JP3878574B2 - Precut processing method and processing apparatus for interior material - Google Patents

Description

[0001]
BACKGROUND OF THE INVENTION
  The present invention relates to an interior material for carrying in an interior material to be cut on a floor, wall, ceiling, etc. of a house or the like after being cut in advance.ofThe present invention relates to a precut processing method and a processing apparatus. When applying a standard-sized interior material, it is often necessary to cut according to the application location and other conditions. The present invention eliminates the need for on-site measurement and cutting, thereby enabling an accurate, rapid and wasteless construction.
[0002]
[Prior art]
For example, for interior flooring for homes, standard size building materials are transported to the site, and carpenters attach each room to the floor plan in accordance with the floor plan, and saw where there is a need to shift or excess edges. It was pasted while cutting. FIG. 7 shows an example of pasting work. Although details will be described later, in accordance with the internal structure of the room in FIG. 7A, the length direction of the standard size interior flooring shown in FIG. It shows the construction method that puts them in order in the direction). Moreover, as a construction procedure, it is generally performed to finish the wall after the flooring is pasted. Therefore, there were the following problems.
1. The quantity of interior flooring to be ordered is calculated based on the size of the room, taking into account the cut loss. However, the method of pasting and cutting depends on the shape and size of the room and the specifications of the interior flooring, or the wall and flooring. Accuracy was lacking due to unevenness in how the materials were stored and the overlap between the wall panels such as plasterboard and the edge of the floor material under the baseboard. Therefore, it was necessary to arrange more materials, and in some cases, there was a shortage. If a large amount of material is arranged, a fare will be required for take-away, and if there is a shortage, an additional material order must be made urgently, resulting in waste of materials and work and a delay in the process.
2. The edges of the room must be cut according to the size of the room, but the work is being performed at the site, which takes time and man-hours. Since man-hours vary depending on the level of skill and skill of carpenters, calculation of man-hours is difficult and obscure, and delivery times must be uncertain.
3. The fact that it is ambiguous in terms of materials and man-hours leads to an ambiguity in the construction cost of the house.
4). Cut mistakes may occur during on-site measurement, resulting in wasted materials and shortages.
5. In order to make up for the shortage of materials, it is necessary to establish an emergency shipping / delivery system for each building material manufacturer, dealer, and delivery company.
6). Depending on the person in charge, the plate cutting method of the material also varied, and there were individual differences in processing loss.
7). Because the procedure is to finish the walls after the interior flooring has been applied, it was necessary to protect the floor surface by temporarily curing it so as not to damage the floor.
[0003]
[Problems to be solved by the invention]
The problem of the present invention is that in the construction of interior materials in residential buildings, etc. The object is to provide a solution that can eliminate uncertainties in delivery.
[0004]
[Means for Solving the Problems]
The present invention provides the building design program such as the CAD system with detailed information on the construction method including the interior material standard information and the pasting method so that not only the structural design of the building but also the interior material allocation processing is performed. Therefore, the above-described problems are solved by facilitating precut processing of the interior material.
[0005]
Taking interior flooring as an example of interior material, in the present invention,
1. Information on interior flooring used for finishing is linked with building design CAD information, and flooring pasting information is entered for each area of one room or across multiple rooms and assigned by the CAD system. The
2. In the allocation process, the size and shape of the width timber at the wall and the sill material at the opening are recognized, and the allocation is performed by calculating the area to be actually attached in consideration of the clearance and the overlap margin of the interior material.
3. The allocated result is output from the CAD system as an allocation diagram.
4). An allocation number is assigned to each member at the edge of each area where pre-cutting is necessary, and is described in the allocation diagram.
5. Each member can be pre-cut by a processing machine, and processing data for the processing machine is created together with a pre-cut processing drawing that takes into account the planing for improving the yield.
6). Pre-cut at the factory in advance, and the assigned number is written on the pre-cut member.
7). In accordance with the construction time of the interior floor, the necessary members for each allocation area of the building are carried into the construction site without excess or deficiency.
