JP4672872B2 - Non-electrostatic rotary coating equipment - Google Patents

Non-electrostatic rotary coating equipment Download PDF

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Publication number
JP4672872B2
JP4672872B2 JP2001000511A JP2001000511A JP4672872B2 JP 4672872 B2 JP4672872 B2 JP 4672872B2 JP 2001000511 A JP2001000511 A JP 2001000511A JP 2001000511 A JP2001000511 A JP 2001000511A JP 4672872 B2 JP4672872 B2 JP 4672872B2
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Japan
Prior art keywords
supply pipe
paint supply
paint
edge
rotary coating
Prior art date
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Expired - Fee Related
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JP2001000511A
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Japanese (ja)
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JP2002204985A (en
Inventor
昌彦 甘利
賢二 村田
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Asahi Sunac Corp
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Asahi Sunac Corp
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Priority to JP2001000511A priority Critical patent/JP4672872B2/en
Publication of JP2002204985A publication Critical patent/JP2002204985A/en
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Description

【0001】
【発明の属する技術分野】
本発明は、塗膜の薄い塗装に適し、特に、細長い孔の内周面の塗装を好適に行うことができる非静電回転塗装装置に関する。
【0002】
【従来の技術】
従来、液圧や空気圧を利用しないで、回転力を用いて塗料を塗布する塗装装置としては、カップ形等の回転体に静電気を印加させるようにした静電塗装装置がある。
【0003】
【発明が解決しようとする課題】
しかし、このような静電塗装装置は、塗膜の厚さを薄くすると塗料の供給が不安定となって塗装ムラが生じやすいという課題があった。
【0004】
【課題を解決するための手段、作用及び効果】
このような課題を解決するための手段として、請求項1に記載の発明の非静電回転塗装装置は、上端から供給された塗料が重力と遠心力により内周面を伝って流下するように垂直又は傾斜した姿勢で配置された下端開放の塗料供給管と、その塗料供給管の下端の内周面から外周面へテーパを付して形成された外周面下端の円形のエッジと、その塗料供給管を中心軸周りで回転させる駆動装置とからなり、エッジの直径Dと塗料供給管の外径dとの比D/dが1であることを特徴とするものであって、重力と遠心力により塗料供給管の内面を薄膜となって伝って流下する塗料が塗料供給管の下端の円形のエッジから遠心力により半径方向に放出され、空気との衝突により微粒化されて被塗物に塗着するのであって、塗料を定量供給することができるから、塗膜が薄く、かつ、均一な厚さの塗装を行うことができ、特に、孔の内周面の塗装に好適である。
また、エッジの直径Dと塗料供給管の外径dとの比D/dが1であるから、塗料供給管の下端を内周面からテーパを付して削ることにより、外周面の下端にエッジが形成されるのであって、構造が簡単であるとともに、著しく小径の孔の内周面に塗装を施すことができる。
【0007】
請求項の発明は、塗料供給管の最下端の軸受の中心からエッジの中心までの距離LとDとの比L/Dが1〜20であるから、細長い孔の内周面の塗装に適する。
【0008】
請求項の発明は、L/Dが5〜15であって、曲げ剛性が比較的高いから、動的アンバランスによるエッジの振れを比較的小さく押さえることができる。
【0009】
請求項の発明は、エッジ付近に塗料との親和力の小さい材料でコーティングを施したから、塗料がエッジの外周からはじかれることにより、エッジの外周に溜まってから断続的に放出されて塗装ムラが生じるのが防止される。
【0010】
