JP3552646B2 - Temperature control method for hot-rolled steel strip - Google Patents

Temperature control method for hot-rolled steel strip Download PDF

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JP3552646B2
JP3552646B2 JP2000173933A JP2000173933A JP3552646B2 JP 3552646 B2 JP3552646 B2 JP 3552646B2 JP 2000173933 A JP2000173933 A JP 2000173933A JP 2000173933 A JP2000173933 A JP 2000173933A JP 3552646 B2 JP3552646 B2 JP 3552646B2
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temperature
heating device
rolling mill
hot rolling
coarse bar
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JP2001353512A (en
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浩 水野
慶次 飯島
宏 関根
聖 中野
洋一 本屋敷
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JFE Steel Corp
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JFE Steel Corp
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Description

【0001】
【発明の属する技術分野】
この発明は、熱間圧延機における熱延鋼帯の温度制御方法に関する。
【0002】
【従来の技術】
熱間仕上げ圧延においては、圧延温度によって鋼帯の冶金的性質、機械的性質が大きく異なることは良く知られている。特に炭素鋼からなるスラブを熱間圧延する場合、材質確保の観点から、仕上げ圧延機における圧延温度をフェライト変態開始温度(Ar3温度)よりも高くする必要がある。圧延中にAr3変態温度以下となると、粗大粒やひずみの蓄積により鋼帯の強度、延性、靱性などの特性が劣化する可能性があるからである。
【0003】
近年の熱間仕上げ圧延では、生産性向上を図るため、長尺化の傾向がある。このため、鋼帯長手方向の圧延温度低下を防ぐため、様々な手段が講じられている。
【0004】
代表的な方法として、加速圧延が知られている。仕上げ圧延機で圧延される粗バーの圧延速度を一定ではなく、粗バーの先端が仕上げ圧延機に入ってから、圧延速度を高める方法である。これにより、粗バー後端部が仕上げ圧延機を通過する時間が短くなり、ある程度温度低下を防ぐことができる、とされている。
【0005】
これに対して、特開昭55−30338号公報には、誘導加熱炉を、粗圧延機出側と仕上げ圧延機入側との間に設け、鋼帯の後端部を加熱して長手方向の温度低下を防止する方法が開示されている。ここでは、加熱時定数が少ない誘導加熱炉を用い、仕上げ温度出側と、その目標温度との偏差に応じて温度を制御する方法が取られている。
【0006】
【発明が解決しようとする課題】
加速圧延では、長尺スラブの圧延後端部において、圧延速度が上限に達し、完全な解決に至らないという事情がある。
【0007】
これに対し、特開昭55−30338号公報に開示された方法では、加速圧延による事情を、ある程度解決することができるが、仕上げ出側の温度をフィードバックして、仕上げ入り側の誘導加熱炉を制御するため、圧延材料の先端部が仕上げ圧延機を出るまで温度制御できない。
【0008】
また、制御の遅れが大きく、応答の良い制御系を作れないことから、長手方向全体に渡って仕上げ温度目標値に一致させることが極めて困難である、という事情がある。
【0009】
この発明は、上記事情に鑑みて為されたもので、その目的は、鋼板全体の仕上げ温度を、仕上げ温度目標値に、より精度よく一致させることが可能な熱延鋼帯の温度制御方法を提供することにある。
【0010】
【課題を解決するための手段】
上記目的を達成するために、この発明に係る熱延鋼帯の温度制御方法の、第1の態様では、粗圧延された粗バーを圧延する熱間圧延機と、前記熱間圧延機の入側に設置された加熱装置と、前記加熱装置入側に設置された温度検出器とを用いて、前記粗バーの熱間圧延機出側の仕上げ温度を、前記熱間圧延機出側の仕上げ目標温度に一致するように制御する熱延鋼帯の温度制御方法において、前記熱間圧延機出側の仕上げ目標温度から、前記加熱装置出側の前記粗バー長手方向の温度目標値を、前記粗バーの長手方向の目標温度分布として算出し、該温度目標値、および前記加熱装置入側に設置された温度検出器で検出された検出温度から、前記粗バーの昇温目標値を、前記粗バーの長手方向の場所に対してそれぞれ算出し、該昇温目標値に基いて、粗バー移動距離検出装置により前記粗バーの長手方向の場所と前記温度検出器の位置とをトラッキングし、前記昇温目標値の示す前記粗バーの長手方向の場所と前記加熱装置で加熱する前記粗バーの長手方向の場所とを一致させて、前記加熱装置をフィードフォワード制御し、前記加熱装置出側の前記粗バー長手方向の温度を前記温度目標値に一致させ、前記熱間圧延機出側の仕上げ温度が前記熱間圧延機出側の仕上げ目標温度と一致するように制御することを特徴としている。