8). Immediately after assembling the structural frame, the building is constructed with the floor panel as the base of the interior floor, and before the interior floor is affixed, the construction of the wall to which the wall panel such as gypsum board is affixed is completed.
9. At the site, the interior flooring is arranged according to the assigned number and is pasted by nailing without measuring or cutting again.
10. Distributing product information from a manufacturer to a CAD user enables correct allocation and processing.
11. Regarding construction, for example, by distributing standard information such as how to pay, construction order, and allocation pattern to CAD users and standardizing the processing data generation logic, appropriate overlap margins and parting materials such as baseboards and sills Clearance can be secured and processing and construction with few claims can be realized.
[0006]
  For this reason, this invention is comprised as follows.
(1) The building design program and the standard information of the interior material to be pasted on the inner surface of the room of the building and the design condition data such as the construction method including the pasting method are stored in the memory of the processing device. Give the building design program the above design condition data read from the memory, with the function of allocating interior materials according to the internal structure of the room based on the data on the construction method,Inside area of the allocation area of the room where the interior material is pasted, The area is narrowed by attaching finishing members such as skirting boardsThe area actually visible in the room,Clearance of difference between the narrowed area and the area of the above-mentioned inside areaAndNext, calculate the area where the interior material is actually pasted by determining the overlap margin and gap value of the interior material edge that enters the clearance,Interior material pre-cut processing method for creating allocation data including information on interior material allocation positions and machining dimensions for pre-cuttingBecause,
  The value of the overlap margin and the gap is determined based on at least data of the ratio of the overlap margin and the gap value to the area to be pasted.Configuration of pre-cut treatment method for interior materials.
(2) In the preceding paragraph (1),The overlap margin and the gap value for the area to be pasted are further determined by using information when a complaint has occurred in the past.Configuration of pre-cut treatment method for interior materials.
(3) A CPU and a memory are provided. The memory stores a building design program and design condition data such as construction method information including the standard information of the interior material to be affixed to the inner surface of the room of the building and the affixing method. The building design program allocates the interior materials according to the interior structure of the room based on the construction method data in the design condition data read from the memory, and assigns the allocation position of each interior material and the processing dimensions for pre-cutting. An interior material pre-cut processing device having a function of creating allocation data including information,
  The building design program gives design condition data of the memory, and the inside area of the room allocation area where the interior material is pasted, and the area is actually narrowed by attaching a finishing member such as a skirting board. A region, and a clearance of a difference between the narrowed region and the region of the inside area,
  next,The area where the interior material is actually pasted is calculated by calculating the overlap margin and the gap size of the interior material edge that enters the clearance,At that time, the value of the overlap margin and the gap has a function of determining at least based on the data of the ratio of the overlap margin and the gap value to the area where the interior material is pasted.Configuration of pre-cut treatment equipment for interior materials.
(4) In the preceding paragraph (3), the building design program sets the overlap allowance and gap values as follows:The overlap margin and the gap value for the area to be pasted are further determined by using information when a complaint has occurred in the past.Configuration of pre-cut treatment equipment for interior materials.
  FIG. 1 is an explanatory view exemplarily showing an outline of the interior material assignment / precut processing according to the present invention. In FIG. 1, 1 is a processing device, 2 is a building design CAD system, 3 is a CAM system, 4 is a building design processing function, 5 is an interior material assignment processing function, 6 is a precut processing data creation processing function, and 7 is an interior material processing function. Precut processing / assignment number printing, 8 indicates on-site delivery, and 9 indicates pasting work.
[0007]
A processing device 1 such as a personal computer has an operating environment for a building design CAD system 2 and a CAM system 3 for programs. The building design CAD system 2 has a building design processing function 4 that is an original building structural design function and an interior material allocation processing function 5 added according to the present invention. The CAM system 3 has a pre-cut machining data creation processing function 6 for creating NC data to be given to an NC machining machine such as a machining center from the interior material allocation data output from the building design CAD system 2. Note that the building design CAD system 2 and the CAM system 3 may be placed in separate processing apparatuses.