請求項の発明は、塗料供給管のエッジに近い部分を除く部分に小間隙をあけて外筒を同心に配置し、その外筒と塗料供給管との間から先端に向かう空気流を流すようにしたものであって、止まり孔の塗装の際に、その突き当たり面にエッジが接近したときに空気を流すことにより、塗料をその遠心力に抗して前方へ流し、突き当たり面を塗装することができ、また、常時空気を流すことにより、物品の外周面や平面を比較的狭い幅で、かつ、薄い膜厚で均一に塗装することができる。
【0011】
請求項の発明は、塗料供給管の下端の外周に、窪みを形成して、エッジの角度を鋭くしたから、塗料の微粒化を促進することができる。
【0012】
【発明の実施の形態】
以下、本発明の実施の形態を添付図面に基づいて説明する。
図1において、1は3方切替弁であって、塗料流入管2と洗浄液流入管3とを交互に吐出管4に連通させることができるようになっている。
【0013】
なお、塗料流入管2には図示しない絞り弁が介設されていて、流量を調節できるようになっている。
【0014】
5は駆動装置本体であって、その中心に塗料供給管6が上下2個の軸受8によって回転自由に垂直に支持されている。
【0015】
塗料供給管6の下端は内面に略45°の斜面15を設けることによって尖ったエッジ7が形成されている。
【0016】
塗料供給管6の上端にはエアータービン9のローター10が固定され、ジェットノズル11から噴出するエアーがローター10の翼に当たった後排気口12から排出されることによりローター10とこれに固定された塗料供給管6が高速度で回転するようになっている。
【0017】
駆動装置本体5の上面には、カバー13が固定され、このカバー13に下向きに固定されたパイプ14が塗料供給管6の中心孔に緊密に、かつ、相対的回転自由に嵌入されており、このパイプ14が3方切替弁1の吐出管4に連通している。
【0018】
この実施の形態において中空体aの内周面に塗装を施すには、エアータービン9により塗料供給管6を回転させた状態にして、3方切替弁1の塗料流入管2を吐出管4に連通させると、塗料は重力と遠心力により塗料供給管6の内面を薄膜となって伝って流下し、下端に達すると斜面15で広がった後にエッジ7から半径方向に放出されて空気との衝突により微粒化し、中空体aの内周面に塗着するのであって、中空体aを軸方向に一定速度で動かすことにより内周面に均一な塗膜が形成される。
【0019】
被塗装物の重量が大きいときは塗装装置を動かしてもよい。
【0020】
塗装が終了した後や色替えの際には、3方切替弁1の切り替えにより洗浄液を塗装装置に供給することにより内部を洗浄する。
【0021】
本実施の形態において、塗料供給管6の下端の外周に、図2に示すように、窪み16を形成して、エッジ7の角度を鋭くすることにより、塗料の微粒化を促進することができる。
【0022】
なお、塗料供給管6の先端部付近の外周面に塗料との親和力の小さいテフロン(登録商標)等の材料でコーティングを施すことにより、塗料がエッジ7の外周からはじかれることにより、塗料がエッジ7の外周に溜まってから断続的に放出されて塗装むらが生じるのが防止される。
【0023】
また、図3に示すように、塗料供給管6のエッジ7付近を除く部分に小間隙をあけて外筒17を同心に配置し、その外筒17と塗料供給管6との間から先端に向かう空気を適時に流すようにして、止まり孔bの突き当たり面cにエッジ7が接近したときに空気を流すことにより、塗料をその遠心力に抗して前方へ流し、突き当て面cを塗装することができる。
【0024】
なお、空気を常時ながすことにより、物品の外周面や平面を塗装することができ、特に、平板を一定幅で帯状に塗装するのに好適であり、塗膜が薄く均一な厚さの塗装を施すことができる。
【0025】
本実施の形態においては、図1に示すように、エッジ7の直径Dと塗料供給管6の外径dが同一、すなわち、D/dが1であるから、塗料供給管6が挿入できる直径がdより少し大きい孔の内周面の塗装を行うことができるが、塗料供給管6の下端に大径部を形成してDを大きくすることにより、同一回転数でも遠心力を大きくして塗料の微粒化を促進することができる。
【0026】
しかしながら、D/dが3を越えると、小径の孔の塗装が困難になるばかりでなく、動的なアンバランスが生じやすいので、D/dは0.8〜3.0が好ましい。
【0027】
また、塗料供給管6の最下端の軸受8の中心からエッジ7の中心までの距離Lとエッジ7の直径Dとの比L/Dは、小さすぎると長めの孔の塗装が不能となり、大きすぎると動的なアンバランスが生じやすいので、1〜20が好ましく、より好ましくは5〜15である。
【図面の簡単な説明】
【図1】本発明の非静電回転塗装装置の一実施の形態の一部切欠正面図である。
【図2】塗料供給管の他の実施の形態の下端部の拡大断面図である。
【図3】本発明のその他の実施の形態の下端部の拡大断面図である。
【符号の説明】
6:塗料供給管
7:エッジ
9:エアータービン(駆動装置)
15:斜面
17:外筒
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a non-electrostatic rotary coating apparatus that is suitable for thin coating of a coating film, and particularly capable of suitably coating the inner peripheral surface of an elongated hole.
