JP3566827B2 - Hollow product molding method and apparatus therefor - Google Patents
Hollow product molding method and apparatus therefor Download PDFInfo
- Publication number
- JP3566827B2 JP3566827B2 JP2827697A JP2827697A JP3566827B2 JP 3566827 B2 JP3566827 B2 JP 3566827B2 JP 2827697 A JP2827697 A JP 2827697A JP 2827697 A JP2827697 A JP 2827697A JP 3566827 B2 JP3566827 B2 JP 3566827B2
- Authority
- JP
- Japan
- Prior art keywords
- mold
- semi
- molded product
- hollow
- joining
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/0053—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor combined with a final operation, e.g. shaping
- B29C45/006—Joining parts moulded in separate cavities
- B29C45/0062—Joined by injection moulding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/0053—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor combined with a final operation, e.g. shaping
- B29C45/006—Joining parts moulded in separate cavities
- B29C2045/0072—Joining parts moulded in separate cavities the parts to be joined being moulded in a stack mould
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/03—Injection moulding apparatus
- B29C45/04—Injection moulding apparatus using movable moulds or mould halves
- B29C45/0408—Injection moulding apparatus using movable moulds or mould halves involving at least a linear movement
- B29C45/0416—Injection moulding apparatus using movable moulds or mould halves involving at least a linear movement co-operating with fixed mould halves
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/03—Injection moulding apparatus
- B29C45/04—Injection moulding apparatus using movable moulds or mould halves
- B29C45/0441—Injection moulding apparatus using movable moulds or mould halves involving a rotational movement
- B29C45/045—Injection moulding apparatus using movable moulds or mould halves involving a rotational movement mounted on the circumference of a rotating support having a rotating axis perpendicular to the mould opening, closing or clamping direction
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/16—Making multilayered or multicoloured articles
- B29C45/1615—The materials being injected at different moulding stations
- B29C45/1628—The materials being injected at different moulding stations using a mould carrier rotatable about an axis perpendicular to the opening and closing axis of the moulding stations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/50—General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
- B29C66/51—Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
- B29C66/54—Joining several hollow-preforms, e.g. half-shells, to form hollow articles, e.g. for making balls, containers; Joining several hollow-preforms, e.g. half-cylinders, to form tubular articles
Description
【0001】
【発明の属する技術分野】
本発明は、合成樹脂製の中空製品の成形法およびそのための装置に関し、特に詳述すれば、中型を用いかつ該中型を反転させる成形法とそのための装置に関する。
【0002】
【従来の技術】
