JP3507385B2 - Pad cushion material - Google Patents
Pad cushion materialInfo
- Publication number
- JP3507385B2 JP3507385B2 JP2000008630A JP2000008630A JP3507385B2 JP 3507385 B2 JP3507385 B2 JP 3507385B2 JP 2000008630 A JP2000008630 A JP 2000008630A JP 2000008630 A JP2000008630 A JP 2000008630A JP 3507385 B2 JP3507385 B2 JP 3507385B2
- Authority
- JP
- Japan
- Prior art keywords
- gel
- polymer
- foam
- plasticizer
- group
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 239000000463 material Substances 0.000 title claims description 62
- 229920000642 polymer Polymers 0.000 claims description 46
- 239000004014 plasticizer Substances 0.000 claims description 27
- 239000006260 foam Substances 0.000 claims description 24
- 239000007788 liquid Substances 0.000 claims description 20
- 239000000126 substance Substances 0.000 claims description 18
- 239000006261 foam material Substances 0.000 claims description 15
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 claims description 12
- 238000004132 cross linking Methods 0.000 claims description 11
- 239000003431 cross linking reagent Substances 0.000 claims description 10
- 239000000945 filler Substances 0.000 claims description 10
- 229920001971 elastomer Polymers 0.000 claims description 8
- 125000003700 epoxy group Chemical group 0.000 claims description 8
- 239000000203 mixture Substances 0.000 claims description 8
- 125000003277 amino group Chemical group 0.000 claims description 7
- 239000000806 elastomer Substances 0.000 claims description 6
- 125000000524 functional group Chemical group 0.000 claims description 6
- IQPQWNKOIGAROB-UHFFFAOYSA-N isocyanate group Chemical group [N-]=C=O IQPQWNKOIGAROB-UHFFFAOYSA-N 0.000 claims description 5
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims description 4
- ZVFDTKUVRCTHQE-UHFFFAOYSA-N Diisodecyl phthalate Chemical compound CC(C)CCCCCCCOC(=O)C1=CC=CC=C1C(=O)OCCCCCCCC(C)C ZVFDTKUVRCTHQE-UHFFFAOYSA-N 0.000 claims description 3
- QQVHEQUEHCEAKS-UHFFFAOYSA-N diundecyl benzene-1,2-dicarboxylate Chemical compound CCCCCCCCCCCOC(=O)C1=CC=CC=C1C(=O)OCCCCCCCCCCC QQVHEQUEHCEAKS-UHFFFAOYSA-N 0.000 claims description 3
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 claims description 2
- 239000011248 coating agent Substances 0.000 claims 1
- 238000000576 coating method Methods 0.000 claims 1
- 230000035882 stress Effects 0.000 description 15
- 239000006185 dispersion Substances 0.000 description 7
- 230000000740 bleeding effect Effects 0.000 description 6
- XNGIFLGASWRNHJ-UHFFFAOYSA-N phthalic acid Chemical compound OC(=O)C1=CC=CC=C1C(O)=O XNGIFLGASWRNHJ-UHFFFAOYSA-N 0.000 description 6
- 239000010410 layer Substances 0.000 description 5
- -1 metaxylene diamine Chemical class 0.000 description 5
- 239000003054 catalyst Substances 0.000 description 4
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 3
- 239000012790 adhesive layer Substances 0.000 description 3
- 238000006243 chemical reaction Methods 0.000 description 3
- 230000000052 comparative effect Effects 0.000 description 3
- 238000010030 laminating Methods 0.000 description 3
- 239000002245 particle Substances 0.000 description 3
- 230000035939 shock Effects 0.000 description 3
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 2
- 239000005062 Polybutadiene Substances 0.000 description 2
- 239000004721 Polyphenylene oxide Substances 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- 239000011243 crosslinked material Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 229920001821 foam rubber Polymers 0.000 description 2
- IZUPBVBPLAPZRR-UHFFFAOYSA-N pentachlorophenol Chemical compound OC1=C(Cl)C(Cl)=C(Cl)C(Cl)=C1Cl IZUPBVBPLAPZRR-UHFFFAOYSA-N 0.000 description 2
- 229920002857 polybutadiene Polymers 0.000 description 2
- 229920000570 polyether Polymers 0.000 description 2
- 229920001195 polyisoprene Polymers 0.000 description 2
- 229920005862 polyol Polymers 0.000 description 2
- 150000003077 polyols Chemical class 0.000 description 2
- 229920006264 polyurethane film Polymers 0.000 description 2
- 238000011084 recovery Methods 0.000 description 2
- 239000005060 rubber Substances 0.000 description 2
- IMNIMPAHZVJRPE-UHFFFAOYSA-N triethylenediamine Chemical compound C1CN2CCN1CC2 IMNIMPAHZVJRPE-UHFFFAOYSA-N 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- KYVBNYUBXIEUFW-UHFFFAOYSA-N 1,1,3,3-tetramethylguanidine Chemical compound CN(C)C(=N)N(C)C KYVBNYUBXIEUFW-UHFFFAOYSA-N 0.000 description 1
- IVSZLXZYQVIEFR-UHFFFAOYSA-N 1,3-Dimethylbenzene Natural products CC1=CC=CC(C)=C1 IVSZLXZYQVIEFR-UHFFFAOYSA-N 0.000 description 1