【0011】
また、この発明に係る熱延鋼帯の温度制御方法の、第2の態様では、上記第1の態様に対し、さらに、前記熱間圧延機出側に設置された第2の温度検出器と、前記熱間圧延機内に設置された冷却装置と、モデル修正部とを備え、前記モデル修正部において、前記加熱装置入側で検出された粗バーの温度、前記加熱装置の加熱量、前記冷却装置の冷却量、および前記熱間圧延機出側で検出された温度の各実績を記録し、該記録された各実績に基いて、前記熱間圧延機内の温度推定モデルの誤差を修正し、該修正された温度推定モデルに基いて、前記加熱装置出側の前記粗バー長手方向の温度目標値を補正することを特徴としている。
【0013】
【発明の実施の形態】
[第1の実施形態]
鋼板全体の仕上げ温度を、仕上げ温度目標値に、より精度よく一致させるためには、まず、誘導加熱装置を仕上げ圧延機群入側に設置し、仕上げ圧延機群と誘導加熱装置をできるだけ近づけ、無駄時間を小さくする必要がある。
【0014】
このために、この発明では、加熱装置出側の温度目標値、即ち仕上げ圧延機群入側の温度目標値を設定し、加熱装置入側に温度検出器を設置し、この温度検出器で検出した粗バー表面温度から、この粗バーを、上記仕上げ圧延機群入側の温度目標値まで加熱するのに必要な電力量を算出し、算出された電力量を加熱装置に与える。
【0015】
この時、仕上げ圧延機群入側の温度目標値は、予め設定されている仕上げ圧延機群出側の粗バー長手方向の温度目標値、粗バーを仕上げ圧延する際の仕上げ圧延機群の速度スケジュール、仕上げ圧延機群の各スタンド間における板厚スケジュール、各仕上げ圧延機の荷重設定、仕上げ圧延機群直前のデスケによる冷却、仕上げ圧延機群内でのスプレー冷却の設定などから、温度変化モデルを基にして算出することが可能である。
【0016】
以下、この発明の第1の実施形態に係る熱延鋼帯の温度制御方法を、図面を参照しながら説明する。
【0017】
図1は、この発明の第1の実施形態に係る鋼板圧延装置の基本構成を示す図である。
【0018】
図1には、スラブを粗圧延機によって粗圧延し、粗圧延された粗バー1が誘導加熱装置2で加熱され、仕上げ圧延機3で、引き続き仕上げ圧延されている様子が概略的に示されている。
【0019】
図1に示すように、第1の実施形態に係る装置では、誘導加熱装置2の入側に、温度検出器4を設置し、誘導加熱装置2の出側、即ち仕上げ圧延機3の入側での粗バー1の目標温度を、粗バー長手方向全体に対して計算する。具体的な計算方法の一例を、以下に説明する。
【0020】
熱間圧延機の鋼板の入側〜出側にかけての温度変化は、熱伝導方程式を解くことで推定できることが知られている。ここで、熱間圧延における、温度分布解析は、主として厚み方向のみを考えることにする。このとき、長手方向は、その長さが粗バー1で数十メートルとなるため、仕上げ圧延機3の出側では、数千メートルを超えるものもあり、適当な長さを定め、その区間の温度は一定とみなす。また、幅方向に関しては、基本的に均等な処理や現象の影響を受けるのみとし、均一とみなす。したがって、長手方向に分割した板部分の熱伝導方程式は、次式で与えられる。
【0021】
【数1】

Figure 0003552646
【0022】
ここで、T:圧延材料の温度、Cp:圧延材料の比熱、ρ:圧延材料の密度、λ:圧延材料の熱伝導率、q:内部発熱、t:時間、である。
【0023】
熱間圧延における温度変化要因としては、抜熱項として、1)空冷(放射伝熱、対流伝熱)、2)水冷(スプレー冷却による熱伝達)、3)圧延機のワークロール(WR)との接触熱伝達、また、入熱項として、4)圧延に伴う加工発熱、5)WRと圧延材との摩擦発熱、が一般に知られており、これらのうち、1)、2)は、(1)式の境界条件として与えられる。また、4)、5)については、(1)式における内部発熱qとして与えることができる。
【0024】
なお、3)に関しては、WRの熱伝導方程式と連立させて解く必要があるが、この点に関しては、ラプラス変換による解析解が知られており、圧延材料とWRとの初期温度分布、経過時間、厚み方向の位置の関数として、熱の移動量が計算できる。
【0025】
従って、圧延材がいかなる温度変化を示すかは、圧延材の長手方向の計算対象部が圧延機3の入り側から出側にかけて、各時刻でどのような境界条件と内部発熱を持つかを決定し、(1)式を差分法などで解くことで得ることができる。
【0026】
一方、1)から5)の温度変化要因を決定するのに必要とされる項目は以下のようになる。
【0027】
1)空冷:空冷時間、放射率。
【0028】
2)水冷:水冷時間、熱伝達率。
【0029】
3)WRとの接触抜熱:WRとの接触時間。
【0030】
4)加工発熱:圧下量、圧延荷重、接触弧長。
【0031】
5)摩擦発熱:摩擦係数、圧延荷重、WR速度、先進率、後進率、WRとの接触時間。
【0032】
これらを定めるためには、計算対象部の速度スケジュール、各スタンドでの圧下スケジュールを予め与える必要があるが、通常の熱間圧延においては、これらはセットアップ計算として、圧下スケジュール、速度スケジュール、仕上げ圧延機出側の仕上げ温度目標値が計算されるため、これらのセットアップ計算値を用いれば各条件が計算できる。
【0033】
以上のように与えられる鋼板の温度変化モデルは、仕上げ圧延機入側の温度から、仕上げ圧延機出側の温度を求めるものである。
