JP3492408B2 - Steel plate welding equipment - Google Patents

Description

Detailed Description of the Invention

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a plate joint welding apparatus for steel plates, and is particularly useful when applied to a plate joint in a continuous line of steel plates.

[0002]

2. Description of the Related Art Sheet splicing welders for continuous steel sheet lines (cold rolling, annealing, pickling, etc.) are shifting to butt welding using laser, plasma, etc. for the purpose of high productivity and yield improvement. When performing such plate joint welding, J
For high carbon steels such as IS steel grades SK4 and SK5, welding cracks may occur due to the formation of martensite due to rapid cooling after welding of the butt-welded portion. It was an obstacle to the introduction of welding machines.

Therefore, in order to prevent the above-described weld cracking and prevent the welded part from becoming martensitic after welding, a welding method has been proposed in which the welded part is preheated to 200 to 250 ° C. and then welded. FIG. 7 shows a plate joint welding preheating device according to the prior art used for this type of welding.

As shown in FIG. 7, a plate joint welding preheating device according to the prior art is an induction heating machine having an inductor (inductor) 4 which is brought into contact with the butt welding portions 3 of the left and right steel plates 1 and 2 from below. And the coil conductor (square copper tube) 4 of the inductor 4
A high-frequency current flowing in b creates a magnetic field penetrating the steel plates 1 and 2 in the plate thickness direction, and induction heating is performed by an induction current based on this magnetic field. Inductor 4
Has, in addition to the coil 4b, an insulator 4d that also serves as a core 4c and a backing metal, so that the insulator 4d is brought into contact with the butt weld 3 and the steel plates 1 and 2 in the vicinity thereof from below. It has become. Cooling water is passed through the hollow holes 4a of the coil conductor 4b.

Plate piecing welding is performed by irradiating the butt welding portion 3 with a beam 5 of laser (or plasma) from above. In FIG. 7, 6a and 6b are upper clamps and 7a and 7b are lower clamps.

[0006]

In the plate joint welding preheating device according to the above-mentioned prior art, a welding plate (back bar) is used.
Is also used as the inductor 4 for induction heating, that is, since the inductor 4 is arranged directly below the butt welding portion 3, the insulator 4d, by the beam 5 irradiated through the butt welding portion 3, Further, since the coil 4a is burnt out, the burned-out portion needs to be frequently replaced, which causes a problem that it cannot be used for continuous operation.

Incidentally, when preheating is not performed in plate welding of high carbon steel, laser welding or plasma welding cannot be applied because the metal structure of the welded portion becomes martensite after welding as described above. , It is necessary to perform plate joining by lap welding or bad welding at the expense of productivity.

[0008] In view of the above-mentioned prior art, it is an object of the present invention to provide a plate joint welding device for a steel sheet, which can efficiently raise the temperature of a portion requiring preheating and also enables continuous operation.

[0009]

[Means for Solving the Problems] First to achieve the above object
According to the configuration of the present invention, the respective end portions of the left and right steel plates arranged with their end faces facing each other so as to perform plate joining by a butt welding machine using laser, plasma, etc., respectively come into contact with each other from below in the vicinity of the welding line. A back bar that supports the left and right steel plates from below via an insulating member, and each steel plate is sandwiched between the back bar by abutting against each end of the left and right steel plates from above and pressing down. The coil conductor, the insulating member and the back bar.
They are located below the left and right steel plates of the butt weld.
And a coil for generating a magnetic flux that surrounds the steel plates and penetrates the left and right steel plates of the butt weld portion in the plate thickness direction.

Further, the configuration of the second present invention is a laser,
A cart that travels in synchronism with the movement of the welding torch of the butt welder along the butt welds of the left and right steel plates whose end faces are opposed to each other so as to perform plate joining with a butt welder using plasma or the like. A rotary backing member that is rotatably disposed on this trolley and is configured to back the butt-welding portion from below as the trolley travels,
Thereby generating a transmembrane pull out magnetic flux left and right steel plate of the butt weld in the thickness direction, and arranged in the bogie to preheat the traveling companion no welds and its vicinity butt prior to welding torch of the truck Except for the welding torch or the area directly below the weld
It is characterized in that it has a coil occupying the part of .

[0011]

According to the present invention having the above structure, since the induced currents circulate along the surface of the steel sheet, the induced currents in opposite directions are concentrated at the end portions of the left and right steel sheets due to the proximity effect and a large current is generated. Flowing with a density. As a result, the ends are effectively heated. Also, only the back bar is in contact with the bottom of the butt weld, and the coils are located at both ends of the back bar, or only the rotary backing member is in contact with the bottom of the butt weld. Since the coil precedes the rotary backing member and the welding torch in the traveling direction of the carriage, continuous operation can be realized without burning the coil by the beam.