[0008]
First, the following information is given as a design condition. For the building design processing function 4 of the building design CAD system 2, information on construction procedures such as the definition of materials for structural materials and interior materials, how to store members such as the structure of walls and openings, and the order of floor and wall construction Is input as a design condition, or information input to the CAD is taken in so that the interior structure of the room can be designed in detail. For the interior material assignment processing function 5, as the conditions for assigning the interior material, the interior material application start position, the vertical or horizontal application direction, and the length between adjacent interior materials as shown in FIG. Gives the amount of displacement and the overlap allowance of interior flooring that penetrates under wall panels such as skirting boards and gypsum boards. The floor plan of the building and the internal structure of the room are designed according to these conditions, and the interior material is assigned to the designated room to create the assignment data. The allocation data includes mapping information of the interior material, for example, an allocation number to be assigned to each interior material so that the pasting order or the pasting position can be easily understood, and dimension information including the cut position.
[0009]
The created interior material allocation data is further input to the CAM system 3, and precut machining data for controlling the NC machining machine is created. This pre-cut processing data includes the print instruction information of the allocation number previously assigned to each interior material. The precut processing / assignment number printing 7 of the interior material is performed using the precut processing data, and the assigned number etc. are printed on each precut interior material. Each pre-cut interior material is packed for each allocation area, delivered together, and carried on site 8. At the site, the members are arranged while looking at the allocation diagram for each allocation area before construction, and then the pasting work 9 is performed in order according to the allocation number. The pasting work is performed by, for example, nailing.
[0010]
DETAILED DESCRIPTION OF THE INVENTION
Below, the suitable Example at the time of applying this invention to the allocation of an interior flooring and a precut process is described. FIG. 2 is a configuration diagram of an embodiment of the interior floor layout and pre-cut treatment apparatus according to the present invention. 3A and 3B show the processing flow, FIG. 3A shows the flow of allocation processing, and FIG. 3B shows the schematic flow of precut processing.
[0011]
In FIG. 2, 20 to 28 are the same hardware elements used in a general computer. 20 is a CPU, 21 is a memory, 22 is a keyboard, 23 is a mouse, 24 is a display, 25 is a printer, 26 Indicates a removable memory such as floppy (registered trademark), MO, and ZIP, 27 indicates a hard disk HDD, and 28 indicates a communication interface such as a modem. Reference numerals 29 to 40 are programs and data elements stored in the memory 21, 29 is an OS, 30 is a CAD system, 31 is an allocation processing program, 32 is material definition data, 33 is member fitting pattern definition data, and 34 is Construction procedure pattern definition data, 35 is layout pattern definition data, 36 is CAD data, 37 is floor plan data, 38 is interior floor layout data, 39 is a CAM system, and 40 is precut processing data.
[0012]
The CAD system 30 is generally used as a CAD program for designing a building such as a house, and does not have a special function for allocating interior materials. The allocation processing program 31 is a program that performs interior material allocation processing in cooperation with the CAD system 30, and can be added as a plug-in module to the CAD system 30, for example.
[0013]
The material definition data 32 is the definition data of the material pattern used for the design of the building by the CAD system 30. For example, the structural material, the end handle material, the panel, the exterior base material, the exterior material, the interior base material (floor base material, Necessary items such as torso, gypsum board), interior decoration materials (floor material, baseboard, sill, surrounding edges, wall material, cloth, ceiling material, etc.), external joinery, internal joinery, and housing equipment are defined. .
[0014]
The member storage pattern definition data 33 defines the pattern of the inner surface structure of the room. For the wall, whether it is a large wall or a true wall, what kind of wall structure is used, for example, how the wall material and the flooring are in contact with each other Whether the inner torso is used, what size to use, what is the thickness of the gypsum board, etc. are defined, and for the floor, what floor material is used, parting with the wall What kind of forest material is used for the skirting board, and what is its size?
[0015]
The construction procedure pattern definition data 34 defines a construction procedure pattern such as whether a wall is created after a floor material is pasted first, or whether a floor material is pasted after a wall is first created.
