JP3476562B2 - Mold for laminated molded article and molding method of laminated molded article - Google Patents

Mold for laminated molded article and molding method of laminated molded article

Info

Publication number
JP3476562B2
JP3476562B2 JP26365794A JP26365794A JP3476562B2 JP 3476562 B2 JP3476562 B2 JP 3476562B2 JP 26365794 A JP26365794 A JP 26365794A JP 26365794 A JP26365794 A JP 26365794A JP 3476562 B2 JP3476562 B2 JP 3476562B2
Authority
JP
Japan
Prior art keywords
mold
molding
suction hole
molten resin
molded article
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
JP26365794A
Other languages
Japanese (ja)
Other versions
JPH08118365A (en
Inventor
知和 阿部
義昭 齋藤
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Idemitsu Petrochemical Co Ltd
Original Assignee
Idemitsu Petrochemical Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Idemitsu Petrochemical Co Ltd filed Critical Idemitsu Petrochemical Co Ltd
Priority to JP26365794A priority Critical patent/JP3476562B2/en
Publication of JPH08118365A publication Critical patent/JPH08118365A/en
Application granted granted Critical
Publication of JP3476562B2 publication Critical patent/JP3476562B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/14Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
    • B29C45/14065Positioning or centering articles in the mould
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C33/00Moulds or cores; Details thereof or accessories therefor
    • B29C33/12Moulds or cores; Details thereof or accessories therefor with incorporated means for positioning inserts, e.g. labels
    • B29C33/14Moulds or cores; Details thereof or accessories therefor with incorporated means for positioning inserts, e.g. labels against the mould wall
    • B29C33/18Moulds or cores; Details thereof or accessories therefor with incorporated means for positioning inserts, e.g. labels against the mould wall using vacuum
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/14Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
    • B29C45/14065Positioning or centering articles in the mould
    • B29C2045/14155Positioning or centering articles in the mould using vacuum or suction
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C33/00Moulds or cores; Details thereof or accessories therefor
    • B29C33/10Moulds or cores; Details thereof or accessories therefor with incorporated venting means

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は、表面に表皮面材が被覆
された積層成形品を成形するための積層成形品用金型お
よび積層成形品の成形方法に関し、サンバイザーおよび
ヘッドレスト等の自動車部品、または、椅子の背もたれ
等の家具部品等を製造する際に利用できる。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a mold for a laminated molded article for molding a laminated molded article having a surface coated with a surface material, and a method for molding the laminated molded article, such as an automobile such as a sun visor and a headrest. It can be used when manufacturing parts or furniture parts such as chair backs.

【0002】[0002]

【背景技術】従来より、サンバイザーやヘッドレスト等
の自動車内装品として、柔軟性を有する表皮面材で表面
の少なくとも一部分を被覆した積層成形品が利用されて
いる。このような積層成形品によれば、表面が柔軟な表
皮面材で覆われていることから、手で触れた際等に良好
な感触を与えることができるうえ、織物等を表皮面材と
して用いれば、装飾性を付与することができる。また、
表皮面材の厚みを増すことにより良好なクッション性が
得られるため、コンソールボックスの蓋などに積層成形
品を用いれば、開閉の際の衝撃音、走行時の振動等を抑
制できる。さらに、クッション性を有する表皮面材は、
隙間を密閉することが可能となるので、良好な遮音性や
シール性等を付与することができる。
2. Description of the Related Art Conventionally, as a vehicle interior product such as a sun visor and a headrest, a laminated molded product in which at least a part of its surface is covered with a flexible skin material has been used. According to such a laminated molded product, since the surface is covered with the flexible skin material, it is possible to give a good feel when touched by hand, and also to use a woven fabric or the like as the skin material. For example, decorativeness can be imparted. Also,
Since good cushioning properties can be obtained by increasing the thickness of the skin material, if a laminated molded product is used for the lid of the console box or the like, impact noise during opening and closing, vibration during running, etc. can be suppressed. Furthermore, the skin surface material having cushioning properties is
Since it becomes possible to seal the gap, it is possible to impart good sound insulation and sealing properties.

【0003】このような積層成形品は、金型の成形面に
表皮面材を固定した後、金型の内部に溶融樹脂を充填す
ることにより製造することができる。積層成形品を製造
するにあたり、以下のような金型が利用できる。 イ.溶融樹脂が充填されるキャビティ外の部分に、表皮
面材の周縁部分を挟持する固定枠を設けた金型(特公昭
63-24807号公報)。 ロ.キャビティ外の部分に表皮面材に刺し込まれるピン
を設け、このピンで表皮面材の周縁部分を固定する金型
(特開平 5-77264号公報)。 ハ.成形面に表皮面材を吸引する吸引孔を設け、この吸
引孔で表皮面材を固定する金型(特公平60-38250号公
報)。 ニ.成形面を通気性のある多孔質部材で形成するととも
に、その裏面側を負圧にすることにより、当該成形面に
表皮面材を吸引させて固定する金型。
Such a laminated molded article can be manufactured by fixing a skin material to the molding surface of the mold and then filling the mold with a molten resin. The following molds can be used to manufacture the laminated molded product. I. A mold provided with a fixing frame for sandwiching the peripheral edge of the skin material outside the cavity filled with the molten resin (Japanese Patent Publication No.
63-24807 publication). B. A die that is provided outside the cavity with a pin that is inserted into the skin material and fixes the peripheral edge of the skin material with this pin (Japanese Patent Laid-Open No. 5-77264). C. A mold for forming a suction hole for sucking the skin material on the molding surface, and fixing the skin material with the suction hole (Japanese Patent Publication No. 60-38250). D. A mold in which a molding surface is formed of a porous member having air permeability, and a negative pressure is applied to the back surface side of the molding surface so that the skin surface material is sucked and fixed to the molding surface.

【0004】[0004]

【発明が解決しようとする課題】以上のイ〜ニで示した
金型には、それぞれ次のような問題点がある。 〔イおよびロの金型の問題点〕表皮面材は、キャビティ
の外にまで広がるので、成形品の周りの表皮面材が余剰
部分となる。この余剰部分は不要であるため、成形後に
表皮面材の余剰部分を切り取るトリミング作業等の後加
工が必要となり、この後加工が積層成形品の製造効率を
阻害するという問題がある。また、成形面の表面の一部
分に表皮面材を固定することが困難なので、部分積層成
形品の製造には適さないという問題がある。 〔ハの金型の問題点〕成形品の表面に吸引孔の痕跡が残
り、この痕跡により成形品の外観が損なわれるという問
題がある。一方、吸引孔の痕跡が目立たないように、吸
引孔を小さくすると、吸引力が不足し、表皮面材の固定
が困難になるという問題が発生する。 〔ニの金型の問題点〕多孔質部材が容易に目詰まりする
ので、連続運転等の際に、吸引力が低下して表皮面材を
確実に固定できなくなるという問題がある。
The molds shown in the above items 1 to 2 have the following problems. [Problems of A and B molds] Since the skin surface material extends to the outside of the cavity, the skin surface material around the molded product becomes an excess portion. Since this surplus portion is unnecessary, post-processing such as trimming work for cutting off the surplus portion of the skin material after molding is required, and there is a problem that this post-processing impairs the manufacturing efficiency of the laminated molded product. Further, since it is difficult to fix the skin surface material to a part of the surface of the molding surface, there is a problem that it is not suitable for manufacturing a partially laminated molded product. [Problem of the die of C] There is a problem that the traces of the suction holes remain on the surface of the molded product, and the traces impair the appearance of the molded product. On the other hand, if the suction holes are made small so that the traces of the suction holes are not conspicuous, the suction force becomes insufficient, and it becomes difficult to fix the skin surface material. [Problem of Die Mold] Since the porous member is easily clogged, there is a problem in that, during continuous operation or the like, the suction force is reduced and the skin surface material cannot be securely fixed.

