JP3527002B2 - Automatic processing method and apparatus for siding material - Google Patents

Description

Detailed Description of the Invention

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method and apparatus for automatically processing siding material, more specifically, pre-cutting of siding material used for buildings in a factory or the like to ensure quality control without waste. situ need only attach the siding material that is pre-cut to the predetermined position, with the safety of operation can ensure to Rukoto, contributes to shortening of the construction period, also siding material may be addressed to a lack of skilled workers Automatic processing method and device.

[0002]

2. Description of the Related Art A siding material made of a plate material made of a ceramic material or the like and having a certain dimension is used as one of the outer wall materials of a building. Are manufactured at the factory. And the siding material is
The manufactured standard products are delivered to the construction site as they are. The siding material carried in is allocated at the construction site according to the size of the site to be attached, and is blackened and cut, and the wood mouth is painted to prevent infiltration, etc. It is attached to a predetermined part. After the siding material is attached, the seams of the siding material are subjected to waterproofing treatment such as caulking.

[0003]

However, in the conventional construction method as described above, it is difficult to grasp the total amount of the required siding material because the cutting work of the siding material is dependent on the site work. Therefore, it was necessary to prepare extra siding material and bring it to the site. In addition, there are many cases where the construction site does not have a sufficient working space, and there is a problem that workability of a large member such as a siding material is poor. Furthermore, there is also a problem that dust and noise during cutting processing on site will be a nuisance to neighboring residents.

Further, in the cutting work and installation of siding material on site, the dimensional accuracy and yield at the time of cutting and the allocation method at the time of installation largely depend on the skill of the craftsman.
There is a problem that it is difficult to stabilize the finishing quality due to the skill level of craftsmen. In particular, it is difficult to control the quality of the coating process on the wood mouth, which often causes a problem later.
There is also a problem that it is costly and troublesome to dispose of waste after cutting the siding material. Further, there is a problem in that the yield of the siding material is deteriorated and the productivity is low due to the laborious construction work, and it is difficult to reduce the cost. Furthermore, it takes time and effort to pick up the caulking material and siding material mounting brackets and other components (check the drawings / specifications and check the types / quantities to select the necessary components).
However, there is also the problem of poor accuracy.

[0005]

BACKGROUND OF THE INVENTION Therefore, an object of the present invention is to pre-cut siding material in a factory or the like according to each building so as to ensure quality control without waste of building materials and to ensure quality control on site. need only attach the pre-cut siding material predetermined position, along with the safety of operation can ensure to Rukoto, automatic siding material that can contribute to the shortening of the construction period and also deal with the lack of skilled workers It is an object of the present invention to provide a processing method and an apparatus for automatically processing a siding material that can suitably carry out the method.

[0006]

According to a first aspect of the present invention, there is provided an automatic siding material processing method for automatically processing and manufacturing a siding material, the drawing outer wall information of the siding material being based on a design drawing of a building. Is input to the siding material processing calculation unit and converted into siding material processing information, which is emphasized at the construction site of the building above in order to improve the finish quality of the siding material construction .
The positions to be used are listed, and the design values and the
Site where the error from the actual size can be entered
Measure the positions listed according to the measurement list to obtain the site measurement outer wall information, input the processing information again to the siding material processing calculation processing unit, and based on the site measurement outer wall information, enter the processing information. The above object is achieved by providing an automatic processing method of a siding material, which is characterized by automatically correcting the siding material based on the processing information.

According to a second aspect of the present invention, there is provided an automatic siding material processing apparatus for automatically processing and manufacturing a siding material, wherein drawing wall information of the siding material is converted into siding material processing information based on a design drawing of a building. converted to, and, with said processed information, obtained at the construction site of the building,
A list of important positions for improving the quality of finished siding materials is listed.
You can enter the error between the design value and the actual size at the site.
Based way going on in the field measurements outside wall information of the measured re <br/> list up position in accordance with the field measurements list, and siding materials processing operation processing unit for correcting the processing information, to the processing information Based on the above, a siding material NC processing control unit for controlling processing of the siding material and a siding material processing machine for automatically cutting the siding material under the control of the siding material NC processing control unit are provided. The above object is achieved by providing an automatic processing device for siding material.

