JP3474896B2 - Printed wiring board and manufacturing method thereof - Google Patents

Description

Detailed Description of the Invention

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for manufacturing a printed wiring board, and more particularly, it has a conductor wiring portion for connecting wiring pattern layers and through holes for inserting component pins, and enables high-density wiring and mounting. Reliable printed wiring board
The present invention relates to a method capable of producing a good yield while reducing the number of steps.

[0002]

2. Description of the Related Art Multi-layered wiring patterns have been designed for the purpose of improving the functionality of wiring circuits or making them compact. In this type of multilayer printed wiring board, the electrical connection between the inner layer wiring pattern layers and between the inner layer wiring pattern layer and the surface wiring pattern layer is inevitably required. I am doing it. For example, after patterning the copper foil stretched on both sides of the board, if necessary, form an electrical connection between both sides called IVH, and then place an insulating sheet (eg prepreg) on the patterned surface. Laminate and place copper foil via
It is integrated by heating and pressing. The electrical connection between both surfaces, referred to as IVH, is performed by forming a hole in a predetermined position on the substrate and depositing a conductive layer on the inner wall surface of the hole by plating. After pressure integration, as in the case of the above-mentioned double-sided type, by forming holes and plating, electrical through hole connection between wiring pattern layers and solderable through holes for component pin insertion are formed. Then, by further patterning the surface copper foil, a multilayer printed wiring board having a required wiring pattern interlayer connecting portion and a through hole for inserting a component pin is obtained. In the case of a multilayer printed wiring board having more wiring pattern layers, it can be manufactured by a method of increasing the number of double-sided boards to be inserted in the middle.

In the method of manufacturing a printed wiring board, as a method of electrically connecting the wiring pattern layers without using a plating method, a double-sided copper foil-clad substrate is punched at a predetermined position,
There is also a method in which a conductive paste is poured into the hole by a printing method or the like, the resin component of the conductive paste poured into the hole is cured, and the wiring layers are electrically connected.

[0004]

As described above, in a method of manufacturing a printed wiring board that utilizes a plating method for electrical connection between wiring pattern layers, a method for electrically connecting wiring pattern layers to a substrate is used. However, there are drawbacks in that the manufacturing process of the printed wiring board is redundant and the process control is complicated, since it requires a process of drilling (drilling) and a plating process including the inner wall surface of the hole. On the other hand, the method of embedding a conductive paste in the holes for electrical connection between the wiring pattern layers by printing or the like also requires a drilling step as in the case of the plating method. Moreover, it is difficult to evenly (uniformly) pour and embed the conductive paste into the bored holes, and there is a problem in reliability of electrical connection. In any case, considering the tendency that the number of connecting portions between wiring pattern layers increases with the increase in functionality and the like, the need for the perforating step (the number of perforating portions increases), etc. There is a drawback in that it is not possible to meet the demand for cost reduction, etc., by reflecting it in yield and the like.

Further, in the case of the electrical connection structure between the wiring pattern layers, since conductor holes for connecting the wiring pattern layers are installed on the front and back surfaces of the printed wiring board, the conductor hole is formed in the region of the conductor holes. Wiring cannot be formed or placed. Further, since it is not possible to mount electronic parts, there is a problem that the improvement of wiring density is restricted and the improvement of mounting density of electronic parts is also hindered. In other words, the printed wiring board obtained by the conventional manufacturing method cannot fully meet the demand for compact circuit devices by high-density wiring and high-density mounting, and further miniaturization of electronic devices. There is a demand for a practically more effective method for producing a printed wiring board, including the surface.

The present invention has been made in view of the above circumstances, and provides a method capable of manufacturing a highly reliable printed wiring board with a high yield, which enables wiring and mounting at a higher density by a simple process. To aim.

[0007]

