)、香料、色素、酸化防止剤(ビタミンC、そのナトリウム塩など)、甘味料(上記した糖類のほか、ステビア、蜂蜜など)、呈味料(核酸、アミノ酸など)その他。   As the solvent, water, milk, and various solvents such as the following can be widely used: dairy products (raw milk, skim milk, whey, sour milk, reduced whole milk powder, reduced skimmed milk and the like); Liquid containing one or more saccharide-containing liquids (glucose, fructose, sucrose, lactose, maltose, trehalose, raffinose, lactulose, melibiose, lactooligosaccharides, galactooligosaccharides, soybean oligosaccharides), isomerized sugars, liquid sugars, etc. Sugar alcohol-containing liquid (liquid substance containing one or more of various sugar alcohols such as erythritol, xylitol, maltitol, sorbitol); Mineral-containing liquids such as calcium, magnesium, sodium, and potassium; vitamins A, B, and C , D, E and other vitamin-containing liquids; pectin, carboxymethylcellulo Stabilizer-containing liquids such as sugars; emulsifiers, bacteriostats (sucrose fatty acid esters, polyglycerin fatty acid esters, etc.), pH adjusters (baking soda, etc.), fragrances, dyes, oxidation Inhibitors (vitamin C, its sodium salt, etc.), sweeteners (such as the above sugars, stevia, honey, etc.), flavoring agents (nucleic acids, amino acids, etc.) and others.

これらの溶媒は単用しても2種類以上を併用してもよいし、処理対象食品と同時にまたは別個に使用してもよく、所望する場合、上記した各成分を溶液にすることなくそれ自体を、直接、水や牛乳等各種溶媒に添加してもよい。   These solvents may be used alone or in combination of two or more, or may be used simultaneously with or separately from the food to be treated. May be added directly to various solvents such as water and milk.

本発明においては、上記した方法を利用して各種食品を低温エクストルーダー処理することによって、風味品質の劣化が防化された抽出液および/または搾汁液が得られるが、処理対象食品としては、次のものが例示される:緑茶、紅茶、中国茶(ウーロン茶、プーアール茶、鉄観音茶等)、ハーブティー、野草茶、漢方茶の1種又はそれ以上。   In the present invention, by subjecting various foods to low-temperature extruder treatment using the above-described method, an extract and / or squeezed liquid in which deterioration in flavor quality is prevented can be obtained. Examples include: one or more of green tea, black tea, Chinese tea (oolong tea, Poor tea, Tian Guanyin tea, etc.), herbal tea, wild grass tea, Chinese herbal tea.

本発明に係る低温エクストルーダー処理による抽出液および/または搾汁液の製造方法の実施態様を例示すると、次のとおりである。
(態様1) 一般的に抽出および/または搾汁の対象となる食品、例えば緑茶、紅茶、烏龍茶、ハーブテイー、野草茶、漢方茶の単品、またはこれらの組み合わせ品を二軸エクストルーダーに装填し、粉砕した直後もしくは同時に、水、牛乳等適当な溶媒を添加して、エクストルーダー系内で剪断、混練、乳化し、食品有用成分の溶媒への抽出、搾汁した後、何らかの手段で抽出滓、搾汁滓を除去することを特徴とする、極めて抽出、搾汁効率が高く、新規性のある風味を有する抽出液、および/または搾汁液を得る製造法。
An embodiment of the method for producing an extract and / or squeezed liquid by the low-temperature extruder treatment according to the present invention is as follows.
(Embodiment 1) In general, a food to be extracted and / or squeezed, such as green tea, black tea, oolong tea, herb tea, wild grass tea, herbal tea, or a combination thereof, is loaded into a twin-screw extruder, Immediately or simultaneously with pulverization, water, milk or other suitable solvent is added, and the mixture is sheared, kneaded, and emulsified in an extruder system, extracted into a solvent for useful food ingredients, extracted, and then extracted with some means. A process for obtaining an extract having a novel flavor and / or a juice having a very high extraction and juice efficiency, characterized by removing juice residue.

(態様2) 二軸エクストルーダーは、一般的に同方向に回転する2本のスクリュウの狭隘な間隙を、対象の食品分散液を通し、連続的に剪断、混練、乳化させる装置であり、この物理的作用によって溶媒への抽出および搾汁を行うことを特徴とする態様1に記載した抽出液および/または搾汁液を得る製造法。   (Aspect 2) A twin-screw extruder is a device that continuously shears, kneads, and emulsifies a narrowed gap between two screws rotating in the same direction, continuously through a target food dispersion liquid. The method for producing an extract and / or squeezed liquid according to aspect 1, wherein extraction and squeezed liquid are performed by a physical action.