[0016]
The layout pattern definition data 35 defines details of the pasting method, such as the pasting direction of the interior flooring, the pasting start position, the staggered shift amount, and the offset amount from the wall.
[0017]
The CAD data 36 is data resulting from the CAD design of the building, the floor plan data 37 is data related to the floor plan of the room, and the interior floor material allocation data 38 is data of the interior floor material allocation process result. The CAM system 39 is used to create numerical control precut processing data 40 for processing with a processing machine for each interior floor material that requires precut based on the interior floor material allocation data 38. Next, the operation of the interior floor material allocation and precut processing device of FIG. 2 will be described according to the schematic flow of FIG. FIG. 3A shows the flow of allocation processing, and FIG. 3B shows the flow of precut processing.
[0018]
In the flow of FIG. 3A, steps S1 to S10 show the procedure of the building design and interior flooring assignment processing by the CAD system 30 and the assignment processing program 31, and in the flow of FIG. 3B, step S11. -S13 shows the procedure of precut processing.
[0019]
In the flow of FIG. 3A, first, in step S1, patterns of various materials such as structural materials and interior materials used for the building are defined as material definition data 32, and in step S2, the internal structure of the room such as walls and floors is defined. The pattern is defined as member fitting pattern definition data 33. In step S3, the construction order of walls and floors is defined as construction procedure pattern definition data 34. In step S4, the layout pattern of interior flooring is defined as allocation pattern definition data 35. To do.
[0020]
In step S5, the CAD system 30 refers to and selects each of the definition data 32 to 34, and the building design such as the construction method, floor plan, structural material, end handle material, panel, interior / exterior, roof base, interior construction material, etc. Conditions are set, and the building structure and the interior structure of the room are designed in step S6.
[0021]
In step S7, a floor plan is displayed based on the floor plan data 37 of the building as a design result, and a room area to which the interior flooring is allocated is designated. In step S8, for each allocation area, the material definition, the storage method pattern, the construction procedure pattern, and the allocation pattern are fetched from the respective definition data 32, 33, 34, and 35, and the allocation conditions are set. For the opening between the regions, the parting method is determined by the input of the inner joinery. Examples of allocation conditions are shown below.
[0022]
・ Size, length and width of flooring used
・ Paste direction (Default is changeable in room length direction option)
・ Paste start position
・ Wall clearance in the length direction
・ Gap from the wall in the width direction
・ Length shift in the second and subsequent sheets
In step S9, allocation to the designated area is executed by the allocation processing program 31. Details of the allocation process will be described later, but a standard-size interior flooring is virtually pasted from the designated pasting position to the designated pasting direction one by one to the room allocation area. In accordance with the inner surface structure and the allocation conditions, whether or not pre-cutting is necessary is determined, and if pre-cutting is necessary, pasting is proceeded while virtually performing pre-cut processing. In step S10 after the end of the allocation process, the layout diagram of the precut interior flooring is printed out, and if necessary, CAD data 36 including the interior flooring allocation data 38 is output.
[0023]
Next, the procedure of precut processing will be described with reference to the flow of FIG. In step S11, based on the CAD data 36 including the interior floor material allocation data 38, the CAM system 39 creates pre-cut processing data 40 for the NC processing machine for the interior floor material, and outputs it together with the processed drawing. The precut processing data 40 includes an allocation number indicating the allocation position of each interior floor material and information on the processing dimensions to be precut. In step S12, the NC processing machine is controlled using the created precut processing data 40 to precut the interior floor material, and in step S13, the allocation number is printed. The allocation number can include an allocation area number and an allocation member number.
[0024]
FIG. 4 shows an example of a floor plan taken from CAD data of a design result by the building design CAD system. The allocation area of the interior flooring can be designated in units of rooms or a plurality of adjacent rooms together. In the example of the floor plan shown in the drawing, the living room in the lower right corner is selected as the allocation area.
