JP3536716B2 - Relay welding detector - Google Patents

Description

DETAILED DESCRIPTION OF THE INVENTION

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a device for detecting welding of a relay, and more particularly to a system having a capacitor connected between output terminals of a battery and supplying power from the battery to a load via a switching element. The present invention relates to a welding detection device for detecting welding of a relay provided between a battery and a capacitor for disconnecting a power line from a battery to a load.

[0002]

2. Description of the Related Art Heretofore, as this type of relay welding detection device, there has been proposed a device which detects the welding of a relay based on the terminal voltage of a motor in a state where the relay is turned off (for example, Japanese Patent Laid-Open No. Hei 2 (Kokai) No. 2). No. 81768). In this device, the terminal voltage of the motor is detected with the relay turned off, and it is determined that the relay is welded when the detected terminal voltage is equal to or higher than a predetermined value. Deposition of a relay is caused by an unexpectedly large current flowing through an electric motor due to a system failure or the like, even though the contact resistance of the relay is designed to be sufficiently small.

[0003]

However, this welding detection device has a problem that erroneous detection occurs.
Because of the necessity of applying a stable voltage to the motor to control the operation of the motor satisfactorily, many systems connect a large-capacity capacitor between output terminals of a battery. In such a system, even if the relay is turned off and the motor is disconnected from the power supply, the electric charge stored in the capacitor
The voltage on the motor side of the relay drops only slowly.
Therefore, in the above-described device, this voltage may be detected to erroneously detect the welding of the relay.

[0004] It is an object of the relay welding detection apparatus of the present invention to detect relay welding more accurately.
Another object of the present invention is to detect the welding of a relay with a simple configuration.

Incidentally, as an apparatus for solving the above-mentioned problem, the applicant has found that welding of the relay is detected based on the voltage of the power line to the electric motor detected after the relay is turned off and the capacitor is discharged. (Japanese Patent Application No. 5-178715).

[0006]

Means for Solving the Problems and Their Functions and Effects The relay welding detecting apparatus of the present invention employs the following means in order to at least partially achieve the above object.

An apparatus for detecting welding of a relay according to the present invention has a capacitor connected between output terminals of a battery, and has a capacitor connected between output terminals of the battery and driven by a three-phase alternating current through an inverter.
A welding detection device that detects welding of a relay from the battery is provided performing Tsugidan power line to the motor between the battery and the capacitor in the system is supplied to the machine, a three-phase flowing to the motor At least one phase of alternating current
Current detection means for detecting a current, when said receiving the disconnection signal of the power line by the relay, the discharge control means charges stored in said capacitor through said inverter to control driving the inverter to be discharged And a welding determining means for determining welding of the relay based on a three-phase alternating current detected by the current detecting means when a predetermined time has elapsed since the start of the discharge control. .

In the relay welding detecting apparatus of the present invention,
When receiving a disconnection signal of the power line to the load by the relay, the discharge control means drives and controls the switching element so that the electric charge stored in the capacitor is discharged through the switching element, and this discharge control is started. When a predetermined time has elapsed from the time, welding determination means determines welding of the relay based on the current detected by the current detection means. ADVANTAGE OF THE INVENTION According to the welding detection apparatus of the relay of this invention, welding of a relay can be detected based on the electric current which flows into the electric power line to a load. In addition, since the determination is made after the electric charge stored in the capacitor has been discharged to some extent, welding of the relay can be detected more accurately.

In the relay welding detecting apparatus according to the present invention, the welding determining means determines that the relay is welded when the current detected by the current detecting means is equal to or more than a first predetermined value. Can also be used. This makes it possible to easily determine the welding of the relay.

[0010]

Alternatively, in the welding detection apparatus for a relay according to the present invention, when the discharge control by the discharge control means is started, a discharge abnormality determination is made based on the current detected by the current detection means. Means may be provided. This makes it possible to detect an abnormality in the discharge control of the capacitor. As a result, it is possible to prevent the abnormality of the discharge control of the capacitor from being erroneously detected as the welding of the relay. In the welding detection device for a relay according to the aspect of the present invention, the discharge abnormality determination unit determines that the discharge control is abnormal when the current detected by the current detection unit is equal to or less than a second predetermined value. Can also be used.