【0005】本発明の目的は、成形品の外観品質を損な
うことなく、表皮面材の固定を確実に行える積層成形品
用金型および積層成形品の成形方法を提供することにあ
る。
It is an object of the present invention to provide a die for a laminated molded article and a method for molding a laminated molded article, which can surely fix a skin surface material without deteriorating the appearance quality of the molded article.

【0006】[0006]

【課題を解決するための手段】本発明の第1発明は、表
面の少なくとも一部分に柔軟性のある表皮面材が貼り付
けられた成形品を成形するための積層成形品用金型であ
って、前記表皮面材を吸い付ける吸引孔で当該表皮面材
をその成形面に固定する固定機構を有し、この固定機構
には、前記成形面から突没することで前記吸引孔を開閉
する弁体が設けられ、この弁体は、前記成形面に没する
と前記吸引孔を閉鎖するとともに当該成形面と同一面を
形成する形状となっていることを特徴とする。以上にお
いて、前記固定機構には、前記弁体を前記成形面から突
出する方向に付勢する付勢手段が設けられ、この付勢手
段は、前記吸引孔の吸引力よりも強く、かつ、内部に充
填された溶融樹脂に加わる圧力よりも弱い付勢力を有し
ていることが好ましい。また、表皮面材の位置ずれを防
止するために、金型の成形面には、表皮面材に刺し込ま
れる補助針を設けてもよい。補助針は、表皮面材を完全
に固定する必要がない。このため、補助針としては、成
形品に形成される痕跡が目立たない極細のものや、表皮
面材に浅く刺さる程度の短寸のものなどが採用できる。
吸引孔で固定するにあたり、補助針を併用すれば、吸引
孔の吸引力を低く設定することができる。
A first aspect of the present invention is a die for a laminated molded article for molding a molded article having a flexible skin material adhered to at least a part of the surface thereof. A fixing mechanism for fixing the skin surface material to the molding surface by a suction hole for sucking the skin surface material, and the fixing mechanism includes a valve for opening and closing the suction hole by projecting and retracting from the molding surface. A body is provided, and the valve body is shaped so as to close the suction hole when it is submerged in the molding surface and form the same surface as the molding surface. In the above, the fixing mechanism is provided with an urging means for urging the valve body in a direction projecting from the molding surface, and the urging means is stronger than the suction force of the suction hole and is internal. It is preferable to have an urging force that is weaker than the pressure applied to the molten resin filled in. Further, in order to prevent the displacement of the skin material, an auxiliary needle that is inserted into the skin material may be provided on the molding surface of the mold. The auxiliary needle does not need to completely fix the skin material. For this reason, as the auxiliary needle, an extremely fine needle in which traces formed on the molded product are not conspicuous or a short needle that can be pierced shallowly into the skin material can be used.
If the auxiliary needle is also used to fix the suction hole, the suction force of the suction hole can be set low.

【0007】本発明の第2発明は、表面の少なくとも一
部分に柔軟性のある表皮面材が貼り付けられた成形品を
成形するために、前記表皮面材を吸い付ける吸引孔と、
この吸引孔を開閉するとともに閉鎖時には前記成形面と
同一面を形成する弁体とを有する固定機構が設けられた
金型を用い、前記固定機構で前記表皮面材を前記金型の
内部に固定した後に、当該金型内に溶融樹脂を充填する
とともに、前記固定機構の弁体を閉鎖することを特徴と
する。以上において、前記固定機構には、前記弁体を前
記成形面から突出する方向に付勢する付勢手段が設けら
れ、この付勢手段の付勢力は、前記吸引孔の吸引力より
も強く、かつ、内部に充填された溶融樹脂に加える圧力
よりも弱くしておく。そして、前記吸引孔の吸引力に抗
して前記弁体を押して当該吸引孔を開いて前記表皮面材
を固定した後、当該金型内に溶融樹脂を充填し、当該溶
融樹脂に加わる圧力で前記付勢手段を屈伏させて前記弁
体で前記吸引孔を閉鎖し、当該吸引孔を閉鎖した状態で
前記溶融樹脂の成形を行うことが望ましい。
A second aspect of the present invention is a suction hole for sucking the surface material in order to form a molded article in which a flexible surface material is attached to at least a part of the surface,
A mold provided with a fixing mechanism having a valve body that forms the same surface as the molding surface when the suction hole is opened and closed is used, and the skin material is fixed inside the mold by the fixing mechanism. After that, the mold is filled with molten resin, and the valve body of the fixing mechanism is closed. In the above, the fixing mechanism is provided with an urging means for urging the valve body in a direction projecting from the molding surface, and the urging force of the urging means is stronger than the suction force of the suction hole, In addition, the pressure applied to the molten resin filled inside is set to be weaker. Then, the valve body is pressed against the suction force of the suction hole to open the suction hole to fix the skin surface material, and then the molten resin is filled in the mold, and the pressure is applied to the molten resin. It is preferable that the urging means is bent to close the suction hole with the valve body, and the molten resin is molded with the suction hole closed.

【0008】以上のような本発明では、次のような材
料、および、成形方式を採用することができる。 (1)材 料 成形品を形成する合成樹脂としては、ポリプロピレン、
ポリスチレン、ポリエチレン、ABS、ポリカーボネー
ト等の熱可塑性樹脂、これらの樹脂の混合物、および、
これらの熱可塑性樹脂にタルク、マイカ、ガラス繊維等
の充填材を加えたもの等が採用できる。また、表皮面材
としては、熱可塑性樹脂面材、発泡面材(独立孔のもの
が好ましい)、および、装飾模様等が印刷されたフィル
ム等の単層面材、ならびに、熱可塑性エラストマ(以
下、TPOという)や塩化ビニル樹脂等の表面材に、熱
可塑性樹脂や熱可塑性樹脂の発泡体、不織布等からなる
裏地材を裏打ちした多層面材等が採用できる。
In the present invention as described above, the following materials and molding methods can be adopted. (1) Material As the synthetic resin forming the molded article, polypropylene,
Thermoplastic resins such as polystyrene, polyethylene, ABS, polycarbonate, mixtures of these resins, and
Those obtained by adding a filler such as talc, mica or glass fiber to these thermoplastic resins can be adopted. Further, as the skin surface material, a thermoplastic resin surface material, a foam surface material (preferably having independent pores), and a single layer surface material such as a film on which a decorative pattern or the like is printed, and a thermoplastic elastomer (hereinafter, As a surface material such as TPO) or vinyl chloride resin, a multilayer surface material in which a lining material made of a thermoplastic resin, a foam of a thermoplastic resin, a non-woven fabric or the like is lined can be adopted.