合成樹脂製の中空成形品を製造する方法は、ブロー成形や熱板溶着、振動溶着、超音波溶着、接着剤による接着等の2分割接合法が知られているが、射出成形のみで得る方法としては特開昭62−87315号公報に開示される。この例を、図7と図8に示すが、従来の中空成形方法は、スプルー2と雄型3と雌型4とを有するスライド金型5と、雄型6と雌型7とを有する可動金型8と、スプルー2に接続される射出シリンダ9とを備える構造である。半成形品の製造に際し、先ず、図7のように、両金型5、8を対向させ、射出シリンダ9を用い溶融樹脂をスプルー2とランナー10を介して成形空間に注入させ、半成形品を製造する。次いで、可動金型8を左方へ開き、さらにスライド金型5を上方へスライドさせた後、一方の雌型4を他方の雌型7に対向させ、半成形品の開口縁を対向させ、図8に示す状態を得る。同じ射出シリンダ9を用い、他方のスプルー2を介して、対向する半製品の縁まわりに接合用樹脂を注入し、中空最終製品11を得る。次に、両金型5、8を離し、中空最終製品11を両金型5、8から取り出す。
【0003】
【発明が解決しようとする課題】
前述した従来の中空品の成形手法は、半成形品を左右にずらした位置にて同時成形することから大きな型締力を必要とする(型締力は、型締め方向からみた半成形品の投影面積で決まることから、半成形品を左右にずらした配置(並列配置)は同一配置の配置(直列配置)にある場合に比べ、2倍以上の大きさが必要となる。)。
さらに、従来の成形手法は、成形用ノズルと接合用ノズルとを同一とさせているため、半成形品の接合に適した条件(成形樹脂温度、材料、シリンダサイズ等)での溶融樹脂の注入が不可能である欠点を有す。
【0004】
それ故に、本発明は、前述した従来技術の不具合を解消させることを解決すべき課題とする。
【0005】
【課題を解決するための手段】
本発明は、前述した課題を解決するために、基本的には、固定型と可動型との間に中型を配し、固定型と中型との間で一方の半成形品、中型と可動型との間で他方の半成形品を成形し、中型を反転させて両成形品を合せ、その合せ面に接合用溶融樹脂を提供させる手段を採用する。
第1成形で半成形品を成形するのに必要なロア型は、第2成形において、移動しなければならない。従来技術では、成形機タイバーと干渉しないように設備を大きくする必要があるが、この手段の採用は、半成形品を中型に保持したまゝ反転させることによって、半成形品同志を対向させるので装置をコンパクトにさせ得る。加えて、中型の両面で半成形品を同時成形するので型締力は従来に比し半減できる。
【0006】
具体的には、本発明は、固定型の凹形面に中型の凸形面を対向させ半成形品用キャビティを作ること、中型の凹形面を可動型の凸形面に対向させ半成形品用キャビティを作ること、固定型、中型および可動型を型締めすること、各キャビティに溶融樹脂を射出させ半成形品を作ること、各型を離反させかつ中型を反転させ半成形品を対向させること、対向させた後に各型を型締めすること、接合用シリンダを用い半成形品の合せ面に接合用樹脂を供給し中空成形品を得ること、型から中空成形品を抜き取ることよりなる中空製品の成形法を提供する。
【0007】
さらに、本発明は、凹又は凸形面を有する固定型、一面に凸形面および他面に凹形面を有しかつ反転自在な中型、凸又は凹形面を有する可動型と、固定型と中型との間および中型と可動型との間の半成形品用キャビティに溶融樹脂を射出させる成形用シリンダと、中型を反転させ半成形品を合せたときその合せ面に接合用樹脂を供給する接合用シリンダとを有する中空製品の成形装置を提供する。
【0008】
【発明の実施の形態】
中空製品の成形装置21は、固定型22、中型23、可動型24を含み、固定型22はその一面に凹形面25を、又その他面に成形用樹脂シリンダ26と接合用樹脂シリンダ27を有す。成形用シリンダ26は、凹形面25の中央部に通じるホットランナー28へ接続され、又、接合用シリンダ27は凹形面25の側面に通じる整合用ランナー29に接続される。固定型22の凹形面25を作る側壁の外側に押え面30を作る。
【0009】
中型23の一面を凸形面31とさせ、他面を凹形面32とさせる。中型23はその中央部にホットランナー28に通じるランナー33を有し、凸形面31の両側に押えブロック34を設ける。
中型23は中心35まわりに反転(角度にして180度)自在であり、固定型22の凹形面25に、中型23の凸形面31又は凹形面32を選択的に対向可能とさせる。
【0010】
可動型21は固定型22に接近又は離反するよう移動可能であり、その一面に凸形面36を有し、側部に押えブロック37を有す。
【0011】
固定型22に対し、中型23と可動型24を合せ型締めする。固定型22と中型23との間に半成形品用キャビティを、又、中型23と可動型24との間に残りの半成形品のためのキャビティを作り、これらキャビティへ、ホットランナー28とランナー33を介して、成形用シリンダ26を用い溶融樹脂を射出させる。
かくして、各キャビティに最終中空製品を半割した形の対の半成形品38、39が得られる(図2参照)。
次いで、中型23と可動型24とを互いに離反させる(図3参照)。
【0012】
中型23を反転させ、半成形品39を、固定型22の半成形品38に対向させ、さらに、中型23の押えブロック34を可動型24の押えブロック37に対向させる(図4参照)。
【0013】
中型23を反転させた後、図5に示すように、固定型22と中型23と可動型24とを合せ型締めする。向い合う半成形品38、39の開口縁側面に、ランナー29を介して、接合用ノズル27より接合用樹脂を供給する。かくして、中空製品が成形される。中空製品の成形完了後、中型23と可動型24を移動させ、中空製品を取り出す。
型締めは直圧式のものとするが、キャビティを向い合せて半成形品を作るので、金型の型締力は従来に比し、小さな値のもので良い。また、設備のサイズも、金型をスライドする事なしで、成形品を対向させる事ができるため、成形品が長いものでも小型の設備で良い。
【0014】
図6に成形装置40を示す。そのベース41上に、成形用シリンダ26、接合用シリンダ27および固定型22を保持する固定型用フレーム42を固定させる。固定型用フレーム42に離間対向させて直圧式型締めシリンダ43をベース41に固定させる。直圧式型締めシリンダ43と固定型用フレーム42とは複数個のタイバー44にて連結され、これらタイバー44に沿って移動自在な中型用フレーム45と可動型用フレーム46を配す。両フレーム45、46の動きはタイバー44とベース41上のレール47により案内される。
中型23は中型用フレーム45に対して回転中心35まわりに反回転自在に支持される。中型23の半回転はシリンダ48にて行い、中型用フレーム45の前後動はシリンダ49を用いて行う。可動型用フレーム46の前後動は直圧式型締めシリンダ43にて行う。50は中型23の位置決めストッパー用のシリンダである。
【0015】
シリンダ49を操作して中型用フレーム45を固定型用フレーム42に対して前後進させ、又、シリンダ48を操作して中型23を中型用フレーム45内で回転中心35を中心に反転させる。シリンダ43の作動は型締めを可能にする。
尚、各型22、23、24の動きは図1〜図5に従って説明した通りである。
【図面の簡単な説明】
【図1】固定型、中型、可動型を示す図である。
【図2】半成形品の成形を示す図である。
【図3】中型を他の型から離反させた状態を示す図である。
【図4】中型を反転させ半成形品を対向させた状態を示す図である。