[0025]
FIG. 5 shows a relatively simple specific example of the layout pattern of the interior flooring. (A), (b), and (c) of FIG. 5 show three allocation patterns that are made using two types of interior flooring material A of standard size and interior flooring material B of pre-cut size shown in (d). ing. FIG. 5A is a pattern in which only the standard size interior flooring A is used and arranged in the width direction (lateral direction), and FIG. A pattern with pre-cut size interior flooring B shifted in the length (vertical interior flooring) direction, and (c) vertical two pre-size interior flooring A and pre-cut size interior flooring B This is a shifting pattern created by connecting them side by side while flipping them upside down. Similarly, various allocation patterns can be arbitrarily created.
[0026]
In addition, in the allocation method of the embodiment described below, the upper left corner is assumed to be the position where the interior flooring is applied, and the vertical arrangement of the interior flooring is assumed to be applied in the width (horizontal) direction as a row. . In this case, the column number in the width (horizontal) direction is represented by m (m = 1, 2, 3, 4,...), And the vertical position of the interior flooring in each column is the number from the top. It is represented by the sheet number n (n = 1, 2, 3, 4,...). Therefore, the position of the arbitrary interior floor material affixed is given by the m-th row and the n-th sheet.
[0027]
FIG. 6 is an explanatory diagram of an example of interior floor construction and a method for calculating the floor material pasting area according to one embodiment of the present invention. The illustrated example is a case where the inner trunk edge is not used, and the wall is first constructed and then the interior floor is constructed. First, a floor base material 43 is affixed with the horizontal member 42 passed from the pillar 41 as a support, and when a scaffold is formed, a wall is constructed using a gypsum board 44. The lower end of the gypsum board 44 is attached by raising the floor base material 43 by the thickness of the interior flooring 46 + α. Here, α is a margin of an appropriate size for inserting and flooring the interior floor material under the gypsum board 44. Next, the interior flooring 46 is pasted on the floor base material 43. Finally, a skirting board 45 is stretched around the hem of the gypsum board 44 so as to cover a gap between the gypsum board 44 and the interior flooring 46.
[0028]
Although there are usually errors in the area of the room allocation area and the processing dimensions of the interior flooring 46, it is obtained by subtracting one-half of the column dimension from the room allocation area based on the center of the column 41. When the actual pasting area of the interior flooring 46 is larger than the inner area of the pillar, the end surface of the interior flooring 46 abuts against the pillar 41, the inner trunk edge, etc., so that recutting at the site is necessary. Or cause poor construction due to pushing up. Therefore, it is necessary that the actual area where the interior flooring 46 is applied is narrower than the inner area of the room allocation area. However, when the end surface of the interior flooring 46 is disengaged from the right end of the skirting board 45 in FIG. This may cause poor construction due to gaps. Therefore, the actual pasting area of the interior flooring 46 needs to be a slightly larger area entering the clearance 47 than the range visible in the room.
[0029]
  The flooring affixed area is calculated by inputting the wall structure and dimension data of members such as pillars, gypsum boards, and skirting boards to the CAD system to determine the area to be covered with the interior flooring and the clearance 47, and then the interior. Calculate the area where flooring will be applied. In the case of the example in FIG. 6, the area of the room allocation area is usually displayed at the center of the column 41, so the area to be covered with the interior flooring is from the center of the column 41 (two times the width of the column 41 1 + thickness of gypsum board 44 + thickness of baseboard 45). Since the clearance 47 is (the thickness of the gypsum board 44 + the thickness of the skirting board 45) in the four sides of the room, the area where the interior flooring is actually attached is the area inside and the interior flooring 46 within the clearance 47. Thus, an appropriate overlap allowance 48 and gap 49 that will not cause a construction failure such as a push-up or gap due to a dimensional error are determined and calculated. Note that the minimum required overlap allowance 48 and gap 49 values are the ratio of the overlap allowance 48 and gap 49 values to the actual pasted area and internal area, and past complaint information (whether the gap is raised or a complaint occurs. The material characteristics of the interior flooring, the moisture content during the interior material processing, the humidity and temperature during the construction of the housing, etc.) are determined.Here, the ratio of the actual affixed area and the affixed area such as the inside area is used for the value of the overlap margin 48 and the gap 49 because the individual interior materials are pre-cut at the time of construction, such as humidity and temperature. Even if the error of the total pasting length increases according to the pasting area of the whole room, the size of the pasting area is previously set to the overlap margin and the gap value even if the total pasting length error increases according to the pasting area of the entire room. This is in order to prevent any major troubles in construction from occurring.