[0008]

BEST MODE FOR CARRYING OUT THE INVENTION Hereinafter, based on FIG. 1 and FIG.
An embodiment of the siding material automatic processing apparatus according to claim 2 and an embodiment of the siding material automatic processing method according to claim 1 will be described. FIG. 1 is a system configuration diagram showing an automatic siding material processing apparatus including a computer for automatically processing a siding material and a siding material processing machine, and FIG. 2 is a flowchart.

First, regarding the system configuration of an automatic siding material processing apparatus equipped with a computer 100 and a siding material automatic processing machine 200, which are preferably used when carrying out the method of the present embodiment, the system configuration diagram shown in FIG. 1 is shown. It will be explained with reference to FIG.

As shown in FIG. 1, a siding material processing apparatus used for carrying out the method of the present embodiment is a computer 100 and is operated under the control of the computer 100 and is driven based on a command from the computer 100 to perform siding. An automatic siding material processing machine 200 for pre-cutting the material is provided.

The computer 100 includes an input unit 120 such as a keyboard or a mouse for inputting the drawing outer wall information regarding the outer wall portion based on the design drawing of the building and the site measurement information actually measured at the construction site, and the computer 100. A storage / recording unit 130 such as a hard disk drive (HDD) or a floppy disk drive (FDD) that stores the calculation result, and a central unit that converts the siding material processing information through a siding material program based on the input drawing outer wall information.・ Processing unit (CP
U) and Micro Processing Unit (MPU)
And the like, a display unit 150 such as a CRT display or a liquid crystal display for displaying various input information and processing progress, and processing information converted by the siding material processing calculation unit 140 such as an optical fiber. Interface 160 for transmitting the data to the factory via the communication line. Computer 1 above
A printing unit 170 such as a printer that prints various information input to the computer 100 or information generated by the computer 100 is connected to 00.

Further, the CAD system 010 is connected to the siding material processing operation processing section 140 via the CAD interface 110, and the siding material processing operation processing section 140 is connected to the siding material on the factory side via the interface 160. The automatic processing machine 200 is connected so as to transmit processing information to the siding material NC processing control unit 210. CAD (Computer Aided Desi)
The gn) system 010 is a system that supports work such as floor plan and structural design when designing a building.

Automatic siding material processing machine 200 on the factory side
Is a siding material NC processing control unit 210 that controls NC for actual processing based on the generated processing information.
And a siding material processing machine 220 that is controlled by the siding material NC processing control unit 210 to actually cut the siding material.

Next, the method of this embodiment will be described with reference to the flow chart shown in FIG.

First, when the specifications of a building designed through the CAD system 010 are confirmed, the drawing outer wall information of the building is constructed based on the confirmed design drawing 020. The constructed drawing outer wall information is the above-mentioned design drawing 02.
While referring to 0, the drawing outer wall information generated and accumulated by the CAD system 010 is also used and input to the siding material processing arithmetic processing unit 140 via the CAD interface 110 (step S-1). The drawing outer wall information includes the shape of the outer wall portion, the position and shape of the opening provided in the outer wall portion, as well as the position on the outer wall portion where each siding material is attached, that is, the allocation of the siding material. Is information about.

Then, the input drawing outer wall information is converted into processing information through the siding material program in the siding material processing calculation processing section 140 (step S-2). In addition, at this time, the input drawing outer wall information,
It is also possible to make corrections via the input unit 120 and additionally input new information to the drawing outer wall information. The converted processing information is temporarily stored in the storage / recording unit 13 such as an HDD or FDD.
0 (step S-3) and a part of it is quoted / allocation confirmation drawing / payment instruction / site measurement list 1
Printing is performed by the printing unit 170 in each of the 80 formats (step S-4).

[0017] In the quotation sheet, in addition to the siding quantity used, the material quantity used, the installation cost, all costs related to the siding work are described. The allocation confirmation diagram shows the mounting positions of the individual siding materials on the outer wall portion. The installation instructions include detailed installation dimensions for each part of the building. The on-site measurement list 180 lists the positions that should be emphasized in order to improve the finish quality of the siding material construction, so that the error between the design value and the actual size at the site can be entered. ing. The processing information includes, in addition to the above-mentioned contents to be printed out, information necessary for cutting processing in a factory described later.

As described above, the site measurement list 180 lists the positions to be emphasized in the design value and the actual dimensional error at the site. At the construction site, according to the site measurement list 180, The dimension (error from the design value) at each position listed while comparing with the design value described in the list is measured, and the site measurement outer wall information is acquired (step S-5). The obtained site measurement outer wall information is input to the computer 100 via the input unit 120, temporarily stored in the storage / recording unit 130, and the siding material processing operation together with the processing information that has been generated and stored based on the design value in advance. It is input to the processing unit 140 (step S-6). However, the on-site measurement outer wall information is information about an error from the design value, and when there is no error between the actual building size and the design value, only the processing information is input to the siding material processing operation processing unit 140. To be done.