According to a first method of manufacturing a printed wiring board of the present invention, a synthetic resin sheet main surface is formed on a main surface of a conductive metal layer having conductor bump groups formed at predetermined positions. A step of stacking and arranging a plurality of layers in contact with each other, and heating the laminate to press the laminate at a glass transition temperature or a plastic state temperature so that the resin content of the synthetic resin sheet increases the thickness of the synthetic resin sheet. Forming a multi-layer wiring board having conductor wiring portions that are inserted through the bump groups in the vertical direction to connect to inner layer wiring patterns that are contacted and arranged on the surface of the synthetic resin sheet, and the multi-layer wiring board. And a step of depositing a metal layer on the inner wall surface of the through hole by a plating method, the method according to the present invention. The manufacturing method of the printed wiring board of 2 is A synthetic resin sheet is formed on the main surface of the conductive metal layer in which conductor bump groups are formed at predetermined positions including positions where a part of the inner wall surface of the through hole can be partially exposed in the through hole drilling planned region. A step of stacking a plurality of layers with the main surfaces facing each other; and heating the laminate to press the laminate at a glass transition temperature or a plastic state temperature of the resin content of the synthetic resin sheet, A step of forming a multilayer wiring board having conductor wiring portions which are inserted through the bump groups in the thickness direction of the sheet and connected to inner layer wiring patterns which are contacted and arranged on a synthetic resin sheet surface; A step of exposing a part of the conductor bumps at a plurality of positions on the inner wall surface to form a through hole penetrating between both surfaces at a predetermined position of the multilayer wiring board, and depositing a metal layer on the inner wall surface of the through hole by a plating method. And the process of Characterized by comprising Te.

In the present invention, the conductive metal layer forming the conductor bump group may be, for example, a conductive sheet (foil) such as electrolytic copper foil, and the conductive metal layer is a single sheet. The conductor bump group may be patterned not only on one main surface but also on both main surfaces. .

Here, the conductor bumps are, for example, silver, gold,
A conductive powder such as copper or solder powder, an alloy powder or a composite (mixed) metal powder of these, and a binder component such as polycarbonate resin, polysulfone resin, polyester resin, phenoxy resin, phenol resin, or polyimide resin are mixed. It is composed of the prepared conductive composition or a conductive metal. When the bump group is formed of a conductive composition, a bump having a high aspect ratio can be formed by, for example, a printing method using a relatively thick metal mask. Further, the height of the bump group is preferably about 100 to 400 μm, and the height capable of penetrating one synthetic resin sheet and the height capable of penetrating a plurality of synthetic resin sheets may be appropriately mixed. . Incidentally, in the form set of the conductive bumps, the bored predetermined position of the through-hole (through-hole), when the part of the conductive bumps in a plurality of locations of Suruho Le inner wall of bored preferably provided so as to expose It becomes easier to form a metal layer by plating. On the other hand, as a means for forming a bump group with a conductive metal, (a) a fine metal block having a certain shape or size is sprayed on the surface of the conductive metal layer on which an adhesive layer is previously provided, and selectively. You can either fix it (you can place a mask at this time),
(B) A plating resist is printed / patterned on the surface of the electrolytic copper foil, and copper, tin, gold, silver, solder or the like is plated to selectively form a group of fine metal pillars (bumps), (c) a conductive metal For example, coating and patterning a solder resist on the layer surface and immersing in a solder bath to selectively form a group of fine metal pillars (bumps). Here, there is no small metal block corresponding to the bump.
The small metal pillar may have a multilayer structure or a multilayer shell structure formed by combining different metals. For example, copper may be used as a core and the surface may be coated with a gold or silver layer to impart oxidation resistance, or copper may be used as a core and the surface may be coated with a solder layer so as to have solder bondability. In addition, in the present invention, when the bump group is formed of a conductive composition, the process can be further simplified as compared with the case where it is performed by a method such as a plating method, which is effective in reducing the cost.

In the present invention, examples of the synthetic resin sheet having the conductor bump group inserted therethrough to form a through-hole type conductor wiring portion include a thermoplastic resin film (sheet) and has a thickness of 50. It is preferably about 800 μm. Here, examples of the thermoplastic resin sheet include sheets of polycarbonate resin, polysulfone resin, thermoplastic polyimide resin, tetrafluoropolyethylene resin, hexafluoropolypropylene resin, polyetheretherketone resin, and the like. Further, as the thermosetting resin sheet which is kept in the pre-curing state, epoxy resin, bismaleimide triazine resin, polyimide resin, phenol resin, polyester resin, melamine resin, butadiene rubber, butyl rubber, natural rubber, neoprene rubber,
Examples include raw rubber sheets such as silicone rubber.
These synthetic resins may be used alone or may contain an insulating inorganic or organic filler, and are a sheet formed by combining with a reinforcing material such as glass cloth or mat, organic synthetic fiber cloth or mat, or paper. It may be.

