JP3451197B2 - Airbag device assembly equipment - Google Patents

Description

Detailed Description of the Invention

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an apparatus for assembling an air bag device, which is inflated and expanded by inflow of gas to protect an occupant of a vehicle.

[0002]

2. Description of the Related Art Conventionally, there has been known an airbag device provided in a steering wheel of an automobile, for example. This airbag device is a flat bag-shaped airbag,
A cover body that covers the airbag and an inflator that injects gas are provided. Then, this airbag is normally folded small and stored inside the cover body, and in a state where the impact of collision is detected, gas is injected from the inflator to inflate the airbag, and the pressure of this inflation is applied. The cover body is broken to project the airbag, and the airbag is inflated and deployed in front of the occupant to reduce the impact on the occupant.

In this respect, for example, Japanese Patent Laid-Open No. 7-137591
There is known an airbag folding method and an apparatus thereof disclosed in Japanese Patent Publication No. JP-A-2003-242242. In this configuration, the airbag is folded along a substantially concentric fold line centering on the substantially cylindrical inflator, and is folded in a compressed state around the inflator. Therefore, in this configuration, the cover body is quickly broken by the low gas pressure, and the airbag can be deployed smoothly.

[0004]

However, in the structure of the above-mentioned Japanese Patent Laid-Open No. 7-137591, when the airbag is folded, the expanded airbag is sandwiched between jigs that engage with each other. Since the base fabric of the airbag is folded in a zigzag shape while being drawn between these jigs, the structure of the folding device tends to be complicated, and it is not easy to shorten the folding process time, which reduces the manufacturing cost. Not easy.

SUMMARY OF THE INVENTION The present invention has been made in view of the above circumstances, and an object thereof is to provide an assembling apparatus of an airbag apparatus which can easily fold an airbag that can be smoothly deployed and reduce the manufacturing cost.

[0006]

According to a first aspect of the present invention, there is provided an apparatus for assembling an air bag device, wherein the air bag device is assembled by folding the air bag in an air bag storage portion provided in a mounting portion of the air bag device. And a mounting portion on which the airbag expanded in a plane shape is mounted, pressing means for pressing the outer peripheral edge of the airbag toward the center side of folding, and the mounting portion of the airbag described above. comprising a height regulating means for regulating the spacing dimension from, and a positioning holder for the mounting portion is held by positioning the positioning holding
The holding part is separated from the outer peripheral side of the folded airbag.
It was provided by .

In this structure, the expanded airbag is pushed toward the center side by the pressing means, so that the airbag whose height is regulated by the height regulating means is folded in a substantially wavy shape around the center portion. The air bag is folded into a predetermined shape by winding the part that is not folded and protrudes to the outer peripheral side along the outer peripheral side of the folded part. Therefore, the folding process of the airbag is simplified, the time required for the process is shortened, the assembly device is simplified, and the cost required for folding is reduced. Furthermore, by positioning and holding the mounting portion in the positioning holding portion, the airbag storage portion is easily positioned with respect to the folded airbag, the airbag storage process is simplified, and the manufacturing cost of the airbag device is reduced. Is reduced. Furthermore, since the positioning holding portion is provided on the outer peripheral side of the folded airbag, a gap is formed between the folded airbag and the mounting portion that surrounds the airbag storage portion, and the folded portion is folded. The airbag is smoothly inserted into the airbag storage section.

[0008] assembling apparatus of the airbag device according to claim 2, wherein, in the assembling device of the airbag device according to claim 1 Symbol placement, positioning and holding portion, and is provided in the pressing means.

In this structure, since the positioning holding portion of the pressing means can be easily moved to a predetermined position when the airbag is pressed and folded, the structure of the assembling apparatus is simplified. , The manufacturing cost is reduced.

[0010] What is assembled device of an air bag apparatus according to claim 3, in which the assembling apparatus of the airbag system mounting according to claim 1 or 2 SL, equipped with a push means for pushing the folded airbag into the airbag housing portion Is.

With this construction, the process of storing the airbag in the airbag storing portion can be automated after the folding process of the airbag, and the work can be speeded up, and the manufacturing cost of the airbag device can be reduced. To be done.

[0012]

BEST MODE FOR CARRYING OUT THE INVENTION An embodiment of an assembling apparatus for an airbag device according to the present invention will be described below with reference to the drawings.

As shown in FIG. 2, the airbag 1 of the present embodiment is incorporated in an airbag device 2 provided on a boss portion of a steering wheel of an automobile, which is a vehicle. In addition to the airbag 1, the retainer 3 has a substantially annular shape, a base plate 4 as a member to be attached, a rupturable cover body 5 made of synthetic resin, and an inflator 6 for injecting gas. Hereinafter, the direction of the center of the protrusion of the airbag 1, that is, the occupant side that is the object to be protected is referred to as the upper side, the front side, or the front side, and the vehicle body side, that is, the steering shaft side is the lower side.
It will be described as the back side or the back side.