- IPJGAEWUPXWFPL-UHFFFAOYSA-N 1-[3-(2,5-dioxopyrrol-1-yl)phenyl]pyrrole-2,5-dione Chemical compound O=C1C=CC(=O)N1C1=CC=CC(N2C(C=CC2=O)=O)=C1 IPJGAEWUPXWFPL-UHFFFAOYSA-N 0.000 description 1
- VILCJCGEZXAXTO-UHFFFAOYSA-N 2,2,2-tetramine Chemical compound NCCNCCNCCN VILCJCGEZXAXTO-UHFFFAOYSA-N 0.000 description 1
- AHDSRXYHVZECER-UHFFFAOYSA-N 2,4,6-tris[(dimethylamino)methyl]phenol Chemical compound CN(C)CC1=CC(CN(C)C)=C(O)C(CN(C)C)=C1 AHDSRXYHVZECER-UHFFFAOYSA-N 0.000 description 1
- OEPOKWHJYJXUGD-UHFFFAOYSA-N 2-(3-phenylmethoxyphenyl)-1,3-thiazole-4-carbaldehyde Chemical compound O=CC1=CSC(C=2C=C(OCC=3C=CC=CC=3)C=CC=2)=N1 OEPOKWHJYJXUGD-UHFFFAOYSA-N 0.000 description 1
- FUIQBJHUESBZNU-UHFFFAOYSA-N 2-[(dimethylazaniumyl)methyl]phenolate Chemical compound CN(C)CC1=CC=CC=C1O FUIQBJHUESBZNU-UHFFFAOYSA-N 0.000 description 1
- HPILSDOMLLYBQF-UHFFFAOYSA-N 2-[1-(oxiran-2-ylmethoxy)butoxymethyl]oxirane Chemical compound C1OC1COC(CCC)OCC1CO1 HPILSDOMLLYBQF-UHFFFAOYSA-N 0.000 description 1
- GTEXIOINCJRBIO-UHFFFAOYSA-N 2-[2-(dimethylamino)ethoxy]-n,n-dimethylethanamine Chemical compound CN(C)CCOCCN(C)C GTEXIOINCJRBIO-UHFFFAOYSA-N 0.000 description 1
- KUAUJXBLDYVELT-UHFFFAOYSA-N 2-[[2,2-dimethyl-3-(oxiran-2-ylmethoxy)propoxy]methyl]oxirane Chemical compound C1OC1COCC(C)(C)COCC1CO1 KUAUJXBLDYVELT-UHFFFAOYSA-N 0.000 description 1
- UPMLOUAZCHDJJD-UHFFFAOYSA-N 4,4'-Diphenylmethane Diisocyanate Chemical compound C1=CC(N=C=O)=CC=C1CC1=CC=C(N=C=O)C=C1 UPMLOUAZCHDJJD-UHFFFAOYSA-N 0.000 description 1
- UITKHKNFVCYWNG-UHFFFAOYSA-N 4-(3,4-dicarboxybenzoyl)phthalic acid Chemical compound C1=C(C(O)=O)C(C(=O)O)=CC=C1C(=O)C1=CC=C(C(O)=O)C(C(O)=O)=C1 UITKHKNFVCYWNG-UHFFFAOYSA-N 0.000 description 1
- 239000004215 Carbon black (E152) Substances 0.000 description 1
- RPNUMPOLZDHAAY-UHFFFAOYSA-N Diethylenetriamine Chemical compound NCCNCCN RPNUMPOLZDHAAY-UHFFFAOYSA-N 0.000 description 1
- UEEJHVSXFDXPFK-UHFFFAOYSA-N N-dimethylaminoethanol Chemical compound CN(C)CCO UEEJHVSXFDXPFK-UHFFFAOYSA-N 0.000 description 1
- QORUGOXNWQUALA-UHFFFAOYSA-N N=C=O.N=C=O.N=C=O.C1=CC=C(C(C2=CC=CC=C2)C2=CC=CC=C2)C=C1 Chemical compound N=C=O.N=C=O.N=C=O.C1=CC=C(C(C2=CC=CC=C2)C2=CC=CC=C2)C=C1 QORUGOXNWQUALA-UHFFFAOYSA-N 0.000 description 1
- YXLXNENXOJSQEI-UHFFFAOYSA-L Oxine-copper Chemical compound [Cu+2].C1=CN=C2C([O-])=CC=CC2=C1.C1=CN=C2C([O-])=CC=CC2=C1 YXLXNENXOJSQEI-UHFFFAOYSA-L 0.000 description 1
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- ISKQADXMHQSTHK-UHFFFAOYSA-N [4-(aminomethyl)phenyl]methanamine Chemical compound NCC1=CC=C(CN)C=C1 ISKQADXMHQSTHK-UHFFFAOYSA-N 0.000 description 1
- 239000006096 absorbing agent Substances 0.000 description 1
- GTDPSWPPOUPBNX-UHFFFAOYSA-N ac1mqpva Chemical compound CC12C(=O)OC(=O)C1(C)C1(C)C2(C)C(=O)OC1=O GTDPSWPPOUPBNX-UHFFFAOYSA-N 0.000 description 1
- 150000008065 acid anhydrides Chemical class 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 239000002390 adhesive tape Substances 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 150000001412 amines Chemical class 0.000 description 1
- 239000003963 antioxidant agent Substances 0.000 description 1
- RWCCWEUUXYIKHB-UHFFFAOYSA-N benzophenone Chemical compound C=1C=CC=CC=1C(=O)C1=CC=CC=C1 RWCCWEUUXYIKHB-UHFFFAOYSA-N 0.000 description 1
- 239000012965 benzophenone Substances 0.000 description 1
- QRUDEWIWKLJBPS-UHFFFAOYSA-N benzotriazole Chemical compound C1=CC=C2N[N][N]C2=C1 QRUDEWIWKLJBPS-UHFFFAOYSA-N 0.000 description 1
- 239000012964 benzotriazole Substances 0.000 description 1
- 230000037396 body weight Effects 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 229910000019 calcium carbonate Inorganic materials 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 229920001577 copolymer Polymers 0.000 description 1
- 229960002887 deanol Drugs 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000018044 dehydration Effects 0.000 description 1
- 238000006297 dehydration reaction Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 125000004836 hexamethylene group Chemical group [H]C([H])([*:2])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[*:1] 0.000 description 1
- 229930195733 hydrocarbon Natural products 0.000 description 1
- 150000002430 hydrocarbons Chemical class 0.000 description 1
- DSSXKBBEJCDMBT-UHFFFAOYSA-M lead(2+);octanoate Chemical compound [Pb+2].CCCCCCCC([O-])=O DSSXKBBEJCDMBT-UHFFFAOYSA-M 0.000 description 1
- 239000004611 light stabiliser Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 125000005474 octanoate group Chemical group 0.000 description 1