[0012]

Next, embodiments of the present invention will be described with reference to examples. FIG. 1 is a configuration diagram schematically illustrating a configuration when a relay welding detection device 30 according to an embodiment of the present invention is applied to a drive system including a battery 10 and a motor 22 mounted on an electric vehicle. For convenience of explanation, first, a drive system provided in the electric vehicle will be described.

As shown, the electric vehicle drive system converts the electric power from a battery 10 into a three-phase AC suitable for driving the motor 22 by an inverter 12 and applies the three-phase AC to the motor 22. The power line 14 connected to the output terminal of the battery 10 is provided with relays 16 and 18 for shutting off power from the battery 10 to the motor 22. The relay welding detection device 30 of the embodiment detects the welding of the relays 16 and 18. Also,
Power line 1 between relays 16 and 18 and inverter 12
4, a capacitor 20 is connected to be interposed between the output terminals of the battery 10 when the relays 16 and 18 are turned on. The power converted into three-phase alternating current by the inverter 12 is applied to the motor 22 through a three-phase power line 24. The operation control of the drive system is performed by the drive system control unit 28. Note that other configurations of the drive system do not form a core of the present invention, and thus illustration and description thereof are omitted.

As shown, the welding detection device 30 for the relay of the embodiment includes ammeters 32u, 32v, and 32w attached to each phase of the power line 24 to the motor 22, and the drive system of the electric vehicle described above. Inverter 12
And an electronic control unit 40 for determining welding of the relays 16 and 18.

The electronic control unit 40 is constructed as a one-chip microprocessor mainly composed of a CPU 42, and has a ROM 4 storing a processing program.
4, a RAM 46 for temporarily storing data, a communication port (not shown) for communicating with a drive system control unit 28 for controlling the drive system of the electric vehicle, and an input / output port (not shown). Prepare. The electronic control unit 40 has currents Iu, I from ammeters 32 u, 32 v, 32 w attached to the power line 24.
v and Iw are input via input ports. Also,
From the electronic control unit 40, a switching signal SW to the inverter 12, a lighting signal to the LED 52 that is lit in the event of an abnormality, and the like are output via an output port.

Next, the operation of the welding detection device 30 for a relay configured as described above, in particular, the operation of determining the welding of the relays 16 and 18 will be described. FIG. 2 shows the electronic control unit 4
7 is a flowchart showing an example of a welding detection processing routine executed by the routine No. 0. This routine is performed by the drive system control unit 28 via the communication port and relays 16 and
This is executed when a signal with 18 turned off is input.

When the welding detection processing routine is executed, first, the CPU 42 of the electronic control unit 40 executes processing for starting discharge of the electric charge stored in the capacitor 20 (step S100). Specifically, the switching is performed by outputting the switching signal SW to the switching element of the inverter 12 so that the electric charge stored in the capacitor 20 is consumed by the copper loss of the motor 22. Next, the currents Iu, Iv, Iw detected by the ammeters 32u, 32v, 32w are read (step S10).
2) Compare the currents Iu, Iv, Iw with the threshold I1, respectively (step S104). The threshold I1 is
This is for determining whether the discharge of 0 is performed, and is set to a value smaller than the current flowing through the power line 24 at the initial stage when the capacitor 20 is discharged. When the currents Iu, Iv, and Iw are equal to or smaller than the threshold value I1, it is determined that the capacitor 20 has not been discharged, and an abnormality in the discharge of the capacitor 20 is output by turning on the LED 52 (step S106). finish.

When the currents Iu, Iv, Iw are larger than the threshold value I1, it is determined that the discharging of the capacitor 20 has been performed well, and after a predetermined time has elapsed (step S108), the currents Iu, Iv, Iw, Iw is read (step S110), and the read currents Iu, I
v and Iw are compared with a threshold value I2 (step S112).
Here, the predetermined time is a time required for discharging the capacitor 20. The threshold value I2 is set as a value slightly larger than the value 0. Current Iu, I
When v and Iw are smaller than the threshold value I2, the relay 16,
It is determined that the capacitor 18 has not been welded and the capacitor 20 has been discharged well, and the discharge of the capacitor 20 is terminated (step S114), followed by terminating the present routine. On the other hand, the currents Iu, Iv, Iw are equal to the threshold I2.
In the above case, it is determined that the relays 16 and 18 are welded, the welding of the relays 16 and 18 is output by turning on the LED 52 (step S116), and the routine ends.