【0009】(2)成形方式 成形方式としては、金型に充填された溶融樹脂に所定の
圧力が加わる成形方式であればいずれの方式も採用でき
る。例えば、完全に閉鎖した金型内に射出成形機で溶融
樹脂を充填する一般的な射出成形方式、圧縮代を残して
閉鎖した金型内に射出成形機で溶融樹脂を充填した後、
金型を完全閉鎖する射出圧縮成形方式、および、開放状
態の金型にプレス成形機で溶融樹脂を充填した後、金型
を閉鎖するプレス成形方式等が採用できる。このうち、
プレス成形方式には、押出機から押し出された溶融樹脂
を成形するフロースタンピングや加熱した樹脂シートを
用いるシートスタンピング等の成形方式も含まれる。
(2) Molding method As the molding method, any method can be adopted as long as a predetermined pressure is applied to the molten resin filled in the mold. For example, a general injection molding method of filling a molten resin in a completely closed mold with an injection molding machine, after filling the molten resin with an injection molding machine in a closed mold leaving a compression allowance,
An injection compression molding method in which the mold is completely closed, and a press molding method in which the mold in an open state is filled with molten resin by a press molding machine and then the mold is closed can be adopted. this house,
The press molding method also includes a molding method such as flow stamping for molding a molten resin extruded from an extruder or sheet stamping using a heated resin sheet.

【0010】[0010]

【作用】このような本発明では、金型に溶融樹脂が充填
され、当該溶融樹脂に所定の圧力が加えられると、金型
内に取付けられた表皮面材は、もはや吸引孔による吸引
力がなくとも金型内の所定位置に固定される。このた
め、金型に溶融樹脂が充満した後においては、充填され
た溶融樹脂が表皮面材を固定するので、吸引孔が閉鎖さ
れても何ら問題が生じない。また、吸引孔の閉鎖によ
り、吸引孔を閉鎖した弁体が金型の成形面と同一面を形
成するので、得られる成形品の表面には、吸引孔の痕跡
が残らず、成形品の外観が良好なものとなる。さらに、
吸引孔は、所望の吸引力に応じて寸法を設定しても、成
形品の外観に何ら影響を与えくなるので、適切な寸法に
設定することにより、金型内に表皮面材を確実に固定可
能なものとなり、これにより前記目的が達成される。
In the present invention as described above, when the mold is filled with the molten resin and a predetermined pressure is applied to the molten resin, the skin surface material mounted in the mold is no longer attracted by the suction holes. If not, it is fixed in place in the mold. Therefore, after the molten resin is filled in the mold, the filled molten resin fixes the surface material, so that no problem occurs even if the suction holes are closed. Also, by closing the suction hole, the valve body that closed the suction hole forms the same surface as the molding surface of the mold, so there is no trace of the suction hole on the surface of the obtained molded product, and the appearance of the molded product Will be good. further,
Even if the size of the suction hole is set according to the desired suction force, it will not affect the appearance of the molded product at all, so setting the appropriate size will ensure that the skin material is inside the mold. It becomes fixable, which achieves the above-mentioned object.

【0011】[0011]

【実施例】以下、本発明の一実施例を図面に基づいて説
明する。図1には、本実施例の射出圧縮成形機1の要部
が示されており、この射出圧縮成形機1は、汎用の横型
射出成形機に圧縮成形機構を組み込んだもので、溶融樹
脂30を射出する射出装置10および成形用の金型20を有し
ている。射出装置10は、筒状のバレル11の内部で溶融状
態の合成樹脂30を混練するスクリュウ12を設けたもので
ある。バレル11の先端にはノズル13が設けられている。
ノズル13を金型20のブッシュ21に接続して溶融樹脂30を
射出することにより、金型20の内部に溶融樹脂30が充填
されるようになっている。
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS An embodiment of the present invention will be described below with reference to the drawings. FIG. 1 shows a main part of an injection compression molding machine 1 of the present embodiment. This injection compression molding machine 1 is a general-purpose horizontal injection molding machine in which a compression molding mechanism is incorporated, and a molten resin 30 It has an injection device 10 for injecting and a molding die 20. The injection device 10 is provided with a screw 12 for kneading a molten synthetic resin 30 inside a cylindrical barrel 11. A nozzle 13 is provided at the tip of the barrel 11.
By connecting the nozzle 13 to the bush 21 of the mold 20 and injecting the molten resin 30, the inside of the mold 20 is filled with the molten resin 30.

【0012】金型20は、図中右側の固定金型部20A と、
左側の可動金型部20B と、これらの金型部20A, 20Bの間
に形成されるキャビティ22とを備えたものである。この
うち固定金型部20A は、射出圧縮成形機1に移動不可能
に固定されるものである。この固定金型部20A には、前
述のブッシュ21の他、キャビティュ22のほぼ中央部分に
溶融樹脂30を供給するダイレクトゲート23が設けられて
いる。なお、金型20のパーティング形状は、インロー構
造を形成するようになっている。可動金型部20B は、射
出圧縮成形機1に移動可能に設けられたものある。可動
金型部20B の図中左側には、図示しない型締装置が配置
されている。この型締装置で可動金型部20B を固定金型
部20A に向かって押圧することにより、金型20が閉鎖さ
れるようになっている。
The mold 20 includes a fixed mold part 20A on the right side of the drawing,
The movable mold part 20B on the left side and the cavity 22 formed between these mold parts 20A and 20B are provided. Of these, the fixed mold portion 20A is fixed to the injection compression molding machine 1 immovably. In addition to the bush 21 described above, the fixed mold portion 20A is provided with a direct gate 23 for supplying the molten resin 30 to the substantially central portion of the cavity 22. The parting shape of the die 20 is such that it forms a spigot structure. The movable mold part 20B is movably provided in the injection compression molding machine 1. A mold clamping device (not shown) is arranged on the left side of the movable mold part 20B in the figure. By pressing the movable mold part 20B toward the fixed mold part 20A with this mold clamping device, the mold 20 is closed.