- 238000005192 partition Methods 0.000 description 1
- DYFXGORUJGZJCA-UHFFFAOYSA-N phenylmethanediamine Chemical compound NC(N)C1=CC=CC=C1 DYFXGORUJGZJCA-UHFFFAOYSA-N 0.000 description 1
- 229920002239 polyacrylonitrile Polymers 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 229920005906 polyester polyol Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 229920001228 polyisocyanate Polymers 0.000 description 1
- 239000005056 polyisocyanate Substances 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- MCJGNVYPOGVAJF-UHFFFAOYSA-N quinolin-8-ol Chemical compound C1=CN=C2C(O)=CC=CC2=C1 MCJGNVYPOGVAJF-UHFFFAOYSA-N 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 102200097286 rs199472825 Human genes 0.000 description 1
- 230000035945 sensitivity Effects 0.000 description 1
- 230000001953 sensory effect Effects 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
- 239000000454 talc Substances 0.000 description 1
- 229910052623 talc Inorganic materials 0.000 description 1
- 229960001124 trientine Drugs 0.000 description 1
- QXJQHYBHAIHNGG-UHFFFAOYSA-N trimethylolethane Chemical compound OCC(C)(CO)CO QXJQHYBHAIHNGG-UHFFFAOYSA-N 0.000 description 1
- 150000003673 urethanes Chemical class 0.000 description 1
- 239000013585 weight reducing agent Substances 0.000 description 1
Landscapes
- Laminated Bodies (AREA)
Description
【0001】[0001]
【発明の属する技術分野】本発明は椅子・マット等に使
用されるクッション材に係り、特に多方向への体圧分散
機能を備えたパッド・クッション材に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a cushion material used for chairs, mats and the like, and more particularly to a pad cushion material having a function of dispersing body pressure in multiple directions.
【0002】[0002]
【従来の技術】従来、椅子・マット等に使用されるクッ
ション材に体圧分散機能を備えるためウレタンフォーム
やゴムフォームなどの軟質フォームが用いられていた
が、これら軟質フォーム単体を使用したクッション材
は、体圧を一方向(加圧方向)にしか吸収せず、体圧分
散性の効果が低いことから、車椅子使用者など長時間着
座する者の身体にかかる負担は避けられないものであっ
た。そこで軟質ゲル状物質を用いたり、あるいは反撥率
やポリマーの種類の異なるウレタンを積層したり、さら
にゲル状物質を軟質フォームに組み合わせたりすること
でより優れた体圧分散性を備えたクッション材が提案さ
れた。2. Description of the Related Art Conventionally, soft foams such as urethane foam and rubber foam have been used in cushion materials used for chairs and mats, etc. to provide a body pressure dispersing function. Since it absorbs body pressure only in one direction (pressurizing direction) and has a low effect of dispersing body pressure, the burden on the body of a person sitting for a long time such as a wheelchair user is unavoidable. It was Therefore, by using a soft gel-like substance, or by laminating urethanes with different resilience and different types of polymers, or by combining the gel-like substance with a soft foam, a cushioning material with better body pressure dispersibility can be obtained. was suggested.
【0003】[0003]
【発明が解決しようとする課題】ところが、異種のウレ
タンを積層したクッション材は、一種のウレタン単独の
クッション材よりは体圧の加圧方向への吸収は優れてい
るものの、ウレタンの性質上、多方向への加圧分散性や
感温性に関する問題があり、クッション材として充分満
足できるものではない。However, although the cushioning material in which different kinds of urethane are laminated is superior in absorbing body pressure in the pressurizing direction as compared with the cushioning material of one kind of urethane alone, it is There is a problem with respect to pressure dispersibility in multiple directions and temperature sensitivity, and it is not sufficiently satisfactory as a cushion material.
【0004】また、クッション材に水を可塑剤とするゲ
ル状物質を使用したものは、使用時に含水率が変化する
という欠点がある。一方非水液体を可塑剤とするゲル状
物質を使用したものは、柔軟性は良好であるが、局部的
な応力分散性が乏しく、また使用者が満足しうる座り心
地を得るためには十分な厚みが必要となるため、重量が
大きくなり持ち運びが容易でないという不便さがあっ
た。また非水液体を可塑剤としたゲル状物質は、種類に
よっては可塑剤が表面に滲み出すブリードが生じ、接触
面を汚すという問題もあった。The cushion material made of a gel-like substance containing water as a plasticizer has a drawback that the water content changes during use. On the other hand, the one using a gel-like substance using a non-aqueous liquid as a plasticizer has good flexibility, but lacks local stress dispersibility and is sufficient for the user to have a comfortable sitting comfort. However, it is inconvenient because it is heavy and not easy to carry. In addition, the gel-like substance using a non-aqueous liquid as a plasticizer has a problem that bleeding occurs when the plasticizer oozes to the surface depending on the type, and the contact surface is soiled.
【0005】本発明は、このような問題点を改善するも
のであり、使用者の身体への負担を軽減すべく、多方向
応力分散性と低反発性を備えた軽量クッション材を提供
することを目的とする。The present invention solves such problems, and provides a lightweight cushioning material having multidirectional stress dispersion and low resilience in order to reduce the burden on the user's body. With the goal.