Further, according to the present invention, a laminated body formed by laminating a plurality of layers having a structure in which a synthetic resin sheet main surface is in contact with a main surface of a conductive metal layer having a bump group formed thereon is heated.・ When applying pressure, the base (patch plate) on which the synthetic resin sheet is placed is a metal plate or heat-resistant resin plate with little size or deformation, such as stainless steel plate, brass plate, polyimide resin plate (sheet), poly A tetrafluoroethylene resin plate (sheet) or the like is used.

The formation of the through hole may be a conventional means in the production of a printed wiring board such as a drill, and the inner wall surface of the formed through hole may be plated by chemical plating (electroless plating) or chemical plating. It can be made by a combination of plating and electroplating. And, this drilling process and plating process, such as through hole connection in the so-called conventional technology,
Since the number of electrical connection portions between the wiring pattern layers is significantly smaller than that of the wiring pattern layers, process complexity is hardly a problem.

[0013]

According to the method of manufacturing a printed wiring board according to the present invention,
The conductor wiring portions between the wiring patterns that electrically connect the layers are formed into a plastic state or a state similar to that of the synthetic resin sheet forming the interlayer insulating layer by heating and pressing in the so-called laminated integration process. By press-fitting the conductor bump group on the surface of the conductive metal layer, reliable and reliable electrical connection between the wiring pattern layers is achieved. That is, while simplifying the process, it is possible to form highly accurate and highly reliable electrical connections between fine wiring pattern layers at arbitrary positions (locations). That is, it is possible to manufacture a printed wiring board having a high wiring density at low cost, and it is not necessary to form a connection hole for electrical connection between the wiring pattern layers. It is possible to obtain a printed wiring board which can be densely mounted and can surely and reliably mount the pin insertion type parts.

[0014]

Embodiments Hereinafter, FIGS. 1 (a) to (c), FIGS. 2 (a), (b), and FIG.
Embodiments of the present invention will be described with reference to (a), (b), FIGS. 4 (a)-(d) and FIGS. 5 (a)-(c), respectively.

Example 1 FIGS. 1 (a) to 1 (c), 2 (a) and 2 (b) and 3 (a) and 3 (b)
Shows schematically the embodiment of this example. First, a 35 μm thick electrolytic copper foil is used as the conductive metal layer 1, as a polymer type silver-based conductive paste (trade name, thermosetting conductive paste MS-7, Toshiba Chemical KK) A metal mask with a hole of 0.35 mm diameter was prepared at a predetermined location on a 300 μm stainless steel plate. Then, the metal mask is positioned and arranged on the surface of the electrolytic copper foil, a conductive paste is printed, and after the printed conductive paste is dried, the conductive mask is printed again at the same position using the same mask three times. The printing was repeated to form (form) a mountain-shaped conductive bump 2 having a height of 200 to 300 μm.

On the other hand, a glass epoxy prepreg (synthetic resin sheet) 3 having a thickness of 160 μm and a thickness of 35 μm
An electrolytic copper foil 1 ′ is prepared, and the shaped conductive bumps 2 are opposed to each other on the surface of the synthetic resin sheet 3 as shown in a sectional view of FIG. Electrolytic copper foils 1 ′ were positioned and arranged on the back surfaces of the three surfaces to form a laminate. After that, it is placed between hot plates of a hot press maintained at 100 ° C. (not shown), and when the synthetic resin sheet 3 is in a thermoplasticized state, it is pressurized at 1 MPa as a resin pressure, cooled, and taken out as shown in FIG. As shown in cross section in b), a double-sided copper-clad laminate was obtained in which the conductive bumps 2 formed the conductive connection portions 2a and the electrolytic copper foils 1 and 1'were electrically connected. This laminated plate, as shown in FIG.
The conductive bumps 2 as they are are pressed into the synthetic resin sheet 3 and are in contact with the surface of the electrolytic copper foil 1 ′ so that the tips are crushed.

The laminated plate having the structure shown in FIG. 1 (b) can be manufactured as follows. That is, the synthetic resin sheet 3, the aluminum foil and the rubber sheet are laminated and arranged on the conductive bump 2 forming surface side of the electro-deposited copper foil 1 on which the conductive bumps 2 are formed, and hot press treatment is performed. A synthetic resin sheet 3 having the tip of the conductive bump 2 inserted through the synthetic resin sheet 3 is taken out after cooling, the aluminum foil and the rubber sheet are removed, and the tip of the conductive bump 2 is inserted through the synthetic resin sheet 3. , The electrolytic copper foil 1'is laminated and arranged, and then arranged between hot plates of a hot press maintained at 170 ° C., for example, when the synthetic resin sheet 3 is in a thermoplasticized state, the resin pressure is 1 MPa at 1 MPa. Therefore also it is prepared to be pressurized enough time.