The airbag 1 is formed into a flat bag-like shape by stitching two upper and lower base fabrics having substantially the same circular shape, and a circular hole-shaped gas is formed in a substantially central portion of the lower base fabric. An inlet is formed, bolt holes are formed at four locations around the gas inlet, and a single gas outlet or a plurality of gas outlets are formed. In addition, these base fabrics have predetermined strength, flexibility (strength of the waist), airtightness, heat resistance, and the like. It is formed by applying a coating such as rubber. And
In the following embodiments, so-called uncoated nylon (polyamide-based synthetic fiber) without coating is used.
It is made of 420 denier, the number of driven 53 pieces, the thickness of the base cloth is 0.
I use a 30 mm (made by Seiren Co., Ltd.)
In addition to this, for example, 420 denier, the number of driving 46
It is also possible to use, for example, a nylon cloth having a thickness of 0.30 mm as the base cloth and coated with silicon (Si) rubber (manufactured by Toyo Tire & Rubber Co., Ltd.).

On the other hand, the retainer 3 comprises a retainer body 3a having a substantially annular shape, and four mounting bolts 3b projecting downward from the retainer body 3a. Further, the base plate 4 has a substantially rectangular flat plate-shaped base plate substrate portion 4a, and a base plate peripheral plate portion bent upward or downward from a peripheral edge portion of the base plate substrate portion 4a.
4b, and an inflator mounting hole 4c is formed in the base plate substrate portion 4a. Furthermore, the cover body 5
Includes a covering portion 5a that covers a part of the boss portion and the spoke portion of the steering wheel, and a peripheral plate portion that is also referred to as an attaching piece portion or an attaching wall that is an attaching portion having a substantially heptagonal rectangular tubular shape.
5b is integrally formed, and a portion surrounded by the covering portion 5a and the peripheral plate portion 5b is an airbag storage portion 7 that stores the folded airbag 1. The inflator 6 has a substantially columnar inflator body 6a and a flange portion 6b projecting from the outer peripheral side of the inflator body 6a. The outer peripheral surface of the inflator body 6a is a gas for injecting gas. The injection port 6c is formed.

The airbag 1 is provided with a retainer 3 in advance.
Is inserted into the inside and the mounting bolt 3b is protruded from the through hole for the bolt to the outside, and is folded into a predetermined shape to be described later, and inserted into the airbag storing portion 7 of the cover body 5 from the lower side to be stored. Further, the base plate 4 is fitted into the airbag storage portion 7 of the cover body 5 from below, and the peripheral plate portion 5b and the base plate peripheral plate portion 4b are caulked, engaged, or fixed by using a rivet and a reinforcing plate. To do. Then, the inflator body 6a is inserted from the lower side of the base plate 4 into the gas inlet of the airbag 1 through the inflator mounting hole 4c, and the nuts 8 are screwed and tightened on the tip side of each mounting bolt 3b. The airbag device 2 is assembled by sandwiching the vicinity of the gas inlet of the airbag 1, the base plate substrate portion 4a of the base plate 4 and the flange portion 6b of the inflator 6 between the retainer 3 and the nut 8.

When an automobile collides, gas is injected from the inflator 6 and the folded airbag 1 inflates and deploys. Due to the inflation pressure, the cover body 5 is ruptured at a predetermined tear line and the protruding port is opened. To form. And
The airbag 1 projects from the projecting opening to the front side, and further inflates and deploys in a predetermined shape in front of the occupant to protect the occupant from the impact of a collision.

Next, FIG. 1, FIG. 3 to FIG. 6, and FIG.
A folding device 11 that constitutes an assembly device that folds the airbag 1 and stores the airbag 1 in the airbag storage portion 7 will be described with reference to FIGS. The entire folding device 11 is manually operated and controlled by a control unit such as a computer (not shown).

First, as shown in FIG. 2, the folding device 11 has a housing portion 12, and inside the housing portion 12, a control device, a power supply device, a driving device such as a cylinder, etc. are stored. Has been done.

On the upper side of the casing 12, side protection plates 14 on both sides, an upper protection plate 15 for covering the upper side of the rear side of these side protection plates 14, and a rear protection plate (not shown) are provided.
A working space 17 having an opening 16 on the front side is set.
Further, on the front side of the casing 12, an operation lever 20, a push button 21, and a foot switch 22 are provided as operation switches as operation means, and a display device 24 as display means is provided. . Further, an illuminating device 27, which is located above the work space 17 and is supported by the mount 26, is provided. In addition, along the opening 16 of the working space 17,
The area sensor 28 is provided so that the operation of the folding device 11 is stopped when the operator puts his / her hand into the work space 17.