[0030]
FIG. 7 is an explanatory diagram of an example of affixing an interior flooring and parameters serving as allocation conditions. (A) of FIG. 7 shows how to paste the interior structure of the room and the interior flooring. In the case of the illustrated example, the wall is composed of an inner trunk edge and a gypsum board, and has a baseboard attached thereto. (B) of FIG. 7 is a standard-sized interior flooring material used. The size is L for length and W for width. When a floor material of a shorter size than this is required for the pasting work, it is pre-cut to the required length. In the example of application shown in the figure, the allocation pattern shown in FIG. 5B is used. As the allocation condition of the interior flooring, a position P is set at the upper left corner of the floor, and the application direction is set to the width (horizontal). ) Direction, the overlap margin dimension in the length (vertical) direction is A, and the overlap margin dimension in the width (lateral) direction is B. Based on this, the pasting area is calculated, the interior flooring is started to be pasted from the base point P, and the allocation process is performed in which the sheets are stuck one by one in the width (lateral) direction while giving the shift amount C only to the even columns. . When pasting the interior flooring in sequence, use the overlap dimensions A and B and the shift amount C, and the standard size L and W of the interior flooring to determine whether the interior flooring needs to be cut, When it is necessary to cut, it is processed so that the interior floor material virtually cut into an appropriate size is pasted. Precutting interior flooring is done for both length and width.
[0031]
FIG. 8 shows a detailed flow of the allocation process according to one embodiment of the present invention. This flow is a detailed flow of steps S8 and S9 in the flow of the allocation process in FIG. Hereinafter, the process of the flow of FIG. 8 will be described according to steps S21 to S31.
[0032]
In step S21, the internal structure of the allocation area that is the allocation condition, the floor size, the base material for the skirting sill, the standard of the interior floor material to be applied, the allocation pattern, the application start position and application direction, the gap amount (offset) Or the like is acquired from CAD data or set.
[0033]
In step S22, according to the allocation conditions set in the previous step, the area to be covered with the interior flooring explained in FIG. 7, the clearance, the minimum required overlap margin 48 and the size of the gap 49, and the area to be actually attached Is calculated.
[0034]
In step S23, the validity of the calculation results of the minimum overlap allowance 48 and the gap 49 is checked. Therefore, it is checked whether the value of (minimum required overlap margin) + (minimum required gap) is equal to or greater than the clearance. If the value is equal to or greater than the clearance, the process returns to step S21 to change the setting condition. And start over (for example, replace a skirting board or gypsum board with a thicker one). It should be noted that the customer may approve the possibility of performing recutting and parting without changing the setting conditions.
[0035]
In step S24, the values of the m counter and the n counter that define the position of the m-th row and the n-th row to which the interior flooring is attached are initialized to m = 1, n = 1, that is, the first row of the first row.
[0036]
In step S25, the interior flooring is virtually pasted at the position of the m-th row n-th area (initially the first in the first row) of the area where the interior flooring is actually pasted calculated in step S23.
[0037]
In step S26, it is determined whether or not the interior floor material to be attached to the m-th row and n-th sheet requires pre-cutting. When the precut is necessary (Yes), the process proceeds to step S27, and when the precut is not necessary (No), the process proceeds to step S28. The pre-cut necessity / unnecessity determination is performed for both the length and width of the interior flooring. In order to make this determination, the basic size required for the interior floor material at the position of the m-th row and the n-th position of the specified layout pattern within the area where the interior floor material is actually pasted, and the m-th row and the n-th row This is performed by comparing the allowable space that can be actually attached in the length direction and the width direction. The pasting allowable space is a dimension of a space that can actually be pasted in consideration of the remaining space at the end of the pasting area or the protrusion by the interior fittings.