[0012]

Embodiments of the present invention will now be described in detail with reference to the drawings.

FIG. 1 is a diagram showing an extracted part of a preheating device of a plate joint welding device according to an embodiment of the present invention. As shown in the figure, the back bar 11 is located below the butt welded portion 3 of the left and right steel plates 1 and 2 whose end faces face each other so as to perform plate piecing welding by a butt welder using laser, plasma, or the like. Is a backing metal abutted against the insulating plates 15a and 15b via the insulating members 15a and 15b, and is a member made of copper having passages 11a for cooling water extending in the width direction of the steel plates 1 and 2. The inductor 12 is
This is a transverse flux type inductor including a coil conductor 12b made of a rectangular copper tube and a core 12c. That is, the coil conductor 12b corresponds to the back bar 1
1, which are located below the left and right steel plates 1 and 2 of the butt weld 3 respectively, and as shown by extracting these parts in FIG. 2, a high frequency current supplied from a high frequency power source 13 flows. Thus, a magnetic flux penetrating the steel plates 1 and 2 in the plate thickness direction is generated. Cooling water is passed through the hollow holes 12a of the coil conductor 12b. In FIG. 1, the same parts as those in FIG. 7 are designated by the same reference numerals, and overlapping description will be omitted.

In the above embodiment, the circulating current I flowing through the steel sheets 1 and 2 before welding based on the magnetic flux Φ formed by the current flowing through the coil 12b is the steel sheet 1 as shown by the solid line arrow in FIG. 3 (a). , 2 are distributed and flow in a portion apart from the butt-welded portion 3 which is between the opposite end faces, the current density is small, and the closer to the end face the current is concentrated in the end face, the current density is growing. This is also because the steel plates 1 and 2 are butted against each other with a small gap (0.1 to 0.3 mm). At the end faces of the steel plates 1 and 2, induced currents I in opposite directions are caused by the proximity effect. It is because it concentrates on the edge. Therefore, the ends of the steel sheets 1 and 2, which are the welding portions that require the most preheating for the butt welding by the laser and plasma welder, are effectively heated.

When welding is started, the induced current I is shown in FIG.
Since the circulating current I shown by the solid arrow in (b) is generated, the end face portion of the welding bead 14 immediately before welding is most accompanied by heat generation, and the most necessary portion of the butt welding portion 3 is efficient. Well heated.

On the other hand, at this time, the welding beam 5 is applied only to the back bar 11 and not to the coil 12a, and the back bar 11 is effectively cooled by the cooling water flowing through the passage 11a. Can withstand continuous operation of welding work.

FIG. 4 shows an extracted part of the preheating device of the plate joint welding device according to the second embodiment of the present invention. As shown in the figure, this preheating device is provided with block-shaped insulating members 15c and 1c.
The back bar 11 is arranged via 5d, and the coil conductor 12b is arranged mainly surrounding the insulating members 15c and 15d. With such an arrangement, the distance between the welded portion 3 and the back bar 11 becomes large and the heating of the back bar 11 by the beam 5 is reduced. In addition, it is possible to effectively reduce the flow of the induced current in the back bar 11 by energizing the inductor 12. Therefore, the back bar 11 can be prevented from being heated and damaged, and
The heating electric efficiency of the ends of the steel plates 1 and 2 by the inductor 12 is improved.

FIG. 5 is an explanatory view conceptually showing the third embodiment of the present invention, and FIG. 6 is a perspective view showing its concrete structure.
In both figures, the same parts as those in FIGS. 1 to 4 are designated by the same reference numerals, and a duplicate description will be omitted.

The rotary backing member 16 is rotatably supported by the bearing 17 while the peripheral surface of the rotary backing member 16 is in contact with the backsides of the steel plates 1 and 2. At the time of welding, the contact portion is the backside of the butt-welding part 3. The back bar 11 shown in FIG. 1 and FIG. 4 performs the same operation. The rotary backing member 16 is mounted on the carriage 1 via a support member 18.
It is mounted on the 9.

The inductor 20 has the same structure as that of the above embodiment, that is, the transverse flux type, except that the dimension in the width direction of the inductor 20 is short. The inductor 20 partially preheats the welding portion prior to welding. And the matching unit 2
It is mounted on the trolley 19 via the 1.

The carriage 19 has a rail 22 on which the welding torch 2 is attached.
3 travels in the welding direction in synchronism with the movement of No. 3, and if necessary, by the lifting mechanism 24, the rotary backing member 16
Also, the inductor 20 is integrally moved up and down.

The cable carrier 25 guides a power supply and control signals for controlling traveling of the carriage 19, raising and lowering of the lifting mechanism 24, and heating by the inductor 20 from a control device (not shown). It is configured to follow movement.