(態様3) 二軸エクストルーダーによって、対象となる食品を粉砕した後、極めて迅速に、一連の動作の内に抽出および/または搾汁を施し、粉砕後の風味劣化につながる酸化を極力抑えることを特徴とする態様1、または態様2に記載した抽出液および/または搾汁液を得る製造法。   (Embodiment 3) After a target food is crushed by a twin-screw extruder, extraction and / or squeezing is performed very quickly in a series of operations to minimize oxidation that leads to deterioration of flavor after crushing. A method for obtaining an extract and / or a squeezed liquid according to aspect 1 or aspect 2, characterized by that:

(態様4) 抽出および/または搾汁に使用する水、牛乳等の溶液は、−3〜50℃と低温であり、通常の食品の熱水抽出および/または搾汁の温度帯と明らかに異なることを特徴とする態様1、または態様2、態様3に記載した抽出液および/または搾汁液を得る製造法。   (Embodiment 4) The temperature of a solution such as water and milk used for extraction and / or squeezing is as low as −3 to 50 ° C., which is clearly different from the temperature range of hot water extraction and / or squeezing of ordinary foods. A production method for obtaining the extract and / or squeezed liquid described in Aspect 1, or Aspect 2 or Aspect 3.

(態様5) 茶類の抽出に使用する水、牛乳等の溶媒は、−3〜50℃と低温であり、通常の茶類の60〜95℃程度の温度帯における熱水抽出と明らかに異なることを特徴する態様1、または態様2、態様3に記載した抽出液を得る製造法。   (Embodiment 5) Solvents such as water and milk used for extracting teas have a low temperature of -3 to 50 ° C, which is clearly different from the hot water extraction of ordinary teas in a temperature range of about 60 to 95 ° C. A process for obtaining the extract described in Aspect 1, Aspect 2, or Aspect 3, characterized in that:

(態様6) 野菜の搾汁に使用する水、生乳等の溶媒の温度は−3〜50℃と低温であり、なおかつ、溶媒を使用した場合の乳化作用等によって、親油性成分等の溶出を容易にする、通常の食品の60℃以上の高温帯での搾汁処理とは明らかに異なることを特徴とする態様1、または態様2、態様3に記載した搾汁液を得る製造法。   (Aspect 6) The temperature of a solvent such as water and raw milk used for squeezing vegetables is as low as −3 to 50 ° C. Further, lipophilic components and the like are eluted by an emulsifying action or the like when a solvent is used. A method for obtaining a juice as described in Aspect 1, or Aspect 2, or Aspect 3, characterized in that it is clearly different from the juice processing of ordinary foodstuffs in a high-temperature zone of 60 ° C. or higher, which is easy.

(態様7) 二軸エクストルーダーと同様の効果をもつ二軸のスクリュウを有する連続混練装置等を用いる本製造法。   (Aspect 7) This production method uses a continuous kneading apparatus having a twin screw having the same effect as a twin screw extruder.

(態様8) マスコロイダーに代表されるコロイドミル等の狭隘な間隙を有する微粉砕装置を用いる本製造法。   (Embodiment 8) The present production method using a fine pulverizer having a narrow gap, such as a colloid mill represented by a mass colloider.

(態様9) 抽出の対象となる食品として、緑茶、紅茶、ウーロン茶、プーアール茶、鐵観音茶、ハーブティー、野草茶、漢方茶の少なくともひとつを用い、50℃以下の低温で該装置にて微粉砕し、微粉砕と同時および/又はその直後に、該低温に保持した低温溶媒で抽出した後、沈澱する茶滓を除去すること、を特徴とする態様1〜4、態様5のいずれか1項に記載の方法。   (Embodiment 9) As a food to be extracted, at least one of green tea, black tea, oolong tea, Poor tea, Tei Kannon tea, herbal tea, wild grass tea, and Kampo tea is used, and the device is used at a low temperature of 50 ° C or lower. Pulverizing, simultaneously with and / or immediately after the pulverization, extracting with a low-temperature solvent kept at the low temperature, and removing the settled tea residue; The method described in the section.

本発明における茶系飲料は、葉茶をマスコロイダーに代表されるコロイドミルや二軸エクストルーダー等の狭隘な間隙を望ましくは50℃以下の低温で通過させることによって微粉砕し、粉砕した直後もしくは同時に、水、牛乳等の適当な溶媒を添加して、本装置内で剪断・混練され、茶の有効成分を溶媒へ抽出した後、何らかの方法で沈澱する茶滓を除去して得られるものである。これらの工程の内、粉砕抽出工程は一連の動作で行われ、数十秒の非常に急速な処理方法である。こうして得られた微粉末は各々の茶本来の色調を有しており、香り高く茶本来の旨味が強い。また、食物繊維含量も従来の抽出液に比べて高い。そして本微粉末は、3ヶ月以上の長期間にわたって浮遊分散しており、PETボトル容器等の透明容器での商品としての質感を安定的に維持することができる。   The tea-based beverage in the present invention is finely pulverized by passing leaf tea through a narrow gap, such as a colloid mill represented by a mass colloid or a twin-screw extruder, preferably at a low temperature of 50 ° C. or less, immediately after pulverization or At the same time, it is obtained by adding a suitable solvent such as water and milk, extracting the active ingredients of tea into the solvent by shearing and kneading in the present apparatus, and removing the tea residue that precipitates by any method. is there. Among these steps, the crushing and extracting step is performed in a series of operations, and is a very rapid processing method of several tens of seconds. The fine powder thus obtained has the original color tone of each tea, and has a high fragrance and a strong original taste of tea. Also, the dietary fiber content is higher than that of the conventional extract. The fine powder is suspended and dispersed over a long period of three months or longer, and can stably maintain the texture as a product in a transparent container such as a PET bottle container.