【0013】これらの固定金型部20A および可動金型部
20B の互いに対向する成形面24, 25の各々には、表皮面
材2が固定機構40により取付けられるようになってい
る。なお、固定金型部20A 側に取付けられる表皮面材2
には、ダイレクトゲート23に応じた位置に当該ダイレク
トゲート23よりも若干寸法の大きい樹脂導入孔2Aが開け
られている。この樹脂導入孔2Aにより、金型部20A, 20B
の各々に取付けた表皮面材2の間に溶融樹脂30が充填可
能となっている。固定機構40は、各成形面24, 25の表面
に開口されるとともに、図示しない真空吸引装置に接続
されている吸引孔41と、この吸引孔41を開閉するバルブ
部42とを備えたものである。固定機構40のバルブ部42
は、図2に示されるように、成形面24, 25の各々から突
没することで吸引孔41を開閉する弁体43を有している。
弁体43は、側面形状が略T字状の回転体であり、吸引孔
41の延長方向(図中左右方向)に沿って移動自在に設け
られている。弁体43には、成形面24, 25に形成された吸
引孔41の開口部26に応じたすり鉢状のプラグ部44と、こ
のプラグ部44に一体成形されるとともに吸引孔41の内部
に向かって延びる棒状のバルブステム45とが設けられて
いる。
These fixed mold section 20A and movable mold section
The skin surface material 2 is attached to each of the molding surfaces 24 and 25 of the 20B facing each other by the fixing mechanism 40. In addition, the skin surface material 2 attached to the fixed mold portion 20A side
At this position, a resin introduction hole 2A having a size slightly larger than that of the direct gate 23 is formed at a position corresponding to the direct gate 23. With this resin introduction hole 2A, the mold parts 20A, 20B
The molten resin 30 can be filled between the skin surface materials 2 attached to each of the. The fixing mechanism 40 is provided with a suction hole 41 that is opened on the surface of each molding surface 24, 25 and is connected to a vacuum suction device (not shown), and a valve portion 42 that opens and closes the suction hole 41. is there. Valve part 42 of fixing mechanism 40
As shown in FIG. 2, has a valve body 43 that opens and closes the suction hole 41 by projecting and retracting from the molding surfaces 24 and 25, respectively.
The valve body 43 is a rotating body having a substantially T-shaped side surface, and has a suction hole.
It is movably provided along the extension direction of 41 (left-right direction in the figure). The valve body 43 has a mortar-shaped plug portion 44 corresponding to the opening 26 of the suction hole 41 formed on the molding surfaces 24 and 25, and is integrally molded with the plug portion 44 and faces the inside of the suction hole 41. And a rod-shaped valve stem 45 extending in a vertical direction.

【0014】プラグ部44は、成形面24, 25に形成された
開口部26に没すると、そのすり鉢状の底面44A が成形面
24, 25と同一面を形成するようになっている。バルブス
テム45は、その中間部分に鍔部46を有するものである。
この鍔部46には、通気孔47が設けられているとともに、
弁体43を成形面24, 25から突出する方向に付勢する付勢
手段としてのコイルスプリング48が当接されている。コ
イルスプリング48に付勢されて前進した鍔部46は、吸引
孔41の内面に設けられた段付部49A に係止されるように
なっている。鍔部46と段付部49A との係止により、プラ
グ部44が成形面24, 25から所定寸法Aだけ突出可能とさ
れている。なお、コイルスプリング48の図中左側の端部
は、吸引孔41内において段付部49A と対向する段付部49
B に当接している。コイルスプリング48の付勢力は、負
圧にされた吸引孔41が弁体43を吸引する吸引力よりも強
く、かつ、金型20の内部に溶融樹脂30が充填された際
に、溶融樹脂30に加わる圧力よりも弱く設定されてい
る。
When the plug portion 44 is submerged in the opening 26 formed in the molding surfaces 24 and 25, the mortar-shaped bottom surface 44A of the plug portion 44 forms the molding surface.
It is designed to be flush with 24 and 25. The valve stem 45 has a collar portion 46 at its intermediate portion.
The collar portion 46 is provided with a ventilation hole 47,
A coil spring 48 as an urging means for urging the valve body 43 in a direction projecting from the molding surfaces 24, 25 is in contact therewith. The flange portion 46, which is urged by the coil spring 48 and advanced, is locked to the stepped portion 49A provided on the inner surface of the suction hole 41. The plug portion 44 can be projected from the molding surfaces 24 and 25 by the predetermined dimension A by the engagement between the collar portion 46 and the stepped portion 49A. The end portion of the coil spring 48 on the left side in the drawing has a stepped portion 49 facing the stepped portion 49A in the suction hole 41.
Abuts B. The biasing force of the coil spring 48 is stronger than the suction force with which the negative pressure suction hole 41 sucks the valve body 43, and when the molten resin 30 is filled in the mold 20, the molten resin 30 It is set to be weaker than the pressure applied to.

【0015】このような本実施例では、次のような手順
により射出圧縮成形を行う。まず、真空吸引装置を起動
し、固定機構40が表皮面材2を固定できる状態になっ
ら、金型20を開き、図3(A)に示されるように、固定
金型部20A および可動金型部20B の成形面24, 25にそれ
ぞれ表皮面材2を装着する。表皮面材2の装着後、型締
装置を駆動し、可動金型部20B を固定金型部20A に向か
って前進させ、金型20の完全閉鎖位置よりも手前の位置
で可動金型部20B を停止させる。これにより、金型20の
閉鎖状態を圧縮代が残った不完全な閉鎖状態とする。次
いで、射出装置10を駆動して充填工程を開始し、溶融樹
脂30を金型20のキャビティ22に充填する。そして、この
充填工程の完了直前もしくは完了直後に、圧縮装置を駆
動して圧縮工程を開始し、可動金型部20B を前進させ、
図3(B)に示されるように、キャビティ22内の溶融樹
脂30に圧力を加え、溶融樹脂30をキャビティ22の全体に
展延して充満させる。
In this embodiment, injection compression molding is performed by the following procedure. First, the vacuum suction device is activated, and when the fixing mechanism 40 can fix the skin surface material 2, the mold 20 is opened, and as shown in FIG. 3 (A), the fixed mold part 20A and the movable mold part 20A. The skin surface material 2 is attached to the molding surfaces 24 and 25 of the mold portion 20B, respectively. After mounting the skin surface material 2, the mold clamping device is driven to advance the movable mold part 20B toward the fixed mold part 20A, and the movable mold part 20B is located at a position before the completely closed position of the mold 20. To stop. As a result, the closed state of the mold 20 is changed to an incomplete closed state in which the compression margin remains. Next, the injection device 10 is driven to start the filling process, and the molten resin 30 is filled in the cavity 22 of the mold 20. Immediately before or immediately after the completion of this filling process, the compression device is driven to start the compression process, and the movable mold part 20B is advanced.
As shown in FIG. 3B, pressure is applied to the molten resin 30 in the cavity 22 so that the molten resin 30 is spread and filled in the entire cavity 22.

【0016】この際、溶融樹脂30に加わえられた圧力に
より、溶融樹脂30がコイルスプリング48の付勢力に抗し
て弁体43を成形面24, 25に押し込み、弁体43のプラグ部
44が成形面24, 25の開口部26に没し、プラグ部44の底面
44A が成形面24, 25と同一面となる。溶融樹脂30がキャ
ビティ22の全体に展延した後には、溶融樹脂30に加える
圧力を保持する保圧工程が行われる。この保圧工程の間
に、溶融樹脂30を冷却・固化する。この保圧工程におい
ても、溶融樹脂30に加わる圧力が維持されるので、プラ
グ部44の底面44A と成形面24, 25とが同一面となったま
まとなる。溶融樹脂30が充分冷却固化したら、保圧工程
を完了し、金型20を開いて成形品を取り出す。なお、射
出が完了したら次の射出成形のために溶融樹脂30を可塑
化する可塑化工程を開始する。
At this time, the pressure applied to the molten resin 30 causes the molten resin 30 to push the valve body 43 against the molding surfaces 24 and 25 against the biasing force of the coil spring 48, and the plug portion of the valve body 43.
44 goes into the openings 26 of the molding surfaces 24 and 25,
44A is flush with molding surfaces 24 and 25. After the molten resin 30 has spread over the entire cavity 22, a pressure holding step of holding the pressure applied to the molten resin 30 is performed. During this pressure holding step, the molten resin 30 is cooled and solidified. Even in this pressure-holding step, the pressure applied to the molten resin 30 is maintained, so that the bottom surface 44A of the plug portion 44 and the molding surfaces 24, 25 remain the same surface. When the molten resin 30 is sufficiently cooled and solidified, the pressure holding step is completed, the mold 20 is opened, and the molded product is taken out. When the injection is completed, the plasticizing step of plasticizing the molten resin 30 for the next injection molding is started.