[0002]
[Prior art]
2. Description of the Related Art Conventionally, as a coating apparatus that applies a paint using a rotational force without using hydraulic pressure or air pressure, there is an electrostatic coating apparatus that applies static electricity to a rotating body such as a cup shape.
[0003]
[Problems to be solved by the invention]
However, such an electrostatic coating apparatus has a problem that if the thickness of the coating film is reduced, the supply of the coating becomes unstable and coating unevenness is likely to occur.
[0004]
[Means, actions and effects for solving the problems]
As a means for solving such a problem, the non-electrostatic rotary coating apparatus according to the first aspect of the present invention is such that the paint supplied from the upper end flows down along the inner peripheral surface by gravity and centrifugal force. A paint supply pipe having an open lower end arranged in a vertical or inclined posture, a circular edge at the lower end of the outer peripheral surface formed by tapering the inner peripheral surface to the outer peripheral surface of the lower end of the paint supply pipe, and the paint supply pipe Ri Do a drive device for rotation about the central axis, the ratio D / d between the outer diameter d of the diameter D and the paint supply tube edge a to shall and characterized in that it is a 1, gravity The paint flowing down as a thin film on the inner surface of the paint supply pipe due to the centrifugal force is discharged from the circular edge at the lower end of the paint supply pipe in the radial direction by the centrifugal force, and is atomized by collision with air and coated. It can be applied to objects, and a certain amount of paint can be supplied. Since that, thin coating, and can perform coating with a uniform thickness, in particular, it is suitable for coating the inner circumferential surface of the hole.
In addition, since the ratio D / d between the diameter D of the edge and the outer diameter d of the paint supply pipe is 1, the lower end of the paint supply pipe is tapered from the inner peripheral surface, and the lower end of the outer peripheral surface is cut. The edge is formed, the structure is simple, and the inner peripheral surface of the extremely small-diameter hole can be coated.
[0007]
In the invention of claim 2 , since the ratio L / D of the distance L from the center of the bearing at the lowest end of the paint supply pipe to the center of the edge is 1 to 20, it is possible to paint the inner peripheral surface of the elongated hole. Suitable.
[0008]
A third aspect of the present invention, a L / D is 5-15, bending from a relatively high rigidity, can be suppressed relatively small deflection of the edge by a dynamic unbalance.
[0009]
In the invention of claim 4 , since the coating is applied in the vicinity of the edge with a material having a low affinity for the paint, the paint is repelled from the outer periphery of the edge, so that it accumulates on the outer periphery of the edge and is discharged intermittently, resulting in uneven coating. Is prevented from occurring.
[0010]
According to the invention of claim 5 , an outer cylinder is arranged concentrically with a small gap in a portion excluding a portion close to the edge of the paint supply pipe, and an air flow from between the outer cylinder and the paint supply pipe flows toward the tip. When painting a blind hole, when the edge approaches the abutting surface, the air is allowed to flow forward against the centrifugal force to paint the abutting surface. In addition, by constantly flowing air, the outer peripheral surface and flat surface of the article can be uniformly coated with a relatively narrow width and a thin film thickness.
[0011]
According to the sixth aspect of the present invention, since the recess is formed in the outer periphery of the lower end of the paint supply pipe and the angle of the edge is sharpened, the atomization of the paint can be promoted.