At the bottom of the work space 17, there is provided a placing portion 31 also called a table, and on this placing portion 31,
The airbag 1 is expanded in a flat shape. The placing portion 31 is made of an iron plate or the like having a substantially smooth upper surface and can be placed horizontally, but in the present embodiment, the placing portion 31 is placed so as to be inclined so that the front side is lowered, thereby improving the workability of the operator. Has improved. However, in the following description, the upper surface of the mounting portion 31 will be described as a horizontal reference surface, the direction orthogonal to the reference surface will be the vertical direction, and the direction along the reference surface will be the horizontal direction.

First, a plurality of pressing members (in this embodiment, four pressing members) (pushing blocks) 33 as pressing means are arranged on the mounting portion 31. Each pressing body 33 is shown in FIG.
As shown in FIG. 2 and the like, it is detachably attached to the pressing body supporting portion 34 by a fixing tool such as a bolt. Further, the pressing body supporting portion 34 is slidably guided to a pressing means guide portion 35 having a groove portion radially provided toward the central portion of the mounting portion 31, and is pressed as a driving means operated by air pressure or the like. It is adapted to be driven back and forth by a cylinder. Note that, hereinafter, the direction toward the central portion of the mounting portion 31 will be described as the front side, and the direction away from the central portion of the mounting portion 31 will be described as the rear side. Each pressing body 33 is, for example, made of a metal and has a substantially fan-shaped block shape in a plan view, an airbag contact portion 33a is formed on the front end surface thereof, and ear portion forming portions 33b are formed on both side surfaces along the radial direction. Are formed. Further, each pressing body 33 is a fitting groove that is a positioning groove and is provided substantially along the outer peripheral side of the airbag contact portion 33a and spaced from the airbag contact portion 33a by a predetermined dimension. The part 37 is formed. The airbag contact portion 33a and the fitting portion 37
The portion between and can be formed integrally with the other portion of the mounting portion 31, or can be formed separately and can be detachably attached, that is, exchangeably fixed by screwing or the like.

Then, as shown in FIG.
The virtual surface of the airbag abutting portion 33a, which is substantially combined with each other in the state in which 33 is moved to the forward limit, is the final shape of the folded airbag 1, that is, the shape of the airbag storage portion 7, that is, the cover body 5. It is formed to approximate the polygonal shape of the inner surface of the peripheral plate portion 5b and to be slightly smaller than this shape. Further, in the state where each pressing body 33 is moved to the forward limit, the fitting portion 37 that is substantially combined with each other is the peripheral plate portion of the cover body 5.
A substantially annular groove for fitting and supporting 5b is formed.

Further, as shown in FIG. 12 and the like, between the pressing bodies 33, ear forming plates 41 as radiation restricting means are radially arranged. Each ear portion forming plate 41 has a substantially rectangular plate shape (rib shape) that is vertical, and has a groove-shaped insertion portion 42 that is provided radially toward the center of the mounting portion 31 shown in FIG. It is connected to a drive cylinder 43 as a drive means that is inserted and operated by air pressure and the like, and is driven to move back and forth in the up-down direction and the like, and is projected and retracted from the upper surface of the mounting portion 31.

Further, an air bag mounting portion 45 as a winding means and a pushing means is provided at the center of the mounting portion 31. The airbag mounting portion 45 is provided with a columnar holding body 46, and the holding body 46 is arranged so as to pass through a circular hole 48 provided in the central portion of the mounting portion 31. Further, as shown in FIGS. 5 and 6, a dummy inflator portion 49 forming a sandwiching body having a cylindrical shape imitating the shape of the inflator body 6a of the inflator 6 is provided so as to project from the center of the upper surface of the holding body 46. In addition, a plurality of bolt support holes 50 into which the mounting bolts 3b of the retainer 3 are inserted are formed in the outer peripheral portion of the upper surface of the holding body 46. Further, inside the holding body 46, a cylinder (air chuck cylinder) 51 as a driving means is housed. Then, driven by this cylinder 51, the claw-shaped engaging portion 53 is projected and retracted from the side surface of the dummy inflator portion 49, and the retainer 3, that is, the airbag 1 to which the retainer 3 is attached, is retained and retained by the retaining body 46. If necessary, a suction port connected to a suction device such as a vacuum pump may be opened on the upper surface of the dummy inflator section 49 to suck the air in the airbag 1.

A rotary actuator (not shown) is connected to the holder 46 as a driving means driven by air pressure or the like, and the holder 46 is set in the forward and reverse directions relative to the mounting portion 31. It is designed to be rotated by an arbitrary angle.

Further, a cylinder (not shown) is connected to the holder 46 as a driving means driven by air pressure or the like, and the holder 46 is set in a vertical direction relative to the mounting portion 31. It is designed to be moved by the distance. Further, in the present embodiment, this cylinder is configured by combining a first cylinder and a second cylinder having different strokes.