【0017】前述のような本実施例によれば、次のよう
な効果がある。すなわち、金型20に溶融樹脂30が充填さ
れ、溶融樹脂30に所定の圧力が加えられ、吸引孔41の吸
引力が不要となった後に、吸引孔41が閉鎖され、弁体43
のプラグ部44が金型20の成形面24, 25と同一面を形成す
るようにしたので、得られる積層成形品の表面には、吸
引孔41の痕跡が残らず、当該積層成形品の外観を良好な
ものとできる。
According to this embodiment as described above, there are the following effects. That is, after the mold 20 is filled with the molten resin 30 and a predetermined pressure is applied to the molten resin 30 so that the suction force of the suction hole 41 becomes unnecessary, the suction hole 41 is closed and the valve body 43
Since the plug portion 44 of the same forms the same surface as the molding surfaces 24, 25 of the mold 20, no trace of the suction hole 41 remains on the surface of the obtained laminated molded article, and the appearance of the laminated molded article Can be good.

【0018】また、吸引孔41は、直径等の寸法を変更し
ても、積層成形品の外観に何ら影響を与えなくなるの
で、吸引孔41の直径を適切な寸法に設定することによ
り、金型20内に表皮面材2を確実に固定できる。
Further, even if the dimensions such as the diameter are changed, the suction hole 41 does not have any influence on the appearance of the laminated molded product. Therefore, by setting the diameter of the suction hole 41 to an appropriate dimension, the die The skin surface material 2 can be securely fixed within 20.

【0019】さらに、側面が略T字形状の弁体43および
コイルスプリング48等から固定機構40を構成したので、
固定機構40が簡単な構造となり、金型20に容易に適用で
き、また、既存の金型20の改造を容易とできる。
Further, since the fixing mechanism 40 is composed of the valve body 43 having a substantially T-shaped side surface, the coil spring 48, etc.,
The fixing mechanism 40 has a simple structure, can be easily applied to the mold 20, and the existing mold 20 can be easily modified.

【0020】また、溶融樹脂30に加わえられた圧力によ
り、弁体43のプラグ部44が成形面24, 25の開口部26に自
動的に没するようにしたので、射出圧縮成形機1側の制
御回路等の改造が不要となり、実施を容易とできる。
Further, the pressure applied to the molten resin 30 causes the plug portion 44 of the valve body 43 to be automatically submerged in the openings 26 of the molding surfaces 24 and 25. Therefore, the injection compression molding machine 1 side It is not necessary to modify the control circuit, etc., and the implementation can be facilitated.

【0021】続いて、本発明の効果を具体的な実験例に
基づいて説明する。 〔実験例1〕本実験例1は、本発明に基づいて積層成形
品を成形する実験である。本実験例1では、前記実施例
で示したバルブ部42が設けられた吸引孔を備えた金型
で、両面に加飾フィルムが貼り付けられた円盤状の積層
成形品の成形を行う。 〔比較例1〕本比較例1は、本発明の効果を確認するた
めに、従来技術の射出成形法で前記実験例1と同一の成
形品を得ようとする実験である。本比較例1では、従来
の真空吸引式の固定機構、すなわち、単なる吸引孔のみ
が設けられバルブ部42は省略された金型で、前記実験例
1と同じ円盤状の積層成形品の成形を行う。
Next, the effects of the present invention will be described based on concrete experimental examples. [Experimental Example 1] The experimental example 1 is an experiment for molding a laminated molded article based on the present invention. In Experimental Example 1, a disc-shaped laminated molded product having a decorative film attached to both surfaces is formed by a mold having suction holes provided with the valve portion 42 shown in the above-described embodiment. [Comparative Example 1] In order to confirm the effect of the present invention, Comparative Example 1 is an experiment in which the same molded product as that of Experimental Example 1 is obtained by an injection molding method of a conventional technique. In Comparative Example 1, a conventional vacuum suction type fixing mechanism, that is, a mold in which only a suction hole is provided and the valve portion 42 is omitted, is used to mold the same disk-shaped laminated molded product as in Experimental Example 1. To do.

【0022】〔共通射出条件〕実験例1および比較例1
では、以下のような材料、装置、および成形条件等によ
り成形を行う。 (1)材 料 成形品を構成する合成樹脂としては、ポリプロピレン
(出光石油化学(株)製、商品名:出光ポリプロJ-505
0、MI 55g/10分(230℃、2.16kgf))を用いる。また、
表皮面材としては、加飾模様が印刷された厚さ0.1mm
のポリプロピレン製フィルムを用いる。 (2)成形装置 成形装置としては、汎用の横型射出成形機(最大型締
力:200ton 、東芝機械(株)製)に、射出圧縮成形
機構を組み込んだものを用いる。 (3)金 型 金型としては、前記実施例で示した構造の金型を採用す
る。具体的には、直径250mmの円盤状のキャビティ22
と、このキャビティ22の中心部分に溶融樹脂を供給する
ダイレクトゲート23と、表皮面材を固定する吸引孔41と
が設けられた金型20を用いる。このうち、吸引孔41は、
固定金型部20A および可動金型部20B の各々に4個ずつ
設けられるとともに、キャビティ22の外周縁と同心とな
る円周上に等間隔に配置されている。なお、前述したよ
うに、実験例1で用いる金型20には、吸引孔41の出口部
分にバルブ部42が設けられている一方、比較例1のもの
には、吸引孔41の出口部分にバルブ部42が設けられてい
ない。以上において、実験例1の金型20については、バ
ルブ部42のプラグ部44の直径が5mmとされ、プラグ部44
の成形面24, 25から突出する所定寸法Aが1mmとされて
いる。一方、比較例1のものについては、吸引孔41の出
口部分の直径が1.0mmとされている。
[Common Injection Conditions] Experimental Example 1 and Comparative Example 1
Then, molding is performed using the following materials, devices, molding conditions, and the like. (1) Material As a synthetic resin constituting a molded article, polypropylene (made by Idemitsu Petrochemical Co., Ltd., trade name: Idemitsu Polypro J-505
0, MI 55g / 10 minutes (230 ° C, 2.16kgf)) is used. Also,
As the surface material, a decorative pattern is printed with a thickness of 0.1 mm
Of polypropylene film is used. (2) Molding device As the molding device, a general-purpose horizontal injection molding machine (maximum clamping force: 200 ton, manufactured by Toshiba Machine Co., Ltd.) with an injection compression molding mechanism is used. (3) Mold As the mold, the mold having the structure shown in the above embodiment is adopted. Specifically, a disk-shaped cavity 22 with a diameter of 250 mm
The mold 20 is provided with a direct gate 23 for supplying molten resin to the center of the cavity 22, and a suction hole 41 for fixing the skin surface material. Of these, the suction hole 41 is
Four fixed mold parts 20A and four movable mold parts 20B are provided, and the fixed mold parts 20A and the movable mold parts 20B are arranged at equal intervals on a circumference that is concentric with the outer peripheral edge of the cavity 22. As described above, the mold 20 used in Experimental Example 1 is provided with the valve portion 42 at the outlet portion of the suction hole 41, while the comparative example 1 has a valve portion 42 at the outlet portion of the suction hole 41. The valve section 42 is not provided. In the above, regarding the mold 20 of Experimental Example 1, the diameter of the plug portion 44 of the valve portion 42 was set to 5 mm, and the plug portion 44
The predetermined dimension A protruding from the molding surfaces 24, 25 is 1 mm. On the other hand, in Comparative Example 1, the diameter of the outlet portion of the suction hole 41 is 1.0 mm.