【0006】[0006]
【課題を解決するための手段】上記目的を達成するため
に、本発明では液状高分子を架橋反応させることで形成
した分子網目間に可塑剤を含有させたゾルとゲル両特性
を持つゲル状物質と、軟質フォームとして低反撥フォー
ム材を積層させることで、極めて高い柔軟性、衝撃・振
動緩和性、応力分散性をクッション材に付与し、かつ、
ゲル材に高分子中空体あるいは高分子発泡体を充填する
ことで軽量化を実現できる。またゲル状物質の表面にエ
ラストマー製フィルムを貼着することで、ゲル状物質の
粘着性を阻止し、適度な応力分散を促進することができ
る。In order to achieve the above-mentioned object, in the present invention, a gel-like material having both sol and gel characteristics, which contains a plasticizer between the molecular networks formed by crosslinking reaction of liquid polymer, is used. By laminating a substance and a low-repulsion foam material as a flexible foam, it imparts extremely high flexibility, shock / vibration relaxation property and stress dispersion property to the cushion material, and
Weight reduction can be achieved by filling the gel material with a polymer hollow body or polymer foam. Further, by sticking an elastomeric film on the surface of the gel-like substance, it is possible to prevent the gel-like substance from sticking and promote appropriate stress dispersion.
【0007】請求項2では、上記低反撥フォーム材とし
て反撥弾性率10%以下のウレタンフォームを使用する
ことで、より応力緩和に優れたパッド・クッション材を
提供する。According to the second aspect of the present invention, by using a urethane foam having a repulsion elastic modulus of 10% or less as the low repulsion foam material, a pad cushion material having more excellent stress relaxation is provided.
【0008】また請求項3では、上記ゲル状物質とし
て、高分子中空体あるいは高分子発泡体の少なくとも一
種からなる充填材と、フタル酸ジイソデシルあるいはフ
タル酸ジウンデシルから選ばれた少なくとも一種の可塑
剤と、そしてイソシアネート基、エポキシ基、アミノ基
から選ばれた官能基を両末端を含めて2個以上有する架
橋剤とを配合した少なくとも末端か側鎖にOH基、CO
OH基、エポキシ基、アミノ基から選ばれた官能基を有
する液状高分子を架橋して得られたものを使用すること
により、低ブリード性を付与したパッド・クッション材
を提供できる。According to a third aspect of the present invention, as the gel substance, a filler comprising at least one kind of polymer hollow body or polymer foam, and at least one plasticizer selected from diisodecyl phthalate or diundecyl phthalate. , And a cross-linking agent having two or more functional groups selected from an isocyanate group, an epoxy group and an amino group, including both ends, OH group, CO
By using a material obtained by crosslinking a liquid polymer having a functional group selected from an OH group, an epoxy group, and an amino group, a pad / cushion material having a low bleeding property can be provided.
【0009】[0009]
【発明の実施の形態】以下、本発明の実施例を図面を参
照にして説明する。図1は、本発明のパッド・クッショ
ン材1の断面図である。パッド・クッション材1は、高
分子中空体あるいは高分子発泡体からなる少なくとも一
種の充填材、可塑剤、そして架橋剤を配合した液状高分
子を架橋させて得られたゲル状物質4を外皮材としてエ
ラストマー製フィルム5で被覆したゲル材2と、低反撥
フォーム材3とが接着層6を介して積層されている。BEST MODE FOR CARRYING OUT THE INVENTION Embodiments of the present invention will be described below with reference to the drawings. FIG. 1 is a sectional view of a pad cushion material 1 of the present invention. The pad / cushion material 1 is an outer skin material made of a gel-like substance 4 obtained by cross-linking a liquid polymer containing at least one filler consisting of a polymer hollow body or polymer foam, a plasticizer, and a cross-linking agent. The gel material 2 covered with the elastomer film 5 and the low-repulsion foam material 3 are laminated via the adhesive layer 6.
【0010】なお、図1は1つの実施例の形態であっ
て、ゲル材2と低反撥フォーム材3との積層は複数積層
も可能で、かつこの基本層の繰り返しに限ることはな
く、例えば複数積層の最上層・最下層両面がゲル材2ま
たはその逆に低反撥フォーム材3でももちろんよい。ま
たゲル材2と低反撥フォーム材3の被積層面は、実施例
のように例えば両面テープや接着剤などの接着層6を介
して固着させてもよいし、熱着させてもよい。FIG. 1 shows one embodiment, and the gel material 2 and the low-resilience foam material 3 can be laminated in a plurality of layers, and the basic layer is not limited to repeating. Of course, both the uppermost layer and the lowermost layer of the plurality of laminated layers may be the gel material 2 or vice versa. The laminated surfaces of the gel material 2 and the low-repulsion foam material 3 may be fixed to each other via an adhesive layer 6 such as a double-sided tape or an adhesive as in the embodiment, or may be heat bonded.
【0011】低反撥フォームとは、反撥弾性率20%程
度以下のゴムフォームやウレタンフォーム等の軟質フォ
ームをさし、より良い体圧分散性を得るには、反撥弾性
率10%以下のウレタンフォームであることが好まし
い。The low impact resilience foam refers to a flexible foam such as a rubber foam or a urethane foam having an impact resilience of about 20% or less, and in order to obtain better body pressure dispersibility, the urethane foam having an impact resilience of 10% or less. Is preferred.
【0012】本発明で架橋させる液状高分子は、少なく
とも末端か側鎖にOH基、COOH基、エポキシ基、ア
ミノ基から選ばれた官能基を有し、主鎖にポリブタジエ
ン、ポリイソプレン、ポリエーテルポリオール、ポリエ
ステルポリオールを有している。具体的には、ポリオキ
シアルキレンポリオール(住友バイエルウレタン製SB
U−Polyol−0265)、1,4ポリブタジエン
(出光石油化学社製R−45HT、R−15HT等)、
液状ポリイソプレンゴム(クラレ社製LIR−403、
410)等が挙げられる。The liquid polymer to be crosslinked in the present invention has a functional group selected from OH group, COOH group, epoxy group and amino group at least at the terminal or side chain, and has polybutadiene, polyisoprene, polyether in the main chain. It has a polyol and a polyester polyol. Specifically, polyoxyalkylene polyol (Sumitomo Bayer Urethane SB
U-Polyol-0265), 1,4 polybutadiene (Idemitsu Petrochemical Co., Ltd. R-45HT, R-15HT, etc.),
Liquid polyisoprene rubber (Kuraray LIR-403,
410) and the like.