【0034】
この発明では、仕上げ温度目標値から、仕上げ圧延機入側に設置した誘導加熱装置出側の温度目標値を定める必要がある。この計算方法はさまざま考えられるが、例えば初期条件として、適当な仕上げ圧延機入側温度を与え、仕上げ出側温度が目標値に一致するように収束計算する方法がある。
【0035】
このように、粗バー長手方向を複数に分割し、これら分割された部分に対してそれぞれ、仕上げ温度目標値から、仕上げ圧延機入側の目標温度を計算することで、仕上げ入側の粗バー長手方向の目標温度分布を得る。
【0036】
次に、誘導加熱装置2と、誘導加熱装置2の入側に設置された温度検出器4とを用いた温度制御系の一例を説明する。
【0037】
図1に示すように、制御系としては、誘導加熱装置2の入側で検出された温度と、誘導加熱装置2の出側に設定された温度目標値との差、即ち昇温量を定めて、誘導加熱装置2での加熱に要する電力設定値を、電力制御量演算部5で演算すれば良い。このとき、誘導加熱装置2の出側に設定された温度目標値が、上述のように長手方向に分布として計算されている場合には、目標値の示す長手方向の場所と加熱装置で加熱する場所の一致性が重要となることから、長手方向のどの部分が温度検出器4の位置にいるかをトラッキングする必要がある。このため、粗バー先端が温度検出器4で検出された後、例えば搬送ロールに取り付けられたパルスジェネレータ(PG)6などを用い、移送距離をカウントすることで、逐次対応する温度目標値に変更すれば良い。
【0038】
[第2の実施形態]
鋼板の温度制御性能をさらに上げ、仕上げ圧延機群の出側の温度精度を向上させるためには、仕上げ圧延機群出側の鋼板の温度を管理する必要がある。鋼板圧延装置内の温度制御手段として、誘導加熱装置の他、鋼板を冷却するスタンド間冷却スプレーがある。鋼板の温度を管理するには、これら誘導加熱装置およびスタンド間冷却スプレーをそれぞれ、鋼板の温度制御に有効に活用することが重要である。
【0039】
この第2の実施形態は、鋼板圧延装置内の温度制御手段を有効に活用し、鋼板の温度制御性能をさらに上げ、仕上げ圧延機群の出側の温度精度を向上させることを目的としている。
【0040】
即ち本第2の実施形態では、誘導加熱装置2へのフィードバックに加え、仕上げ圧延機3の、もう一つの温度制御手段であるスタンド間冷却スプレー8に対してもフィードバックをかけるようにしている。このような構成であると、仕上げ圧延機3内における温度変化が予測モデルと異なる場合に、その差をできるだけ速く温度制御に反映させることができ、仕上げ圧延機群の出側の温度精度を向上させることができる。
【0041】
以下、この発明の第2の実施形態に係る熱延鋼帯の温度制御方法を、図面を参照しながら説明する。
【0042】
図2は、この発明の第2の実施形態に係る鋼板圧延装置の基本構成を示す図である。図2では、簡単のため、図1と同一の部分には同一の参照符号を付している。
【0043】
一般に熱間圧延では、仕上げ出側に配置された温度検出器7と、スタンド間冷却スプレー8とを用いたフィードバック制御系が構成されている。この場合ほとんどが、仕上げ目標値と温度検出器7により検出された温度との偏差に基くPI制御が採用されている。
【0044】
一方、誘導加熱装置2が、仕上げ圧延機3の入側に設置された状況では、温度制御手段が増加するため、誘導加熱とスプレー制御を協調させる機構、即ち仕上げ温度制御管理機構9を配置する。
【0045】
仕上げ温度制御管理機構9では、主として加熱・冷却操作の監視を行う。加熱装置2は加熱のみの操作であり、冷却スプレー8は冷却のみの操作であることから、仕上げ圧延機出側の検出温度が目標どおりであっても、加熱装置2で加熱し過ぎたものを、冷却スプレー8で過冷却し、エネルギーを浪費している可能性がある。この整合性を、常時監視することで、エネルギー消費量の節約が可能となる。
【0046】
[第3の実施形態]
第3の実施形態は、第2の実施形態の一実現方法である。
【0047】
図3は、この発明の第3の実施形態に係る鋼板圧延装置の基本構成を示す図である。図3では、簡単のため、図2と同一の部分には同一の参照符号を付している。
【0048】
加熱装置2と冷却スプレー8とによる温度制御が、過加熱・過冷却に陥る原因の一つとして、第1の実施形態における加熱装置出側粗バー長手方向温度目標値算出と、電力制御量演算に用いられる温度推定モデルとの誤差が挙げられる。このため、第1の実施形態で説明した、粗バーを長手方向に分割して計算される温度推定計算を、例えばモデル修正部10において、検出温度実績、加熱操作実績、冷却操作実績をそれぞれ記録、例えばトラッキング保存し、さらにトラッキング保存された各実績に基いて、モデル計算誤差を補正すれば良い。この補正を実施する方法の一例としては、簡易的には、モデル算出と実績との誤差に調整ゲインを乗じ、加熱装置出側粗バー長手方向温度目標値を補正する、という手段がある。また、温度モデルのパラメータ(水冷による熱伝達係数など)を推定して、実績にあわせる方法であっても構わない。
【0049】
以上のように構成すれば、仕上げ温度制御として、誘導加熱によるフィードフォワード的な加熱の誤差分を吸収できるばかりでなく、誘導加熱によるエネルギー消費量の節約も可能となる。
【0050】
【発明の効果】
以上、この発明によれば、鋼板全体の仕上げ温度を、仕上げ温度目標値に、より精度よく一致させることが可能な熱延鋼帯の温度制御方法を提供できる。
【図面の簡単な説明】
【図1】図1はこの発明の第1の実施形態に係る鋼板圧延装置の基本構成を示す図。