The upper unit is placed above the placing unit 31.
55 is provided. And this upper unit 55,
An upper unit base that is driven to move back and forth horizontally from the back side toward the front side of the operator along rail portions 14a provided on the side protection plates 14 on both sides of the casing 12 by a driving means (not shown).
Has 56. Then, a single or a plurality of cylinders 57 as a driving means are attached to the upper unit base 56, and by these cylinders 57, a substantially rectangular plate shape as a height regulating means arranged below the upper unit base 56. The regulation plate 58 is moved up and down with respect to the mounting portion 31.

Further, at the center of the regulating plate 58, there is provided a pressing mechanism 60 which constitutes a central pressing means. The pressing mechanism 60 includes a cylindrical body 61 fixed to the regulation plate 58.
And a shaft body 62 supported by the cylinder body 61 so as to be vertically movable in a predetermined range, and a coil spring 63 which is an elastic body which is a biasing means for biasing the shaft body 62 downward. There is. Further, on the lower side of the shaft body 62, for example, a pressing block 65 that constitutes a columnar sandwiching body having a diameter of 20 mm is attached, and the lower end surface of the pressing block 65 is in a state where the restriction plate 58 is lowered. The upper surface of the dummy inflator portion 49 of the airbag mounting portion 45 is brought into contact with and elastically pressed. In addition, the pressing block 65 is subjected to so-called Kanigen plating so that the plating layer can be made uniform, and strict dimensioning is possible. The surface roughness is appropriately set by the surface treatment.

Although not shown, a single sensor or a plurality of sensors such as photosensors are attached to the upper unit 55. Then, these sensors detect the position of the gas exhaust port of the airbag 1, respectively, and
Is an exhaust hole detection sensor that is an airbag position confirmation sensor that detects whether or not is correctly positioned and placed on the mounting portion 31.

Next, a folding operation using the folding device 11, that is, one cycle of a folding method will be described. In addition,
In the work process diagrams shown in FIGS. 7 to 19, for the sake of explanation,
The position of the cross section is changed as appropriate.

First, in the folding device 11 in the initial state, as shown in FIG. 4, each pressing body 33 is retracted to the outer peripheral side, and the ear portion forming plate 41 is formed.
Is lower than the upper surface of the mounting portion 31, and the airbag mounting portion 45 is at a position where the upper surface of the holder 46 is slightly higher than the upper surface of the mounting portion 31. Also, with the restriction plate 58 raised, the upper unit 55
Moves backward and the opening 16 of the working space 17 is open.

Further, in the airbag 1, the retainer 3 is inserted in advance from the gas inflow port, and the mounting bolt 3b of the retainer 3 is pulled out from the bolt through hole to the outside.

In this state, as shown in FIGS. 4 and 7, the operator inserts the dummy inflator portion 49 into the gas inlet of the airbag 1, disposes the retainer 3 on the holder 46, and attaches the mounting bolt. 3b is inserted into the bolt support hole 50 for positioning, and the airbag 1 is spread and mounted on the mounting portion 31 in a plane shape, and the cycle start switch is turned on.

Then, as shown in FIG. 8, the cylinder 51 operates, the locking portion 53 projects from the side surface of the dummy inflator portion 49, and the upper surface of the retainer 3 is clamped or locked to prevent the retainer 3 from coming off. The airbag 1 is held between the mounting portion 31 and the mounting portion 31.

Next, as shown in FIG. 9, the first cylinder supporting the holding body 46 is operated, and the upper surface of the holding body 46 is placed on the mounting portion.
The holder 46 is lowered to a position slightly lower than the upper surface of 31. This prevents the base cloth of the airbag 1 from being sandwiched between the holder 46 and the mounting portion 31.

Next, as shown in FIG. 10, the upper unit
The cylinder that drives 55 operates and the upper unit 55 moves to the front side. The movement of the upper unit 55 is stopped when the area sensor 28 detects an object. Then, the exhaust hole detection sensor operates while the upper unit 55 has advanced to the predetermined position. Then, by confirming the position of the gas exhaust port, if it is confirmed that the airbag 1 is set in the normal position and direction, the cylinder 57 operates and the regulating plate 58 descends. And the regulation plate 58
When is lowered, the pressing block 65 abuts on the central portion of the base cloth of the airbag 1, and the base cloth is elastically interposed between the central portion of the dummy inflator portion 49 of the airbag mounting portion 45 and the pressing block 65. Hold it. In this embodiment, in this state, the distance between the mounting portion 31 and the regulation plate 58 is 30 mm, which is the height of the final folded shape of the airbag 1.
Has become.

Next, as shown in FIG. 11, the drive cylinders 43 are actuated, the ear forming plate 41 is raised, and the airbag 1
The base cloth is pressed against the lower surface of the regulation plate 58, or is made to face each other with a slight gap.

