JP3454466B2 - Connection structure of current detection resistor - Google Patents

Connection structure of current detection resistor

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Publication number
JP3454466B2
JP3454466B2 JP29936898A JP29936898A JP3454466B2 JP 3454466 B2 JP3454466 B2 JP 3454466B2 JP 29936898 A JP29936898 A JP 29936898A JP 29936898 A JP29936898 A JP 29936898A JP 3454466 B2 JP3454466 B2 JP 3454466B2
Authority
JP
Japan
Prior art keywords
circuit board
electronic circuit
current
current detection
bus bar
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP29936898A
Other languages
Japanese (ja)
Other versions
JP2000131350A (en
Inventor
望美 川崎
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Yazaki Corp
Original Assignee
Yazaki Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Yazaki Corp filed Critical Yazaki Corp
Priority to JP29936898A priority Critical patent/JP3454466B2/en
Publication of JP2000131350A publication Critical patent/JP2000131350A/en
Application granted granted Critical
Publication of JP3454466B2 publication Critical patent/JP3454466B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Description

【発明の詳細な説明】 【0001】 【発明の属する技術分野】本発明は、回路間に接続した
電流検出用抵抗によって電流を検出させて車両のランプ
切れ等の異常を検知させる電流検出用抵抗の接続構造に
関するものである。 【0002】 【従来の技術】図8〜図10は従来の電流検出用抵抗の
接続構造を示すものである(例えば特開平10−828
16号公報の従来技術参照)。この構造は、電子回路基
板45に電流検出用抵抗としてのシャント抵抗46を設
け、シャント抵抗46の両端部におけるプリント回路4
7,48の電流値を電流検出素子(電流検出部)52
(図10)で検出するものである。この電流値の検出に
より、ランプ切れや機器の異常等が検知される。 【0003】シャント抵抗46の両端部は電子回路基板
45の挿通孔49を経てプリント回路47,48にハン
ダ50(図9)で接続されている。電子回路基板45上
には各種の電子部品51(図8)が配設されている。シ
ャント抵抗46と電流検出素子52(図10)とは共に
電子回路基板45に設けられている。電子回路基板45
はバスバー配線板(図示せず)と共に又は別個に電気接
続箱(図示せず)内に収容される。 【0004】電子回路基板45のプリント回路47,4
8を流れる電流の値はシャント抵抗46による電圧降下
によって検出される。ここでシャント抵抗46の抵抗値
が小さ過ぎると、通電時の電圧降下が小さくて検出でき
ないために、ある程度の抵抗値(10m Ω程度)が必要
となる。 【0005】 【発明が解決しようとする課題】しかしながら、シャン
ト抵抗46の抵抗値を大きくすれば、大電流を通電した
場合にシャント抵抗46の発熱量が大きくなり、接続用
のハンダ50が溶けたり軟化したり、あるいは他の電子
部品に悪影響を及ぼすといった不具合が生じてしまう。
発熱を抑えようとシャント抵抗46の抵抗値を小さくす
れば、前述の如く微小電流の検出が非常に困難となって
しまう。また、電子回路基板45に大電流を通電させる
関係でプリント回路47,48の板厚や板幅を大きく形
成しなければならず、それによって電子回路基板45や
電気接続箱自体が肥大化するという問題があった。 【0006】本発明は、上記した点に鑑み、大きな抵抗
値の電流検出用抵抗に大電流を流した場合でも、発熱に
よる悪影響をハンダ部や他の電子部品等に及ぼすことが
なく、しかも大電流用の回路に起因する電子回路基板や
電気接続箱自体の肥大化を防止することのできる電流検
出用抵抗の接続構造を提供することを目的とする。 【0007】 【課題を解決するための手段】上記目的を達成するため
に、本発明は、バスバー間に電流検出用抵抗を接続し、
バスバーに電流検出部を接続する電流検出用抵抗の接
続構造において、前記バスバーが配線板に配設され、該