In the siding material processing arithmetic processing section 140, the processing information is corrected by the siding material program to the one in which the error at the site is taken into consideration on the basis of the site outer wall information (step S-7), and finally. It is determined. The corrected processing information is stored in the storage / recording unit 130 and, if necessary, also in a recording medium such as a floppy disk (step S-8). In addition, based on the finally determined processing information, processing instructions, installation drawings, packing instructions, execution summaries, parts pick-up list,
The accessory processing instruction sheet is printed out by the printing unit 170 in each format (step S-9).

In the processing instruction sheet, the cutting position of each siding material and a part management number described later are described. The installation drawing describes which part control number of the processed siding material should be installed on the outer wall surface of the building. The packing instruction sheet describes the classification of the cut siding material, mounting metal fittings, caulking material, etc. when packing. The actual cost statement describes the quantity and price of the siding material that is actually used. The member pick-up list describes the types and quantities of the fittings and caulking materials that should be packed together with the siding material when packing. The accessory processing instruction sheet describes the cutting position and the part management number of the siding accessory.

Then, the processing information of the siding material accumulated at one end is transmitted to the siding material NC processing control section 210 of the factory through a communication line or the like via the interface 160 (step S-10). Siding material NC
The processing controller 210 may be transmitted by an online transmission via a communication line or the like as described above, or by a recording medium in which the processing information created in the storage / recording unit 130 is recorded. The sent processing information is temporarily stored in the siding material NC processing control unit 210. On the factory side, various documents such as the above-mentioned processing instruction sheet can be printed out from the processing information if necessary.

In the factory, the operator puts the unprocessed siding material into the processing line based on the execution sum total (step S-11). This processing content can be confirmed by a processing instruction sheet. The siding material NC processing control unit 210 drives and controls the siding material processing machine 220 based on the processing information, and the unprocessed siding material that has been input to the processing line is the siding material processing machine 2
It is cut by 20. The component management number is automatically printed on the cut siding material (step S-12). In parallel with this, according to the accessory processing instruction sheet, the accessory such as the corner accessory or the curtain is processed by hand.

The cut and processed siding material is once separated from the processing line to be subjected to a quality check such as whether it is damaged or not, and an accessory which can be attached in advance is attached thereto. After that, the siding material is returned to the processing line again, and is subjected to a wood mouth painting process (step S-1).
3). Further, in parallel with this, members such as mounting brackets and caulking material are picked up according to the member picking list. The processed siding material and the picked-up material are
It is packed while being confirmed by the packing instruction (step S-14). At the time of packing, not only is it packed at each construction site, but it is designed such that the parts that are used at the same time are also packed together at each mounting position, and a delivery note is also attached. Numbered and stocked. Then, the packed siding material and the like are managed by the packing number, and are transported to the site at the most appropriate time according to the construction status of the construction site (step S-1).
5).

The siding material carried into the construction site is
The packaging to be used is packaged based on the packaging number, and it is mounted at a predetermined position with the mounting brackets and the like enclosed while referring to the part management number according to the mounting drawing. After the siding material is attached, the jointing portion is waterproofed with the caulking material included in the package. The part management number is designed so that the siding material with the number is attached to which position on which outer wall surface by simply reading the number.

Therefore, according to the method and apparatus of the present embodiment, the computer 100 can be used to determine the most efficient method for cutting the siding material with the highest yield, so that the excess material can be removed as in the conventional method. There is no need to anticipate, and the cost can be reduced.
In addition, since the siding material is cut and processed in advance in the factory, it can be easily handled even if the construction site is small and the safety of work can be improved, and it is difficult to be influenced by the skill level of craftsmen.
The construction period can be shortened. Further, it is possible to maintain a certain construction quality while coping with a shortage of skilled craftsmen, and to reduce productivity of craftsmen and improve productivity.

Further, since the cutting process etc. is not carried out on site, the siding material is not damaged or soiled, and the wood finish painting process, which is said to be difficult in quality control, is also carried out in advance in the factory with stable quality. Therefore, quality control is easy. Further, it is no longer necessary to pick up the fittings and the like on the spot, and it is possible to efficiently pick up the parts according to the member picking list in the factory. Furthermore,
Since there is almost no on-site processing, the generation of dust can be minimized, and noise and dust during cutting processing are also eliminated, which will not bother neighboring residents.