Next, as shown in FIG. 12, the pressing body support portion
The cylinder connected to 34 operates, and the pressing body 33 advances toward the center side. Then, the airbag 1 has the regulation plate 58.
The height is regulated by, and in particular, the base fabric for the airbag 1 has a predetermined waist strength, so the pushed portion is along the outer peripheral portion of the dummy inflator portion 49. It is folded in a wave shape (bellows shape) by almost concentric arc-shaped or linear folding lines. Further, in this state, the portion pressed by each ear portion forming plate 41 is not folded in a wavy shape, and has a radial fold line extending from the central portion to the outer peripheral edge and protruding toward the outer peripheral side, that is, the remaining ear portion. The part 1a is easily formed. In the state where each pressing body 33 has moved to the forward limit, the ear forming plate 41 and the ear 1a are closely sandwiched between the ear forming portions 33b of the pressing bodies 33 adjacent to each other, and the ear 1a is formed. It is also possible to reliably form the shape.

Subsequently, as shown in FIG. 13, the drive cylinder 43 operates to retract the ear forming plates 41 downward. When lowering each ear portion forming plate 41, each pressing body 33 is slightly retracted to the outer peripheral side, the dimension between the ear portion forming portions 33b of the pressing bodies 33 adjacent to each other is enlarged, and each ear is formed. The part forming plate 41 can be smoothly lowered.

Then, as shown in FIG. 14, the rotary actuator is actuated to operate the holding member of the airbag mounting portion 45.
The 46 is rotated at a predetermined speed in a predetermined direction by a predetermined angle, and is wound around the outer peripheral portion of the fold portion of the ear portion 1a of the airbag 1. For example, in this embodiment, the holder 46 is moved counterclockwise (direction of arrow F shown in FIGS. 1 and 14) by 390 degrees.
Rotates in the range of more than ° and less than 450 °.

Subsequently, the rotary actuator is rotated in the reverse direction, the holder 46 of the airbag mounting portion 45 is rotated at a prescribed speed in the opposite direction by a prescribed angle, and the outer peripheral portion of the portion in which the ears 1a of the airbag 1 are folded in a wave shape. Rewind a little from. Then,
The airbag 1 spreads slightly, is pressed against the airbag contact portion 33a of the pressing body 33, and is slightly smaller than the shape of the airbag storage portion 7 of the cover body 5, and substantially conforms to the shape of the airbag storage portion 7. It is possible to make a polygonal shape filled without any gap. For example, in the present embodiment, the holding body 46 is moved in the clockwise direction (the direction of arrow B shown in FIGS. 1 and 14) at 30 ° or more and 90 ° or more.
The airbag 1 is rotated in the following range, and the airbag 1 is finally rotated 360 ° from the initial position.

It should be noted that the fold shape can be adjusted by further advancing the pressing bodies 33 slightly toward the inner peripheral side when the ears 1a have been wound inside or unwound. Further, at this time, the ears forming plate 41 can be returned to the state shown in FIG. 12 and then moved slightly forward in the inner circumferential direction to adjust the folded shape.

Then, as shown in FIG.
Is activated, the regulating plate 58 rises, and the upper unit
The cylinder that drives 55 operates, and the upper unit 55 retracts to the back side.

Then, in this state, as shown in FIG. 16, the operator places the cover body 5 at a predetermined position on the upper side of the folded airbag 1 and pushes the cover body 5 downward to push the peripheral plate portion.
5b is fitted into the fitting portion 37 of the pressing body 33 to position and hold it.
Then, the operator turns on the foot switch 22 while pressing the cover body 5 by hand.

Then, as shown in FIG. 17, the cylinder 51 of the air bag mounting portion 45 is actuated, the locking portion 53 is retracted, and the retainer 3 is opened.

Then, as shown in FIG. 18, the second cylinder is operated to move the airbag mounting portion 45 largely upward while the first cylinder supporting the holder is lowered. Then, the folded airbag 1 covers the cover body 5.
While being pushed into the airbag storage part 7 of
5b is disengaged from the fitting portion 37.

Then, as shown in FIG. 19, when the operator removes the cover body 5, the folded airbag 1 is placed inside the airbag storage portion 7 of the cover body 5.
Is filled with no gap, and the folding process of the airbag 1 and the storing process in the cover body 5 are completed.

As described above, according to the present embodiment, it is possible to provide the folding device 11 and the folding method for the airbag 1 that can easily fold the airbag 1 that can be smoothly deployed and reduce the manufacturing cost.