Electrolytic copper foils 1, 1'on both sides of the above-mentioned copper clad laminate
In addition, ordinary etching resist ink (trade name, PSR-40
00 H, TAIYO INK KK) is screen-printed to mask the conductor pattern portion, and then the resist mask is peeled off after the etching process using cupric chloride as an etching solution.
A double-sided printed wiring board 4 shown in cross section in (c) was obtained.

Next, a copper-clad laminated base plate (2) having wiring patterning on one side is formed on both sides of the double-sided printed wiring base plate.
2) and a glass epoxy prepreg (synthetic resin sheet) 3 are prepared, and as shown in a sectional view in FIG.
Each was positioned and arranged into a laminate. Then 170
It is placed between the hot plates of a hot press kept at ℃, and when the synthetic resin sheet 3 is thermoplasticized, the resin pressure is 1 M
It was pressurized with Pa, cooled as it was, and then taken out to obtain a multilayer laminate. A through hole 6 is drilled at a predetermined position of this multi-layer laminated plate, and the inner wall surface of the through hole 6 is approximately
Chemical copper plating was selectively applied for 3 hours to deposit a copper layer 7 having a thickness of about 7 μm on the inner wall surface of the through hole 6. afterwards,
A normal etching resist ink (trade name, PSR-4000 H, Taiyo Ink KK) is screen-printed on the electrolytic copper foil 1'on both sides of the multilayer type laminated plate, the conductor pattern is masked, and then cupric chloride is used. After the etching treatment with the above as an etching solution, the resist mask was peeled off to obtain a multilayer printed wiring board 8.

When the produced multilayer printed wiring board 8 was subjected to an electrical check which is usually carried out,
No problems were found in all connections, such as defects or reliability. In addition, in order to evaluate the reliability of the connection between the wiring patterns, a hot oil test (10
The cycle of immersion for 20 seconds and immersion in oil at 20 ° C for 20 seconds is defined as 1 cycle), and no defect was observed even after 500 times.
There was no problem in connection reliability between the conductive (wiring) pattern layers even when compared with the conventional copper plating method. Example 2 In the present example, in the case of Example 1 described above, the conductive bumps 2 are formed on two wiring pattern layers on both sides (outside).
Uses a double-sided wiring base plate 5 having a structure in which both electrolytic copper foils 1 and a wiring pattern are connected to form a conductive connection portion 2a, and a double-sided wiring base plate 4'having no through-hole connection is used as an inner layer, As shown in cross section in Figure 3 (a), stack and arrange
It is placed between the hot plates of a hot press maintained at 70 ° C, and when the synthetic resin sheet 3 is in a thermoplasticized state, the resin pressure is 1
It was pressurized with MPa, cooled as it was, and taken out to obtain a multilayer laminate. A through hole 6 is drilled at a predetermined position of this multilayer laminated plate, and the inner wall surface of the through hole 6 is selectively subjected to chemical copper plating for about 3 hours to form the through hole 6.
A copper layer 7 having a thickness of about 7 μm was deposited on the inner wall surface. After that, an ordinary etching resist ink (trade name, PSR-4000 H, Taiyo Ink KK) is screen-printed on the electrolytic copper foils 1'on both sides of the multilayer type laminated plate to mask the conductor pattern portion, and then a chloride chloride 2 After etching with copper as an etching solution, the resist mask was peeled off to obtain a multilayer printed wiring board 8.

When the manufactured multilayer printed wiring board 8 was subjected to an electrical check which is usually carried out,
No problems were found in all connections, such as defects or reliability. In addition, in order to evaluate the reliability of the connection between the wiring patterns, a hot oil test was performed (a cycle of dipping in oil at 260 ° C for 10 seconds and dipping in oil at 20 ° C for 20 seconds as one cycle) 500 times. No defect was observed, and there was no problem in connection reliability between the conductive (wiring) pattern layers even when compared with the conventional copper plating method. Example 3 As in the case of Example 1, a polymer-type silver-based conductive paste (commercial product) was used, in which a 35 μm-thick electrolytic copper foil normally used in the production of printed wiring boards was used as a conductive metal layer. A thermosetting conductive paste MS-7, Toshiba Chemical KK) was used as a conductive paste, and a metal mask having a hole of 0.35 mm diameter was prepared at a predetermined position of a 300 μm thick stainless steel plate. Then, the metal mask is positioned and arranged on the electrolytic copper foil to print a conductive paste, and after the printed conductive paste is dried, the same mask is used to print again at the same position.
Repeated printing was repeated to form (form) chevron- shaped conductive bumps having a height of 200 to 300 μm.