[0012]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, embodiments of the present invention will be described with reference to the accompanying drawings.
In FIG. 1, reference numeral 1 denotes a three-way switching valve that allows the paint inflow pipe 2 and the cleaning liquid inflow pipe 3 to communicate with the discharge pipe 4 alternately.
[0013]
The paint inflow pipe 2 is provided with a throttle valve (not shown) so that the flow rate can be adjusted.
[0014]
Reference numeral 5 denotes a drive device main body, and a paint supply pipe 6 is vertically supported by two upper and lower bearings 8 at the center thereof.
[0015]
A sharp edge 7 is formed at the lower end of the paint supply pipe 6 by providing an inclined surface 15 of approximately 45 ° on the inner surface.
[0016]
The rotor 10 of the air turbine 9 is fixed to the upper end of the paint supply pipe 6, and the air ejected from the jet nozzle 11 hits the blades of the rotor 10 and then is discharged from the exhaust port 12 to be fixed to the rotor 10. The paint supply pipe 6 rotates at a high speed.
[0017]
A cover 13 is fixed to the upper surface of the drive device body 5, and a pipe 14 fixed downward to the cover 13 is fitted in the center hole of the paint supply pipe 6 tightly and relatively freely rotatably. This pipe 14 communicates with the discharge pipe 4 of the three-way switching valve 1.
[0018]
In this embodiment, in order to coat the inner peripheral surface of the hollow body a, the paint supply pipe 6 is rotated by the air turbine 9 and the paint inflow pipe 2 of the three-way switching valve 1 is connected to the discharge pipe 4. When communicating, the paint flows down as a thin film on the inner surface of the paint supply pipe 6 due to gravity and centrifugal force. When reaching the lower end, the paint spreads on the slope 15 and is then discharged radially from the edge 7 to collide with air. And is applied to the inner peripheral surface of the hollow body a. By moving the hollow body a at a constant speed in the axial direction, a uniform coating film is formed on the inner peripheral surface.
[0019]
When the object to be coated is heavy, the coating apparatus may be moved.
[0020]
After coating is completed or when the color is changed, the interior is cleaned by supplying a cleaning liquid to the coating apparatus by switching the three-way switching valve 1.
[0021]
In the present embodiment, as shown in FIG. 2, a recess 16 is formed on the outer periphery of the lower end of the paint supply pipe 6 to sharpen the angle of the edge 7, thereby facilitating the atomization of the paint. .
[0022]
In addition, by coating the outer peripheral surface near the tip of the coating material supply pipe 6 with a material such as Teflon (registered trademark) having a low affinity for the coating material, the coating material is repelled from the outer periphery of the edge 7 so that the coating material becomes the edge. 7 is prevented from being unevenly generated after being accumulated on the outer periphery of 7.
[0023]
Further, as shown in FIG. 3, an outer cylinder 17 is arranged concentrically with a small gap in a portion excluding the vicinity of the edge 7 of the paint supply pipe 6, and between the outer cylinder 17 and the paint supply pipe 6 to the tip. Flowing air in a timely manner and flowing air when the edge 7 approaches the abutting surface c of the blind hole b, thereby causing the paint to flow forward against the centrifugal force and coating the abutting surface c. can do.
[0024]
In addition, it is possible to paint the outer peripheral surface and the flat surface of the article by constantly flowing the air, and it is particularly suitable for painting the flat plate into a strip with a constant width, and the coating film is thin and has a uniform thickness. Can be applied.
[0025]
In the present embodiment, as shown in FIG. 1, since the diameter D of the edge 7 and the outer diameter d of the paint supply pipe 6 are the same, that is, D / d is 1, the diameter into which the paint supply pipe 6 can be inserted. Can be applied to the inner peripheral surface of the hole slightly larger than d, but by increasing the D by forming a large diameter portion at the lower end of the paint supply pipe 6, the centrifugal force can be increased even at the same rotational speed. The atomization of the paint can be promoted.
[0026]
However, if D / d exceeds 3, not only is it difficult to paint small-diameter holes, but dynamic unbalance is likely to occur, so D / d is preferably 0.8 to 3.0.