【図2】図2はこの発明の第2の実施形態に係る鋼板圧延装置の基本構成を示す図。
【図3】図3はこの発明の第3の実施形態に係る鋼板圧延装置の基本構成を示す図。
【符号の説明】
1…粗バー、
2…誘導加熱装置、
3…仕上げ圧延機、
4…温度検出器(誘導加熱装置入側)、
5…電力制御量演算器、
6…パルスジェネレータ、
7…温度検出器(仕上げ圧延機出側)、
8…スタンド間冷却スプレー、
9…仕上げ温度管理機構、
10…モデル修正部。[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention relates to a method for controlling the temperature of a hot-rolled steel strip in a hot rolling mill.
[0002]
[Prior art]
In hot finish rolling, it is well known that the metallurgical properties and mechanical properties of a steel strip vary greatly depending on the rolling temperature. In particular, when hot rolling a slab made of carbon steel, the rolling temperature in the finish rolling mill needs to be higher than the ferrite transformation start temperature (Ar3 temperature) from the viewpoint of securing the material. If the temperature is lower than the Ar3 transformation temperature during rolling, the properties such as strength, ductility, and toughness of the steel strip may deteriorate due to accumulation of coarse grains and strain.
[0003]
In recent hot finish rolling, there is a tendency to increase the length in order to improve productivity. For this reason, various measures have been taken to prevent a reduction in the rolling temperature in the longitudinal direction of the steel strip.
[0004]
As a representative method, accelerated rolling is known. This is a method in which the rolling speed of the rough bar rolled by the finish rolling mill is not constant, and the rolling speed is increased after the tip of the rough bar enters the finish rolling mill. It is stated that the time required for the rear end portion of the rough bar to pass through the finishing mill is shortened, and the temperature can be prevented from lowering to some extent.
[0005]
On the other hand, Japanese Patent Application Laid-Open No. 55-30338 discloses that an induction heating furnace is provided between the exit side of a rough rolling mill and the entrance side of a finishing rolling mill, and the rear end of a steel strip is heated so that the longitudinal direction is increased. There is disclosed a method for preventing a decrease in temperature. Here, a method is employed in which an induction heating furnace having a small heating time constant is used, and the temperature is controlled in accordance with the deviation between the finishing temperature delivery side and its target temperature.