【0013】また、架橋剤としては、イソシアネート
基、エポキシ基、アミノ基から選ばれた官能基を両末端
を含めて2個以上有するものである。イソシアネート基
を有するものは、4,4’−ジフェニルメタンジイソシ
アネート、トルエン2,4’−ジイソシアネート、ヘキ
サメチレンジジイソシアネート、トリフェニルメタント
リイソシアネート、ポリアリールポリイソシアネートな
どがある。The cross-linking agent has at least two functional groups including isocyanate groups, epoxy groups and amino groups, including both ends. Those having an isocyanate group include 4,4′-diphenylmethane diisocyanate, toluene 2,4′-diisocyanate, hexamethylene didiisocyanate, triphenylmethane triisocyanate and polyaryl polyisocyanate.
【0014】また、エポキシ基を有するものは、1,4
ブタンジオールジグリシジルエーテル、ネオペンチルグ
リコールジグリシジルエーテル、トリメチロールエタン
トリグリシジルエーテルなどがある。また、アミノ基を
有するものは、メタキシレンジアミン、ジエチレントリ
アミン、トリエチレンテトラミン、ジアミノフェニルメ
タンなどがある。更に、3,3’−4,4’ベンゾフェ
ノンテトラカルボン酸二無水物、M−フェビレン−ビス
マレイミドのような酸無水物がある。Those having an epoxy group are 1,4
Examples include butanediol diglycidyl ether, neopentyl glycol diglycidyl ether, and trimethylolethane triglycidyl ether. Further, those having an amino group include metaxylene diamine, diethylene triamine, triethylene tetramine, diaminophenyl methane and the like. Further, there are acid anhydrides such as 3,3′-4,4 ′ benzophenone tetracarboxylic acid dianhydride and M-phenylene-bismaleimide.
【0015】上記架橋剤の添加量は、液状高分子1当量
に対して0.4〜0.8当量である。0.4当量未満に
なると、架橋が不充分であり、架橋した材料が外皮材の
破れによって容易に流出してしまう。また、0.8当量
を越えると、架橋した材料が十分架橋して硬くなり、低
応力下での応力分散性が悪くなる。The amount of the cross-linking agent added is 0.4 to 0.8 equivalents per equivalent of the liquid polymer. If the amount is less than 0.4 equivalent, the crosslinking is insufficient and the crosslinked material easily flows out due to breakage of the outer covering material. On the other hand, when it exceeds 0.8 equivalent, the crosslinked material is sufficiently crosslinked and becomes hard, and the stress dispersibility under low stress is deteriorated.
【0016】可塑剤としては、上記液状高分子と相溶性
が良好な極性の可塑剤であればよく、中でも低ブリード
性を有するフタル酸系可塑剤が好ましい。具体的にはフ
タル酸ジイソデシル(分子量:447)あるいはフタル
酸ジウンデシル(分子量:475)から選ばれた少なく
とも1種であり、これらより分子量が小さなフタル酸系
可塑剤ではブリードアウトしやすく、一方これらより分
子量が大きなフタル酸系可塑剤ではゲル材との相溶性が
悪くなりゲルと可塑剤が分離しやすくなる。The plasticizer may be any polar plasticizer having a good compatibility with the liquid polymer, and among them, a phthalic acid plasticizer having a low bleeding property is preferable. Specifically, it is at least one selected from diisodecyl phthalate (molecular weight: 447) or diundecyl phthalate (molecular weight: 475). Bleed out easily occurs with a phthalic acid plasticizer having a smaller molecular weight than these, while A phthalic acid-based plasticizer having a large molecular weight has poor compatibility with the gel material, and the gel and the plasticizer are easily separated.
【0017】上記可塑剤の添加量としては、液状高分子
100重量部に対して50〜400重量部、50重量部
未満では、ゲル材の硬度が高くなり充分な応力分散性が
得られなくなったり、応力を除いた時の変形回復が遅い
という問題があり、400重量部を超えると、ゲル材中
に可塑剤が保持しきれなくなってゲルと可塑剤が分離し
やすくなったり、外皮材よりブリードアウトしやすくな
る。When the amount of the plasticizer added is 50 to 400 parts by weight, and less than 50 parts by weight, based on 100 parts by weight of the liquid polymer, the hardness of the gel material becomes high and sufficient stress dispersibility cannot be obtained. However, there is a problem that the deformation recovery is slow when the stress is removed. If it exceeds 400 parts by weight, the plasticizer cannot be retained in the gel material and the gel and the plasticizer are easily separated, and the bleed is more bleeding than the skin material. It's easier to get out.
【0018】充填材である上記高分子中空体としては、
ポリアクリロニトリル、塩化ビニリデン、これらの共重
合体などを素材とした中空体であり、具体的にはこれら
の素材を隔壁として低沸点、炭化水素を内包する中空
体、あるいは作業性を向上させるために中空体の表面に
炭酸カルシウム、タルク等のゴム用充填材を付着させた
ものでもよい。また、高分子発泡体としては、独立気泡
をもったポリエチレン、ポリプロピレン、ポリウレタン
等の粉体である。これらの高分子中空体や高分子発泡体
の充填材は、少なくとも1種類使用することができ、具
体的には粒径や材料の相違するものを2種類以上使用す
ることができる。As the above-mentioned hollow polymer body which is a filler,
Polyacrylonitrile, vinylidene chloride, a hollow body made of a copolymer of these materials, specifically, a low boiling point using these materials as a partition wall, a hollow body containing a hydrocarbon, or to improve workability. The hollow body may have a rubber filler such as calcium carbonate or talc attached to the surface thereof. Further, the polymer foam is a powder of polyethylene, polypropylene, polyurethane or the like having closed cells. At least one kind of these fillers for polymer hollow bodies and polymer foams can be used, and specifically, two or more kinds having different particle diameters and materials can be used.