このようにして製造した緑茶の場合、極めて高い抽出効率が得られ、抽出液は温湯で得られない美しい緑濁色を呈する。また風味は、渋味、雑味がほとんどなく、マイルドな後味を有するのが特徴で、これまでの常識を覆した品質特性を示す。特に、牛乳を用いた場合において、その傾向が強まり、香りや旨味成分の溶出度向上が認められる。   In the case of green tea produced in this way, an extremely high extraction efficiency is obtained, and the extract has a beautiful green turbid color that cannot be obtained with hot water. The flavor is characterized by a mild aftertaste with almost no astringency or savory taste, and exhibits quality characteristics that have reversed conventional wisdom. In particular, when milk is used, the tendency is strengthened, and an improvement in the dissolution of scents and umami components is observed.

また、果実、野菜の場合も同様に、色調の美しさはさることながら、繊維質の粉砕や、特に牛乳等を溶媒に使った場合の、乳化による有効成分の溶出度向上や、マイルドな風味、香気成分の保持向上が認められる。   In the case of fruits and vegetables as well, the color tone is not only beautiful, but also the crushing of fibrous materials, especially when using milk etc. as a solvent, improves the dissolution of active ingredients and enhances mild flavor. , An improvement in retention of aroma components is observed.

このように本発明により緑茶、紅茶、烏龍茶、ハーブティー、野草茶、漢方茶等の単品、またはこれらの組み合わせ品の−5〜60℃、好ましくは−3〜50℃の低温域における抽出および/または搾汁の効率を大幅に上げることが可能となる。また。得られた抽出液、搾汁液はそれぞれ極めて利用価値の高い品質特性を有する。   As described above, according to the present invention, green tea, black tea, oolong tea, herbal tea, wild grass tea, Chinese herb tea, etc., or a combination thereof can be extracted and / or extracted in a low temperature range of -5 to 60C, preferably -3 to 50C. Alternatively, it is possible to greatly increase the efficiency of juice. Also. The obtained extract and squeezed solution each have quality characteristics that are extremely useful.

このようにして本発明によって得られた抽出液、搾汁液、茶系飲料は、そのまま容器に充填して製品とすることができるが、所望する場合、既述した糖類、ステビア、蜂蜜等の甘味料、重曹等のpH調整剤、ビタミンC、そのナトリウム塩等の酸化防止剤、呈味料(核酸、アミノ酸など)、その他溶媒の調製に例示した各種の原料、成分を添加して製品としてもよい。また、これらの抽出液、搾汁液、茶系飲料は最終製品とすることなく、原料としても各種利用可能である。   The extract, squeezed liquid, and tea-based beverage thus obtained according to the present invention can be filled into a container as it is to obtain a product. If desired, the above-mentioned sugars, stevia, sweetness such as honey can be used. , PH adjusting agents such as sodium bicarbonate, antioxidants such as vitamin C and its sodium salt, flavoring agents (nucleic acids, amino acids, etc.), and various other raw materials and components exemplified in the preparation of solvents. Good. In addition, these extracts, juices, and tea-based beverages can be variously used as raw materials without being used as final products.

本発明は、食品の低温エクストルーダー処理により、食品を粉砕後直ちに、冷水等の低温溶媒で高濃度抽出および/または搾汁が極めて効率的かつ連続的に可能であること、そして、得られた抽出液および/または搾汁液は、空気等による酸化の過程をほとんど受けずに極めて短時間に得られるため、食品が本来有する風味、色調を全く損なっておらず、家庭で自家抽出した風味の飲食品の工業的な製造を可能とすること、牛乳等の成分と混合、乳化することによって親油性溶出成分の抽出を、効率的かつ連続的に可能とすること、等の利点を有しており、まさに画期的な発明である。   According to the present invention, the high-temperature extraction and / or squeezing with a low-temperature solvent such as cold water can be performed very efficiently and continuously by the low-temperature extruder treatment of the food immediately after the pulverization of the food, and obtained. The extract and / or juice can be obtained in a very short time without undergoing any oxidation process by air or the like, so that the flavor and color tone inherent in the food are not impaired at all, and the flavor of the flavor extracted and / or extracted at home by the home It has the advantages of enabling industrial production of products, and enabling efficient and continuous extraction of lipophilic eluted components by mixing and emulsifying with components such as milk. This is a revolutionary invention.

そして、下記の実施例からも明らかなように、本発明は一般的に抽出および/または搾汁の対象となる食品、例えば茶、ハーブティー、漢方茶等から可溶性固形分を効率的に抽出および/または搾汁し、しかも得られた抽出液、搾汁液が色調、風味、等の点において、これまでの概念を払拭するものであり、消費者にとって魅力的な品質を提供することが可能となる。   And, as is clear from the following examples, the present invention generally efficiently extracts and / or extracts soluble solids from foods to be extracted and / or squeezed, such as tea, herbal tea, and Chinese herbal tea. And / or squeezing, and the obtained extract and squeezed liquid dispel the conventional concept in terms of color tone, flavor, etc., and can provide attractive quality to consumers. Become.