That is, since the airbag 1 folded in this step is folded along the outer peripheral side of the central portion provided with the gas inlet, that is, it is folded like a petal, so that gas is supplied from the inflator 6 to the central portion. When flowing in, the gas can be smoothly filled up to the outer peripheral edge and can be smoothly and quickly expanded and expanded, that is, expanded. In addition, for example, only one base cloth is arranged in a plane on the front side of the airbag 1, so that the airbag device 2 can be made thin and, when the cover body 5 is broken, By effectively utilizing the pressure of the gas required for inflation and deployment, the airbag 1 can be quickly and smoothly inflated and deployed. Further, the load acting on the mounting portion supporting the airbag 1 can be reduced, and the mounting portion can be simplified.

Further, in the airbag 1, since the ear portion 1a is wound around the portion folded in a wave shape and then rewound slightly in the opposite direction to loosen the winding, gas is smoothly filled to the outer peripheral edge, The airbag 1 can be inflated and deployed smoothly and quickly.

Further, in the folding device 11, while the height of the airbag 1 is regulated by the regulation plate 58 as the height regulation means, the expanded airbag 1 is centered by the pressing body 33 from a plurality of directions on the outer peripheral side. By pushing the airbag 1 to the side, the airbag 1 can be folded in a wavy manner in all four sides of the central portion, and the ear portions 1a can be folded radially between the folded portions. Then, from this state, the ear portion 1a can be formed into a final folded shape that can be easily inserted into the cover body 5 by arranging the ear portion 1a along the outer peripheral side of the portion folded by the device or manually. Therefore, in this step, it is not necessary to use a device that performs a complicated shape or an operation that engages each other in order to fold the cover body 5 in a wave shape, and the folding can be performed by a simple cylinder movement.
The structure of 11 can be simplified, the device can be downsized and inexpensively constructed, the time required for folding can be shortened, and the cost for folding the airbag 1 and the manufacturing cost of the airbag device 2 can be reduced.

Since the pressing body 33 of the folding device 11 is provided with the airbag abutting portion 33a which conforms to the shape of the airbag storing portion 7 of the cover body 5, the airbag 1 is opposite to the winding direction. By rewinding the air bag 1 by a predetermined amount, the unwound air bag 1 comes into contact with the air bag contact portion 33a while spreading and has a predetermined shape, so that the air bag 1 can be easily spaced along the shape of the air bag storage portion 7. Can be stored compactly. Therefore, the airbag contact portion 33a, that is, the peripheral plate portion
Even if 5b has a complicated shape such as a polygon,
The airbag 1 can be accommodated in the airbag storage portion 7 easily by fitting the airbag 1 to the peripheral plate portion 5b.

Since the airbag 1 determines the position of the gas exhaust port in the deployed state, for example, in the present embodiment,
The rotation angle from the initial state in which the airbag 1 is placed on the placement portion 31 to the final state in which the airbag 5 is stored in the airbag storage portion 7 of the cover body 5 is set to, for example, 360 °. Therefore,
The rewinding angle is set equal to the wrapping angle exceeding 360 °, but the rewinding angle is appropriately set depending on the capacity of the airbag 1, the length of the ear 1a, etc., and preferably 30 ° or more and 90 ° or more. By setting it to be equal to or less than 0 °, it is possible to realize the effect of smoothly filling the gas and deploying the airbag 1 quickly, and the effect of storing the airbag 1 in the airbag storing portion 7 without a gap, and suppressing curling due to excessive rewinding. .

Further, when the airbag 1 is pushed toward the center by the pressing body 33, the center of the wrapping is held by the holding block 65 of the holding mechanism 60, so that the portion of the airbag 1 which is not folded in a wavy shape is formed. It can be easily formed and the expansion characteristics can be easily adjusted. Then, when the ear portion 1a that is not folded and protrudes to the outer peripheral side is wound along the outer peripheral side of the folded portion, the center of the winding is suppressed by the pressing block 65, so that curling can be suppressed and the airbag 1 can be easily formed. It can be folded into any desired shape. Further, since the pressing block 65 elastically presses the base cloth of the airbag 1 and elastically clamps the base cloth of the airbag 1 with the dummy inflator portion 49, the air pressure is reduced when the ear portion 1a is rolled up. When an excessive force is applied to the bag 1, the base fabric is allowed to move a little, and it is possible to limit the excessive force to the base fabric of the airbag, so that the airbag 1 can be easily protected. Further, since the pressing mechanism 60 having the pressing block 65 is structured so as to be supported by the upper unit 55 having the restricting plate 58 and move together with the restricting plate 58, it is possible to drive a separate cylinder or the like for driving and moving the pressing mechanism 60. It is not necessary to provide any means, the structure of the device can be simplified, and the manufacturing cost can be reduced. The pressing mechanism 60 including the pressing block 65 can also be moved in the horizontal direction or the like by using a driving means different from the driving means for moving the regulation plate 58. Further, the pressing block 65 can be moved up and down by using a biasing means or a driving means such as a cylinder using air pressure or hydraulic pressure to press the base cloth of the airbag 1.