Next, as shown in a sectional view in FIG.
A synthetic resin sheet 3, aluminum foil, and rubber sheet having a thickness of about 160 μm, an aluminum foil, and a rubber sheet are laminated and arranged on the electrolytic copper foil 1 on which the conductive bump group 2 is formed by printing at the predetermined position (not shown), and 100 °
It is positioned and arranged between the hot plates of the hot press held at the temperature of above the glass point transfer, preferably the synthetic resin sheet 3
When the aluminum foil and the rubber sheet were peeled off after pressurizing at a temperature at which the resin content of the resin became a plastic state, the conductive bump 2
The synthetic resin sheet 3 with which the tip of the sheet abuts was pierced through and exposed. Next, the electrolytic copper foil 1'is laminated and arranged on the side of the laminated body of the electrolytic copper foil 1 and the synthetic resin sheet 3 where the tips of the conductive bumps 2 are penetrated / exposed, and at 170 ° C. for 1 hour at 1 MPa.
When pressed with, the tip of the conductive bump 2 is joined to the electrolytic copper foil 1 ', the synthetic resin sheet 3 is cured, and the conductor wiring part in which the double-sided electrolytic copper foils 1 and 1'are connected in a penetrating manner A double-sided copper clad plate having 2a was obtained (FIG. 4 (b)).

A normal etching resist is attached to both sides of the double-sided copper clad plate with a laminator, the negative film is aligned, exposed and developed, and then the copper foils 1 and 1'are etched and finally etched. The resist was peeled off with an alkaline aqueous solution to form a conductor pattern, and a double-sided wiring base plate 4 was prepared (see FIG. 4 (c)). When the conductor wiring parts 2a of the double-sided wiring base plate 4 were subjected to a continuity test from the front and back with a tester, the total number was 2 mΩ or less.

Electrolytic copper foil 1 on which conductive bumps 2 are printed at predetermined positions formed according to the above, thickness about 160 μm
Laminated synthetic resin sheet 3, aluminum foil and rubber sheet (not shown), hold at 100 ° C for 7 minutes, and
After pressing for 3 minutes, the aluminum foil and the rubber sheet were peeled off to obtain a member formed by inserting a synthetic resin sheet 3 with which the tips of the conductive bumps 2 contact each other. This member and the double-sided wiring base plate 4 are shown in cross section in FIG.
After positioning, stacking and arranging, pressurizing and holding at 170 ° C for 30 minutes at 1MPa, and joining to the wiring pattern surface of the double-sided wiring base plate 4 where the tips of the conductive bumps 2 are in contact, A double-sided copper clad plate was prepared as shown in cross section.

In the structure of this double-sided copper clad board,
For example, when a through hole 6 for pin insertion is formed around a position where a discrete component pin is to be inserted and mounted, four through holes are formed so that a part of the conductive bump 2 is exposed on the inner wall surface of the through hole 6. The mold conductor wiring portion 2b is formed.
That is, in the area where the through hole 6 for inserting the component pin is formed, four through-type conductor wiring portions 2b (see FIG. 4 (d)) are particularly formed as shown in plan view in FIG. 5 (b). I am doing it.

Next, the through-type conductor wiring portion of the double-sided copper clad plate
After forming a through hole 6 for inserting a discrete component pin by drilling at approximately the center of 2b, the inner wall surface of the through hole 6 is subjected to chemical copper plating for 3 hours to have a thickness of about 7
A copper layer 7 of μm was deposited. Then, a normal etching resist is attached to the double-sided copper foils 1 and 1 of the double-sided copper-clad plate with a laminator, and the negative film is aligned,
As in the case described above, the etching process is performed, and then, as shown in FIG.
As shown in a sectional view in (c) and in a plan view in FIG. 5 (d), a thickness including component mounting through holes 6 and pads made of a good quality copper layer 7 connected to the through conductor wiring portion 2b. A four-layer thin multilayer wiring board 8 having a thickness of about 550 μm was prepared.

Through hole 6 of the four-layer thin multilayer wiring board 8
Then, the pins of the discrete component were inserted and soldered to form a mounting circuit device. As a result, highly reliable connection mounting of the discrete component was achieved.