【0019】上記高分子中空体や高分子発泡体の粒径は
2mm以下、好ましくは0.5mm以下である。粒径が
2mmを超えると、高分子中空体や高分子発泡体が液状
高分子、可塑剤等と分離してしまい、均質なゲル材にな
らず、また柔軟性が失われ十分な応力分散能力や振動、
衝撃緩和性が発揮できない。高分子中空体あるいは高分
子発泡体の添加量の体積分率は10〜80%である。も
し体積分率が10%未満になると、十分な軽量化効果が
得られず、一方80%を超えると、硬度が高くなりすぎ
るため、またゲル材の伸びが小さくなり、変形に対する
回復性も低下するため、十分な振動、衝撃緩和性、応力
分散性が発揮できない。The particle diameter of the polymer hollow body or polymer foam is 2 mm or less, preferably 0.5 mm or less. If the particle size exceeds 2 mm, the polymer hollow body or polymer foam will separate from the liquid polymer, plasticizer, etc., and will not be a homogeneous gel material, and the flexibility will be lost, and sufficient stress dispersion capability will be achieved. And vibration,
Impact relaxation cannot be exhibited. The volume fraction of the amount of the polymer hollow body or polymer foam added is 10 to 80%. If the volume fraction is less than 10%, a sufficient weight-reducing effect cannot be obtained, while if it exceeds 80%, the hardness becomes too high, the elongation of the gel material becomes small, and the recovery property against deformation also decreases. Therefore, sufficient vibration, shock relaxation and stress dispersibility cannot be exhibited.
【0020】上記高分子中空体や高分子発泡体からなる
充填材は、比重が非常に小さいために飛散しやすく取り
扱いが困難であることから、予め適量の可塑剤と混合
し、充填材可塑剤混合物として使用してもよい。Since the filler made of the hollow polymer body or polymer foam has a very small specific gravity and easily scatters and is difficult to handle, the filler plasticizer is mixed with an appropriate amount of a plasticizer in advance. You may use it as a mixture.
【0021】触媒としては、トリエチルアミン、N,
N,N’,N’−テトラメチルエチルジアミン、テトラ
メチルグアニジン、トリエチレンジアミン、ジメチルア
ミノエタノール、ビス(2−ジメチルアミノエチル)エ
ーテル、トリス(ジメチルアミノメチル)フェノール、
ジメチルアミノメチルフェノール等のアミン、あるいは
スタナスオクトエート、ジブチルチンジアセテート、ジ
ブリルチンジラウレート、ジブリルチンマーカブチド、
オクチン酸鉛等の有機錫化合物がある。As the catalyst, triethylamine, N,
N, N ′, N′-tetramethylethyldiamine, tetramethylguanidine, triethylenediamine, dimethylaminoethanol, bis (2-dimethylaminoethyl) ether, tris (dimethylaminomethyl) phenol,
Amine such as dimethylaminomethylphenol, or stannas octoate, dibutyltin diacetate, dibrilutin dilaurate, dibrilutin marcabutide,
There are organotin compounds such as lead octoate.
【0022】上記触媒の添加量は、特に液状高分子をイ
ソシアネート基を有する架橋剤により架橋反応させる場
合には、液状高分子100重量部に対して、触媒0.0
05〜3重量部であり、また液状高分子をエポキシ基を
有する架橋剤により架橋反応させる場合には、液状高分
子100重量部に対して、触媒10〜30重量部であ
る。この範囲外においては、架橋が不充分でゲル材が形
成されず、また架橋反応が早くなり過ぎて、ゲル硬度の
バラツキが大きくなる。When the liquid polymer is cross-linked with a cross-linking agent having an isocyanate group, the catalyst is added in an amount of 0.0 to 100 parts by weight of the liquid polymer.
05 to 3 parts by weight, and when the liquid polymer is subjected to a crosslinking reaction with a crosslinking agent having an epoxy group, the catalyst is 10 to 30 parts by weight with respect to 100 parts by weight of the liquid polymer. Outside this range, the gel material is not formed due to insufficient crosslinking, and the crosslinking reaction becomes too fast, resulting in large variations in gel hardness.
【0023】また、本発明では、上記添加剤以外に、例
えばヒンダートフェノール系の酸化防止剤、例えばベン
ゾフェノン系もしくはベンゾトリアゾール系の紫外線吸
収剤、例えばアルキル酸エステルナトリウム等の界面活
性剤、あるいは例えばペンタクロロフェノール、銅−8
−ヒドロキシキノリン等の防黴剤を単体または混合して
添加することができる。Further, in the present invention, in addition to the above-mentioned additives, for example, hindered phenol-based antioxidants, for example, benzophenone-based or benzotriazole-based ultraviolet absorbers, for example, surfactants such as sodium alkyl ester, or, for example, Pentachlorophenol, copper-8
A mildew-proofing agent such as hydroxyquinoline may be added alone or as a mixture.
【0024】応力分散性ゲル状物質の製造方法として
は、上記液状高分子に、可塑剤および光安定剤を添加
し、その後架橋剤、触媒を加えて攪拌機にて均一に混合
する。その後更に高分子中空体や高分子発泡体もしくは
充填材可塑剤混合物を添加して均一に混合し、十分に脱
水する。これをエラストマー製フィルムからなる外皮材
を敷設した型に流し込み、20〜80°Cで1〜120
分間加熱して架橋した後、10〜50°Cにて1〜24
時間熟成する。As a method for producing the stress-dispersible gel-like substance, a plasticizer and a light stabilizer are added to the liquid polymer, a crosslinking agent and a catalyst are then added, and the mixture is uniformly mixed with a stirrer. After that, a polymer hollow body, a polymer foam or a filler plasticizer mixture is further added and uniformly mixed, followed by sufficient dehydration. This is poured into a mold laid with an outer skin material made of an elastomer film, and the temperature is 1 to 120 at 20 to 80 ° C.