【0023】(4)成形条件 成形条件としては、以下のような値を採用する。 成形温度 200 ℃ 金型温度 40 ℃ 樹脂射出時間 1.4秒 樹脂の射出圧力 90 kg/cm2 (ゲージ圧) 樹脂の冷却時間 40 秒 金型の圧縮量 10 mm 型締め開始タイミング 射出開始から 1.0秒後 圧縮速度 10 mm/秒 型締め時の圧縮力 50 t 〔実験結果〕実験例1では、表皮面材2の位置のずれや
しわの発生がないうえ、吸引孔41の痕跡も発生せず、外
観に優れた良好な積層成形品が得られた。一方、比較例
1では、積層成形品の表面に吸引孔41の痕跡が残るた
め、得られる積層成形品は外観に劣るものとなった。
(4) Molding conditions The following values are adopted as molding conditions. Molding temperature 200 ℃ Mold temperature 40 ℃ Resin injection time 1.4 seconds Resin injection pressure 90 kg / cm 2 (gauge pressure) Resin cooling time 40 seconds Mold compression amount 10 mm Mold clamping start timing From injection start 1 Compressing speed after 0 seconds 10 mm / second Compressive force during mold clamping 50 t [Experimental result] In Experimental Example 1, displacement of the skin material 2 and wrinkles did not occur, and traces of the suction holes 41 also occurred. Without doing so, a good laminated molded product having an excellent appearance was obtained. On the other hand, in Comparative Example 1, since traces of the suction holes 41 remain on the surface of the laminated molded product, the resulting laminated molded product has a poor appearance.

【0024】〔実験例2〕本実験例2は、前記実験例1
の加飾フィルムに代えて発泡ポリウレタンシートが貼り
付けられた積層成形品を本発明に基づき成形する実験で
ある。本実験例2で成形する成形品50は、図4(A),
(B)に示されるように、長方形状の硬質部51の片面の
一部分に発泡面材からなる軟質部52を貼り付けたもので
ある。なお、この成形品50は、硬質部51の縦寸法S1, 横
寸法L1, 厚さ寸法T1の各寸法がそれぞれ100mm, 30
0mm, 1.5mmとなっており、軟質部52の縦寸法S2,横
寸法L2, 厚さ寸法T2の各寸法がそれぞれ60mm, 200
mm, 5.0mmとなっている。
[Experimental Example 2] This Experimental Example 2 is the same as Experimental Example 1 described above.
It is an experiment in which a laminated molded article in which a foamed polyurethane sheet is attached instead of the decorative film of 1 is molded according to the present invention. The molded product 50 molded in this Experimental Example 2 is as shown in FIG.
As shown in (B), a soft portion 52 made of a foam surface material is attached to a part of one surface of a rectangular hard portion 51. In this molded product 50, the vertical dimension S1, the horizontal dimension L1, and the thickness dimension T1 of the hard portion 51 are 100 mm and 30 mm, respectively.
It is 0 mm and 1.5 mm, and the longitudinal dimension S2, lateral dimension L2, and thickness dimension T2 of the soft part 52 are 60 mm and 200, respectively.
mm and 5.0 mm.

【0025】〔共通射出条件〕実験例2では、以下のよ
うな材料、装置、および成形条件等が採用される。 (1)材 料 硬質部51となる合成樹脂としては、ポリプロピレン(出
光石油化学(株)製、商品名:出光ポリプロJ-5050、MI
55g/10分(230℃、2.16kgf))を用いる。また、軟質部
52となる表皮面材としては発泡ポリウレタンシートを用
いる。 (2)成形装置 成形装置としては、前記実施例1と同様に、汎用の横型
射出成形機に射出圧縮成形機構を組み込んだものを用い
る。 (3)金 型 金型としては、図5(A)に示されるように、前記実施
例の金型20と同様の構造の金型60を用いる。この金型60
は、可動金型部60B のみに表皮面材2が取付けられる。
このため、可動金型部60B にのみ固定機構40が設けられ
ている。可動金型部60B には、表皮面材2の寸法に応じ
た凹部61が設けられ、この凹部61に、固定機構40の吸引
孔41が開口されている。吸引孔41の近傍には、表皮面材
2に刺し込まれる補助針62が突設されている。これらの
補助針62および凹部61により、可動金型部60B に取付け
られた表皮面材2の位置ずれが防止されるようになって
いる。なお、金型60の型締めにより表皮面材2を圧縮し
た際に、補助針62の先端が表皮面材2を貫通して溶融樹
脂30側に突き出ないように、補助針62の長さ寸法は、図
5(B)に示されるように、圧縮時の表皮面材2の厚さ
寸法Bよりも小さく設定されている。
[Common Injection Conditions] In Experimental Example 2, the following materials, devices, molding conditions and the like are adopted. (1) Polypropylene (made by Idemitsu Petrochemical Co., Ltd., trade name: Idemitsu Polypro J-5050, MI
55g / 10 minutes (230 ° C, 2.16kgf)) is used. Also, the soft part
A foamed polyurethane sheet is used as the skin material to be 52. (2) Molding Device As the molding device, as in the first embodiment, a general-purpose horizontal injection molding machine with an injection compression molding mechanism incorporated therein is used. (3) Mold As the mold, as shown in FIG. 5A, a mold 60 having the same structure as the mold 20 of the above-mentioned embodiment is used. This mold 60
The skin surface material 2 is attached only to the movable mold part 60B.
Therefore, the fixing mechanism 40 is provided only in the movable mold part 60B. The movable mold part 60B is provided with a recess 61 depending on the size of the skin material 2, and the suction hole 41 of the fixing mechanism 40 is opened in the recess 61. In the vicinity of the suction hole 41, an auxiliary needle 62 that is inserted into the surface skin material 2 is projected. The auxiliary needle 62 and the recess 61 prevent the skin surface material 2 attached to the movable mold portion 60B from being displaced. The length dimension of the auxiliary needle 62 is adjusted so that the tip of the auxiliary needle 62 does not penetrate through the surface material 2 and protrude toward the molten resin 30 when the surface material 2 is compressed by clamping the mold 60. Is set to be smaller than the thickness dimension B of the skin material 2 at the time of compression, as shown in FIG. 5 (B).