[0006]
[Problems to be solved by the invention]
In accelerated rolling, the rolling speed reaches the upper limit at the trailing end of a long slab, and there is a situation that a complete solution is not achieved.
[0007]
On the other hand, the method disclosed in Japanese Patent Application Laid-Open No. 55-30338 can solve the situation caused by the accelerated rolling to some extent, but feeds back the temperature on the finishing side to the induction heating furnace on the finishing side. Therefore, the temperature cannot be controlled until the leading end of the rolled material leaves the finishing mill.
[0008]
In addition, since a control delay is large and a control system with good response cannot be made, it is extremely difficult to match the finishing temperature target value over the entire longitudinal direction.
[0009]
The present invention has been made in view of the above circumstances, and an object of the present invention is to provide a method for controlling the temperature of a hot-rolled steel strip that can more accurately match the finishing temperature of the entire steel sheet to a finishing temperature target value. To provide.
[0010]
[Means for Solving the Problems]
In order to achieve the above object, in a first aspect of the method for controlling the temperature of a hot-rolled steel strip according to the present invention, a hot-rolling mill for rolling a coarsely-rolled coarse bar; Using a heating device installed on the side, and a temperature detector installed on the heating device entrance side, the finishing temperature of the hot rolling mill exit side of the coarse bar, finishing of the hot rolling mill exit side in the temperature control method of a hot rolled strip that controls to match the target temperature, the finishing target temperature of the hot rolling mill exit side, a temperature target value of the rough bar longitudinal direction of the heating device exit side, wherein Calculated as a target temperature distribution in the longitudinal direction of the coarse bar, from the temperature target value, and the detected temperature detected by the temperature detector installed on the heating device entrance side, the target temperature increase value of the coarse bar , calculated respectively coarse bar longitudinal location, based on該昇temperature target value Te, tracking the position of the temperature detector and the longitudinal location of the rough bar by the rough bar moving distance detecting device, heating the indicated by the Atsushi Nobori target value and rough bar in the longitudinal direction in place the heating device The heating device is feed-forward controlled so as to match the location of the coarse bar in the longitudinal direction, and the temperature of the coarse bar in the longitudinal direction on the exit side of the heating device is matched with the target temperature value, and the hot rolling is performed. machine exit side of the finishing up temperature is characterized by controlling so as to coincide with the finish up goals temperature of the hot rolling mill exit side.
[0011]
Further, the temperature control method of the hot rolled strip according to the present invention, in a second aspect, the relative first aspect, further comprising: a second temperature detector installed on the delivery side the hot rolling mill A cooling device installed in the hot rolling mill, and a model correction unit, wherein the model correction unit detects the temperature of the coarse bar detected on the heating device entrance side, the heating amount of the heating device, and the cooling. The amount of cooling of the device, and each record of the temperature detected at the exit of the hot rolling mill is recorded, and based on each recorded record, the error of the temperature estimation model in the hot rolling mill is corrected, The temperature target value in the longitudinal direction of the rough bar on the outlet side of the heating device is corrected based on the corrected temperature estimation model .
[0013]
BEST MODE FOR CARRYING OUT THE INVENTION
[First Embodiment]
In order to make the finishing temperature of the entire steel sheet more accurately match the finishing temperature target value, first install an induction heating device on the finishing rolling mill group entrance side, and bring the finishing rolling mill group and the induction heating device as close as possible, It is necessary to reduce the dead time.
[0014]
For this purpose, in the present invention, a temperature target value on the outlet side of the heating device, that is, a temperature target value on the inlet side of the finishing mill group is set, a temperature detector is installed on the inlet side of the heating device, and the temperature detector detects the temperature. From the rough bar surface temperature thus calculated, the amount of electric power required to heat the rough bar to the target temperature on the entrance side of the finishing mill group is calculated, and the calculated amount of electric power is given to the heating device.
[0015]
At this time, the temperature target value on the entrance side of the finishing rolling mill group is a preset temperature target value in the longitudinal direction of the rough bar on the exit side of the finishing rolling mill group, and the speed of the finishing rolling mill group when the rough bar is finish-rolled. Temperature change model based on schedule, thickness schedule between each stand of finishing mill group, load setting of each finishing mill, cooling by deske just before finishing mill group, setting of spray cooling in finishing mill group, etc. Can be calculated based on
[0016]
Hereinafter, a method for controlling the temperature of a hot-rolled steel strip according to the first embodiment of the present invention will be described with reference to the drawings.
[0017]
FIG. 1 is a diagram showing a basic configuration of a steel sheet rolling device according to a first embodiment of the present invention.
[0018]
FIG. 1 schematically shows a state in which a slab is roughly rolled by a rough rolling machine, and a roughly rolled rough bar 1 is heated by an induction heating device 2 and is subsequently finish rolled by a finish rolling machine 3. ing.