そして更に、本発明に係る茶系飲料においては、有用成分が3ヶ月以上の長期にわたって浮遊しており、その浮遊成分由来の各茶本来の色調を呈しており、茶葉を飲食することが可能となり、これまでの概念を払拭するもので、消費者にとって魅力的な品質を提供することが可能となる。
従って、製造者側、および消費者側、双方にメリットを与える画期的な技術といえる。
Furthermore, in the tea-based beverage according to the present invention, the useful component is floating for a long period of three months or more, and each tea derived from the floating component has an original color tone, so that it is possible to eat and drink tea leaves. It dispels the previous concept and can provide attractive quality to consumers.
Therefore, it can be said that this is an epoch-making technology that gives advantages to both manufacturers and consumers.

以下に本発明を実施例を挙げて説明するが、本発明はこれに限定されるものではない。
(実施例1)
Hereinafter, the present invention will be described with reference to Examples, but the present invention is not limited thereto.
(Example 1)

二軸エクストルーダーはKEX−50(栗本鐵工所製)を用い、第2、第3、第4バレル部に12mmのパドルスクリュウを装填し、第3、第4バレル部のパドルスクリュウ下流直後に16mmピッチリバーススクリュウを装填して混練能力を高めた。スクリュウ回転数220rpm、バレル温度20℃に設定した。   The twin-screw extruder uses KEX-50 (manufactured by Kurimoto Iron Works), and a 12 mm paddle screw is loaded in the second, third, and fourth barrel sections, and immediately after the paddle screw in the third and fourth barrel sections. A kneading ability was enhanced by loading a 16 mm pitch reverse screw. The screw rotation speed was set to 220 rpm, and the barrel temperature was set to 20 ° C.

エクストルーダー抽出と水浸漬抽出の両者に関し、緑茶の抽出効率について実験を行なった。緑茶(静岡産やぶきた種、煎茶)を、水/茶葉=30/1の比率となるように、二軸エクストルーダーの第1バレル部よりフィーダーによって3.2kg/hで添加し、脱イオン水を第2バレル部より96.8kg/hで添加した。脱イオン水の温度は、5℃〜80℃まで5水準とって抽出を行なった。その後、抽出液を750G、10分の遠心分離を行い、沈殿する茶滓を除去した。   For both extruder extraction and water immersion extraction, experiments were conducted on the extraction efficiency of green tea. Green tea (Yabukita from Shizuoka, Sencha) is added at 3.2 kg / h from the first barrel of the twin-screw extruder at a feeder ratio of 3.2 kg / h so that the ratio of water / tea leaves is 30/1. Was added from the second barrel portion at 96.8 kg / h. Extraction was performed at five levels of deionized water from 5 ° C to 80 ° C. Thereafter, the extract was centrifuged at 750 G for 10 minutes to remove the precipitated tea residue.

また、対照として、水浸漬抽出については、緑茶1部に対し脱イオン水を30部加え、60℃18分間放置後、750G、10分の遠心分離を施した。加えて、同様の緑茶(静岡産やぶきた種、煎茶)をグラインダーで1〜20μm程度の粒子径に粉砕し、20、40、60℃の水で浸漬抽出を行った後、750G、10分の遠心分離を施した。   As a control, for water immersion extraction, 30 parts of deionized water was added to 1 part of green tea, left at 60 ° C. for 18 minutes, and centrifuged at 750 G for 10 minutes. In addition, the same green tea (Shizuoka-produced Yabuta seed, Sencha) is ground with a grinder to a particle size of about 1 to 20 μm, and immersed and extracted with water at 20, 40, and 60 ° C., and then 750 G for 10 minutes. Centrifugation was performed.

このようにして抽出実験した結果(Brix値)を以下の表1にまとめて示す。   The results (Brix values) of the extraction experiments are summarized in Table 1 below.

(表1)
抽出実験結果(Brix値)
───────────────────────────────────
保持時間(分) 0.73 18 60 120 180
───────────────────────────────────
未粉砕茶使用 60℃抽出 − 0.93 − − −
─────────────────────────────────
対 20℃抽出 − 0.59 0.80 0.92 1.10
照 粉砕茶使用 40℃抽出 − 0.73 1.00 1.22 1.26
品 60℃抽出 − 0.94 1.14 1.25 1.37
エクストル 20℃抽出 0.90 − − − −
ーダー抽出 40℃抽出 0.97 − − − −
60℃抽出 0.98 − − − −
80℃抽出 1.22 − − − −
───────────────────────────────────
(注)エクストルーダー抽出の保持時間は系内での平均滞留時間で示している。
(Table 1)
Extraction experiment result (Brix value)
───────────────────────────────────
Retention time (min) 0.73 18 60 120 180
───────────────────────────────────
Use unmilled tea 60 ° C extraction-0.93---
─────────────────────────────────
Extraction at 20 ° C-0.59 0.80 0.92 1.10
Use of ground tea Use 40 ° C extraction −0.73 1.00 1.22 1.26
Product 60 ° C extraction-0.94 1.14 1.25 1.37
Extra 20 ° C extraction 0.90 − − − −
Extraction at 40 ° C 0.97 − − − −
60 ° C extraction 0.98 − − − −
80 ° C extraction 1.22 − − − −
───────────────────────────────────
(Note) The retention time for extruder extraction is indicated by the average residence time in the system.