【図5】半成形品を接合している状態を示す図である。
【図6】中空製品の成形装置の全体を示す斜視図である。
【図7】従来の成形手段を示す図である。
【図8】従来の半成形品の接合状態を示す図である。
【符号の説明】
22 固定型
23 中型
24 可動型
25、32 凹形面
26 成形用シリンダ
27 接合用シリンダ
28 ホットランナー
29 接合用ランナー
31、36 凸形面
35 回転中心
3、34、37 押えブロック
38、39 半成形品[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention relates to a method of molding a hollow product made of synthetic resin and an apparatus therefor, and more particularly, to a molding method using a middle mold and inverting the middle mold, and an apparatus therefor.
[0002]
[Prior art]
As a method of manufacturing a hollow molded article made of a synthetic resin, a two-piece joining method such as blow molding, hot plate welding, vibration welding, ultrasonic welding, and bonding with an adhesive is known, but a method obtained by injection molding alone. Are disclosed in JP-A-62-87315. This example is shown in FIG. 7 and FIG. 8. In the conventional hollow molding method, a movable mold having a
[0003]
[Problems to be solved by the invention]
The above-described conventional molding method of a hollow product requires a large mold clamping force because the semi-molded product is simultaneously molded at a position shifted to the left and right (the mold clamping force is a force of the semi-molded product viewed from the mold clamping direction). Since it is determined by the projection area, the arrangement in which the semi-molded products are shifted to the left and right (parallel arrangement) requires twice or more the size as compared with the case of the same arrangement (serial arrangement).)
Furthermore, in the conventional molding method, since the molding nozzle and the joining nozzle are the same, the injection of the molten resin under conditions (molding resin temperature, material, cylinder size, etc.) suitable for joining the semi-molded product. Has the disadvantage that it is not possible.
[0004]
Therefore, an object of the present invention is to solve the above-described disadvantages of the related art.
[0005]
[Means for Solving the Problems]
In order to solve the above-mentioned problems, the present invention basically arranges a middle mold between a fixed mold and a movable mold, and forms one half-molded product between the fixed mold and the middle mold, the middle mold and the movable mold. The other half-molded product is molded between the two, and the middle mold is turned over to combine the two molded products, and a means for providing a joining molten resin to the mating surface is adopted.
The lower mold required to mold the semi-molded article in the first molding must move in the second molding. In the prior art, it is necessary to enlarge the equipment so as not to interfere with the tie bar of the molding machine.However, adoption of this means causes the semi-molded products to face each other by inverting while holding the semi-molded product in the middle mold. The device can be made compact. In addition, since the semi-molded product is simultaneously molded on both sides of the middle mold, the mold clamping force can be reduced by half compared to the conventional case.