[0019]
As shown in FIG. 1, in the apparatus according to the first embodiment, a temperature detector 4 is installed on the entrance side of the induction heating device 2, and the exit side of the induction heating device 2, that is, the entrance side of the finishing mill 3. Is calculated for the entire coarse bar longitudinal direction. An example of a specific calculation method will be described below.
[0020]
It is known that a temperature change from the entrance side to the exit side of a steel sheet of a hot rolling mill can be estimated by solving a heat conduction equation. Here, in the hot rolling, the temperature distribution analysis mainly considers only the thickness direction. At this time, in the longitudinal direction, the length of the coarse bar 1 is several tens of meters, so that the length on the exit side of the finishing rolling mill 3 may exceed several thousand meters, and an appropriate length is determined. The temperature is assumed to be constant. Further, in the width direction, it is basically considered that the processing is affected only by the uniform processing and the phenomenon and is uniform. Therefore, the heat conduction equation of the plate portion divided in the longitudinal direction is given by the following equation.
[0021]
(Equation 1)
Figure 0003552646
[0022]
Here, T s: temperature of the rolled material, Cp: specific heat of the rolled material, [rho: the density of the rolled material, lambda: the thermal conductivity of the rolling material, q: an internal heat generation, t: is the time,.
[0023]
The factors of temperature change in hot rolling include heat removal terms: 1) air cooling (radiative heat transfer, convective heat transfer), 2) water cooling (heat transfer by spray cooling), 3) work roll (WR) of a rolling mill. And 4) processing heat generated by rolling and 5) frictional heat generated between the WR and the rolled material as heat input terms. Of these, 1), 2) are ( It is given as the boundary condition of equation (1). In addition, 4) and 5) can be given as internal heat generation q in the equation (1).
[0024]
Note that it is necessary to solve 3) in parallel with the WR heat conduction equation. In this regard, an analytical solution by Laplace transform is known, and the initial temperature distribution between the rolled material and the WR, the elapsed time The amount of heat transfer can be calculated as a function of position in the thickness direction.
[0025]
Therefore, what kind of temperature change the rolled material shows depends on what boundary conditions and internal heat generation at each time from the entry side to the exit side of the rolling mill 3 in the calculation target portion in the longitudinal direction of the rolled material. However, it can be obtained by solving equation (1) by a difference method or the like.
[0026]
On the other hand, items required to determine the temperature change factors 1) to 5) are as follows.
[0027]
1) Air cooling: air cooling time, emissivity.
[0028]
2) Water cooling: water cooling time, heat transfer coefficient.
[0029]
3) Heat removal from contact with WR: contact time with WR.
[0030]
4) Processing heat: rolling reduction, rolling load, contact arc length.
[0031]
5) Friction heat: friction coefficient, rolling load, WR speed, advance rate, reverse rate, contact time with WR.
[0032]
In order to determine these, it is necessary to give in advance the speed schedule of the calculation target portion and the rolling schedule at each stand, but in normal hot rolling, these are set-up calculations, which are the rolling schedule, speed schedule, and finish rolling. Since the finishing temperature target value on the outgoing side is calculated, each condition can be calculated by using these set-up calculated values.
[0033]
The temperature change model of the steel sheet given as described above is for obtaining the temperature on the exit side of the finishing mill from the temperature on the entrance side of the finishing mill.
[0034]
In the present invention, it is necessary to determine the temperature target value on the exit side of the induction heating device installed on the entrance side of the finishing rolling mill from the finish temperature target value. Although various calculation methods are conceivable, for example, there is a method in which an appropriate finish rolling mill inlet side temperature is given as an initial condition and a convergence calculation is performed so that the finish outlet side temperature matches a target value.
[0035]
In this manner, the coarse bar longitudinal direction is divided into a plurality of parts, and the target temperature on the finishing rolling mill entrance side is calculated for each of the divided parts from the finishing temperature target value, whereby the roughing bar on the finishing entrance side is calculated. Obtain the target temperature distribution in the longitudinal direction.
[0036]
Next, an example of a temperature control system using the induction heating device 2 and the temperature detector 4 installed on the inlet side of the induction heating device 2 will be described.
[0037]
As shown in FIG. 1, the control system determines the difference between the temperature detected at the inlet side of the induction heating device 2 and the temperature target value set at the outlet side of the induction heating device 2, that is, the amount of temperature increase. Then, the power set value required for heating by the induction heating device 2 may be calculated by the power control amount calculation unit 5. At this time, if the temperature target value set on the outlet side of the induction heating device 2 is calculated as a distribution in the longitudinal direction as described above, heating is performed at the longitudinal position indicated by the target value and the heating device. Since location consistency is important, it is necessary to track which portion in the longitudinal direction is at the position of the temperature detector 4. For this reason, after the coarse bar tip is detected by the temperature detector 4, the transfer distance is sequentially changed to the corresponding temperature target value by counting the transfer distance using, for example, a pulse generator (PG) 6 attached to a transport roll. Just do it.