According to the relay welding detecting apparatus 30 of the embodiment described above, the welding of the relays 16 and 18 can be detected based on the currents Iu, Iv and Iw flowing through the power line 24 to the motor 22. Moreover, the capacitor 20
After the discharge is almost completed, relays 16 and 18
Erroneous detection based on the discharge of the capacitor 20 can be prevented.

The relay welding detecting device 30 of the embodiment
According to this, it is possible to determine whether or not the discharge of the capacitor 20 is performed favorably. As a result, the abnormality of the discharge of the capacitor 20 is determined by the relays 16 and 1.
8 can be prevented from being erroneously detected as welding.

In the relay welding detecting device 30 of the embodiment,
Drive system control unit 28 and electronic control unit 40
And the drive system control unit 2
The welding detection processing routine illustrated in FIG. 2 may be performed in FIG. In addition, the relay welding detection device 3 of the embodiment
At 0, the ammeters 32u, 32v, and 32w are attached to the power line 24 in order to detect the welding of the relays 16 and 18, but the current Iu detected by the ammeter used for controlling the operation of the motor 22 is used. , Iv, Iw may be used. In this case, welding of the relay can be detected with a simple configuration without adding a special device.

The relay welding detecting device 30 of the embodiment
In the above, the switching element of the inverter 12 is switched and the electric charge stored in the capacitor 20 is consumed by the copper loss of the motor 22. However, another switching element connected to a resistor is connected to the capacitor 20, and the switching is performed. The element may be switched so that the charge stored in the capacitor 20 is consumed by the resistor.

In the relay welding detecting device 30 of the embodiment,
Relay 1 used in electric vehicle drive system
Although the present invention is applied to the detection of welding of Nos. 6 and 18, the present invention is applied to the detection of welding of a relay used in any system as long as the relay is used in a system for supplying power from a battery to a load via a switching element. be able to.

In the relay welding detecting device 30 of the embodiment,
Although the abnormality of the discharge of the capacitor 20 is detected, the abnormality of the discharge of the capacitor 20 may not be detected.

The embodiments of the present invention have been described with reference to the embodiments. However, the present invention is not limited to these embodiments, and various embodiments may be made without departing from the scope of the present invention. Of course, it can be carried out.

[Brief description of the drawings]

FIG. 1 is a configuration diagram schematically illustrating a configuration in which a relay welding detection device 30 according to an embodiment of the present invention is applied to a system including a battery 10 and a motor 22 mounted on an electric vehicle.

FIG. 2 is a flowchart illustrating an example of a welding detection processing routine executed by an electronic control unit 40;

[Explanation of symbols]

Reference Signs List 10 battery, 12 inverter, 14 power line, 16, 18 relay, 20 capacitor, 22 motor, 24 power line, 28 drive system control unit, 30 relay welding detection device, 32 u, 32 v,
32w ammeter, 40 electronic control unit, 42 CP
U, 44 ROM, 46 RAM, 52 LED.

──────────────────────────────────────────────────続 き Continued on the front page (58) Field surveyed (Int. Cl. ⁷ , DB name) H02M 7/48 B60K 6/02 G01R 31/00 H01H 47/00

Claims (4)

(57) [Claims] 1. A three-phase battery having a capacitor connected between output terminals of a battery and having the power from the battery passed through an inverter.
Provided between the battery and the capacitor in a system for supplying an electric motor driven by a flow
A welding detection device that detects welding of a relay that cuts off a power line to a motor, a current detection unit that detects at least one phase current of three-phase alternating current flowing through the motor , and the power line by the relay. When the disconnection signal is received, discharge control means for driving and controlling the inverter so that the electric charge stored in the capacitor is discharged via the inverter, and when a predetermined time has elapsed since the start of the discharge control, A welding determination unit that determines welding of the relay based on the three-phase alternating current detected by the current detection unit. 2. The welding detection device according to claim 1, wherein the welding determination device determines that the relay is welding when the current detected by the current detection device is equal to or more than a first predetermined value. apparatus. Wherein when the discharge control by the discharging control means is started, according to claim 1 or 2, including a discharge abnormality determining means for determining an abnormality of the discharge control based on the current detected by said current detecting means Welding detector. 4. The discharge abnormality determining means, when a current detected by the current detecting means is equal to or less than a second predetermined value.
A means for determining that the discharge control is abnormal.
3. The welding detection device according to 3 .