バスバーに、圧接スロットを有する圧接部と、該圧接部
に続く接続端子とが一体に立ち上げ形成され、該圧接ス
ロットに棒状の前記電流検出用抵抗の端部又は前記電流
検出用抵抗のリード端子が挟持接続され、該接続端子
、前記電流検出部を含む電子回路基板に接続されたこ
とを特徴とする。 【0008】 【発明の実施の形態】以下に本発明の実施の形態の具体
例を図面を用いて詳細に説明する。図1〜図4は、本発
明に係る電流検出用抵抗の接続構造の一実施例を示すも
のである。 【0009】この構造は、図1の如く、シャント抵抗
(電流検出用抵抗)1を電子回路基板2とは別個にバス
バー配線板(配線板)3側に配設したことを特徴とする
ものである。バスバー配線板3にはその絶縁基板4上
に、図示しない他のバスバーと共に大電流用の一対のバ
スバー(回路)5,6が配設され、シャント抵抗1は、
図2にも示す如く、各バスバー5,6の端部から対向し
て立上げられた板状の端子部7,8の圧接スロット9,
10に圧接固定される。 【0010】端子部7,8には、圧接スロット9,10
の側方において細長形状(ピン状)の接続端子11,1
2が上向きに突出形成されている。棒状のシャント抵抗
1は圧接スロット9,10の両側の圧接板部13,1
4、15,16によって挟持される。圧接スロット9,
10と圧接板部13,14、15,16とで圧接部1
7,18が構成されている。 【0011】図1の如くバスバー配線板3の上側に電子
回路基板2が位置し、一対の接続端子11,12に対し
て電子回路基板2に一対の挿通孔19,20が形成され
ている。挿通孔19,20は絶縁基板21を貫通し、絶
縁基板21上で挿通孔19,20の周囲にプリント回路
22,23のランド部24,25が形成されている。プ
リント回路22,23には各種電子部品26が接続され
ており、ランド部24,25に続くプリント回路22,
23に、電流検出素子(電流検出部)27(図4)が接
続されている。 【0012】図3の如く、バスバー配線板3の上側に電
子回路基板2を積層した状態で、一対の接続端子11,
12は挿通孔19,20(図1)を貫通して電子回路基
板2のプリント回路22,23にハンダ28で接続され
る。電子回路基板2とバスバー配線板3との間には隙間
29が形成されている。この隙間29は大電流用のバス
バー5,6(図1)に対する放熱隙間及び電子回路基板
2に対する遮熱隙間として作用する。図2の圧接板部1
3〜16の先端を電子回路基板2の裏面に当接させて電
子回路基板2を支持させることも可能である。電子回路
基板2とバスバー配線板3とは電気接続箱(図示せず)
内に収容される。 【0013】図4の如く、一対の接続端子11,12は
プリント回路22,23を経て電流検出素子27に接続
しており、プリント回路22,23と電流検出素子27
とは電子回路基板2に設けられ、シャント抵抗1はバス
バー5,6と共に電子回路基板2ではなくバスバー配線
板3(図1)に設けられている。入力側の一方のバスバ
ー5はヒューズ30に接続している。 【0014】大電流は一方のバスバー5⇒シャント抵抗
1⇒他方のバスバー6と流れ、電子回路基板2には通電
されない。シャント抵抗1で発生した電圧降下(電圧ア
ナログ値)をバスバー5,6の接続端子11,12で電
子回路基板2に接続することで、電流検出素子27によ
る電流値の検出が行われる。電子回路基板2に大電流が
流れないから、熱影響が電子回路基板2に及ぶことがな
い。また、バスバー5,6によって防熱が行われる。 【0015】熱影響度の効果予測として、従来例の図9
のシャント抵抗のハンダ部の温度上昇が約30deg であ
るのに対し、本例の図2の出力側の接続端子12の先端
部の温度上昇は約20deg である。条件としてはシャン
ト通電が10A、抵抗が10mΩ、電力が2W、周囲温
度が25°C、本例のバスバー5,6は黄銅製である。 【0016】図5(a) 〜(c) は電流検出用抵抗の実施例
を示すものであり、図5(a) のシャント抵抗1の他に、
図5(b) の巻線抵抗31や図5(c) のセメント抵抗32
等も使用可能である。巻線抵抗31やセメント抵抗32
は、抵抗部33,34の両側に一対のリード端子35,
36を突出させて成るものである。 【0017】図6の如く、例えば巻線抵抗31は図3と
同様にバスバー配線板31 上のバスバー51 の端子部7
1 に圧接され、接続端子111 で電子回路基板21 上の
プリント回路221 にハンダ281 で接続される。 【0018】図6のハンダ281 に代えて、図7の如く
雌型の中継端子37を電子回路基板22 上に設け、バス
バー52 の接続端子112 を中継端子37に接続させる
ことも可能である。中継端子37は、接続端子112
接触する弾性片38と、電子回路基板22 を貫通してプ
リント回路222 にハンダ接続されるピン状の接続部3
9とを有している。図7の実施例によれば電子回路基板
2 とバスバー配線板32 との接続作業を容易化させる
ことができる。 【0019】なお、上記バスバー配線板3に代えて配線
板としてプリント配線板等を用いることも可能である。
この場合も大電流回路としての前記バスバー5,6がプ
リント配線板上に配設されることはいうまでもない。 【0020】 【発明の効果】以上の如く、発明によれば、接続端子
を介して配線板と電子回路基板とが接続されるから、電
流検出用抵抗を電子回路基板ではなく配線板に設けるこ
とができ、それによって、大きな抵抗値の電流検出用抵
抗に大電流を流した場合でも、電子回路基板に熱影響が
及ぶことがなく、電流検出用抵抗のハンダ接続部の溶融
等が防止される。また、電子回路基板に大電流を通電し
ないから、電子回路基板に大型の回路が不要で、電子回
路基板が小型化され、且つ、バスバーを用いることで大
電流用の太い回路が不要となり、配線板及び電気接続箱
自体の肥大化が防止される。また、バスバーによって、
大きな抵抗値の電流検出用抵抗に見合った大電流を通電
させることが可能となり、配線板のコンパクト化が可能
となる。また、一つの端子部で電流検出用抵抗の接続
と、電子回路基板との接続とを行うことができ、接続構
造が簡素化・コンパクト化され、配線板及び電気接続箱
自体のコンパクト化が図られる。
Description: BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a current detection resistor for detecting a current by a current detection resistor connected between circuits to detect an abnormality such as a lamp cutoff of a vehicle. Related to the connection structure. 2. Description of the Related Art FIGS. 8 to 10 show a conventional connection structure of a current detecting resistor (for example, Japanese Patent Laid-Open No. 10-828).
No. 16). In this structure, a shunt resistor 46 as a current detecting resistor is provided on an electronic circuit board 45, and the printed circuit 4 at both ends of the shunt resistor 46 is provided.
A current detecting element (current detecting unit) 52
(FIG. 10). By detecting the current value, a lamp burnout, an abnormality of the device, and the like are detected. [0003] Both ends of the shunt resistor 46 are connected to printed circuits 47 and 48 via solder holes 50 (FIG. 9) through insertion holes 49 of an electronic circuit board 45. Various electronic components 51 (FIG. 8) are provided on the electronic circuit board 45. The shunt resistor 46 and the current detection element 52 (FIG. 10) are both provided on the electronic circuit board 45. Electronic circuit board 45
Is housed in an electrical junction box (not shown) together with or separately from a bus bar wiring board (not shown). The printed circuits 47, 4 of the electronic circuit board 45
The value of the current flowing through 8 is detected by the voltage drop across the shunt resistor 46. Here, if the resistance value of the shunt resistor 46 is too small, the voltage drop during energization is too small to be detected, so that a certain resistance value (about 10 mΩ) is required. However, if the resistance value of the shunt resistor 46 is increased, the amount of heat generated by the shunt resistor 46 increases when a large current is applied, and the solder 50 for connection may melt. A defect such as softening or adversely affecting other electronic components occurs.
If the resistance value of the shunt resistor 46 is reduced to suppress heat generation, it becomes very difficult to detect a minute current as described above. In addition, it is necessary to form the printed circuits 47 and 48 with a large thickness and a large width in order to supply a large current to the electronic circuit board 45, thereby increasing the size of the electronic circuit board 45 and the electric connection box itself. There was a problem. In view of the above, the present invention does not adversely affect the heat generated by the heat generation on the solder portion or other electronic components even when a large current flows through the current detecting resistor having a large resistance value. It is an object of the present invention to provide a connection structure for a current detection resistor that can prevent the electronic circuit board and the electric connection box itself from being enlarged due to a current circuit. [0007] In order to achieve the above object, the present invention connects a current detecting resistor between bus bars ,
In the connection structure of the current detection resistor which connects the current detection unit to the bus bar, the bus bar is arranged on the wiring board, the
A pressure contact portion having a pressure contact slot in the bus bar;
Are formed integrally with the connection terminal following the pressure contact switch.
The end of the rod-shaped current detection resistor or the current
The lead terminal of the detection resistor is pinched and connected , and the connection terminal
Is connected to the electronic circuit board including the current detecting section.
And features. [0008] Embodiments of the present invention will be described below in detail with reference to the drawings. FIGS. 1 to 4 show an embodiment of a connection structure of a current detecting resistor according to the present invention. This structure is characterized in that, as shown in FIG. 1, a shunt resistor (current detection resistor) 1 is arranged on a bus bar wiring board (wiring board) 3 side separately from an electronic circuit board 2. is there. A pair of busbars (circuits) 5 and 6 for high current are arranged on the insulating substrate 4 of the busbar wiring board 3 together with other busbars (not shown) on the insulating substrate 4.
As shown in FIG. 2, the press-contact slots 9 of the plate-like terminal portions 7, 8 which are raised from the ends of the bus bars 5, 6 so as to face each other.
It is fixed by pressure to 10. The terminal portions 7 and 8 are provided with pressure contact slots 9 and 10 respectively.
(Pin-shaped) connection terminals 11, 1 on the sides of
2 are formed to project upward. The rod-shaped shunt resistor 1 is provided on the press contact plate portions 13, 1
4, 15 and 16. Press-fit slot 9,
10 and the press contact plates 13, 14, 15, 16
7, 18 are constituted. As shown in FIG. 1, the electronic circuit board 2 is positioned above the bus bar wiring board 3, and a pair of insertion holes 19 and 20 are formed in the electronic circuit board 2 for the pair of connection terminals 11 and 12. The insertion holes 19 and 20 penetrate the insulating substrate 21, and land portions 24 and 25 of the printed circuits 22 and 23 are formed on the insulating substrate 21 around the insertion holes 19 and 20. Various electronic components 26 are connected to the printed circuits 22 and 23, and the printed circuits 22 and
A current detection element (current detection unit) 27 (FIG. 4) is connected to 23. As shown in FIG. 3, in a state where the electronic circuit board 2 is laminated on the upper side of the bus bar wiring board 3, a pair of connection terminals 11,
Reference numeral 12 passes through the insertion holes 19 and 20 (FIG. 1) and is connected to the printed circuits 22 and 23 of the electronic circuit board 2 by solder 28. A gap 29 is formed between the electronic circuit board 2 and the bus bar wiring board 3. The gap 29 functions as a heat dissipation gap for the large current bus bars 5 and 6 (FIG. 1) and a heat shielding gap for the electronic circuit board 2. Pressing plate 1 of FIG.
It is also possible to support the electronic circuit board 2 by bringing the tips of 3 to 16 into contact with the back surface of the electronic circuit board 2. The electronic circuit board 2 and the bus bar wiring board 3 are electrically connected to each other (not shown).
Housed within. As shown in FIG. 4, a pair of connection terminals 11 and 12 are connected to a current detecting element 27 via printed circuits 22 and 23, and the printed circuits 22 and 23 and the current detecting element 27 are connected.
Is provided on the electronic circuit board 2, and the shunt resistor 1 is provided not on the electronic circuit board 2 but on the bus bar wiring board 3 (FIG. 1) together with the bus bars 5, 6. One bus bar 5 on the input side is connected to the fuse 30. A large current flows from one bus bar 5 to the shunt resistor 1 to the other bus bar 6, and the electric circuit board 2 is not energized. By connecting the voltage drop (voltage analog value) generated by the shunt resistor 1 to the electronic circuit board 2 at the connection terminals 11 and 12 of the bus bars 5 and 6, the current detection element 27 detects the current value. Since a large current does not flow through the electronic circuit board 2, no thermal influence is exerted on the electronic circuit board 2. In addition, heat protection is performed by the bus bars 5 and 6. As a prediction of the effect of the thermal influence, FIG.
The temperature rise at the solder portion of the shunt resistor is about 30 deg, whereas the temperature rise at the tip of the connection terminal 12 on the output side in FIG. 2 of this embodiment is about 20 deg. The conditions are as follows: shunt current is 10 A, resistance is 10 mΩ, power is 2 W, ambient temperature is 25 ° C., and bus bars 5 and 6 in this example are made of brass. FIGS. 5A to 5C show an embodiment of the current detecting resistor. In addition to the shunt resistor 1 shown in FIG.
The winding resistance 31 shown in FIG. 5B and the cement resistance 32 shown in FIG.
Etc. can also be used. Winding resistance 31 and cement resistance 32
A pair of lead terminals 35, on both sides of the resistance portions 33, 34.
36 is made to protrude. [0017] As FIG. 6, for example, winding resistance 31 the terminal portion 7 of the bus bar 5 1 similarly bus bar wiring board 3 on the 1 and 3
Is pressed against the 1, they are connected by solder 28 1 to the printed circuit 22 1 on the electronic circuit board 2 1 connection terminal 11 1. [0018] Instead of the solder 28 1 in FIG. 6, the relay terminal 37 of the female as shown in FIG. 7 is provided on the electronic circuit board 2 2, also to connect the connection terminals 11 and second bus bar 5 2 to the relay terminal 37 It is possible. Relay terminal 37 is connected to terminal 11 and the resilient piece 38 in contact with 2, pin-shaped connecting portion 3 to be soldered to the printed circuit 22 2 through the electronic circuit board 2 2
9. According to the embodiment of FIG. 7 it can be easily work of connecting the electronic circuit board 2 2 and the bus bar wiring board 3 2. Note that a printed wiring board or the like can be used as the wiring board instead of the bus bar wiring board 3.