[0038]
[Second embodiment]
In order to further improve the temperature control performance of the steel sheet and improve the temperature accuracy on the exit side of the finishing mill group, it is necessary to manage the temperature of the steel sheet on the exit side of the finishing mill group. As the temperature control means in the steel plate rolling device, there is an inter-stand cooling spray for cooling the steel plate, in addition to the induction heating device. In order to control the temperature of the steel sheet, it is important to effectively utilize each of the induction heating device and the inter-stand cooling spray for controlling the temperature of the steel sheet.
[0039]
The purpose of the second embodiment is to effectively utilize the temperature control means in the steel plate rolling device, further improve the temperature control performance of the steel plate, and improve the temperature accuracy on the outlet side of the finishing mill group.
[0040]
That is, in the second embodiment, in addition to the feedback to the induction heating device 2, the feedback is also applied to the inter-stand cooling spray 8 which is another temperature control means of the finishing mill 3. With such a configuration, when the temperature change in the finishing mill 3 differs from the prediction model, the difference can be reflected in the temperature control as quickly as possible, and the temperature accuracy on the outlet side of the finishing mill group is improved. Can be done.
[0041]
Hereinafter, a temperature control method for a hot-rolled steel strip according to a second embodiment of the present invention will be described with reference to the drawings.
[0042]
FIG. 2 is a diagram showing a basic configuration of a steel sheet rolling device according to a second embodiment of the present invention. 2, for the sake of simplicity, the same parts as those in FIG. 1 are denoted by the same reference numerals.
[0043]
Generally, in hot rolling, a feedback control system using a temperature detector 7 disposed on the finishing side and a cooling spray 8 between stands is configured. In most cases, PI control based on the deviation between the finishing target value and the temperature detected by the temperature detector 7 is employed.
[0044]
On the other hand, in a situation where the induction heating device 2 is installed on the entrance side of the finishing mill 3, the temperature control means is increased, so a mechanism for coordinating induction heating and spray control, that is, a finishing temperature control management mechanism 9 is arranged. .
[0045]
The finishing temperature control management mechanism 9 mainly monitors the heating / cooling operation. Since the heating device 2 is an operation of only heating, and the cooling spray 8 is an operation of only cooling, even if the detected temperature on the exit side of the finishing mill is as intended, the heating device 2 may overheat. There is a possibility that energy is wasted by supercooling with the cooling spray 8. By monitoring this consistency at all times, energy consumption can be reduced.
[0046]
[Third Embodiment]
The third embodiment is an implementation method of the second embodiment.
[0047]
FIG. 3 is a diagram showing a basic configuration of a steel plate rolling apparatus according to a third embodiment of the present invention. 3, for the sake of simplicity, the same parts as those in FIG. 2 are denoted by the same reference numerals.
[0048]
One of the causes of the temperature control by the heating device 2 and the cooling spray 8 leading to overheating and supercooling is as follows. Error with the temperature estimation model used for the above. For this reason, the temperature estimation calculation calculated by dividing the coarse bar in the longitudinal direction, which has been described in the first embodiment, is recorded, for example, in the model correction unit 10 to record the detected temperature result, the heating operation result, and the cooling operation result, respectively. For example, the tracking calculation may be saved, and the model calculation error may be corrected based on each track-storing result. As an example of a method of performing this correction, there is a method of simply multiplying an error between the model calculation and the actual result by an adjustment gain to correct the target temperature value in the longitudinal direction of the coarse bar on the heating device outlet side. Further, a method of estimating a parameter of a temperature model (such as a heat transfer coefficient by water cooling) and adjusting the temperature model to an actual result may be employed.
[0049]
According to the above configuration, not only the error of feed-forward heating by induction heating can be absorbed as the finishing temperature control, but also the energy consumption by induction heating can be reduced.
[0050]
【The invention's effect】
As described above, according to the present invention, it is possible to provide a temperature control method for a hot-rolled steel strip that can more accurately match the finish temperature of the entire steel sheet to the target finish temperature value.
[Brief description of the drawings]
FIG. 1 is a diagram showing a basic configuration of a steel plate rolling apparatus according to a first embodiment of the present invention.
FIG. 2 is a diagram showing a basic configuration of a steel plate rolling apparatus according to a second embodiment of the present invention.