[0006]
Specifically, the present invention provides a cavity for a semi-molded article by making the convex surface of the middle mold face the concave surface of the fixed mold, and forming the semi-molded product by making the concave surface of the middle mold face the convex surface of the movable mold. Making cavities for products, clamping fixed dies, middle dies and movable dies, injecting molten resin into each cavity to make semi-molded products, separating each mold and inverting the middle dies to face semi-molded products Making the molds clamp each other after facing each other, supplying a joining resin to the mating surface of the semi-molded product using a joining cylinder to obtain a hollow molded product, and extracting the hollow molded product from the mold. A method for forming a hollow product is provided.
[0007]
Further, the present invention provides a fixed mold having a concave or convex surface, a movable mold having a convex surface on one surface and a concave surface on the other surface and a reversible medium, a movable mold having a convex or concave surface, and a fixed mold. A molding cylinder that injects molten resin into the cavity for the semi-molded product between the mold and the middle mold and between the middle mold and the movable mold, and a joining resin is supplied to the mating surface when the semi-molded product is assembled by inverting the middle mold. The present invention provides an apparatus for forming a hollow product having a joining cylinder to be formed.
[0008]
BEST MODE FOR CARRYING OUT THE INVENTION
The hollow
[0009]
One surface of the
The
[0010]
The
[0011]
The
Thus, a pair of
Next, the
[0012]
The
[0013]
After inverting the
Although the mold clamping is of a direct pressure type, since a semi-molded product is made with the cavities facing each other, the mold clamping force of the mold may be smaller than in the past. In addition, since the molded products can be opposed to each other without sliding the mold, even if the molded products are long, a small facility may be used.
[0014]
FIG. 6 shows a
The
[0015]
The
The movements of the dies 22, 23, and 24 are as described with reference to FIGS.
[Brief description of the drawings]
FIG. 1 is a view showing a fixed type, a medium type, and a movable type.
FIG. 2 is a view showing molding of a semi-molded product.
FIG. 3 is a diagram showing a state where a middle mold is separated from another mold.
FIG. 4 is a diagram showing a state in which a middle mold is turned upside down and a semi-molded product is opposed to the half-mold.
FIG. 5 is a view showing a state in which semi-molded articles are joined.
FIG. 6 is a perspective view showing the entire molding apparatus for hollow products.
FIG. 7 is a view showing a conventional molding means.
FIG. 8 is a view showing a joining state of a conventional semi-molded product.
[Explanation of symbols]
22 Fixed die 23 Medium die 24
Claims (5)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2827697A JP3566827B2 (en) | 1997-01-29 | 1997-01-29 | Hollow product molding method and apparatus therefor |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2827697A JP3566827B2 (en) | 1997-01-29 | 1997-01-29 | Hollow product molding method and apparatus therefor |
Publications (2)
Publication Number | Publication Date |
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JPH10211629A JPH10211629A (en) | 1998-08-11 |
JP3566827B2 true JP3566827B2 (en) | 2004-09-15 |
Family
ID=12244075
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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JP2827697A Expired - Fee Related JP3566827B2 (en) | 1997-01-29 | 1997-01-29 | Hollow product molding method and apparatus therefor |
Country Status (1)
Country | Link |
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JP (1) | JP3566827B2 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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KR101487009B1 (en) * | 2013-05-30 | 2015-01-29 | (주) 우성정공 | Injection molding product with multi molding system and injection molding method |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
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US20020185777A1 (en) * | 2001-06-08 | 2002-12-12 | Boath John R. | Modular lay-up mold for a composite article and method of manufacture therefor |
EP1993804B1 (en) * | 2006-02-23 | 2013-03-27 | Foboha Gmbh Formenbau | Multi-component injection molding device |
JP6833762B2 (en) * | 2017-06-22 | 2021-02-24 | キヤノン株式会社 | Molds, article manufacturing methods, image forming equipment manufacturing methods, control programs, and recording media |
JP7135126B2 (en) * | 2021-01-20 | 2022-09-12 | キヤノン株式会社 | Manufacturing device, manufacturing method of article, control program, recording medium |
-
1997
- 1997-01-29 JP JP2827697A patent/JP3566827B2/en not_active Expired - Fee Related
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR101487009B1 (en) * | 2013-05-30 | 2015-01-29 | (주) 우성정공 | Injection molding product with multi molding system and injection molding method |
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Publication number | Publication date |
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JPH10211629A (en) | 1998-08-11 |
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