[0027]
On the other hand, if the ratio L / D between the distance L from the center of the bearing 8 at the lowest end of the paint supply pipe 6 to the center of the edge 7 and the diameter D of the edge 7 is too small, it becomes impossible to paint a long hole. If it is too large, dynamic imbalance tends to occur, so 1 to 20 is preferable, and 5 to 15 is more preferable.
[Brief description of the drawings]
FIG. 1 is a partially cutaway front view of an embodiment of a non-electrostatic rotary coating apparatus of the present invention.
FIG. 2 is an enlarged sectional view of a lower end portion of another embodiment of the paint supply pipe.
FIG. 3 is an enlarged cross-sectional view of a lower end portion according to another embodiment of the present invention.
[Explanation of symbols]
6: Paint supply pipe 7: Edge 9: Air turbine (drive device)
15: Slope 17: Outer cylinder

Claims (6)

上端から供給された塗料が重力と遠心力により内周面を伝って流下するように垂直又は傾斜した姿勢で配置された下端開放の塗料供給管と、該塗料供給管の下端の内周面から外周面へテーパを付して形成された該外周面下端の円形のエッジと、該塗料供給管を中心軸周りで回転させる駆動装置とからなり、
前記エッジの直径Dと前記塗料供給管の外径dとの比D/dが1であることを特徴とする非静電回転塗装装置。
A paint supply pipe arranged lower opening in a vertical or inclined position as the paint supplied from the upper end flows down along the inner peripheral surface by gravity and centrifugal force, from the inner circumferential surface of the lower end of the paint supply tube a circular edge of the outer peripheral surface lower end formed denoted by the tapered toward the outer peripheral surface, Ri Do a drive device for rotating the paint supply pipe around the central axis,
Non-electrostatic rotary coating apparatus you and the ratio D / d between the outer diameter d of the paint supply pipe to the diameter D of the edge is one.
前記塗料供給管の最下端の軸受の中心から前記エッジの中心までの距離Lと前記Dとの比L/Dが1〜20であることを特徴とする請求項1に記載の非静電回転塗装装置。2. The non-electrostatic rotation according to claim 1, wherein a ratio L / D between a distance L from a center of a bearing at a lowermost end of the paint supply pipe to a center of the edge and the D is 1 to 20. Painting equipment. 前記L/Dが5〜15であることを特徴とする請求項2に記載の非静電回転塗装装置。  The non-electrostatic rotary coating apparatus according to claim 2, wherein the L / D is 5 to 15. 前記エッジ付近に塗料との親和力の小さい材料でコーティングを施したことを特徴とする請求項1、2または3に記載の非静電回転塗装装置。Non-electrostatic rotary coating apparatus according to claim 1, 2 or 3, characterized in that the coated material having a small affinity for paint around the edges. 前記塗料供給管の前記エッジに近い部分を除く部分に小間隙をあけて外筒を同心に配置し、該外筒と前記塗料供給管との間から先端に向かう空気流を流すようにしたことを特徴とする請求項1、2、3または4に記載の非静電回転塗装装置。The outer cylinder is arranged concentrically with a small gap in the paint supply pipe except for the part close to the edge, and the air flow from between the outer cylinder and the paint supply pipe flows toward the tip. The non-electrostatic rotary coating apparatus according to claim 1, 2, 3, or 4 . 前記塗料供給管の下端の外周に、窪みを形成して、エッジの角度を鋭くしたことを特徴とする請求項1、2、3、4または5に記載の非静電回転塗装装置。The outer periphery of the lower end of the paint supply tube, to form a recess, non-electrostatic rotary coating apparatus according to claim 1, 2, 3, 4 or 5, characterized in that the sharp angle of the edge.
JP2001000511A 2001-01-05 2001-01-05 Non-electrostatic rotary coating equipment Expired - Fee Related JP4672872B2 (en)

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JP2000005646A (en) * 1998-06-25 2000-01-11 Kasai Kogyo Co Ltd Spray gun

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