Further, since the folding device 11 is provided with the fitting portion 37 which is the positioning holding portion for fitting and holding the peripheral plate portion 5b of the cover body 5 in position, the peripheral plate portion is provided in the fitting portion 37. By fitting the 5b, the airbag storage portion 7 can be easily positioned with respect to the folded airbag 1, the storage process of the airbag 1 can be simplified, and the manufacturing cost of the airbag device 2 can be reduced. Further, since the fitting portion 37 is provided on the outer peripheral side of the folded airbag 1 so as to be separated from each other, a gap is formed between the folded airbag 1 and the peripheral plate portion 5b surrounding the airbag storage portion 7. Therefore, the folded airbag 1 can be smoothly and surely inserted into the airbag storage portion 7 without being flipped. Further, since the fitting portion 37 is provided on the pressing body 33 which is the pressing means, it is not necessary to separately provide a driving means for moving the fitting portion 37, and the pressing body is pressed in the folded state of the airbag 1 and pressed. A configuration in which the fitting portion 37 of 33 moves to a predetermined position can be easily realized, the configuration of the device can be simplified, and the manufacturing cost can be reduced.

Further, since the airbag mounting portion 45 which constitutes the pushing means for pushing the folded airbag 1 into the airbag housing portion 7 which is positioned and held by the fitting portion 37 is provided,
After the folding process of the airbag 1, the storing process in the airbag storing unit 7 can be automated, the work can be speeded up, and the manufacturing cost of the airbag device 2 can be reduced.

As described above, in addition to the operation of the switch, the operator works by spreading the airbag 1 on the mounting portion 31 and fitting the peripheral plate portion 5b of the cover body 5 to the fitting portion 37. The workability can be improved because it only needs to be pressed. In addition, the step of spreading the airbag 1 on these mounting portions 31, or
The step of fitting and pressing the peripheral plate portion 5b of the cover body 5 to the fitting portion 37 can also be appropriately automated by using an industrial robot.

Further, the regulation plate 58 as the height regulation means is
Since it is formed in the shape of one flat plate, the structure can be simplified and the manufacturing cost can be reduced, and since it can be slid inward and retracted, it is not necessary to secure a large space above the mounting portion 31, and the driving means can be provided. Can also be simplified.

In the above embodiment, after the winding step for winding the airbag 1 and the rewinding step, the folded airbag 1 is stored in the airbag storage portion 7 of the cover body 5. Although the process is performed, for example, after the winding process, a storing process of storing the airbag 1 in the airbag storing unit 7 is performed, and then a rewinding process is performed to move the airbag 1 to the peripheral plate unit. You can adapt it to 5b and store it without any gaps.

In the above embodiment, as shown in FIG. 1 and the like, the air bag contact portion 33a and the fitting portion 37 of the pressing body 33 as the pressing means are the same as the air bag housing portion 7 of the cover body 5. Although the shape of the peripheral plate portion 5b is approximately heptagonal, various shapes can be adopted, for example, along the shapes of the airbag storage portion 7 of the cover body 5 and the peripheral plate portion 5b. Further, the number of pressing bodies 33 is not limited to four, and two, three, or five or more can be provided.

Further, the regulation plate 58 as the height regulation means is
In addition to being slidable to the back side in the form of one flat plate, it may be provided only on the path of the airbag contact portion 33a of the pressing body 33, or it may be provided integrally with the pressing body 33. You can also

The ear portion forming plate 41 of the radiation position regulating means forming the ear portion 1a may be provided so as to be movable back and forth on the upper unit 55 side, or on the mounting portion 31 side or the upper unit 55 side.
It can also be fixedly provided on the side. Further, the radiation position restricting means may be formed by a clamp or the like that supports the outer edge portion of the airbag 1, and depending on the characteristics such as the waist strength of the base fabric of the airbag 1, these radiation positions may be defined. The restricting means can be omitted.

The positioning holding portion for positioning and holding the peripheral plate portion 5b of the cover body 5 is not limited to the groove-shaped fitting portion 37,
For example, a claw-shaped engaging portion, a clamp driven by a cylinder that is a driving unit that is interlocked with the movement of the airbag mounting portion 45, or a claw-shaped engaging portion may be used.

The structure for holding the retainer 3 of the airbag 1 arranged in the holding body 46 of the airbag mounting portion 45 is not limited to the claw-shaped locking portion 53 driven by the cylinder 51, and it can be fitted or Various configurations such as locking by elastically deformable claw portions can be adopted.

In addition to the airbag device 2 provided on the steering wheel of the automobile, the present invention also provides an airbag device for a passenger on the instrument panel, a side portion of a seat, a side of a vehicle body door or a pillar. The invention can be applied to an airbag device for protecting a portion, an airbag device for a rear seat occupant provided in a rear portion of a seat, and an airbag device for protecting an object to be protected from an impact.