【0026】(4)成形条件 成形条件としては、以下のような値を採用する。 成形温度 200 ℃ 金型温度 40 ℃ 樹脂射出時間 1.0秒 樹脂の射出圧力 80 kg/cm2 (ゲージ圧) 樹脂の冷却時間 30 秒 金型の圧縮量 20 mm 型締め開始タイミング 射出開始から 0.8秒後 圧縮速度 10 mm/秒 型締め時の圧縮力 40 t 〔実験結果〕実験例2により得られた成形品は、表皮面
材2のずれや端縁部における樹脂の巻き込み等がないう
え、吸引孔41の痕跡がなく、外観の良好なものとなっ
た。
(4) Molding conditions As the molding conditions, the following values are adopted. Molding temperature 200 ℃ Mold temperature 40 ℃ Resin injection time 1.0 seconds Resin injection pressure 80 kg / cm 2 (gauge pressure) Resin cooling time 30 seconds Mold compression amount 20 mm Mold clamping start timing From injection start 0 Compression rate after 8 seconds 10 mm / sec Compression force during mold clamping 40 t [Experimental result] The molded article obtained in Experimental Example 2 has no displacement of the skin surface material 2 and no entrainment of resin at the edge portions. Moreover, there is no trace of the suction hole 41, and the appearance is good.

【0027】以上、本発明について好適な実施例や実験
例を挙げて説明したが、本発明は、これらの実施例や実
験例に限られるものでなく、本発明の要旨を逸脱しない
範囲において種々の改良並びに設計の変更が可能であ
る。例えば、成形品を構成する合成樹脂としては、ポリ
プロピレンに限らず、ポリスチレン、ポリエチレン、A
BS、ポリカーボネート等の熱可塑性樹脂、これらの樹
脂の混合物、および、これらの熱可塑性樹脂にタルク、
マイカ、ガラス繊維等の充填材を添加したもの等でもよ
い。また、表皮面材としては、装飾模様等が印刷された
フィルムや発泡面材に限らず、通常の熱可塑性樹脂面材
等の単層面材、ならびに、TPOや塩化ビニル樹脂等の
表面材に、熱可塑性樹脂や熱可塑性樹脂の発泡体、不織
布等からなる裏地材を裏打ちした多層面材等でもよい。
また、金型としては、キャビティを一つのみ有するもの
に限らず、ファミリーモールド式の金型等の複数のキャ
ビティを有する金型でもよい。
Although the present invention has been described with reference to the preferred examples and experimental examples, the present invention is not limited to these examples and experimental examples, and various modifications are possible within the scope of the present invention. Can be improved and the design can be changed. For example, the synthetic resin forming the molded article is not limited to polypropylene, but polystyrene, polyethylene, A
Thermoplastic resins such as BS and polycarbonate, mixtures of these resins, and talc for these thermoplastic resins,
It is also possible to add a filler such as mica or glass fiber. Further, the skin surface material is not limited to a film or a foam surface material on which a decorative pattern or the like is printed, but a single layer surface material such as a normal thermoplastic resin surface material, and a surface material such as TPO or vinyl chloride resin, It may be a multilayer surface material lined with a lining material made of a thermoplastic resin, a thermoplastic resin foam, or a non-woven fabric.
Further, the mold is not limited to one having only one cavity, and may be a mold having a plurality of cavities such as a family mold type mold.

【0028】さらに、固定機構としては、溶融樹脂に加
わる圧力により押圧された弁体が吸引孔を閉鎖する受動
式のものに限らず、油圧シリンダ装置等の駆動機構によ
り開閉動作する能動式のものでもよいが、前記実施例の
ように、受動式のものを採用すれば、弁体が溶融樹脂の
充填で自動的に閉鎖されるので、射出圧縮成形機側の制
御回路等の改造が不要となり、実施が容易にできるとい
う効果が得られる。
Further, the fixing mechanism is not limited to a passive type in which the valve body pressed by the pressure applied to the molten resin closes the suction hole, but an active type in which the driving mechanism such as a hydraulic cylinder device opens and closes. However, if the passive type is adopted as in the above-mentioned embodiment, the valve body is automatically closed by the filling of the molten resin, so that the control circuit of the injection compression molding machine side need not be modified. The effect that it can be easily implemented is obtained.

【0029】また、固定機構としては、丸孔状の吸引孔
および側面形状が略T字状の回転体からなる弁体を備え
たものに限らず、スリット状に細長く開口された吸引孔
およびこの吸引孔に応じて形成された細長い弁体でもよ
く、固定機構の具体的な構造は実施にあたり適宜設定す
ればよい。
Further, the fixing mechanism is not limited to the one provided with a round hole-shaped suction hole and a valve body composed of a rotating body having a substantially T-shaped side surface, and a suction hole elongated in a slit shape and the suction hole. It may be an elongated valve body formed corresponding to the suction hole, and the specific structure of the fixing mechanism may be set appropriately in practice.

【0030】さらに、付勢手段としては、コイルスプリ
ングに限らず、板ばね等他の形式のばねでもよく、要す
るに、吸引孔の吸引力に抗して弁体を付勢し、当該吸引
孔を開けることができるものであればよい。
Further, the biasing means is not limited to the coil spring but may be another type of spring such as a leaf spring. In short, the valve body is biased against the suction force of the suction hole so that the suction hole is opened. Anything that can be opened will do.

【0031】なお、本発明は、射出圧縮成形方式に限ら
ず、完全に閉鎖した金型内に射出装置で溶融樹脂を充填
する一般的な射出成形方式、および、開放状態の金型に
プレス成形機で溶融樹脂を充填した後、金型を閉鎖する
プレス成形方式等にも適用できる。このうち、プレス成
形方式には、押出機から押し出された溶融樹脂を成形す
るフロースタンピングや加熱した樹脂シートを用いるシ
ートスタンピング等の成形方式が含まれる。
The present invention is not limited to the injection compression molding method, but a general injection molding method in which a molten resin is filled in a completely closed mold by an injection device, and a press molding method in an open mold. It can also be applied to a press molding method in which the mold is closed after filling the molten resin with a machine. Among them, the press molding method includes a molding method such as flow stamping for molding the molten resin extruded from the extruder or sheet stamping using a heated resin sheet.

【0032】[0032]

【発明の効果】前述のように本発明によれば、成形品の
外観品質を損なうことなく、表皮面材を確実に固定する
ことができる。
As described above, according to the present invention, the skin surface material can be reliably fixed without impairing the appearance quality of the molded product.

【図面の簡単な説明】[Brief description of drawings]

【図1】本発明の第1実施例に係る射出圧縮成形機の要
部を示す断面図である。
FIG. 1 is a sectional view showing a main part of an injection compression molding machine according to a first embodiment of the present invention.

【図2】同実施例における固定機構を示す拡大断面図で
ある。
FIG. 2 is an enlarged cross-sectional view showing a fixing mechanism in the embodiment.

【図3】前記実施例の成形手順を説明するための図であ
る。
FIG. 3 is a view for explaining a molding procedure of the above embodiment.

【図4】本発明に基づく実験例2で成形する成形品を示
す二面図である。
FIG. 4 is a two-sided view showing a molded product molded in Experimental Example 2 according to the present invention.