After heating and crosslinking for 1 minute, 1 to 24 at 10 to 50 ° C
Mature for hours.
【0025】エラストマー製フィルムからなる外皮材
は、少なくとも応力がかかる負荷面に被覆してより一層
オイルのブリードアウトを防止することにあり、伸縮性
に富んだ厚さ30〜200μmのポリエステルポリウレ
タンフィルムが、応力分散性材料の粘着性を阻止すると
ともに、適度な応力分散を促進するうえで、好ましい。
ポリエーテルポリウレタンフィルムの場合には、上記オ
イルにより膨潤し、外皮材表面に著しくオイルのブリー
ドアウトを生じる。The outer skin material made of an elastomer film is for covering at least a stressed load surface to further prevent oil bleed-out, and a polyester polyurethane film having a thickness of 30 to 200 μm, which is highly stretchable, is used. It is preferable to prevent the stress dispersive material from sticking and to promote appropriate stress dispersion.
In the case of a polyether polyurethane film, it swells with the above-mentioned oil and remarkably causes oil bleed-out on the surface of the skin material.
【0026】[0026]
【実施例】次に、本発明を具体的な実施例により更に詳
細に説明する。
実施例,比較例
紙に剥離可能に積層されたウレタンフィルムを寸法設定
して裁断し、これを395mm×395mm×15mm
の寸法の寸法をもつ型に設定する。次いで、表1に示す
材料のうち、高分子中空体可塑剤混合物を除く配合物を
攪拌機に投入し、均一に混合した。その混合物を、減圧
乾燥機にて1torr以下で60分間脱水した後、高分
子中空体可塑剤混合物を添加し攪拌機にてさらに混合
し、これを型に流し込み、80°Cで60分間加熱して
架橋させた後、40°Cにて24時間熟成してゲル状物
質を得た。続いて、このゲル状物質裏面に接着剤を塗布
した後、エラストマー製フィルムで裏面を被覆して、ゲ
ル材を作製した。このようにして予め得たゲル材と寸法
395mm×395mm×10mmの低反撥ウレタンフ
ォーム材を、両面接着テープを介して一層積層し、パッ
ド・クッション材を作製した。Next, the present invention will be described in more detail with reference to specific examples. Example, Comparative Example A urethane film that is releasably laminated on paper is dimensioned and cut, and this is cut to 395 mm x 395 mm x 15 mm.
Set to a type with dimensions of. Next, among the materials shown in Table 1, the compounds except the polymer hollow body plasticizer mixture were put into a stirrer and uniformly mixed. The mixture was dehydrated in a vacuum dryer at 1 torr or less for 60 minutes, then the polymer hollow body plasticizer mixture was added and further mixed with a stirrer, which was poured into a mold and heated at 80 ° C. for 60 minutes. After crosslinking, aging was carried out at 40 ° C for 24 hours to obtain a gel-like substance. Subsequently, an adhesive was applied to the back surface of the gel-like substance, and then the back surface was covered with an elastomer film to prepare a gel material. The gel material thus obtained in advance and the low-repulsion urethane foam material having the dimensions of 395 mm × 395 mm × 10 mm were further laminated via a double-sided adhesive tape to prepare a pad / cushion material.
【0027】[0027]
【表1】 [Table 1]
【0028】また、比較例,として、実施例の積
層体と同じ寸法(395mm×395mm×25mm)
の低反撥ウレタンフォーム単体、ゲル材単体の2サンプ
ルを用意し、実施例との比較検討を行った。As a comparative example, the same size as the laminated body of the embodiment (395 mm × 395 mm × 25 mm)
Two samples of the low repulsion urethane foam single body and the gel material single body were prepared and compared with the examples.
【0029】体圧分散測定方法としては、車椅子のキャ
ンバス上に実施例、比較例のサンプルをそれぞれ
乗せ、被験者(体重約60kg)が座り、座った直後
(15秒以内)と600秒後の体圧分布(最大圧力、平
均圧力)を3次元体圧測定装置FSA(VERG社)に
より測定した。結果を表2に示す。As a method for measuring body pressure dispersion, the samples of Examples and Comparative Examples were placed on the canvas of a wheelchair, and a subject (body weight of about 60 kg) was sitting, and immediately after sitting (within 15 seconds) and after 600 seconds. The pressure distribution (maximum pressure, average pressure) was measured by a three-dimensional body pressure measuring device FSA (VERG). The results are shown in Table 2.
【0030】[0030]
【表2】 [Table 2]
【0031】この結果から、ゲル材と低反撥フォーム材
とを積層することで、ゲル材単独、低反撥フォーム材単
独のクッション材にくらべ、衝撃緩和、体圧分散性に優
れていることが分かる。また外皮材表面へのオイルのブ
リードアウトもなく、使用者の官能評価も高かった。From these results, it can be seen that, by laminating the gel material and the low-repulsion foam material, the shock-absorbing property and the body pressure dispersibility are superior to those of the cushion material of the gel material alone and the low-repulsion foam material alone. . In addition, there was no oil bleeding out on the surface of the skin material, and the user's sensory evaluation was high.