本実験の結果として特筆すべき点は、エクストルーダー抽出による20℃抽出と同等の抽出Brixを得るためには、粉砕茶葉による20℃浸漬抽出では、約120分必要であり.40℃処理の場合も約1時間程度の保持が必要であることが推察された。   It should be noted that as a result of this experiment, it takes about 120 minutes for immersion extraction at 20 ° C. with ground tea leaves to obtain Brix extraction equivalent to 20 ° C. extraction by extruder extraction. It was presumed that about 1 hour of holding was also required in the case of the 40 ° C. treatment.

よって、本発明において二軸エクストルーダーで粉砕抽出するものは、系内での混練効果等によって、60℃未満の低温でも茶葉粉砕の有無を問わず、従来の浸漬抽出法に比べ、飛躍的に抽出効率を上げる画期的な方法であることが確認された。   Therefore, what is pulverized and extracted with a twin-screw extruder in the present invention is significantly different from the conventional immersion extraction method regardless of the presence or absence of tea leaf pulverization even at a low temperature of less than 60 ° C. due to the kneading effect in the system. It was confirmed that this was a revolutionary method to increase the extraction efficiency.

(実施例2)
緑茶(静岡産やぶきた種、煎茶)を第1バレル部より振動フィーダーによって
1.2kg/hで添加し、20℃の脱イオン水を第2バレルより36.0kg/hで添加した。二軸エクストルーダーはKEX−50、スクリュウパターンは実施例1と同様、スクリュウ回転数220rpm、バレル設定温度20℃とした。得られた抽出物は、750G、10分の遠心分離を施し、上澄液量および沈殿液量を測定し、またその可溶性固形分を糖度計で測定した。
加えて、5℃の牛乳を第2バレル部より36.0kg/hで添加し、上記と同様に、緑茶の剪断、混練、乳化を施し、遠心分離後、試料の調製を行なった。
(Example 2)
Green tea (Shizuoka-produced Yabu-kita seed, Sencha) was added from the first barrel portion by a vibration feeder at 1.2 kg / h, and deionized water at 20 ° C. was added from the second barrel at 36.0 kg / h. The twin-screw extruder was KEX-50, and the screw pattern was 220 rpm and the barrel setting temperature was 20 ° C. as in Example 1. The obtained extract was subjected to centrifugation at 750 G for 10 minutes, the amount of the supernatant and the amount of the precipitate were measured, and the soluble solid content thereof was measured with a saccharimeter.
In addition, milk at 5 ° C. was added from the second barrel at 36.0 kg / h, and green tea was sheared, kneaded, and emulsified in the same manner as above, and a sample was prepared after centrifugation.

対照品として、緑茶1部に対し、20℃の脱イオン水を30部加え、1時間放置後、750G、10分の遠心分離を施した。また、同様の浴比で65℃の脱イオン水で18分間放置し、750G、10分の遠心分離を施した試料を調製した。なお、風味比較は専門パネル5名により、可溶性固形分0.3%に調製した試料で行った。   As a control, 30 parts of deionized water at 20 ° C. was added to 1 part of green tea, and left for 1 hour, followed by centrifugation at 750 G for 10 minutes. In addition, a sample was prepared by leaving it in deionized water at 65 ° C. for 18 minutes at the same bath ratio and centrifuging at 750 G for 10 minutes. In addition, the comparison of flavor was performed by a sample prepared to a soluble solid content of 0.3% by five specialized panels.

すなわち、このようにして調製した試料を以下にまとめて示す。
(対照)
(イ):20℃脱イオン水抽出
(ロ):65℃脱イオン水抽出
(本発明)
(ハ):20℃脱イオン水エクストルーダー抽出
(ニ):5℃牛乳エクストルーダー抽出
That is, the samples thus prepared are summarized below.
(Control)
(A): Extraction with deionized water at 20 ° C (B): Extraction with deionized water at 65 ° C (the present invention)
(C): Extruder extraction at 20 ° C deionized water (d): Extraction of milk extruder at 5 ° C

試験結果を下記表2に示す。測定項目は次のとおりである。
a:抽出効率(%)
b:色調
c:風味的特徴(可溶性固形分0.3%調製時)
c1:香り
c2:旨味
c3:渋味
c4:雑味
c5:総合評価
The test results are shown in Table 2 below. The measurement items are as follows.
a: Extraction efficiency (%)
b: color tone c: flavor characteristics (soluble solid content 0.3% prepared)
c1: fragrance c2: umami c3: astringent taste c4: savory c5: overall evaluation

なお、注1)本発明法による牛乳抽出液は、遠心分離後糖度計による可溶性固形分の測定は誤差が大きいため、掲載していない。注2)官能評価は、専門パネル5名で評点法による5段階絶対評価(1:弱い/悪い〜5:強い/良い)を行い、平均値をスコアとした。   Note 1) The milk extract obtained by the method of the present invention is not described because the measurement of the soluble solid content by a saccharimeter after centrifugation has a large error. Note 2) For the sensory evaluation, five-level absolute evaluation (1: weak / bad to 5: strong / good) was performed by a five-member panel with a rating method, and the average value was used as the score.