【図5】本発明に基づく実験例2で用いる金型を説明す
るための図である。
FIG. 5 is a diagram for explaining a mold used in Experimental Example 2 according to the present invention.

【符号の説明】[Explanation of symbols]

2 表皮面材 20, 60 金型 24, 25 成形面 30 溶融樹脂 40 固定機構 41 吸引孔 43 弁体 48 付勢手段としてのコイルスプリング 2 Skin material 20, 60 mold 24, 25 molding surface 30 Molten resin 40 fixing mechanism 41 Suction hole 43 Disc 48 Coil spring as biasing means

フロントページの続き (51)Int.Cl.7 識別記号 FI B29C 45/26 B29C 45/26 // B29L 9:00 B29L 9:00 31:58 31:58 (56)参考文献 特開 平5−200780(JP,A) 特開 平5−212754(JP,A) 特開 平7−276425(JP,A) 実開 昭55−154111(JP,U) (58)調査した分野(Int.Cl.7,DB名) B29C 33/18 B29C 43/18 B29C 43/34 B29C 43/36 B29C 45/14 B29C 45/26 Continuation of front page (51) Int.Cl. 7 Identification code FI B29C 45/26 B29C 45/26 // B29L 9:00 B29L 9:00 31:58 31:58 (56) Reference JP-A-5-200780 (JP, A) JP-A-5-212754 (JP, A) JP-A-7-276425 (JP, A) Actually developed 55-154111 (JP, U) (58) Fields investigated (Int. Cl. 7) , DB name) B29C 33/18 B29C 43/18 B29C 43/34 B29C 43/36 B29C 45/14 B29C 45/26

Claims (4)

(57)【特許請求の範囲】(57) [Claims] 【請求項1】表面の少なくとも一部分に柔軟性のある表
皮面材が貼り付けられた成形品を成形するための積層成
形品用金型であって、 前記表皮面材を吸い付ける吸引孔で当該表皮面材をその
成形面に固定する固定機構を有し、この固定機構には、
前記成形面から突没することで前記吸引孔を開閉する弁
体が設けられ、この弁体は、前記成形面に没すると前記
吸引孔を閉鎖するとともに当該成形面と同一面を形成す
る形状となっていることを特徴とする積層成形品用金
型。
1. A mold for a laminated molded article for molding a molded article in which a flexible skin material is attached to at least a part of the surface, the suction hole sucking the skin material. It has a fixing mechanism that fixes the skin surface material to its molding surface.
A valve body is provided that opens and closes the suction hole by protruding and retracting from the molding surface, and the valve body closes the suction hole when it sinks into the molding surface and forms the same surface as the molding surface. Molds for laminated molded products characterized by
【請求項2】請求項1に記載の積層成形品用金型におい
て、前記固定機構には、前記弁体を前記成形面から突出
する方向に付勢する付勢手段が設けられ、この付勢手段
は、前記吸引孔の吸引力よりも強く、かつ、内部に充填
された溶融樹脂に加わる圧力よりも弱い付勢力を有して
いることを特徴とする積層成形品用成形金型。
2. The mold for a laminated molded article according to claim 1, wherein the fixing mechanism is provided with a biasing means for biasing the valve body in a direction projecting from the molding surface. The means has a biasing force that is stronger than the suction force of the suction holes and weaker than the pressure applied to the molten resin filled inside, and the molding die for a laminated molded article.
【請求項3】表面の少なくとも一部分に柔軟性のある表
皮面材が貼り付けられた成形品を成形するために、前記
表皮面材を吸い付ける吸引孔と、この吸引孔を開閉する
とともに閉鎖時には前記成形面と同一面を形成する弁体
とを有する固定機構が設けられた金型を用い、前記固定
機構で前記表皮面材を前記金型の内部に固定した後に、
当該金型内に溶融樹脂を充填するとともに、前記固定機
構の弁体を閉鎖することを特徴とする積層成形品の成形
方法。
3. A suction hole for sucking the skin material and a suction hole for sucking the skin material to form a molded article in which a flexible skin material is attached to at least a part of the surface, and when the suction hole is opened and closed. Using a mold provided with a fixing mechanism having a valve body forming the same surface as the molding surface, after fixing the skin surface material to the inside of the mold by the fixing mechanism,
A method for molding a laminated molded article, which comprises filling the mold with a molten resin and closing the valve body of the fixing mechanism.
【請求項4】請求項3に記載の積層成形品の成形方法に
おいて、前記固定機構には、前記弁体を前記成形面から
突出する方向に付勢する付勢手段が設けられ、この付勢
手段の付勢力を、前記吸引孔の吸引力よりも強く、か
つ、内部に充填された溶融樹脂に加える圧力よりも弱く
しておき、前記吸引孔の吸引力に抗して前記弁体を押し
て当該吸引孔を開いた状態で前記表皮面材を固定した
後、当該金型内に溶融樹脂を充填し、当該溶融樹脂に加
わる圧力で前記付勢手段を屈伏させて前記弁体で前記吸
引孔を閉鎖し、当該吸引孔を閉鎖した状態で前記溶融樹
脂の成形を行うことを特徴とする積層成形品の成形方
法。
4. The method for molding a laminated molded article according to claim 3, wherein the fixing mechanism is provided with a biasing means for biasing the valve body in a direction projecting from the molding surface. The biasing force of the means is set to be stronger than the suction force of the suction hole and weaker than the pressure applied to the molten resin filled inside, and the valve body is pushed against the suction force of the suction hole. After fixing the skin surface material with the suction hole open, the molten resin is filled in the mold, and the biasing means is bent down by the pressure applied to the molten resin to cause the valve body to suck the suction hole. Is closed, and the molten resin is molded with the suction hole closed.
JP26365794A 1994-10-27 1994-10-27 Mold for laminated molded article and molding method of laminated molded article Expired - Lifetime JP3476562B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP26365794A JP3476562B2 (en) 1994-10-27 1994-10-27 Mold for laminated molded article and molding method of laminated molded article

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP26365794A JP3476562B2 (en) 1994-10-27 1994-10-27 Mold for laminated molded article and molding method of laminated molded article

Publications (2)

Publication Number Publication Date
JPH08118365A JPH08118365A (en) 1996-05-14
JP3476562B2 true JP3476562B2 (en) 2003-12-10

Family

ID=17392522

Family Applications (1)

Application Number Title Priority Date Filing Date
JP26365794A Expired - Lifetime JP3476562B2 (en) 1994-10-27 1994-10-27 Mold for laminated molded article and molding method of laminated molded article

Country Status (1)

Country Link
JP (1) JP3476562B2 (en)

Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP3369358B2 (en) * 1995-06-14 2003-01-20 出光石油化学株式会社 Mold for partially laminated molded products and manufacturing equipment
ITPD20030009A1 (en) * 2003-01-22 2004-07-23 Tecnowerk Srl MOLDING APPARATUS FOR PLASTIC MATERIALS
JP5784454B2 (en) * 2011-08-31 2015-09-24 株式会社ブリヂストン Method for producing foam molded article
JP2020142489A (en) * 2019-03-08 2020-09-10 トヨタ自動車株式会社 Molding device of resin member for vehicle

Also Published As

Publication number Publication date
JPH08118365A (en) 1996-05-14

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