【0032】[0032]
【発明の効果】以上のように本願の発明では、液状高分
子を架橋反応させることで形成した分子網目間に可塑剤
を含有させたゾルとゲル両特性を持つゲル材と、低反撥
フォーム材を積層させることで、ゲル材、低反撥フォー
ム材夫々単独のパッド・クッション材よりも更に高い柔
軟性、衝撃・振動緩和性、応力分散性を有するパッド・
クッション材を実現することができ、かつ、ゲル材に高
分子中空体あるいは高分子発泡体を充填することにより
軽量化を実現できる。As described above, according to the invention of the present application, a gel material having both a sol property and a gel property, which contains a plasticizer between the molecular networks formed by cross-linking a liquid polymer, and a low repulsion foam material. By stacking, the gel material and the low repulsion foam material each have a higher flexibility, shock / vibration relaxation property, and stress dispersion property than the individual pad cushion material.
It is possible to realize a cushioning material, and it is possible to reduce the weight by filling a gel material with a polymer hollow body or a polymer foam.
【0033】また請求項2では、低反撥フォーム材とし
て反撥弾性率10%以下のウレタンフォームを使用する
ことでより一層の低反撥性・応力分散性を得ることがで
きる。According to the second aspect, by using urethane foam having a rebound resilience of 10% or less as the low repulsion foam material, it is possible to obtain further low repulsion property and stress dispersibility.
【0034】さらに請求項3では、ゲル状物質を構成す
る可塑剤、架橋剤、そして液状高分子を特定すること
で、低ブリード性をクッション材に付与することができ
る。Further, in the third aspect, by specifying the plasticizer, the cross-linking agent, and the liquid polymer that constitute the gel-like substance, it is possible to impart low bleeding property to the cushion material.
【図1】本発明のパッド・クッション材の断面図であ
る。FIG. 1 is a cross-sectional view of a pad cushion material of the present invention.
1 パッド・クッション材 2 ゲル材 3 低反撥フォーム材 4 ゲル状物質 5 エラストマー製フィルム 6 接着層 1 Pad cushion material 2 Gel material 3 Low repulsion foam material 4 Gel-like substances 5 Elastomer film 6 Adhesive layer
───────────────────────────────────────────────────── フロントページの続き (56)参考文献 特開 平8−150049(JP,A) 特開 平8−191966(JP,A) 実開 平6−44535(JP,U) (58)調査した分野(Int.Cl.7,DB名) B32B 1/00 - 35/00 B68G 1/00 A47C 27/00 - 31/12 ─────────────────────────────────────────────────── ─── Continuation of the front page (56) References JP-A-8-150049 (JP, A) JP-A-8-191966 (JP, A) Fukuihei 6-44535 (JP, U) (58) Field (Int.Cl. 7 , DB name) B32B 1/00-35/00 B68G 1/00 A47C 27/00-31/12
Claims (3)
外皮材で被覆したゲル材と低反撥フォーム材とが積層さ
れていて、且つ、前記ゲル状物質が、高分子中空体ある
いは高分子発泡体の少なくとも一種からなる充填材、可
塑剤、そして架橋剤を配合した液状高分子を架橋させた
ものであることを特徴とするパッド・クッション材。1. A gel material obtained by coating a gel-like substance with an outer skin material of an elastomer film and a low-resilience foam material are laminated, and the gel-like substance is a polymer hollow body or a polymer foam. A pad / cushion material, characterized in that a liquid polymer containing at least one filler, a plasticizer, and a crosslinking agent is crosslinked.
0%以下のウレタンフォーム材であることを特徴とする
請求項1記載のパッド・クッション材。2. The low repulsion foam material has a repulsion elastic modulus of 1.
The pad cushion material according to claim 1, which is a urethane foam material of 0% or less.
鎖にOH基、COOH基、エポキシ基、アミノ基から選
ばれた官能基を有する液状高分子に、高分子中空体ある
いは高分子発泡体の少なくとも一種からなる充填材と、
フタル酸ジイソデシルあるいはフタル酸ジウンデシルか
ら選ばれた少なくとも一種の可塑剤と、そしてイソシア
ネート基、エポキシ基、アミノ基から選ばれた官能基を
両末端を含めて2個以上有する架橋剤とを配合したもの
を架橋させたものである請求項1又は請求項2記載のパ
ッド・クッション材。3. A hollow polymer or a polymer foam, wherein the gel-like substance is a liquid polymer having a functional group selected from OH group, COOH group, epoxy group and amino group at least at the terminal or side chain. A filler comprising at least one of
Mixture of at least one plasticizer selected from diisodecyl phthalate or diundecyl phthalate, and a cross-linking agent having two or more functional groups selected from isocyanate group, epoxy group and amino group including both ends The pad cushion material according to claim 1 or 2, wherein the pad cushion material is obtained by crosslinking.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2000008630A JP3507385B2 (en) | 2000-01-18 | 2000-01-18 | Pad cushion material |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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JP2000008630A JP3507385B2 (en) | 2000-01-18 | 2000-01-18 | Pad cushion material |
Publications (2)
Publication Number | Publication Date |
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JP2001198995A JP2001198995A (en) | 2001-07-24 |
JP3507385B2 true JP3507385B2 (en) | 2004-03-15 |
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JP2000008630A Expired - Fee Related JP3507385B2 (en) | 2000-01-18 | 2000-01-18 | Pad cushion material |
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JP (1) | JP3507385B2 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105640152A (en) * | 2006-04-03 | 2016-06-08 | 骏威公司 | Mattress or mattress pad with gel section |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR102476869B1 (en) * | 2021-04-16 | 2022-12-14 | 주식회사 불스원 | Method for manufacturing bedding filler using gel cushion |
-
2000
- 2000-01-18 JP JP2000008630A patent/JP3507385B2/en not_active Expired - Fee Related
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105640152A (en) * | 2006-04-03 | 2016-06-08 | 骏威公司 | Mattress or mattress pad with gel section |
US11583101B2 (en) | 2006-04-03 | 2023-02-21 | Dreamwell, Ltd. | Mattress or mattress pad with gel section |
Also Published As
Publication number | Publication date |
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JP2001198995A (en) | 2001-07-24 |
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