(表2)
─────────────────────────────────
a b c1 c2 c3 c4 c5
─────────────────────────────────
(イ) 8 透明緑色 3.4 2.8 2.0 1.8 3.4
(ロ) 25 透明黄緑色 2.6 2.0 3.0 3.6 3.4
─────────────────────────────────
(ハ) 20 緑濁色 3.8 3.2 2.0 1.6 4.0
(ニ) − − 3.8 3.4 2.0 1.6 4.2
─────────────────────────────────
(Table 2)
─────────────────────────────────
ab c1 c2 c3 c4 c5
─────────────────────────────────
(B) 8 Transparent green 3.4 2.8 2.0 1.8 3.4
(B) 25 Transparent yellow-green 2.6 2.0 3.0 3.6 3.4
─────────────────────────────────
(C) 20 Cloudy 3.8 3.2 2.0 1.6 4.0
(D) − − 3.8 3.4 2.0 1.6 4.2
─────────────────────────────────

上記結果から明らかなように、二軸エクストルーダーを用いた20℃脱イオン水処理の抽出効率は、常温抽出ながら20%程度の高い値を示しており、抽出時間も数十秒で連続的に終了する。また、色調も緑茶成分が溶出して濁った特異なものとなり、緑茶独特の旨味や香りの強いものとなった。この傾向は牛乳を用いたエクストルーダー抽出の場合さらに強まり、非常に新規性が高く他に類をみないものとなった。   As is clear from the above results, the extraction efficiency of the deionized water treatment at 20 ° C. using the twin-screw extruder shows a high value of about 20% while extracting at room temperature, and the extraction time is continuously several tens of seconds. finish. In addition, the color tone of the green tea component was eluted and became a cloudy peculiar thing, and the umami and fragrance peculiar to green tea became strong. This tendency was even stronger in the case of extruder extraction using milk, which was very novel and unique.

(実施例3)
二軸エクストルーダーはKEX−50(栗本鐵工所製)を用い、第2、第3、第4バレル部に12mmパドルスクリュウを装填し、第3、第4バレル部のパドルスクリュウ下流部直後に16mmピッチリバーススクリュウを装填して混練能力を高めた。また、スクリュウ回転数220rpmに設定した。
(Example 3)
The twin-screw extruder uses KEX-50 (manufactured by Kurimoto Iron Works), and a 12 mm paddle screw is loaded in the second, third, and fourth barrel portions, and immediately after the paddle screw downstream portion of the third and fourth barrel portions. A kneading ability was enhanced by loading a 16 mm pitch reverse screw. The screw rotation speed was set to 220 rpm.

緑茶(静岡産やぶきた種、煎茶)を、水/茶葉=30/1の比率となるように、第1バレル部よりフィーダーによって3.2kg/hで添加し、脱イオン水を第2バレル部より96.8kg/hで添加した。脱イオン水の温度は、5℃〜80℃まで5水準とって抽出を行った。その後、抽出液を750G、10分の遠心分離を行い、沈殿する茶滓を除去した。
また対照実験として、緑茶1部に対し脱イオン水を30部加え、60℃18分間放置後、750G、10分の遠心分離を施した。
Green tea (Shizuoka-produced Yabu-kita seed, sencha) is added at a rate of 3.2 kg / h from a first barrel portion by a feeder so that a ratio of water / tea leaves is 30/1, and deionized water is added to a second barrel portion. 96.8 kg / h. Extraction was performed at five levels of deionized water from 5 ° C to 80 ° C. Thereafter, the extract was centrifuged at 750 G for 10 minutes to remove the precipitated tea residue.
As a control experiment, 30 parts of deionized water was added to 1 part of green tea, left at 60 ° C. for 18 minutes, and centrifuged at 750 G for 10 minutes.

各抽出液を脱イオン水により、可溶性固形分0.3%に調整後、専門パネル5名による官能評価、および、固形分、窒素、タンニン含量、波長660nmの透過率、及び色調(ジュース用分光色差計カラーアナライザーTC−1800J、東京電色社)を測定した。得られた結果を、それぞれ、表3、表4、表7に示した。なお、表3(風味的特徴)において、官能評価は、専門パネル5名で評点法による5段階絶対評価(1:弱い/悪い〜5:強い/良い)を行い、平均値を表記した。また、表4において、サンプルの分析値は、Brix 0.3°に調整したときの値であり、表5(色調)において、色差の値は、L値=+明るい〜−暗い、a値=+赤〜−緑、b値=+黄〜−青である。   Each extract was adjusted to a soluble solid content of 0.3% with deionized water, and then subjected to a sensory evaluation by five specialized panels. The solid content, nitrogen, tannin content, transmittance at a wavelength of 660 nm, and color tone (spectroscopy for juice) A color difference meter, color analyzer TC-1800J, Tokyo Denshoku Co., Ltd.) was measured. The obtained results are shown in Tables 3, 4, and 7, respectively. In Table 3 (flavor characteristics), the sensory evaluation was performed on a 5-point absolute scale (1: weak / bad to 5: strong / good) by a five-member panel with a scoring method, and the average value was described. In Table 4, the analysis value of the sample is a value when adjusted to Brix 0.3 °, and in Table 5 (color tone), the color difference values are L value = + bright to −dark, a value = + Red to -green, b value = + yellow to -blue.