Example 4 A four-layer thin multilayer wiring board 8 was prepared under the same conditions as in Example 3 except that the conductive bumps 2 were formed of silver paste instead of copper paste. . In the case of this embodiment, when a through hole 6 for a discrete component pin is bored at the center of the four through-type conductor wiring portions 2b, a conductor containing copper is exposed on the inner wall surface of the through hole. There was no fear of being eaten, and the discrete component pins could be inserted and soldered as they were.

In the case of mounting a discrete component in a multilayer wiring board, chemical copper plating on the inner wall surface of the through hole (thru hole) is indispensable, but the structure of the fourth embodiment is adopted. In this case, it is not necessary to use chemical copper plating for soldering, and the reliability of the electrical connection between the surface wiring pattern layer and the inner layer wiring pattern is ensured by the plurality of through conductor wiring portions 2b. A method of manufacturing a multilayer wiring board by a dry process can be established.

[0030]

According to the present invention, the steps of forming conductive bumps for connecting pattern layers, arranging synthetic resin sheets in a laminated manner and hot pressing, and patterning outer layers are simplified. In other words, it is possible to easily manufacture a double-sided printed wiring board or a multilayer printed wiring board while reducing the number of manufacturing steps to a significantly smaller number of steps as compared with the conventional manufacturing method. Particularly in the production of a multilayer printed wiring board in which many steps are repeated, the number of steps is significantly reduced, which is effective in improving productivity or mass productivity.
Further, in the manufacturing process of the conventional multilayer printed wiring board and the like, since the drilling process and the plating process, which are indispensable, are no longer necessary, the defects occurring in the manufacturing process are significantly suppressed, and the yield is improved. Not only that, a highly reliable printed wiring board can be obtained. Further, since the printed wiring board manufactured does not have holes for interlayer connection on the surface, the wiring density can be significantly improved, and the mounting area for electronic components can be set regardless of the positions of the holes. As a result, the packaging density can be remarkably improved, and the distance between the mounted electronic components can be shortened, so that the circuit performance can be improved. That is, it can be said that the present invention not only contributes to the reduction of the cost of the printed wiring board, but also contributes to the downsizing of the mounted circuit device and the high performance thereof.

[Brief description of drawings]

FIG. 1 schematically shows the basics of a first embodiment of the present invention, in which (a) shows a conductive metal layer having conductive bumps formed thereon, a synthetic resin sheet, and a conductive metal layer. A cross-sectional view of a state where the layers are positioned and stacked, a cross-sectional view of a state where the stacked body is pressed and integrated by a hot press, and (c) is a double-sided wiring base plate obtained by patterning both conductive metal layers. Sectional view.

FIG. 2 schematically shows a first embodiment of the present invention, in which (a) is a synthetic resin sheet on both sides of a double-sided wiring board,
A cross-sectional view of a laminated and arranged state of a copper-clad laminated base plate that is patterned on one side, and (b) is a cross-sectional view showing a structural state of a finally formed multilayer wiring board.

FIG. 3 schematically shows a second embodiment of the present invention, in which (a) is a double-sided wiring base plate having no through conductive connection part, and a synthetic resin sheet on both sides, and one side patterned through conductive Sectional view of a laminated / arranged state of a copper clad laminated base plate with a connecting portion, (b) is a sectional view showing a structural state of a finally formed multilayer wiring board.

FIG. 4 schematically shows a second embodiment of the present invention, in which (a) is a conductive metal layer having conductive bumps formed therein,
Cross-sectional view of the synthetic resin sheet and the conductive metal layers positioned and laminated, (b) is a double-sided wiring obtained by patterning both conductive metal layers after pressing and integrating the laminate with a hot press. A cross-sectional view of the base plate, (c) is a cross-sectional view of a double-sided wiring base plate, in which conductive bumps formed on a conductive metal layer are inserted through a synthetic resin sheet and positioned and laminated, (d) ) Is a cross-sectional view of a double-sided copper-clad laminate in which the laminate is pressed and integrated by hot pressing.

FIG. 5 is a schematic view showing a second embodiment of the present invention, in which (a) is a cross-sectional view of a double-sided copper-clad laminate (FIG. 4 (d) with both surfaces patterned, (b)). Is a plan view of the state where both sides are patterned, (c) is a cross-sectional view of a state in which a hole for inserting a component pin is formed and a copper plating layer is formed on the inner wall surface, (d) is copper plating on the inner wall surface The top view of the state which formed the layer.