FIG. 3 is a diagram showing a basic configuration of a steel plate rolling apparatus according to a third embodiment of the present invention.
[Explanation of symbols]
1 ... Coarse bar,
2. Induction heating device,
3. Finish rolling mill
4: Temperature detector (inlet side of induction heating device)
5. Power control amount calculator,
6 ... Pulse generator,
7. Temperature detector (outside of finishing mill)
8 ... Cooling spray between stands
9 Finishing temperature control mechanism
10. Model correction unit.

Claims (2)

粗圧延された粗バーを圧延する熱間圧延機と、前記熱間圧延機の入側に設置された加熱装置と、前記加熱装置入側に設置された温度検出器とを用いて、前記粗バーの熱間圧延機出側の仕上げ温度を、前記熱間圧延機出側の仕上げ目標温度に一致するように制御する熱延鋼帯の温度制御方法において、
前記熱間圧延機出側の仕上げ目標温度から、前記加熱装置出側の前記粗バー長手方向の温度目標値を、前記粗バーの長手方向の目標温度分布として算出し、
該温度目標値、および前記加熱装置入側に設置された温度検出器で検出された検出温度から、前記粗バーの昇温目標値を、前記粗バーの長手方向の場所に対してそれぞれ算出し、
該昇温目標値に基いて、粗バー移動距離検出装置により前記粗バーの長手方向の場所と前記温度検出器の位置とをトラッキングし、前記昇温目標値の示す前記粗バーの長手方向の場所と前記加熱装置で加熱する前記粗バーの長手方向の場所とを一致させて、前記加熱装置をフィードフォワード制御し、前記加熱装置出側の前記粗バー長手方向の温度を前記温度目標値に一致させ、前記熱間圧延機出側の仕上げ温度が前記熱間圧延機出側の仕上げ目標温度と一致するように制御することを特徴とする熱延鋼帯の温度制御方法。
Using a hot rolling mill for rolling the coarsely-rolled coarse bar, a heating device installed on the entrance side of the hot rolling mill, and a temperature detector installed on the heating device entrance side, In a temperature control method for a hot-rolled steel strip, in which the finishing temperature of the hot rolling mill exit side of the bar is controlled so as to match the finishing target temperature of the hot rolling mill exit side,
From the finishing target temperature on the exit side of the hot rolling mill, a target temperature value in the longitudinal direction of the coarse bar on the exit side of the heating device is calculated as a target temperature distribution in the longitudinal direction of the coarse bar ,
From the temperature target value and the detected temperature detected by the temperature detector installed on the side of the heating device, a target temperature increase value of the coarse bar is calculated for each longitudinal position of the coarse bar. ,
Based on the heating target value, the coarse bar moving distance detecting device tracks the location of the coarse bar in the longitudinal direction and the position of the temperature detector, and indicates the heating target in the longitudinal direction of the coarse bar indicating the heating target value. The location and the location in the longitudinal direction of the coarse bar to be heated by the heating device are matched , feed-forward control of the heating device is performed, and the temperature in the longitudinal direction of the coarse bar on the exit side of the heating device is set to the temperature target value. match, the temperature control method of a hot rolled strip, characterized by controlling so that finish up temperature of the hot rolling mill exit side is coincident with the finish up goals temperature of the hot rolling mill exit side.
さらに、前記熱間圧延機出側に設置された第2の温度検出器と、
前記熱間圧延機内に設置された冷却装置と、
モデル修正部とを備え、
前記モデル修正部において、前記加熱装置入側で検出された粗バーの温度、前記加熱装置の加熱量、前記冷却装置の冷却量、および前記熱間圧延機出側で検出された温度の各実績を記録し、
該記録された各実績に基いて、前記熱間圧延機内の温度推定モデルの誤差を修正し、
該修正された温度推定モデルに基いて、前記加熱装置出側の前記粗バー長手方向の温度目標値を補正することを特徴とする請求項1に記載の熱延鋼帯の温度制御方法。
Further, a second temperature detector installed on the outlet side of the hot rolling mill ,
A cooling device installed in the hot rolling mill,
With a model correction unit,
In the model correction unit, the results of the temperature of the coarse bar detected at the entrance of the heating device, the amount of heating of the heating device, the amount of cooling of the cooling device, and the temperature detected at the exit of the hot rolling mill. Record
Based on the recorded results, correct the error of the temperature estimation model in the hot rolling mill,
2. The temperature control method for a hot-rolled steel strip according to claim 1, wherein a target temperature value in the longitudinal direction of the rough bar on the exit side of the heating device is corrected based on the corrected temperature estimation model .
JP2000173933A 2000-06-09 2000-06-09 Temperature control method for hot-rolled steel strip Expired - Fee Related JP3552646B2 (en)

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