Further, in particular, when processing the siding material, the information on the measured outer wall of the site is acquired, and the processing information is corrected based on the actual size at the site. It is designed to improve the finished quality. In this way, if there is no process of correcting the processing information based on the site measurement outer wall information,
Inevitable dimensional errors that occur at the construction site cannot be reflected in the processing information, creating gaps between the siding materials, and conversely the dimensions are too large.
Eventually, on-site correction work will occur, and the above effect will not be obtained.

The method and apparatus for automatically processing a siding material according to the present invention is not limited to the above-described embodiment. For example, when the CAD external wall information is input to the computer by using the CAD system 010, the siding material can be automatically processed. Used the CAD interface 110, but the CAD system 110 stores and stores the drawing outer wall information generated in 010 via a recording medium such as a floppy disk.
More information may be input to the computer 100. In addition, the site measurement list 180 and the like do not necessarily have to be printed out, and the contents thereof are recorded in a recording medium such as a floppy disk and the contents of the recording medium are input to a portable computer at a construction site. The site measurement outer wall information may be acquired and input again to the computer 100 via the recording medium. Other points can be appropriately changed without departing from the spirit of the present invention.

[0029]

According to the automatic siding material processing method according to claim 1 and the automatic siding material processing apparatus according to claim 2 which can suitably implement the method, the siding material used in a building Pre-cut in a factory etc. to ensure quality control without causing waste, and on the site it is only necessary to attach the pre-cut siding material to the required place, and it is possible to secure the safety of work, It contributes to shortening the construction period and can cope with the shortage of skilled workers. Also issued at the construction site
It is necessary to reflect the unavoidable dimensional error that occurs in the processing information.
And there was a gap between the siding materials.
And, conversely, correction due to the size becoming too large
No work will be generated.

[Brief description of drawings]

FIG. 1 is a system configuration diagram for carrying out an embodiment of an automatic siding material processing method of the present invention.

FIG. 2 is a flow chart of an embodiment of the automatic siding material processing method of the present invention.

[Explanation of symbols]

010 CAD system 020 Design drawing 100 computers 120 input section 130 Memory / Memory 140 Siding material processing calculation unit 150 display 160 interface 170 Printing department 180 On-site measurement list 200 Automatic siding material processing machine 210 Siding material NC processing control section 220 Siding material processing machine

─────────────────────────────────────────────────── --- Continuation of the front page (56) Reference JP-A-6-299708 (JP, A) JP-A-5-245804 (JP, A) JP-A-3-202251 (JP, A) JP-A-3- 130101 (JP, A) JP 62-54650 (JP, A) JP 8-19995 (JP, A) Actual flat 7-15924 (JP, U) (58) Fields investigated (Int.Cl. ⁷ , DB name) B23Q 15/00 301

Claims (2)

(57) [Claims] 1. An automatic siding material processing method for automatically processing and manufacturing a siding material, comprising inputting drawing outer wall information of a siding material to a siding material processing arithmetic processing section based on a design drawing of a building. Should be emphasized in order to improve the finished quality of the siding material construction at the construction site of the above building
Positions are listed, design values and actual on-site
On-site measurement that allows you to enter the error from the size of
Obtain the site measurement outer wall information by measuring the listed positions according to the list, input the above processing information again to the siding material processing calculation processing unit, and based on the above site measurement outer wall information, enter the above processing information. A method of automatically processing a siding material, which comprises correcting and then automatically processing the siding material based on the processing information. 2. An automatic siding material processing apparatus for automatically processing and manufacturing a siding material, which converts drawing outer wall information of the siding material into processing information of the siding material based on a design drawing of the building, and A list of processing information and the positions that should be emphasized in order to improve the finish quality of the siding material construction obtained at the construction site of the above building are listed.
You can enter the error between the design value and the actual size at the site.
Based on the field measurements outside wall information has been <br/> positions listed measured according situ measurements list has become so that the siding machining operation processing unit for correcting the processing information, to the processing information Based on the above, a siding material NC processing control section for controlling processing of the siding material and a siding material processing machine for automatically cutting the siding material under the control of the siding material NC processing control section are provided. Automatic processing equipment for siding materials.