(表3)
─────────────────────────────────────
香り 旨味 渋味 雑味 総合評価
─────────────────────────────────────
60℃抽出 2.6 1.8 3.4 3.0 3.0
60℃エクストルーダー対照品 抽出 2.6 3.0 3.2 3.0 3.6
80℃エクストルーダー 抽出 2.6 3.0 3.2 3.0 3.2
─────────────────────────────────────
5℃エクストルーダー 抽出 3.0 3.2 1.2 2.0 4.0
20℃エクストルーダー本発明品 抽出 3.0 3.2 1.2 2.4 4.0
本発明品 抽出 3.0 3.2 1.2 2.4 4.0
─────────────────────────────────────
40℃エクストルーダー 抽出 2.8 3.0 2.8 2.4 3.8
─────────────────────────────────────
(Table 3)
─────────────────────────────────────
Aroma Umami Astringency Roughness Overall evaluation─────────────────────────────────────
60 ° C extraction 2.6 1.8 3.4 3.0 3.0
Extruder control at 60 ℃ Extraction 2.6 3.0 3.2 3.0 3.6
80 ° C extruder extraction 2.6 3.0 3.2 3.0 3.2
─────────────────────────────────────
5 ° C extruder extraction 3.0 3.2 1.2 2.0 4.0
20 ° C extruder Extract of the present invention 3.0 3.2 1.2 2.4 4.0
Product of the present invention Extraction 3.0 3.2 1.2 2.4 4.0
─────────────────────────────────────
40 ° C extruder extraction 2.8 3.0 2.8 2.4 3.8
─────────────────────────────────────

(表4)
───────────────────────────────────
固形部 窒素含量 タンニン含量 660nm
(%) (%) (mg%) 透過率(%)
───────────────────────────────────
60℃抽出 0.28 8.5 87.3 92.5
──────────────────────────────
60℃エクストルーダー
抽出 0.33 9.2 81.6 60.33
対照品 ──────────────────────────────
80℃エクストルーダー
抽出 0.34 9.3 81.6 59.55
───────────────────────────────────
5℃エクストルーダー
抽出 0.32 9.2 76.3 66.80
──────────────────────────────
本発明品 20℃エクストルーダー
抽出 0.33 9.3 76.0 65.37
──────────────────────────────
40℃エクストルーダー
抽出 0.32 9.0 77.8 63.42
───────────────────────────────────
(Table 4)
───────────────────────────────────
Solid content Nitrogen content Tannin content 660nm
(%) (%) (Mg%) Transmittance (%)
───────────────────────────────────
60 ° C extraction 0.28 8.5 87.3 92.5
──────────────────────────────
60 ℃ extruder
Extraction 0.33 9.2 81.6 60.33
Control product ──────────────────────────────
80 ℃ extruder
Extraction 0.34 9.3 81.6 59.55
───────────────────────────────────
5 ℃ extruder
Extraction 0.32 9.2 76.3 66.80
──────────────────────────────
Invention product 20 ° C extruder
Extraction 0.33 9.3 76.0 65.37
──────────────────────────────
40 ℃ extruder
Extraction 0.32 9.0 77.8 63.42
───────────────────────────────────

(表5)
──────────────────────────────────
L値 a値 b値
──────────────────────────────────
60℃抽出 89.18 2.89 28.80
─────────────────────────────
60℃エクストルーダー
対照品 抽出 83.18 -0.52 37.72
─────────────────────────────
80℃エクストルーダー
抽出 82.98 -0.35 38.36
──────────────────────────────────
5℃エクストルーダー
抽出 84.46 -0.62 36.00
─────────────────────────────
本発明品 20℃エクストルーダー
抽出 84.14 -0.48 36.54
─────────────────────────────
40℃エクストルーダー
抽出 84.34 -0.68 37.28
──────────────────────────────────
(Table 5)
──────────────────────────────────
L value a value b value ──────────────────────────────────
60 ° C extraction 89.18 2.89 28.80
─────────────────────────────
Extruder control at 60 ℃ Extraction 83.18 -0.52 37.72
─────────────────────────────
80 ° C extruder extraction 82.98 -0.35 38.36
──────────────────────────────────
5 ° C extruder extraction 84.46 -0.62 36.00
─────────────────────────────
Invention product 20 ° C extruder Extraction 84.14 -0.48 36.54
─────────────────────────────
40 ° C extruder extraction 84.34 -0.68 37.28
──────────────────────────────────

本発明品は、750G、10分の遠心分離処理を施しても浮遊する成分があることから、対照品に比べて透過率が低く、濁っていることが確認された。その濁り成分は、3ヶ月保存したものでも沈殿することなく浮遊しつづけることが保存テスト(85℃、5分の殺菌を行った後、耐熱PETボトルに80℃ホットパック充填し、10℃にて静置保存を行った。その結果を表6に示す。)より確認された。   Since the product of the present invention had components floating even after centrifugation at 750 G for 10 minutes, it was confirmed that the transmittance was lower than that of the control product and the product was turbid. Even if the turbid component is stored for 3 months, it can continue to float without sedimentation. It is a storage test (after sterilization at 85 ° C for 5 minutes, hot-packed into a heat-resistant PET bottle at 80 ° C, and placed at 10 ° C. It was left to stand and the results are shown in Table 6.)