When welding is performed according to this embodiment, first, the elevating mechanism 24 is controlled to hold the rotary backing member 16 and the inductor 20 at a predetermined height, and along the butt-welded portion 3 of the steel plates 1 and 2. The carriage 19 is moved together with the welding torch 23 in the direction of the arrow in the figure in synchronization with this.

At this time, the inductor 20 is the welding torch 2
Prior to No. 3, the butt-welding portion 3 and its vicinity are heated in the same manner as in the case of the embodiment shown in FIG. Further, since the rotary type backing member 16 moves while abutting against the back side of the portion where the inductor 20 is preheated, the plate joint welding by the welding torch 23 is advanced in the state where the backing of the welding portion is sequentially performed.

In the present embodiment, in short, the transverse flux type inductor 20 is placed on the carriage 19 so as to move with the carriage 19 and preheat the butt weld 3 and its vicinity prior to welding. Although configured, it has the following unique actions and effects.

(1) The conventional method or the batch heating method as in the above embodiment cannot effectively deal with the temperature unevenness in the plate width direction, that is, the difference in temperature between both ends and the central part in the plate width direction. According to the example, the preheating temperature can be appropriately controlled by controlling the inductor 20 by temperature feedback.

(2) By separately providing a trailing inductor on the welding torch 23 or by reciprocating the carriage 19, preheating prior to welding and heating of the welding site after welding can be performed.

[0028]

As described above in detail with reference to the embodiments, according to the present invention, it is possible not only to efficiently raise the temperature of the butt-welded portion of the steel sheet which requires preheating but also to improve the laser and There is no fear that the coil will be burned by the irradiation of the plasma beam, and continuous operation of plate joint welding will be possible.

[Brief description of drawings]

FIG. 1 is a cross-sectional view showing an extracted portion of a preheating device of a plate joint welding device according to a first embodiment of the present invention.

FIG. 2 is a perspective view showing an extracted coil of the embodiment.

FIG. 3 is an explanatory diagram showing an operation of the embodiment.

FIG. 4 is a sectional view showing an extracted portion of a preheating device of a plate joint welding device according to a second embodiment of the present invention.

FIG. 5 is an explanatory view conceptually showing a third embodiment of the present invention.

6 is a perspective view showing a specific configuration of the embodiment shown in FIG.

FIG. 7 is a cross-sectional view showing a conventional technique.

[Explanation of symbols]

1,2 steel plate 3 Butt weld 11 back bar 12b coil 16 Rotary backing member 19 dolly 20 inductor 23 welding torch

─────────────────────────────────────────────────── ─── Continuation of front page (51) Int.Cl. ⁷ Identification code FI H05B 6/10 381 H05B 6/10 381 (72) Inventor Yuji Ishizaka 2-1-1 Osaki, Shinagawa-ku, Tokyo Meidensha Co., Ltd. (72) Inventor Yoshihito Kawai 1 Kawasaki-cho, Chuo-ku, Chiba-shi, Chiba Inside Chiba Steel Works, Kawasaki Steel Co., Ltd. ) Inventor Hikosaku Matsunaga 1 Kawasaki-cho, Chuo-ku, Chiba-shi, Chiba Kawasaki Steel Co., Ltd. Chiba Works (56) References JP-A-64-53770 (JP, A) JP-A-4-238681 (JP, A) Special Kohei 4-18949 (JP, B2)

Claims (2)

(57) [Claims] 1. An insulating member which comes into contact with the respective end portions of the left and right steel plates which are arranged with their end faces facing each other so as to join the plates by a butt welding machine using laser, plasma or the like from below in the vicinity of the welding line. A back bar that supports the left and right steel plates from below via a clamp, and a clamp that holds each steel plate between the back bar by abutting against each end of the left and right steel plates from above and pressing the ends downward. A magnetic flux that penetrates the means and the insulating member and the back bar so that the coil conductors are located below the left and right steel plates of the butt welded portion and penetrates the left and right steel plates of the butt welded portion in the plate thickness direction. A plate joint welding device for a steel plate, comprising: 2. A left end surface of which is opposed to each other so as to perform plate joining by a butt welding machine using laser, plasma or the like,
A trolley that travels along the butt weld of the right steel plate in synchronization with the movement of the welding torch of the butt welder, and is rotatably arranged on this trolley, and at the butt weld as the trolley travels. A rotary type backing member configured to backing from below and a magnetic flux that penetrates the left and right steel plates of the butt-welding portion in the plate thickness direction, and abuts prior to the welding torch as the truck travels. Place on the trolley to preheat the welded part and its vicinity, except for the welding torch or the part directly below the welded part.
A plate joint welding device for a steel plate, comprising: