JP3452248B2 - Pigs for cleaning or painting inside pipes and their use - Google Patents

Pigs for cleaning or painting inside pipes and their use

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Publication number
JP3452248B2
JP3452248B2 JP2000005774A JP2000005774A JP3452248B2 JP 3452248 B2 JP3452248 B2 JP 3452248B2 JP 2000005774 A JP2000005774 A JP 2000005774A JP 2000005774 A JP2000005774 A JP 2000005774A JP 3452248 B2 JP3452248 B2 JP 3452248B2
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JP
Japan
Prior art keywords
pig
pipe
cleaning
paint
painting
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
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JP2000005774A
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Japanese (ja)
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JP2001191045A (en
Inventor
公規 古川
Original Assignee
有信株式会社
古川公規
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Priority to JP2000005774A priority Critical patent/JP3452248B2/en
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Publication of JP3452248B2 publication Critical patent/JP3452248B2/en
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  • Sewage (AREA)
  • Cleaning In General (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)
  • Coating Apparatus (AREA)
  • Sink And Installation For Waste Water (AREA)

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【発明が属する技術分野】本発明は、配管内面の清掃や
塗装に用いるピグ及びその使用方法に関するものであ
る。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a pig used for cleaning and painting the inner surface of a pipe and a method of using the pig.

【0002】[0002]

【従来の技術】ビル、マンション、各種プラント等に
は、種々の流体を運ぶために多量の配管が使用される。
これら配管は、長期間使用するとその内面に錆や腐食が
発生したり、堆積物が流路を狭めたりして、配管として
の機能が低下して、ついには使用に耐えなくなる。機能
の低下を防ぎ、あるいは、低下した機能を回復させるた
めの一手段として、ピグを用いた清掃や塗装が行われ
る。通常、清掃用又は塗装用のピグは、一般に円柱の先
に円錐又は円錐台を組み合わせた形状を成し、その用途
に応じた材質で作られる。ピグは清掃又は塗装対象配管
の中に挿入された後、その後流側に圧縮空気等を送り込
む圧送押出工法、あるいは、その前流側を減圧する吸引
工法により配管内を移動することにより、清掃又は塗装
の作業を行う。
2. Description of the Related Art In buildings, condominiums, various plants, etc., a large amount of piping is used to carry various fluids.
If these pipes are used for a long period of time, rust or corrosion will occur on the inner surface thereof, or the deposits will narrow the flow path, and the function as pipes will decline, and eventually they will not be usable. As a means for preventing the deterioration of the function or for recovering the deteriorated function, cleaning or painting using a pig is performed. Usually, a cleaning or painting pig generally has a shape in which a cone or a truncated cone is combined with a tip of a cylinder, and is made of a material according to its use. After the pig is inserted into the pipe to be cleaned or painted, the pig is cleaned or moved by moving it in the pipe by a pressure-feeding extrusion method that sends compressed air or the like to the downstream side or a suction method that depressurizes the upstream side. Perform painting work.

【0003】まず対象配管を清掃するために、清掃用ピ
グが使用される。清掃用ピグは、清掃対象である錆、腐
食生成物、又は、堆積物の、種類、物性、又は、量に応
じて、その側面の形状、構成、又は、材質、あるいは、
堆積や付着の程度がひどいときに付加的にピグの側面に
装着されるアタッチメントの形状や材質が選ばれる。ピ
グは配管内を移動しながら、その側面を管内面、あるい
は、堆積物等の内面にこすり付けることにより、研削や
研磨を行う。研削又は研磨された錆等の剥離物は、ピグ
を搬送する気流に乗って対象配管から排出される。ピグ
の側面を有効にこすり付けるために、配管内径とほぼ等
しい外径の円柱部を持つピグが選定されるのが普通であ
るが、腐食生成物や堆積物により配管の有効な内径が本
来の配管内径よりきわめて小さくなっている場合には、
ピグが配管の途中で停滞したりすることがないように、
その有効な内径に見合った外径の円柱部を持つピグをま
ず通し、順次、外径のやや大きいものに変えて、最終的
には本来の配管内径とほぼ等しい外径の円柱部を持つピ
グを通す操作が行われることもある。
First, a cleaning pig is used to clean the target pipe. The cleaning pig is a side surface having a shape, a configuration, or a material, or, according to the type, physical properties, or quantity of rust, a corrosion product, or a deposit to be cleaned.
The shape and material of the attachment, which is additionally attached to the side surface of the pig when the degree of deposition or adhesion is severe, is selected. As the pig moves in the pipe, its side surface is rubbed against the pipe inner surface or the inner surface of a deposit or the like to perform grinding or polishing. The peeled material such as rust that has been ground or polished is discharged from the target pipe along with the air flow that conveys the pig. In order to rub the side surface of the pig effectively, it is common to select a pig that has a cylindrical part with an outer diameter that is almost equal to the inner diameter of the pipe.However, due to corrosion products and deposits, the effective inner diameter of the pipe is If it is much smaller than the inner diameter of the pipe,
To prevent the pig from getting stuck in the middle of the pipe,
First insert a pig having an outer diameter that matches the effective inner diameter, then change to a slightly larger outer diameter, and finally a pig that has an outer diameter that is approximately equal to the original pipe inner diameter. The operation to pass through may be performed.

【0004】清掃が終了した後、塗装用ピグを用い、塗
装が行われる。塗装の場合は、塗装用ピグの進行方向前
方にあらかじめ所要量の塗料が挿入される。塗装用のピ
グは、その塗料を押しながら前進しつつ、配管内面に塗
料を押し付けるようにして塗装作業を行う。ピグを移動
させるのに必要なエネルギーを節約し、かつ、配管内面
全周に均一な塗装を施すためピグが配管内で一方に偏ら
ないようにするため、対象配管の内径とほぼ等しい外径
の円柱部を持つピグが選定される。
After the cleaning is completed, the coating is carried out using the coating pig. In the case of painting, a required amount of paint is inserted in front of the traveling direction of the painting pig. The pig for painting pushes the paint while advancing and pushes the paint against the inner surface of the pipe to perform the painting work. In order to save the energy required to move the pig and to prevent the pig from being biased to one side in the pipe in order to coat the entire inner surface of the pipe uniformly, A pig with a column is selected.

【0005】いずれにせよ、従来のやり方では、配管の
有効な内径(配管内がかなりきれいな状態の場合は、本
来の配管内径と同じ。)とほぼ等しい外径の円柱部を持
つピグが採用され、配管内をピグにより、ほぼぴったり
と塞ぐことによって、ピグの側面を配管の内面、あるい
は、堆積物等の内面にこすり付け、あるいは、押し付け
て清掃や塗装の役を果たさせると共に、ピグにより配管
を後流側と前流側の二つの室に分け、その後流側の室を
加圧し、あるいは、その前流側の室を減圧するような形
でピグの移動を図ってきた。
In any case, the conventional method employs a pig having a cylindrical portion having an outer diameter substantially equal to the effective inner diameter of the pipe (the same as the original inner diameter of the pipe when the inside of the pipe is fairly clean). By closing the inside of the pipe almost exactly with a pig, the side surface of the pig is rubbed against the inside of the pipe or the inside of deposits, etc., or pressed to perform the role of cleaning or painting. The piping has been divided into two chambers, one on the downstream side and the other on the upstream side, and the chamber on the downstream side has been pressurized, or the chamber on the upstream side has been decompressed in order to move the pig.

【0006】[0006]

【発明が解決しようとする課題】実験的に把握され、か
つ、偏心二重円環内流理論に裏づけされたピグの回転運
動を利用した管内清掃用又は塗装用ピグ、及び、それらを
用いた配管内面の清掃又は塗装方法を提供することであ
る。
A pipe cleaning or painting pig that uses the rotary motion of a pig that has been experimentally grasped and is supported by the eccentric double annulus inner flow theory, and a pig using the same The purpose is to provide a method for cleaning or painting the inner surface of the pipe.

【0007】[0007]

【課題を解決するための手段】本発明は、清掃又は塗装
対象配管の有効な内径の50から90%の外径の円柱部
を有することにより、気流により搬送される際に回転運
動をする清掃用又は塗装用ピグである。
The present invention has a cylindrical portion having an outer diameter of 50 to 90% of the effective inner diameter of a pipe to be cleaned or painted, so that the cleaning work is performed in a rotary motion when being conveyed by an air flow. Pig for painting or painting.

【0008】また、本発明は、含浸性のある多孔質の素
材からなる、清掃又は塗装用配管の有効内径の50から
90%の外径の円柱部を有することにより気流により搬
送される際に回転運動をする塗装用ピグである。
Further, the present invention has a cylindrical portion made of an impregnating porous material and having an outer diameter of 50 to 90% of the effective inner diameter of the pipe for cleaning or painting. It is a painting pig that rotates.

【0009】さらに、本発明は、上述の清掃用又は塗装用
ピグを、対象配管内を圧送押出工法又は吸引工法により
移動させることにより生ずる当該ピグの回転運動による
配管内面の清掃又は塗装方法である。
Further, the present invention is a method for cleaning or painting the inner surface of the pipe by the rotational movement of the pig, which is generated by moving the above-mentioned cleaning or painting pig in the target pipe by the pressure feed extrusion method or suction method. .

【0010】図4に示すように、清掃又は塗装の対象配
管に相当する部分を透明配管61にした実験装置におい
て、ピグの挙動を観察する。実験に使用するピグ5は、
その回転運動の様子が良く分かるように、円柱部側面に
縦縞状に色彩を施しておく。従来同様、配管の有効内径
とほぼ等しい外径の円柱部を有するピグを使用すると、
後流側からの加圧、あるいは、前流側の吸引のいずれの
方法によっても、当初配管入口のピグ・塗料挿入部66
に挿入された状態のまま、目立った回転をすることなく
配管内を移動して、対象配管の末端のピグ・塗料受止装
置62に至り回収される。
As shown in FIG. 4, the behavior of the pig is observed in an experimental apparatus in which the transparent pipe 61 is the portion corresponding to the pipe to be cleaned or painted. The pig 5 used in the experiment is
Colors are applied in vertical stripes on the side surface of the cylinder so that the state of the rotating motion can be clearly understood. As in the past, if you use a pig that has a cylinder with an outer diameter that is almost equal to the effective inner diameter of the pipe,
Either by pressurization from the downstream side or suction on the upstream side, the pig / paint insertion section 66 at the initial piping inlet is used.
While being inserted into the pipe, it moves in the pipe without making noticeable rotation, reaches the pig / paint receiving device 62 at the end of the target pipe, and is collected.

【0011】これに対し、円柱部の外径を少しずつ減少
した試験用ピグ5を何種類かそろえ、それらを順次試験
装置に挿入して試験してみると、配管の有効内径より少
し小さい外径の円柱部を有するピグは、対象配管の中を
移動しながら自転を始め、自転をしながら配管内面に沿
って公転する。自転軸及び公転軸は、対象配管の軸方向
とほぼ一致している。その自転並びに公転の激しさは、
ピグの外径を配管の有効内径に対し、ある程度小さくし
たところで最大となり、さらに小さくすると、回転は緩や
かになる。さらに、配管の有効内径より極端に小さい外
径の円柱部を有するピグに変えると、突風にあおられた
かのごとく不安定な動きをして、対象配管の末端まで吹
き飛ばされてしまう。この場合は、自転軸及び公転軸の
方向も一定していない。
On the other hand, when several kinds of test pigs 5 having the outer diameter of the cylindrical portion are gradually reduced and they are sequentially inserted into the test device and tested, the outer diameter is slightly smaller than the effective inner diameter of the pipe. The pig having a cylindrical portion with a diameter starts rotating while moving in the target pipe, and revolves along the inner surface of the pipe while rotating. The rotation axis and the revolution axis are substantially coincident with the axial direction of the target pipe. The intensity of its rotation and revolution is
It becomes maximum when the outer diameter of the pig is made smaller than the effective inner diameter of the pipe to some extent, and when it is further made smaller, the rotation becomes gentle. Furthermore, if the pig is changed to a cylinder having an outer diameter extremely smaller than the effective inner diameter of the pipe, the pig moves to an unstable position as if it was hit by a gust of wind, and is blown to the end of the target pipe. In this case, the directions of the rotation axis and the revolution axis are also not constant.

【0012】このピグの回転運動は、偏心二重円環内を
流れる流体の理論、いわゆる偏心二重円環内流理論によ
り説明できる。すなわち、図6に示すように、円柱部の
外半径aのピグが、aよりやや大きい内半径Rを有する
配管の中を気流に乗って飛んでいる場合、ピグの円柱部
の周りには二重の円で仕切られた円環状の隙間ができ
る。ピグの存在している近傍のみを考えれば、気流は円
環状の流路を流れていることになる。ピグの中心軸の位
置は、かならずしも図6のように配管の中心軸と一致し
ないので、実際には偏心二重円環内を気流がピグを乗せ
て流れる形となる。この偏心二重円環内を流れる流体と
ピグの回転運動の関係は、次のように説明ができる。
The rotational movement of the pig can be explained by the theory of fluid flowing in the eccentric double annular ring, that is, the so-called eccentric double annular internal flow theory. That is, as shown in FIG. 6, when a pig having an outer radius a of a cylindrical portion is flying in a pipe having an inner radius R which is slightly larger than a, the pig is not surrounded by the outer periphery of the cylindrical portion of the pig. There is an annular gap that is divided by heavy circles. Considering only the vicinity where the pig is present, the airflow is flowing through the annular flow path. Since the position of the central axis of the pig does not always coincide with the central axis of the pipe as shown in FIG. 6, the airflow actually flows in the eccentric double annulus with the pig on it. The relationship between the fluid flowing in the eccentric double annulus and the rotational movement of the pig can be explained as follows.

【0013】ここに、ピグの軸方向の速度をU、ピグの
円柱部の長さをD、ピグの慣性モーメントをI、ピグの
回転角をθ、その角速度をω、流体の流量をQ、流体の
密度をρ、流体の粘度をμ、流体の粘性によりピグの回
転を減衰させる方向に生じるせん断応力をτωθ1、流
体がピグを推進する力により生じピグの回転を加速する
方向に働くせん断応力をτωθ2とする。
Here, the axial velocity of the pig is U, the length of the cylindrical portion of the pig is D, the moment of inertia of the pig is I, the rotation angle of the pig is θ, its angular velocity is ω, the flow rate of the fluid is Q, The density of the fluid is ρ, the viscosity of the fluid is μ, the shear stress generated in the direction of damping the rotation of the pig due to the viscosity of the fluid is τ ωθ1 , and the shear acting in the direction of accelerating the rotation of the pig caused by the force that propels the pig. Let the stress be τ ω θ2 .

【0014】ピグと配管内壁との隙間は、平均すれば
(R−a)であり、隙間が小さい場合は、流体の速度は
配管内壁に接している部分の0(ゼロ)から、ピグの円
柱部側壁に接している部分のUまで、直線的に変化して
いると近似的に考えられる。したがって、流体の流量Q
は、ピグと共に動いている中央部の流量と、速度が次第
に減少する隙間部の流量を足し合わせたものとなり;
The gap between the pig and the inner wall of the pipe is (Ra) on average, and when the gap is small, the velocity of the fluid starts from 0 (zero) in the portion in contact with the inner wall of the pipe and changes to the cylinder of the pig. It is approximately conceivable that the portion U, which is in contact with the side wall, changes linearly. Therefore, the flow rate Q of the fluid
Is the sum of the flow rate in the central part moving with the pig and the flow rate in the gap where the velocity decreases gradually;

【数1】 と表せる。この式をUについて解くと;[Equation 1] Can be expressed as Solving this equation for U;

【数2】 となる。[Equation 2] Becomes

【0015】一方、ピグの回転にかかる運動方程式;On the other hand, the equation of motion relating to the rotation of the pig;

【数3】 において、Mはピグの回転方向に作用するモーメントで
あり、ピグの側壁に働く二つのモーメント、すなわち、
粘性によりピグの回転を減衰させるせん断モーメント
と、流体がピグを推進する力により生ずる回転を加速す
るせん断モーメント、の和であり、次のように表され
る。
[Equation 3] In, M is a moment acting in the rotation direction of the pig, and two moments acting on the side wall of the pig, that is,
It is the sum of the shear moment that damps the rotation of the pig due to viscosity and the shear moment that accelerates the rotation generated by the force of the fluid propelling the pig, and is expressed as follows.

【数4】 [Equation 4]

【0016】ここに、流体の粘性によりピグの回転を減
衰させる方向に生じるせん断応力τ ωθ1は、ピグの円
柱部の外周の回転速度aωに比例し、ピグと配管内壁と
の隙間(R−a)に反比例し、比例定数は流体の粘度μ
であるから;
Here, the rotation of the pig is reduced due to the viscosity of the fluid.
Shear stress τ in the direction of decay ωθ1Is a pig circle
In proportion to the rotation speed aω of the outer circumference of the pillar, the pig and the pipe inner wall
Is inversely proportional to the gap (Ra) of
Because;

【数5】 であり、一方、流体がピグを推進する力により生じピグ
の回転を加速する方向に働くせん断応力τωθ2は、流
体がピグを推進する力ρQUをピグの円柱部の外周面積
2πaDで除したものに比例すると近似的に考えられる
から、その比例定数をkとすれば;
[Equation 5] On the other hand, the shear stress τ ω θ2 which is generated by the force of the fluid propelling the pig and acts in the direction to accelerate the rotation of the pig is obtained by dividing the force ρQU of propelling the fluid by the pig by the outer peripheral area 2πaD of the cylindrical portion of the pig. Since it is approximately considered to be proportional to, if the proportional constant is k;

【数6】 となる。これらを、数式4に代入すると;[Equation 6] Becomes Substituting these into Equation 4;

【数7】 となる。[Equation 7] Becomes

【0017】ピグが、流体の流れに乗って安定して回転
しているとき、すなわち、ピグが定速で回転していると
きには、その角加速度dθ/dtは0(ゼロ)であ
るから、数式3の左辺は0(ゼロ)、したがって、右辺
のピグの回転方向に作用するモーメントMも0(ゼロ)
である。Mを示す数式7の左辺を0(ゼロ)とおいて、
さらに数式2を代入して整理すると;
When the pig rotates stably on the flow of fluid, that is, when the pig rotates at a constant speed, its angular acceleration d 2 θ / dt 2 is 0 (zero). Therefore, the left side of Expression 3 is 0 (zero), and therefore the moment M acting in the rotation direction of the pig on the right side is also 0 (zero).
Is. The left side of Equation 7 representing M is set to 0 (zero),
Further substituting Equation 2 and rearranging;

【数8】 となる。[Equation 8] Becomes

【0018】ピグの円柱部の外半径aが R≧a≧0の
範囲で可変であることを念頭において、この式の中の
(R−a)/a(R+a)について考察すると、
a=Rのときに0(ゼロ)となり、aの減少と共に一方
的に増加する。 したがって、対象配管の内半径Rとピグの外半径aが等
しいときには、ピグの回転運動は起こらず、流体の流量
Qやピグの円柱部の長さDを大きく変えなければ、ピグ
の外半径を小さくすると、ピグが安定して回転する角速
度が大きくなる、すなわち、よく廻ることが分かる。
Considering that the outer radius a of the cylindrical portion of the pig is variable in the range of R ≧ a ≧ 0, (R−a) / a 2 (R 2 + a 2 ) in this equation will be considered. ,
It becomes 0 (zero) when a = R, and increases unilaterally as a decreases. Therefore, when the inner radius R of the target pipe and the outer radius a of the pig are equal, the rotational movement of the pig does not occur, and unless the flow rate Q of the fluid or the length D of the cylindrical portion of the pig is significantly changed, the outer radius of the pig is changed. It can be seen that when the value is reduced, the angular velocity at which the pig rotates stably increases, that is, it rotates more often.

【0019】しかしながら、以上の検討は、ピグと配管
内壁との隙間(R−a)が小さいとの仮定の下に行って
いるので、aがあまり小さくなると成り立たない。実験
によれば、配管の内半径に対するピグの外半径の比を少
しずつ小さくしていくと、ピグの回転は次第に早く、か
つ、勢い良くなるが、あるところでその勢いは極大とな
り、さらに半径比を小さくすると回転の勢いが落ちるの
が観察された。
However, the above examination is made on the assumption that the gap (R-a) between the pig and the inner wall of the pipe is small, so that it cannot be established if a becomes too small. According to the experiment, when the ratio of the outer radius of the pig to the inner radius of the pipe is gradually decreased, the rotation of the pig gradually becomes faster and more vigorous, but at some point the momentum becomes maximum, and the radius ratio further increases. It was observed that the speed of rotation slowed down when was decreased.

【0020】図5に、図4の装置を使った実験で得られ
た 配管の内半径に対するピグの外半径の比率、すなわ
ち、半径比(%)と視察により求めたピグの回転の勢い
の関係を示す。図に示すようにピグの回転の勢いは、半
径比が100%のときの0(ゼロ)から、半径比の減少
と共に上昇し、約83%のところで極大値をとり、半径
比をさらに減少させると、減少する。 ピグの回転の勢いが高いのは、半径比にして50から9
0%、望ましくは70から85%の範囲である。
FIG. 5 shows the ratio of the outer radius of the pig to the inner radius of the pipe obtained in the experiment using the apparatus of FIG. 4, that is, the radius ratio (%) and the relationship between the rotational force of the pig obtained by the inspection. Indicates. As shown in the figure, the momentum of rotation of the pig increases from 0 (zero) when the radius ratio is 100%, increases with the decrease of the radius ratio, reaches a maximum value at about 83%, and further reduces the radius ratio. And decrease. The speed of rotation of the pig is high because the radius ratio is 50 to 9
It is 0%, preferably 70 to 85%.

【0021】さらに、ピグは、自転すると同時に公転す
る。自転軸と公転軸は、対象配管の軸方向とほぼ一致し
ている。自転の勢いが強まると共に公転の勢いも強ま
り、自転の勢いが弱まると公転の勢いも弱まる。 自転及び公転するピグは、対象配管の内面を激しく押し
ながら、あるいは、その内面をこすりながら、進行す
る。ピグの回転運動により生み出されたこの押す力、ま
たは、こする力は、従来選定されていたピグ、すなわ
ち、配管内径にほぼ等しい外径の円柱部を有し、自転も
公転もせずまっすぐに配管内を移動し、配管内面を押す
力は主としてピグ自体の弾性力や、後流からの加圧によ
りピグの一部をわずかに外側に変形させる構造を採るこ
とにより発生する力に頼っていたピグ、の場合よりはる
かに大きい。
Furthermore, the pig revolves at the same time as it rotates. The axis of rotation and the axis of revolution are substantially coincident with the axial direction of the target pipe. As the momentum of rotation increases, the momentum of revolution also increases, and when the momentum of rotation weakens, the momentum of revolution also weakens. The rotating and revolving pig advances while pressing the inner surface of the target pipe hard or rubbing the inner surface. This pushing force or rubbing force generated by the rotational movement of the pig has a conventionally selected pig, that is, a cylindrical portion with an outer diameter almost equal to the inner diameter of the pipe. The force that moves inside and pushes the inner surface of the pipe mainly depends on the elastic force of the pig itself and the force generated by the structure that slightly deforms a part of the pig to the outside due to the pressure from the wake. Much larger than ,.

【0022】実際に清掃や塗装の対象になる配管を考え
ると、特に清掃の場合には、腐食生成物や堆積物のため
配管の有効内径が本来の配管内径より大幅に小さくなっ
ているケースも考えられる。したがって、この対象配管
内面を押す力、あるいは、こする力を、最大限に発揮で
きるのは、偏心二重円環内流理論により勢いの強い回転
運動が期待できるように、対象配管の本来の内径ではな
く、その腐食生成物や堆積物も考慮に入れた実際の有効
内径に対しての半径比で、上述の50から90%、望ま
しくは70から85%の範囲で選定されたピグである。 本発明により円柱部の外径を選定されたピグを、対象配
管内を圧送押出工法又は吸引工法により移動させること
により、当該ピグに強い回転運動を生ぜしめ、その回転
運動により、 ピグが配管内面を押す力、あるいは、
こする力を、最大限に引き出す効果を生じる。
Considering the pipe to be actually cleaned or painted, particularly in the case of cleaning, there are cases where the effective inner diameter of the pipe is significantly smaller than the original inner diameter of the pipe due to corrosion products and deposits. Conceivable. Therefore, it is possible to maximize the force pushing or rubbing the inner surface of the target pipe because the eccentric double annulus internal flow theory can be used to expect a strong rotational movement, The pig is selected in the range of 50 to 90%, preferably 70 to 85% in terms of the radius ratio to the actual effective inner diameter in consideration of not only the inner diameter but also its corrosion products and deposits. . By moving the pig whose outer diameter of the cylindrical portion is selected according to the present invention in the target pipe by the pressure-feeding extrusion method or the suction method, a strong rotary motion is generated in the pig, and the rotary motion causes the pig to move to the inner surface of the pipe. Force to press, or
It produces the effect of maximizing the rubbing force.

【0023】ピグが対象配管の内面を清掃、すなわち、
研磨や研削をするのは、まさに、この配管内面をピグが
押す力とこする力によるものであり、それらの力が従来
の方式に比べて大きいと言うことは、 清掃が強力
に、かつ、効率的に行えると言う効果を生じる。 また、ピグが対象配管の内面に均一、かつ、緻密な塗装
を行うためには、ピグが塗料を配管内面に強く押し付
け、かつ、こすりつけることが必要であり、配管内面を
ピグが押す力とこする力が従来の方式に比べて大きいと
言うことは、対象配管内面に、より均一で緻密な塗装
膜を形成できると言う効果を生ずる。
The pig cleans the inner surface of the target pipe, that is,
Grinding and grinding is exactly due to the force of the pig pushing and rubbing the inner surface of this pipe, and the fact that these forces are greater than in conventional methods means that cleaning is both powerful and efficient. The effect that it can be done is produced. In addition, in order for the pig to coat the inner surface of the target pipe uniformly and densely, it is necessary for the pig to press the paint strongly against the inner surface of the pipe and rub it against the inner surface of the pipe. The fact that the force applied is larger than that of the conventional method has the effect that a more uniform and dense coating film can be formed on the inner surface of the target pipe.

【0024】なお、塗装作業においては、酸化チタン等
を塗装する場合のように、極めて薄い、例えば、数ミク
ロンの厚さの塗装膜を作りたい場合がある。その場合に
は、塗装用ピグを含侵性のある多孔質の素材で製作し、
塗料である液状の酸化チタン等を塗装用ピグの進行方向
前方にあらかじめ挿入するのではなく、多孔質の塗装用
ピグそのものに含侵したうえで、圧送押出工法または吸
引工法により対象配管内を進行させる。塗料を含侵させ
た多孔質の塗装用ピグは、気流に乗って自転及び公転を
しながら進行しつつ塗装用ピグそれ自体を配管の内面に
くまなく押し付けることにより、含侵させた塗料を少し
ずつ均等に配管内面に残して、極めて薄い、かつ、緻密
な塗装膜を作ることができる。
In the coating operation, there is a case where it is desired to form a coating film having an extremely thin thickness, for example, a thickness of several microns, as in the case of coating titanium oxide or the like. In that case, the coating pig is made of a porous material with impregnation,
Liquid titanium oxide, which is paint, is not inserted in front of the direction of movement of the coating pig in advance, but it is impregnated into the porous coating pig itself and then is advanced in the target pipe by the pressure-feed extrusion method or suction method. Let Porous coating pigs that are impregnated with paint are pressed against the inner surface of the pipe by pushing the coating pig itself all the way while traveling while rotating and revolving in the air flow. An extremely thin and dense coating film can be produced by leaving the coating film evenly on the inner surface of the pipe.

【0025】すなわち、本発明により選定された円柱部
の外径を有する、含侵性のある多孔質の素材からなる塗
装用ピグを、対象配管内を圧送押出工法又は吸引工法に
より移動させることにより、当該ピグに強い回転運動を
生ぜしめ、その回転運動により、 数ミクロン級の極
めて薄い、かつ、緻密な塗装膜を形成できると言う効果
を生ずる。
That is, by moving a coating pig having an outer diameter of a cylindrical portion selected according to the present invention and made of an impregnating porous material in the target pipe by a pressure feed extrusion method or a suction method. The strong rotational movement is generated in the pig, and the rotational movement brings about an effect that an extremely thin and dense coating film of several microns can be formed.

【0026】[0026]

【発明の実施の形態】本発明の実施の形態の一例につい
て図面を参照しながら説明する。なお、本発明は、かか
る実施の形態に限定されず、本発明の範囲内でその具体
的構造に種々の変更を加えて良いことは言うまでも無
い。
BEST MODE FOR CARRYING OUT THE INVENTION An example of an embodiment of the present invention will be described with reference to the drawings. Needless to say, the present invention is not limited to such an embodiment, and various modifications may be made to its specific structure within the scope of the present invention.

【0027】図1は、本発明の清掃用ピグの実施の一形
態を示す。清掃用ピグ1は、円柱部11と円錐台部12
を組み合わせた形状を成し、円柱部の径は偏心二重円環
内流により強い回転運動が生じるように、清掃・塗装対
象配管2の有効内径、すなわち、清掃・塗装対象配管2
の内面に付着堆積した物21により小さくなった実際の
内径22の50から90%、望ましくは、70から85
%に選定されている。ピグの側面の形状や構成は、付着
物や堆積物の種類、物性、又は、量に応じて選ばれる
が、この実施の形態では帯状に成形された研磨面13が
5列設けられている。
FIG. 1 shows an embodiment of the cleaning pig of the present invention. The cleaning pig 1 includes a cylindrical portion 11 and a truncated cone portion 12.
The inner diameter of the cylindrical portion is an effective inner diameter of the cleaning / painting target pipe 2, that is, the cleaning / painting target pipe 2 so that a strong rotational motion is generated by the eccentric double annular flow.
50 to 90% of the actual inner diameter 22 reduced by the deposit 21 deposited on the inner surface of the, preferably 70 to 85
% Has been selected. The shape and configuration of the side surface of the pig is selected according to the type, physical properties, or amount of the deposit or deposit, but in this embodiment, five rows of polishing surfaces 13 formed in a band shape are provided.

【0028】清掃用ピグ1は、圧送押出工法、又は、吸
引工法により矢印14の方向に進行する。進行しなが
ら、偏心二重円環内流により15の矢印で示す自転、及
び、16の矢印で示す公転をする。これらの強力な回転
運動は、清掃用ピグ1の研磨面13を強い力で対象配管
内面に押し当て、あるいは、強い力で対象配管内面にこ
すりつける。この動きにより付着・堆積物21は対象配
管内面から、強力に、かつ、効果的にはがされ、その剥
離物23は、気流に乗って対象配管内から排出される。
The cleaning pig 1 advances in the direction of arrow 14 by a pressure-feed extrusion method or a suction method. While advancing, the eccentric double annular flow causes the rotation indicated by the arrow 15 and the revolution indicated by the arrow 16. These strong rotational movements press the polishing surface 13 of the cleaning pig 1 against the inner surface of the target pipe with a strong force, or rub against the inner surface of the target pipe with a strong force. Due to this movement, the adhered / deposited material 21 is strongly and effectively stripped from the inner surface of the target pipe, and the separated material 23 is discharged from the target pipe by riding on the air flow.

【0029】図2は、本発明の塗装用ピグの実施の一形
態を示す。塗装用ピグ3は、清掃用ピグと同様に円柱部
31と円錐台部32を組み合わせた形状を成し、円柱部
の径は、清掃・塗装対象配管2の有効内径の50から9
0%、望ましくは、70から85%に選定されている。 塗装用ピグ3も、圧送押出工法、又は、吸引工法により
矢印33で示す方向に進行する。進行しながら、偏心二
重円環内流により矢印34で示す自転、及び、矢印35
で示す公転をする。
FIG. 2 shows an embodiment of the coating pig of the present invention. The painting pig 3 has a shape in which a column portion 31 and a truncated cone portion 32 are combined in the same manner as the cleaning pig, and the diameter of the column portion is 50 to 9 which is the effective inner diameter of the cleaning / painting target pipe 2.
0%, preferably 70 to 85% is selected. The coating pig 3 also advances in the direction indicated by the arrow 33 by the pressure feed extrusion method or the suction method. While traveling, the eccentric double annular flow causes rotation indicated by arrow 34 and arrow 35.
Make the revolution indicated by.

【0030】塗装作業においては、ピグの移動を始める
前に、あらかじめ塗装用ピグの進行方向前方に所要量の
塗料25が挿入されている。圧送押出工法または吸引工
法により対象配管内の気流が成立すると、塗料25は押
されて進行し、一部は飛沫26となって先行して配管の
内壁に付着27する。塗装用ピグ3は、気流に乗って自
転34及び公転35しながら進行し、塗料25を押し進
めると共に、強い力で塗料を配管の内面に押し付け、均
質の塗装膜28を形成する。特に、この方法はある程度
の厚みのある塗装膜の形成が望まれる下塗り塗装に適し
ている。
In the painting operation, before the movement of the pig is started, a required amount of paint 25 is inserted in front of the traveling direction of the painting pig. When the air flow in the target pipe is established by the pressure-feeding extrusion method or the suction method, the paint 25 is pushed and advances, and a part of the paint 25 adheres to the inner wall 27 of the pipe in advance as droplets 26. The coating pig 3 advances while rotating on its own axis 34 and revolving 35 while propelling the paint 25 and pushing the paint against the inner surface of the pipe with a strong force to form a uniform coating film 28. In particular, this method is suitable for undercoating where it is desired to form a coating film having a certain thickness.

【0031】上記はある程度の厚みのある塗装膜を作る
場合の塗装作業の例であるが、酸化チタン等を塗装する
場合のように、極めて薄い、例えば、数ミクロンの厚さ
の塗装膜を作りたい場合には、塗装用ピグを含侵性のあ
る多孔質の素材で製作する。 塗料である液状の酸化チタン等を、上述のケースのよう
に塗装用ピグの進行方向前方にあらかじめ挿入するので
はなく、前もって多孔質の塗装用ピグそのものに含侵さ
せたうえで、上記と同様に圧送押出工法または吸引工法
により対象配管内を進行させる。塗料を含侵させた多孔
質の塗装用ピグは、気流に乗って自転及び公転をしなが
ら進行しつつ、それ自体を配管の内面にくまなく押し付
けることにより、含侵させた塗料を少しずつ均等に配管
内面に残して、極めて薄い、かつ、緻密な塗装膜を作る
ことができる。
The above is an example of the coating work for forming a coating film having a certain thickness. However, as in the case of coating titanium oxide or the like, a coating film having an extremely thin thickness, for example, a few microns is prepared. If desired, paint pigs should be made of a porous material with impregnation. Liquid titanium oxide, which is a paint, is not inserted in the forward direction of the coating pig as in the case above, but it is impregnated in the porous coating pig itself in advance and the same as above. Then, the inside of the target pipe is advanced by the pressure feed extrusion method or the suction method. The porous coating pig that is impregnated with the paint, while advancing while rotating and revolving along with the air flow, presses itself against the inner surface of the pipe evenly, so that the impregnated paint is gradually and evenly distributed. Moreover, an extremely thin and dense coating film can be formed by leaving it on the inner surface of the pipe.

【0032】図3は、本発明の清掃方法又は本発明の塗
装方法の実施の一形態の全体説明図であり、 特願平1
1−152138号に詳述している吸引工法を採用した
場合を示している。 清掃又は塗装の対象配管4は必ずしも一本の配管とは限
らず、図3に示すように主管41から複数の枝管42、
43,44に分かれていることが多い。主管41の開放
端にピグ・塗料受止装置51が設けられ、その先に集塵
装置52、さらに吸引装置53が、配管あるいはダクト
により接続されている。吸い込み側の圧力を一定に保つ
ために圧力調整弁54を設けることが望ましい。一方、
各枝管42、43,44の開放端には、それぞれピグ・
塗料挿入部55が、その先には吸引する空気を取り込む
吸入弁56が設けられている。ピグ・塗料挿入部55
は、ピグや塗料が容易に挿入できるようにソケット継手
等により取り外し容易に構成されている。
FIG. 3 is an overall explanatory view of an embodiment of the cleaning method of the present invention or the coating method of the present invention.
The case where the suction method detailed in No. 1-152138 is adopted is shown. The target pipe 4 for cleaning or painting is not necessarily a single pipe, and as shown in FIG. 3, the main pipe 41 to a plurality of branch pipes 42,
Often divided into 43 and 44. A pig / paint receiving device 51 is provided at the open end of the main pipe 41, and a dust collecting device 52 and a suction device 53 are connected to the tip thereof by a pipe or a duct. It is desirable to provide a pressure adjusting valve 54 to keep the pressure on the suction side constant. on the other hand,
The open ends of the branch pipes 42, 43 and 44 are
A suction valve 56 for taking in suctioned air is provided at the tip of the paint insertion portion 55. Pig / paint insertion part 55
Is so constructed as to be easily removable by a socket joint or the like so that a pig or paint can be easily inserted therein.

【0033】清掃作業を行うには、枝管の一つ、例え
ば、枝管43を選び、そのピグ・塗料挿入部55に清掃
用ピグを挿入する。すべての枝管の吸入弁56を閉じた
まま、吸引装置53を起動させ、対象配管4の中を負圧
にする。負圧が立った後、枝管43の吸入弁56のみを
微開し、取入量を調整しながら外気を導入する。取入量
の調整は圧力計57の指示を、別途実験を実施して求め
た清掃作業に最も適正な値に合わせるように行う。
In order to perform the cleaning operation, one of the branch pipes, for example, the branch pipe 43 is selected, and the cleaning pig is inserted into the pig / paint insertion portion 55. With the suction valves 56 of all the branch pipes closed, the suction device 53 is activated to make the inside of the target pipe 4 a negative pressure. After the negative pressure rises, only the intake valve 56 of the branch pipe 43 is slightly opened to introduce the outside air while adjusting the intake amount. The amount of intake is adjusted so that the instruction of the pressure gauge 57 is adjusted to the most appropriate value for the cleaning work obtained by conducting another experiment.

【0034】取り入れられた空気は対象配管内4を吸引
装置53に向かって流れ、清掃用ピグに偏心二重円環内
流による強い回転運動を与える。清掃用ピグは、その側
面を対象配管4の内面に強い力で押し当て、あるいは、
強い力でこすり付けることにより、強力に、かつ、効果
的に清掃をしながら進行し、ピグ・塗料受止装置51に
至って停止する。剥離した付着・堆積物は、ピグ・塗料受
止装置51や集塵装置52により回収される。 同じ操作を、各枝管に対し繰り返すことにより、対象配
管4全体の清掃が完了する。内部の付着や堆積がひどい
場合には、この操作を繰り返すことも有るし、その際
に、対象配管の有効内径の変化に応じて、清掃用ピグの
円柱部外径を変えることもありうる。
The taken-in air flows in the target pipe 4 toward the suction device 53, and gives the cleaning pig a strong rotational movement due to the eccentric double annular internal flow. The cleaning pig presses the side surface against the inner surface of the target pipe 4 with a strong force, or
By rubbing with a strong force, the cleaning operation proceeds strongly and effectively, and reaches the pig / paint receiving device 51 and stops. The peeled adhesion / deposit is collected by the pig / paint receiving device 51 and the dust collecting device 52. By repeating the same operation for each branch pipe, the cleaning of the entire target pipe 4 is completed. This operation may be repeated when the internal adhesion or accumulation is severe, and at that time, the outer diameter of the cylindrical portion of the cleaning pig may be changed according to the change in the effective inner diameter of the target pipe.

【0035】塗装作業を行うには、同様に任意の枝管、
例えば、枝管43を選び、そのピグ・塗料挿入部55に
塗料を挿入し、その後流側に塗装用ピグを挿入する。対
象配管4の中を負圧にし、負圧が立った後、枝管43の
吸入弁56のみを微開し、取入量を調整しながら外気を
導入する要領は、清掃作業の場合と同様である。取入量
の調整は圧力計57の指示を、別途実験を実施して求め
た塗装作業に最も適正な値に合わせるように行う。 吸入弁56から取り入れられた空気は、塗装用ピグに強
い回転運動を与え、塗装用ピグは、塗料を推し進めると
共に、強い力で塗料を対象配管4の内面に押し付けて均
質の塗装膜を形成しながら進行し、ピグ・塗料受止装置
51に至って停止する。余剰の塗料はピグ・塗料受止装
置51により、飛沫になって気流に乗っている塗料は集
塵装置52により回収される。 同じ操作を、形成すべき塗装膜の数に応じて繰り返し、
又、同じ操作を各枝管に対し繰り返すことにより、対象
配管4全体の塗装が完了する。
In order to perform the painting work, similarly, any branch pipe,
For example, the branch pipe 43 is selected, the paint is inserted into the pig / paint insertion portion 55, and then the painting pig is inserted on the flow side. After the negative pressure is set in the target pipe 4 and the negative pressure rises, only the suction valve 56 of the branch pipe 43 is slightly opened, and the outside air is introduced while adjusting the intake amount, as in the case of the cleaning work. Is. The amount of intake is adjusted so that the instruction of the pressure gauge 57 is adjusted to the most appropriate value for the coating work obtained by conducting another experiment. The air taken in from the suction valve 56 gives a strong rotational motion to the coating pig, and the coating pig pushes the paint with a strong force and presses the paint against the inner surface of the target pipe 4 to form a uniform coating film. While proceeding, it reaches the pig / paint receiving device 51 and stops. The surplus paint is collected by the pig / paint receiving device 51, and the paint that has been splashed and is on the air stream is collected by the dust collector 52. The same operation is repeated depending on the number of coating films to be formed,
Also, by repeating the same operation for each branch pipe, the coating of the entire target pipe 4 is completed.

【0036】含侵性のある多孔質の素材からなる塗装用
ピグを使う場合は、ピグ・塗料挿入部55に塗料を挿入
する代わりに、あらかじめ塗装用ピグに塗料を含侵させ
る。含侵済みの塗装用ピグをピグ・塗料挿入部55に挿入
し、上記と同様に吸引工法による操作を行えばよい。
When using a coating pig made of a porous material having an impregnating property, instead of inserting the paint into the pig / paint insertion portion 55, the coating pig is impregnated with the paint in advance. The impregnated coating pig may be inserted into the pig / paint insertion portion 55, and the suction construction method may be performed in the same manner as described above.

【0037】なお、数百メートルに及ぶ長尺の配管を対
象として塗装作業を行う場合には、あらかじめ塗装用ピ
グに含侵させておいた塗料だけでは、配管内面全体を塗
装するのに量的に不足することが考えられる。その場合
には、含侵性のある多孔質の塗装用ピグを通す前に、別
途、通常の方法により、すなわち、ピグ・塗料挿入部5
5に塗料を挿入しその後流側にピグを挿入した上でピグ
を進行させる方法により、配管内に塗料を送り込んで配
管内面に配布しておき、その後で、含侵性のある多孔質
の塗装用ピグを通して、先に通したピグが配布しておい
た塗料を慣らして、均等化し、緻密な塗装膜を作る方法
も考えられる。
When coating a long pipe of several hundred meters in length, it is sufficient to coat the entire inner surface of the pipe with only the paint that has been impregnated in the coating pig in advance. It is possible that there will be a shortage. In that case, before passing through the impregnating porous coating pig, separately, by the usual method, that is, the pig / paint insertion portion 5
Paint is sent to the inside of the pipe by the method of inserting the paint into 5 and then inserting the pig on the flow side and then advancing the pig. After that, the porous coating with impregnation is applied. It is also conceivable to make the paint distributed by the previously passed pigs even through the operating pigs to make them even and make a fine coating film.

【0038】図4は、本発明においてピグの回転運動の
勢いが強く清掃作業あるいは塗装作業に最適となる運転
条件を把握する実験装置を示す。 清掃又は塗装の対象配管を模擬した部分61は透明な素
材で作り、ピグの挙動を容易に観察できるようにする。 対象配管相当部分61の一端には、ピグ・塗料受止装置
62が設けられ、その先に集塵装置63と吸引装置64
が配管あるいはダクトにより接続されている。吸い込み
側の圧力を一定に維持するための圧力調整弁65を設け
ることが望ましい。対象配管相当部分61の他の端には
ピグ・塗料挿入部66が設けられ、その先には吸引する
空気を取り込む吸入弁67や圧力計68が設けられてい
るのは、実機と同様である。
FIG. 4 shows an experimental apparatus for grasping the operating conditions in which the rotational movement of the pig is strong in the present invention and is most suitable for cleaning work or painting work. The portion 61 simulating the pipe to be cleaned or painted is made of a transparent material so that the behavior of the pig can be easily observed. A pig / paint receiving device 62 is provided at one end of the target pipe-corresponding portion 61, and a dust collecting device 63 and a suction device 64 are provided ahead of it.
Are connected by pipes or ducts. It is desirable to provide a pressure adjusting valve 65 for keeping the pressure on the suction side constant. A pig / paint insertion portion 66 is provided at the other end of the target pipe-corresponding portion 61, and a suction valve 67 and a pressure gauge 68 for taking in the air to be sucked are provided at the tip thereof, as in the actual machine. .

【0039】実験に使用するピグは、その回転運動の様
子が良く分かるように円柱部側面に縦縞状に色彩を施し
ておく。配管の内径に応じて、ピグの半径、ならびに、
吸入弁67の開度を変えることにより、ピグの回転運動
の勢いが強く清掃作業あるいは塗装作業に最適な運転条
件を選定する。
Pigs used in the experiment are colored in vertical stripes on the side surfaces of the cylindrical portion so that the state of the rotational movement can be clearly understood. Depending on the inner diameter of the pipe, the radius of the pig, and
By changing the opening degree of the suction valve 67, the momentum of the rotational movement of the pig is strong, and the optimum operating condition for the cleaning work or the painting work is selected.

【0040】図5には、図4の実験装置で得られた結果
の一例を示す。 縦軸には、透明な対象配管相当部分61で視察したピグ
の回転の勢いを、横軸には、配管の内半径に対するピグ
の外半径の比、すなわち、半径比を採り、実験結果を示
す。半径比100%、すなわち、従来使用されてきた配
管内径に見合った外径のピグでは、ピグの回転運動は生
ぜず、回転の勢いR100は0(ゼロ)である。半径比
を83%、65%、および、50%と変えて試験をする
と、それぞれに対応する回転の勢いR83、R65、R
50は図に示す通りであり、R が最も強く、
65、R50では次第に減少する。この結果より、清
掃又は塗装対象配管の有効内径の50から90%、望ま
しくは70から85%の外径の円柱部を有するピグが、
最も有効と判断される。
FIG. 5 shows an example of the results obtained by the experimental apparatus shown in FIG. The vertical axis represents the momentum of rotation of the pig observed in the transparent target pipe equivalent portion 61, and the horizontal axis represents the ratio of the outer radius of the pig to the inner radius of the pipe, that is, the radius ratio, and the experimental results are shown. . In the case of a pig having a radius ratio of 100%, that is, an outer diameter commensurate with the conventionally used pipe inner diameter, no rotational movement of the pig occurs and the rotational force R 100 is 0 (zero). When the radius ratio is changed to 83%, 65%, and 50% and the test is performed, the corresponding rotational momentum R 83 , R 65 , R
50 is as shown in the figure, R 8 3 is the strongest,
It decreases gradually at R 65 and R 50 . From this result, a pig having a cylindrical portion with an outer diameter of 50 to 90%, preferably 70 to 85% of the effective inner diameter of the pipe to be cleaned or painted,
It is judged to be the most effective.

【0041】[0041]

【発明の効果】本発明の清掃用又は塗装用ピグにより、
回転運動によりピグが配管内面を押す力、あるいは、こ
する力を最大限に引き出し、その力を活用する本発明の
清掃又は塗装方法により、清掃が強力に、かつ、効率的
に行え、また、対象配管内面により均一で緻密な塗装膜
を形成できるという効果を生じる。また、本発明の含浸
性のある多孔質の塗装用ピグにより、数ミクロン級の極
めて薄い、かつ、緻密な塗装膜を形成できるという効果
を生じる。
The cleaning or painting pig of the present invention allows
The force by which the pig pushes the inner surface of the pipe by the rotary motion, or the rubbing force is extracted to the maximum, and the cleaning or painting method of the present invention that utilizes that force makes the cleaning powerful and efficient, and This produces an effect that a uniform and dense coating film can be formed on the inner surface of the target pipe. Further, the impregnating porous coating pig of the present invention brings about an effect of forming an extremely thin and dense coating film of several microns.

【図面の簡単な説明】[Brief description of drawings]

【図1】本発明の清掃用ピグの実施の一形態を示し、
(a)は側面図を、(b)は、そのA−A矢視図を示
す。
FIG. 1 shows an embodiment of a cleaning pig of the present invention,
(A) is a side view, (b) shows the AA arrow view.

【図2】本発明の塗装用ピグの実施の一形態を示す側面
図である。
FIG. 2 is a side view showing an embodiment of the coating pig of the present invention.

【図3】本発明の清掃方法又は本発明の塗装方法の実施
の一形態の全体説明図であり、吸引工法を採用した場合
を示す。
FIG. 3 is an overall explanatory view of an embodiment of a cleaning method of the present invention or a coating method of the present invention, showing a case where a suction method is adopted.

【図4】本発明における最適な運転条件を把握する実験
装置を示す説明図である。
FIG. 4 is an explanatory view showing an experimental device for grasping the optimum operating condition in the present invention.

【図5】図4の実験装置で得られた結果の一例を示す図
である。
5 is a diagram showing an example of a result obtained by the experimental apparatus of FIG.

【図6】偏心二重円環内流理論によるピグの回転運動の
説明図であり、(a)は側面図を、(b)はB−B矢視
図を示す。
6A and 6B are explanatory views of the rotational movement of the pig based on the eccentric double annular internal flow theory, in which FIG. 6A is a side view and FIG.

【符号の説明】[Explanation of symbols]

1 清掃用ピグ 2 清掃・塗装対象配管 3 塗装用ピグ 4 清掃又は塗装対象配管 5 試験用ピグ 11 円柱部 12 円錐台部 13 研磨面 14 ピグ進行方向 15 ピグの自転 16 ピグの公転 21 付着・堆積物 22 配管の有効内径 23 剥離した付着・堆積物 25 塗料 26 塗料の飛沫 27 内壁に付着した塗料 28 塗装膜 31 円柱部 32 円錐台部 33 ピグの進行方向 34 ピグの自転 35 ピグの公転 41 主管 42,43,44 枝管 51 ピグ・塗料受止装置 52 集塵装置 53 吸引装置 54 圧力調整弁 55 ピグ・塗料挿入部 56 吸入弁 57 圧力計 61 清掃・塗装対象配管を模擬した透明配管 62 ピグ・塗料受止装置 63 集塵装置 64 吸引装置 65 圧力調整弁 66 ピグ・塗料挿入部 67 吸入弁 68 圧力計 1 Cleaning Pig 2 Cleaning and painting target piping 3 Painting Pig 4 Pipes for cleaning or painting 5 test pigs 11 Column 12 Frustum 13 Polished surface 14 Pig traveling direction 15 pig rotation Revolution of 16 pigs 21 Adhesion / Deposit 22 Effective inner diameter of piping 23 Detached deposits / deposits 25 paint 26 Splashes of paint 27 Paint on the inner wall 28 Coating film 31 Column 32 truncated cone 33 Pig traveling direction 34 Pig rotation Revolution of 35 pigs 41 Main pipe 42,43,44 branch pipe 51 Pig / Paint Receiving Device 52 Dust collector 53 Suction device 54 Pressure regulating valve 55 Pig / Paint Insert 56 Suction valve 57 Pressure gauge 61 Transparent piping that simulates piping to be cleaned and painted 62 Pig / Paint Receiving Device 63 Dust collector 64 suction device 65 Pressure control valve 66 Pig / Paint Insert 67 Inhalation valve 68 Pressure gauge

───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.7 識別記号 FI E03C 1/302 B08B 9/04 Z E03F 9/00 9/06 F16L 55/26 F16L 55/00 Q (58)調査した分野(Int.Cl.7,DB名) B08B 9/04 B05C 7/06 B05D 7/22 B08B 9/027 B08B 9/053 E03C 1/302 E03F 9/00 F16L 55/26 ─────────────────────────────────────────────────── ─── Continuation of front page (51) Int.Cl. 7 Identification code FI E03C 1/302 B08B 9/04 Z E03F 9/00 9/06 F16L 55/26 F16L 55/00 Q (58) Fields investigated (58) Int.Cl. 7 , DB name) B08B 9/04 B05C 7/06 B05D 7/22 B08B 9/027 B08B 9/053 E03C 1/302 E03F 9/00 F16L 55/26

Claims (3)

(57)【特許請求の範囲】(57) [Claims] 【請求項1】 清掃又は塗装対象配管の有効な内径の5
0から90%の外径の円柱部を有することにより、気流
により搬送される際に回転運動をする清掃用又は塗装用
ピグ。
1. The effective inner diameter of the pipe to be cleaned or painted is 5
A cleaning or painting pig that has a cylindrical portion with an outer diameter of 0 to 90% and that makes a rotational movement when transported by an air flow.
【請求項2】 含侵性のある多孔質の素材からなる請求
項1の塗装用ピグ。
2. The coating pig according to claim 1, which is made of an impregnating porous material.
【請求項3】 請求項1又は請求項2のピグを、対象配
管内を圧送押出工法又は吸引工法により移動させること
により生ずる当該ピグの回転運動による配管内面の清掃
又は塗装方法。
3. A method for cleaning or painting the inner surface of a pipe by the rotational movement of the pig, which is generated by moving the pig of claim 1 or 2 in the target pipe by a pressure-feeding extrusion method or a suction method.
JP2000005774A 2000-01-06 2000-01-06 Pigs for cleaning or painting inside pipes and their use Expired - Lifetime JP3452248B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2000005774A JP3452248B2 (en) 2000-01-06 2000-01-06 Pigs for cleaning or painting inside pipes and their use

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2000005774A JP3452248B2 (en) 2000-01-06 2000-01-06 Pigs for cleaning or painting inside pipes and their use

Publications (2)

Publication Number Publication Date
JP2001191045A JP2001191045A (en) 2001-07-17
JP3452248B2 true JP3452248B2 (en) 2003-09-29

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ID=18534397

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Country Link
JP (1) JP3452248B2 (en)

Families Citing this family (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20030017041A (en) * 2001-08-23 2003-03-03 신도가주히로 Cleaning method of pipe
KR100483426B1 (en) * 2002-10-14 2005-04-20 주식회사 아세아프로텍 Moving cleaner for vacuum cleaning system
ES2321854T3 (en) 2004-06-18 2009-06-12 Plastocor, Inc. SYSTEM AND PROCEDURE TO COVER TUBES.
JP2013034951A (en) * 2011-08-09 2013-02-21 Taikoh Co Ltd Method for cleaning piping and method for inspecting piping
JP6081840B2 (en) * 2013-03-28 2017-02-15 本田技研工業株式会社 Paint supply pipe cleaning device and paint supply pipe cleaning method
JP6310184B2 (en) * 2013-03-29 2018-04-11 鈴木 宏 Cleaning pipeline survey method
US11235347B2 (en) 2015-07-10 2022-02-01 Plastocor, Inc. System and method for coating tubes

Also Published As

Publication number Publication date
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