[Explanation of symbols]

1, 1 '... Conductive metal layer 2 ... Conductor bump 2a ... Conductor connecting portion 2b ... Through conductor connecting portion 3 ... Synthetic resin sheet 4 ... Double-sided wiring base plate 4' ... Double-sided wiring element without conductor connecting portion Plate 5 ... Copper-clad laminated base plate patterned on one side 6 ... Through hole 7 ... Copper plating layer 8 ... Multilayer type printed wiring board 9 ... Pad

Continuation of the front page (56) Reference JP-A-52-19263 (JP, A) JP-A-59-175191 (JP, A) JP-A-4-250694 (JP, A) JP-A-3-60096 (JP , A) Japanese Unexamined Patent Publication No. 52-101474 (JP, A) Japanese Unexamined Patent Publication No. 1-186698 (JP, A) Japanese Unexamined Patent Publication No. 62-42598 (JP, A) Ukai 3-122572 (JP, U) U.S. Pat. (US, A) US Patent 4991285 (US, A) (58) Fields investigated (Int.Cl. ⁷ , DB name) H05K 1/11 H05K 3/40 H05K 3/46

Claims (9)

(57) [Claims] 1. A second major surface of the synthetic resin sheet, wherein a first conductive metal layer having conductor bump groups formed at predetermined positions is brought into contact with the first major surface of the synthetic resin sheet. A step of forming a laminated body by stacking the second conductive metal layers in contact with each other to form a laminated body; and heating and pressurizing the laminated body to form the bump group of the first conductor metal layer into the synthetic resin system. The sheet is inserted in the thickness direction of the sheet, abutted on the second conductive metal layer, and plastically deformed to make the first
And a step of forming a double-sided laminated plate in which the second conductive metal layer is electrically connected by the bump group, and patterning at least one of the first and second conductive metal layers. To form a first double-sided printed wiring board, a patterned conductive metal layer of the first double-sided printed wiring board, and a conductive metal layer on at least one surface of which is patterned. A printed wiring board of No. 2 with the patterned conductive metal layers facing each other, laminated via a synthetic resin sheet, and integrated by heating and pressing to form a multilayer laminate; A through hole is formed at a predetermined position of the die laminate to form at least one of the conductive metal layer of at least one of the first double-sided printed wiring board and the second printed wiring board .
Method of manufacturing a printed wiring board, characterized by comprising comprises the step of connecting the conductive metal layer. 2. A second major surface of the synthetic resin sheet, wherein a first conductive metal layer having conductor bump groups formed at predetermined positions is brought into contact with the first major surface of the synthetic resin sheet. A step of forming a laminated body by stacking the second conductive metal layers in contact with each other to form a laminated body; and heating and pressurizing the laminated body to form the bump group of the first conductor metal layer into the synthetic resin system. The sheet is inserted in the thickness direction of the sheet, abutted on the second conductive metal layer, and plastically deformed to make the first
A and step in which the second conductive metal layer to form a double-sided laminate electrically connected by the bumps group, and patterning the first and second conductive metal layer of the double-sided laminate a step of the first double-sided printed circuit board, on both surfaces of the first double-sided printed wiring board, a second printed distribution of the conductive metal layer of at least one surface is patterned
A line plate is made to face the patterned conductive metal layer side to the first double-sided printed wiring board, laminated with synthetic resin sheets respectively, and integrated by heating and pressing to form a multilayer laminate. And a conductive metal layer of the first double-sided printed wiring board and a second through-hole formed in a predetermined position of the multilayer laminated board.
Method of manufacturing a printed wiring board to the conductive metal layer of the printed wiring board of the step of connecting characterized by comprising comprises a. 3. A second main surface of the synthetic resin sheet, the first main surface of the synthetic resin sheet being brought into contact with a first conductive metal layer having conductor bump groups formed at predetermined positions. A step of forming a laminated body by stacking the second conductive metal layers in contact with each other to form a laminated body; and heating and pressurizing the laminated body to form the bump group of the first conductor metal layer into the synthetic resin system. The sheet is inserted in the thickness direction of the sheet, abutted on the second conductive metal layer, and plastically deformed to make the first
And a step of forming a double-sided laminated plate in which the second conductive metal layer is electrically connected by the bump group, and the first and second conductive metal layers are electrically connected by the bump group. forming a first double-sided printed wiring board was patterned at least one of the conductive metal layer of the double-sided laminate, the second printed wiring board obtained by patterning the conductive metal layer and an inner layer plate was , Through the synthetic resin sheet, respectively, the first