Also in this case, it goes without saying that the bus bars 5, 6 as a large current circuit are provided on the printed wiring board. As described above, according to the present invention, since the wiring board and the electronic circuit board are connected via the connection terminals, the current detecting resistor is provided not on the electronic circuit board but on the wiring board. As a result, even when a large current is applied to the current detection resistor having a large resistance value, the electronic circuit board is not affected by heat, and the melting of the solder connection portion of the current detection resistor is prevented. You. Also, since a large current does not flow through the electronic circuit board, a large circuit is not required for the electronic circuit board, and the electronic circuit board is reduced in size. The plate and the electrical junction box itself are prevented from becoming too large. Also, by bus bar ,
A large current corresponding to the current detection resistor having a large resistance value can be supplied, and the wiring board can be made compact. In addition, the connection of the current detection resistor and the connection to the electronic circuit board can be performed with one terminal portion, so that the connection structure is simplified and made compact, and the wiring board and the electric connection box itself are made compact. Can be

【図面の簡単な説明】 【図1】本発明に係る電流検出用抵抗の接続構造の一実
施例を示す分解斜視図である。 【図2】バスバーにシャント抵抗を接続する状態を示す
分解斜視図である。 【図3】バスバー配線板と電子回路基板とを接続した状
態を示す斜視図である。 【図4】電流検出用抵抗の接続状態を示す回路図であ
る。 【図5】(a) 〜(c) は電流検出用抵抗の実施例を示す斜
視図である。 【図6】バスバーの接続端子を電子回路基板に接続した
状態を示す縦断面図である。 【図7】同じく接続手段の他の実施例を示す縦断面図で
ある。 【図8】従来例を示す斜視図である。 【図9】同じくシャント抵抗の接続状態を示す縦断面図
である。 【図10】従来の接続状態を示す回路図である。 【符号の説明】 1 シャント抵抗(電流検出用抵抗) 2 電子回路基板 3 バスバー配線板(配線板) 5,6 バスバー(回路) 7,8 端子部 11,12 接続端子 17,18 圧接部 27 電流検出素子(電流検出部)
BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is an exploded perspective view showing one embodiment of a connection structure of a current detection resistor according to the present invention. FIG. 2 is an exploded perspective view showing a state where a shunt resistor is connected to a bus bar. FIG. 3 is a perspective view showing a state in which a bus bar wiring board and an electronic circuit board are connected. FIG. 4 is a circuit diagram showing a connection state of a current detection resistor. FIGS. 5A to 5C are perspective views showing an embodiment of a current detection resistor. FIG. 6 is a longitudinal sectional view showing a state where connection terminals of a bus bar are connected to an electronic circuit board. FIG. 7 is a longitudinal sectional view showing another embodiment of the connecting means. FIG. 8 is a perspective view showing a conventional example. FIG. 9 is a longitudinal sectional view showing a connection state of the shunt resistor. FIG. 10 is a circuit diagram showing a conventional connection state. [Description of Signs] 1 Shunt resistance (resistance for current detection) 2 Electronic circuit board 3 Busbar wiring board (wiring board) 5, 6 Busbar (circuit) 7, 8 Terminal part 11, 12 Connection terminal 17, 18 Pressure contact part 27 Current Detector (current detector)

Claims (1)

(57)【特許請求の範囲】 【請求項1】 バスバー間に電流検出用抵抗を接続し、
バスバーに電流検出部を接続する電流検出用抵抗の接
続構造において、前記バスバーが配線板に配設され、該
バスバーに、圧接スロットを有する圧接部と、該圧接部
に続く接続端子とが一体に立ち上げ形成され、該圧接ス
ロットに棒状の前記電流検出用抵抗の端部又は前記電流
検出用抵抗のリード端子が挟持接続され、該接続端子
、前記電流検出部を含む電子回路基板に接続された
とを特徴とする電流検出用抵抗の接続構造。
(57) [Claims 1] A current detecting resistor is connected between bus bars ,
In the connection structure of the current detection resistor which connects the current detection unit to the bus bar, the bus bar is arranged on the wiring board, the
A pressure contact portion having a pressure contact slot in the bus bar;
Are formed integrally with the connection terminal following the pressure contact switch.
The end of the rod-shaped current detection resistor or the current
The lead terminal of the detection resistor is pinched and connected , and the connection terminal
Is connected to an electronic circuit board including the current detection section.
JP29936898A 1998-10-21 1998-10-21 Connection structure of current detection resistor Expired - Fee Related JP3454466B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP29936898A JP3454466B2 (en) 1998-10-21 1998-10-21 Connection structure of current detection resistor

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP29936898A JP3454466B2 (en) 1998-10-21 1998-10-21 Connection structure of current detection resistor

Publications (2)

Publication Number Publication Date
JP2000131350A JP2000131350A (en) 2000-05-12
JP3454466B2 true JP3454466B2 (en) 2003-10-06

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