[0038]
In step S27, the cut size of the interior floor material that requires pre-cutting is calculated, the data is stored, and pre-cut processing is virtually performed.
[0039]
In step S28, it is determined whether or not m columns have been pasted in consideration of the allocation pattern and the remaining space in the m columns. If the m-column pasting has not been completed (No), the process proceeds to step S29. If the m-column pasting has been completed (Yes), the process proceeds to step S30.
[0040]
In step S29, the value of the sheet counter n is updated to n = n + 1, and the position of the n + 1th sheet in the same m row is designated as the next pasting position.
[0041]
In step S30, the value of the column counter m is updated to m = m + 1 to generate a new pasting column m + 1.
[0042]
In step S31, it is determined whether there is a space where the interior flooring can be pasted at the updated new m-th row and n-th position, and whether or not pasting is possible. If pasting is possible (Yes), the process returns to step S25, the pasting process is repeated, and if pasting is not possible (No), the allocation process is terminated.
[0043]
FIG. 9 shows an example of a pre-cut of an allocation diagram obtained as a result of performing the allocation process. In this example, an allocation pattern including a shift shown in FIG. 5C is used. In this example, pasting is performed by combining a full-size interior flooring material and a short-sized interior flooring material used for the shifted portion. The pre-cut part is indicated by PC in the figure, and is used for cutting out a short size interior floor material for shifting, or for cutting a part in contact with interior fittings indicated by a diagonal line in the lower right corner. .
[0044]
FIG. 10 is an explanatory diagram of one embodiment of the interior material assignment / precut processing system according to the present invention. The figure shows an embodiment system of the present invention including builders such as residential design offices and contractors, interior flooring pre-cut factories, and member manufacturers that produce flooring. The computer of the builder, the precut factory, and the component manufacturer are network-coupled. The outline of the location and information flow where related information is managed and processed in the system will be described below.
[0045]
(1) The builder links the information on interior flooring with the architectural design CAD information of the building, and pastes the interior flooring used for finishing in each interior flooring allocation area (area) that spans multiple rooms. Input and set conditions such as information, and assign the interior flooring using the CAD system. The assigned result is output from the CAD system as a floor plan and sent to the precut factory together with the CAD data. At the edge of each allocation area, an allocation number is assigned to each interior floor material for the portion that requires pre-cutting, and is described in the floor material allocation diagram. The builder manages a member master, a structure master, a work order (construction procedure) master, an assignment master, and the like related to design.
[0046]
(2) At the pre-cut factory, based on the floor plan and CAD data sent from the builder, the CAM system can be pre-cut by the processing machine along with the pre-cut process drawing considering the planing for yield improvement. CAM data for processing machine control is created.
[0047]
(3) The pre-cut factory pre-cuts the interior floor material shipped from the material manufacturer based on the pre-cut processing drawing and CAM data. Each pre-cut interior flooring has a pre-cut processing No. Write (assignment number). And according to the construction period of the interior floor, the interior floor material necessary for each area (allocation area) of the building is carried in from the pre-cut factory to the construction site without excess or deficiency.
[0048]
(4) Immediately after assembling the structural frame of the building, the builder installs the floor panel as the base of the interior floor, and if the construction of the wall is ahead, complete the construction of the wall before applying the interior flooring. deep.
[0049]
(5) The builder will place the interior flooring at the application position according to the assigned number and apply it by nailing without measuring or cutting it again at the site.
[0050]
(6) The material manufacturer enables correct processing by distributing product information, construction information, etc. to CAD users such as builders and pre-cut factories. With regard to the construction information, for example, standard clearance information such as how to pay, construction order, and allocation pattern is distributed to CAD users, and machining data creation information is standardized to enable machining and construction with less claims.
[0051]
In addition, although the Example mentioned above was a thing about the pre-cut system of interior flooring, this invention can be easily applied also to other interior materials, such as wall material, ceiling material, and each parting material. Can do.
[0052]
【The invention's effect】
According to the present invention, the following effects can be expected.