(表6)
────────────────────
660nm透過率(%)
────────────────────
初期値 65.3
────────────────────
1ヶ月保存 65.0
2ヶ月保存 64.8
3ヶ月保存 65.5
4ヶ月保存 64.3
────────────────────
(Table 6)
────────────────────
660 nm transmittance (%)
────────────────────
Initial value 65.3
────────────────────
One month storage 65.0
64.8 months storage
35.5 months storage 65.5
6 months storage 64.3
────────────────────

また、色調もa値が低く緑茶本来の緑色を呈していることが確認された。エクストルーダー内での処理時間は、系内容量約1.2Lより平均滞留時間が約43秒と非常に短時間で処理されており、対照品の抽出温度60℃以上で抽出したにもかかわらず、緑色度が高い。また、これは浮遊成分に起因するところも大きいためと思われる。   It was also confirmed that the color tone was low and the green color of green tea was originally green. The processing time in the extruder is very short, with an average residence time of about 43 seconds from a system capacity of about 1.2 L. High greenness. In addition, it is considered that this is largely due to the floating components.

官能評価より、特に40℃以下の低温抽出品はタンニン由来の渋味が少ないため、旨味が残り、高級な玉露様の風味を呈する新規なものであることが確認された。従って、エクストルーダー処理物は、風味の観点から、60℃未満、好ましくは50℃以下、より好ましくは40℃以下で抽出処理することが望ましい。   From the sensory evaluation, it was confirmed that a low-temperature extract product having a temperature of 40 ° C. or lower in particular has a low astringency derived from tannin, so that it is a novel product exhibiting a high-grade gyokuro-like flavor due to remaining umami. Therefore, from the viewpoint of flavor, it is desirable that the extruder-treated product is subjected to extraction treatment at a temperature lower than 60 ° C, preferably 50 ° C or lower, more preferably 40 ° C or lower.

また、抽出液の成分分析より、本発明品の窒素含量が対照品に比べて高いことから、テアニン等のアミノ酸もより多く抽出されていることが示唆される。さらに、浮遊成分の分析より、0.2%程度の多糖類を含むものであることが確認されており、現行の抽出法ではほとんど含まれない食物繊維も、本発明品には含まれていることが推察された。   In addition, from the component analysis of the extract, the nitrogen content of the product of the present invention was higher than that of the control product, indicating that more amino acids such as theanine were extracted. Furthermore, analysis of suspended components confirmed that the product contained about 0.2% of polysaccharides. Dietary fiber that was hardly contained in the current extraction method was also included in the product of the present invention. It was speculated.

なお、本実施例においては、750G、10分間の遠心分離処理を行ったが、本処理は茶殼等の大きな滓を除去するために行うものであるので、上記した条件以下の条件で行うことも可能であり、上記条件を参考にして、適宜定めればよく、例えば600〜900G、1〜30分間、好適には650〜850G、5〜20分間程度の処理が好ましい。その際上記条件を各種変更して抽出液中の浮遊成分の量を各種変更することも可能である。   In this example, centrifugal separation was performed at 750 G for 10 minutes. However, since this process is performed to remove large slag such as tea leaves, the centrifugal separation is performed under the above-described conditions. It is also possible to determine the temperature as appropriate with reference to the above conditions, and for example, treatment at 600 to 900 G for 1 to 30 minutes, preferably 650 to 850 G for about 5 to 20 minutes is preferable. At this time, it is also possible to variously change the above conditions to variously change the amount of the suspended component in the extract.

Claims (4)

緑茶、紅茶、烏龍茶、ハーブティー、野菜茶又は漢方茶を二軸エクストルーダーに入れ、粉砕した直後および/または粉砕と同時に、該二軸エクストルーダー内で、添加した−5〜40℃の低温溶媒で抽出処理し、後、抽出滓と抽出液を分離すること、を特徴とする茶の抽出液および/または搾汁液の製造方法。 Green tea, black tea, oolong tea, herbal tea, vegetable tea or Chinese herbal tea is placed in a twin-screw extruder, and immediately after and / or simultaneously with crushing, a low-temperature solvent of -5 to 40 ° C is added in the twin-screw extruder. And then separating the extraction scum and the extract from the extract, and producing the tea extract and / or juice. 溶媒が水、牛乳、乳製品、糖類含有液、糖アルコール含有液、ミネラル含有液、ビタミン含有液、安定剤含有液から選ばれる少なくともひとつであること、を特徴とする請求項1に記載の方法。 The method according to claim 1, wherein the solvent is at least one selected from water, milk, dairy products, sugar-containing liquid, sugar alcohol-containing liquid, mineral-containing liquid, vitamin-containing liquid, and stabilizer-containing liquid. . 請求項1〜2のいずれか1項の方法で製造してなる茶の抽出液および/または搾汁液。 An extract and / or squeezed juice of tea produced by the method according to claim 1. 茶の抽出液がアミノ酸含量が高い茶系飲料であること、を特徴とする請求項3に記載の茶の抽出液および/または搾汁液。 The tea extract and / or squeezed liquid according to claim 3, wherein the tea extract is a tea-based beverage having a high amino acid content.
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