A step of laminating a plurality of double-sided printed wiring boards with the patterned conductive metal layers facing each other, and integrally forming by heating and pressing to form a multilayer laminated board; A through hole is formed at a predetermined position to form a conductive metal layer of the first double-sided printed wiring board and the second
Method of manufacturing a printed wiring board to the conductive metal layer of the printed wiring board of the step of connecting characterized by comprising comprises a. 4. A first major surface of the first synthetic resin sheet, a step of forming a laminate by Taise' conductive metal layer Katachi設the conductor bumps group in position, the laminate Is heated and pressed to penetrate the conductor bump group of the conductor metal layer in the thickness direction of the first synthetic resin sheet so that the conductor bump group projects from the second main surface of the first synthetic resin sheet. forming a binding member, the conductor bump protruding surface of said coupling body, at least one of the table
The printed wiring board conductive metal layer of the surface is patterned, and laminating the patterned conductive metal layer side through the second synthetic resin sheet by facing the conductor bumps group,
While being integrated by heating and pressurizing, the bump group of the combined body is inserted in the thickness direction of the second synthetic resin sheet to abut the patterned conductive metal layer of the printed wiring board, The conductive metal layer of the bonded body and the stamp are plastically deformed.
Forming a multi-layer laminate by connecting the patterned conductive metal layer of the printed wiring board, and forming a through hole at a predetermined position of the multi-layer laminate to improve the conductivity of the combined body. A method of manufacturing a printed wiring board, comprising the step of connecting a metal layer and a conductive metal layer on the outer side of the multilayer laminate. 5. A first main surface of the first synthetic resin sheet, a step of forming a laminate by Taise' conductive metal layer Katachi設the conductor bumps group in position, the laminate Is heated and pressed to penetrate the conductor bump group of the conductor metal layer in the thickness direction of the first synthetic resin sheet so that the conductor bump group projects from the second main surface of the first synthetic resin sheet. forming a binding material, a conductive metal layer was patterned printed circuit board and an inner layer plate, respectively through the second synthetic resin sheet, protruding side of the guide body bumps group the conjugate And stack them facing each other,
While being integrated by heating and pressing, the bump group of the combined body is inserted in the thickness direction of each of the second synthetic resin sheets to form a patterned conductive metal layer of the printed wiring board. A step of contacting and plastically deforming to connect the conductive metal layer of the combined body and the patterned conductive metal layer of the printed wiring board to form a multilayer laminated board; and printing characterized by comprising comprises the step of connecting the by bored through-holes at predetermined positions <br/> the previous SL printed wiring board conductive metal layer of the conjugate of the conductive metal layer Wiring board manufacturing method. 6. The method of manufacturing a printed wiring board according to claim 1, wherein the synthetic resin sheet is a fiber-reinforced thermosetting resin. 7. A multi-layer substrate in which an inner layer wiring pattern and an outer layer wiring pattern arranged via a synthetic resin sheet are connected by an interlayer connecting portion penetrating the synthetic resin sheet, In a printed wiring board provided at a predetermined position in a substrate and having through holes formed between the wiring patterns of the inner layer or connecting the wiring pattern of the inner layer and the wiring pattern of the outer layer, the interlayer connection portion is a composite. It is composed of an electric conductor formed so as to correspond to one wiring pattern facing the other wiring pattern via a resin sheet, and the tip of the electric conductor has a hole.
A printed wiring board, wherein the printed wiring board is connected to the other wiring pattern by a plastically deformed portion formed by being pressed into the undeformed synthetic resin sheet and formed by pressing the other wiring pattern. 8. An inner layer board having inner layer wiring patterns formed on both sides of a synthetic resin sheet, an outer layer board having an outer layer wiring pattern formed on one surface of the synthetic resin sheet, the outer layer wiring pattern, and each outer layer wiring. In a multilayer printed wiring board having an interlayer connecting portion for connecting with an inner layer wiring pattern, the interlayer connecting portion is a conductor formed on the outer layer wiring pattern of each outer layer board in correspondence with the inner layer wiring pattern. And the tip of the conductor is not perforated.
Printed circuit board, characterized in that it is connected to the inner wiring pattern by the plastic deformation portion formed by pressing to the inner wiring patterns against direction is pressed into the synthetic resin in the sheet. 9. The conductor according to claim 7 , wherein the conductor is a cone-shaped conductor.
Is a printed wiring board according to any one of 8.