1. It is possible to deliver the material in the required quantity, and to create a mechanism that does not cause any on-site trash, such as disposal of scraps, chips, and remaining materials.
2. Since the necessary materials are pre-cut, construction work can be carried out efficiently without causing a new cut mistake.
3. Cutting accuracy can be expected by cutting in a well-organized environment.
4). Even if the skill level of the work is low, construction can be performed with high accuracy (even in the case of an amateur).
5. Material costs, delivery costs, and waste disposal costs can be reduced.
6). Although pre-cut processing costs are required, on-site construction time can be shortened.
7). Speedy construction reduces the financial and time burden of the owner.
[Brief description of the drawings]
FIG. 1 is an explanatory view exemplarily showing an outline of interior material allocation / precut processing according to the present invention.
FIG. 2 is a configuration diagram of an interior floor material allocation and precut processing apparatus according to an embodiment of the present invention.
FIG. 3 is a schematic flow diagram of interior floor layout and precut processing according to an embodiment of the present invention.
FIG. 4 is an explanatory diagram showing an example of a floor plan taken from CAD data.
FIG. 5 is an explanatory diagram showing a specific example of an allocation pattern.
FIG. 6 is an explanatory diagram of an example of interior floor construction and a method for calculating a floor material pasting area.
FIG. 7 is an explanatory diagram of an example of affixing an interior flooring and allocation parameters.
FIG. 8 is a detailed flowchart of an allocation process according to an embodiment of the present invention.
FIG. 9 is an explanatory diagram of an example of a pre-cut in an allocation diagram of an allocation processing result.
FIG. 10 is an explanatory diagram of one embodiment of an interior material allocating / precutting system according to the present invention.
[Explanation of symbols]
1: Processing device
2: Building design CAD system
3: CAM system
4: Building design processing function
5: Interior material allocation processing function
6: Pre-cut machining data creation processing function
7: Pre-cut processing / assignment number printing
8: On-site delivery
9: Pasting construction

Claims (4)

The building design program and the design condition data such as the construction method including the standard information of the interior material to be pasted on the inner surface of the room of the building and the construction method are stored in the memory of the processing device. The function of assigning interior materials according to the internal structure of the room based on the data related to the room is given, and the above design condition data read from the memory is given to the building design program, and the interior of the room allocation area where the interior material is pasted Calculate the area, the area where the area is actually narrowed by attaching a finishing member such as a skirting board, and the clearance of the difference between the narrowed area and the area of the inside area, and then actually the area pasting interior material, calculated by determining the overlapping margin and the value of the gap of the interior material ends enter into the clearance, the interior material allocation position and the pre-cut A precut processing method of an interior material for creating allocation data including information of processing dimension for,
The interior material precut processing method is characterized in that the overlap margin and the gap value are determined based on at least data of a ratio of the overlap margin and the gap value to the area to be attached . 2. The interior material precut processing method according to claim 1, wherein the value of the overlap margin and the gap with respect to the area to be pasted is further determined by using information when a claim has occurred in the past . A CPU and memory are provided. The memory stores a building design program and design condition data such as construction information including standard information of interior materials to be affixed to the inner surface of the room of an architectural building and affixing method. The program allocates interior materials according to the interior structure of the room based on the construction method data in the design condition data read from the memory, and includes information on the allocation positions of individual interior materials and machining dimensions for precutting. An interior material precut processing device having a function of creating allocation data,
The building design program gives design condition data of the memory, and the inside area of the room allocation area where the interior material is pasted, and the area is actually narrowed by attaching a finishing member such as a skirting board. Calculate the area and the clearance of the difference between the narrowed area and the area of the inner area,
Next, the area where the interior material is actually pasted is calculated by determining the overlap margin and the gap size of the interior material end that enters the clearance, and at this time, the overlap margin and the gap value are at least the interior material The interior material pre-cut processing device has a function of determining based on data of a ratio of an overlap allowance and a gap value to an area where the material is pasted . 4. The building design program according to claim 3, wherein the value of the overlap allowance and the gap is determined by using the information when the claim has occurred in the past. precut processing apparatus interior material to.

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