[0067]

According to the apparatus for assembling the airbag apparatus of the first aspect, the airbag whose height is regulated by the height regulating means by pushing the expanded airbag toward the center side by the pressing means, The airbag can be folded into a predetermined shape by folding it in a substantially wavy shape around the central portion, and winding the portion that is not folded and protrudes to the outer peripheral side along the outer peripheral side of the folded portion. Therefore, the folding process of the airbag can be simplified, the time required for the process can be shortened, the assembly device can be simplified, and the cost required for folding can be reduced. Furthermore, by positioning and holding the mounting portion in the positioning holding portion, the airbag storage portion can be easily positioned with respect to the folded airbag, simplifying the airbag storage process, and reducing the manufacturing cost of the airbag device. It can be reduced. Furthermore
In addition, since the fitting portion is provided separately on the outer peripheral side of the folded airbag, a gap can be formed between the folded airbag and the mounting portion that surrounds the airbag storage portion, and the folded airbag can be provided. Can be smoothly inserted into the air bag compartment.

[0068] According to the assembling apparatus of the airbag system according to claim 2, in addition to claim 1 Symbol placement effect, due to the provision of a fitting portion to the pressing means, in the folded state by pressing the airbag, pushing It is possible to easily realize a configuration in which the fitting portion of the means moves to a predetermined position, simplify the configuration of the assembly device, and reduce the manufacturing cost.

[0069] According to the assembling apparatus of the airbag system according to claim 3, since in addition to claim 1 or 2 Symbol placement effects, equipped with a push means for pushing the folded airbag into the airbag housing portion, the airbag After the folding step, the storing step in the airbag storing section can be automated, the work can be speeded up, and the manufacturing cost of the airbag apparatus can be reduced.

[Brief description of drawings]

FIG. 1 is an explanatory diagram showing an embodiment of an assembly device for an airbag device of the present invention.

FIG. 2 is an exploded perspective view of an airbag device including the same airbag.

FIG. 3 is an overall view of the same folding device.

FIG. 4 is a perspective view of a part of the folding device.

FIG. 5 is a plan view of an airbag mounting portion of the folding device.

FIG. 6 is a perspective view of a holding body and a pressing block of the folding device.

FIG. 7 is a work process diagram illustrating a work process using the same folding device.

8 is a work process diagram illustrating a work process following FIG. 7 of the same.

FIG. 9 is a work process diagram illustrating the work process following FIG. 8 above.

FIG. 10 is a work process diagram illustrating a work process following FIG. 9 of the above.

FIG. 11 is a work process diagram illustrating the work process following FIG. 10 above.

FIG. 12 is a work process diagram illustrating the work process following FIG. 11 above.

FIG. 13 is a work process diagram illustrating the work process following FIG. 12 above.

FIG. 14 is a work process diagram illustrating the work process following FIG. 13 above.

FIG. 15 is a work process diagram illustrating the work process following FIG. 14 above.

16 is a work process diagram illustrating the work process following FIG. 15 above.

FIG. 17 is a work process diagram illustrating the work process following FIG. 16 above.

FIG. 18 is a work process diagram illustrating the work process following FIG. 17 of the above.

FIG. 19 is a work process diagram illustrating the work process following FIG. 18 above.

[Explanation of symbols]

1 airbag 2 Air bag device 5b Peripheral plate part as mounting part 7 Airbag storage 11 Folding device that constitutes the assembly device 31 Placement section 33 Pressing body as pressing means 37 Fitting part as positioning holding part 45 Airbag mounting part as a pushing means 58 Regulatory plate as height control means

Front Page Continuation (72) Inventor Kazuhiro Kaneko 218 Aoshima-cho, Fuji City, Shizuoka Prefecture, Japan Plast Co., Ltd. (56) Reference JP-A-7-137591 (JP, A) International Publication 97/035745 (WO, A1) ) International publication 97/010124 (WO, A1) International publication 97/045296 (WO, A1) International publication 97/048580 (WO, A1) (58) Fields investigated (Int.Cl. ⁷ , DB name) B60R 21 / 16

Claims (3)

(57) [Claims] 1. Provided in a mounting portion of an airbag device
Fold and store the airbag in the airbag compartment
An assembling device of an airbag device, comprising: a mounting portion on which a flatly spread airbag is mounted; and an outer peripheral edge of the airbag toward the center of folding.
The pressing means for pressing and the distance between the airbag and the mounting portion are regulated.
Height regulating means, and a positioning holding portion for positioning and holding the mounting portion
Comprising a, the positioning holding unit is folded assembling apparatus features and to Rue airbag device that is provided apart from the outer periphery of the airbag. 2. A positioning holding unit, the assembling apparatus of the airbag device according to claim 1 Symbol mounting, characterized in that provided in the pressing means. 3. A folded assembling apparatus according to claim 1 or 2 Symbol mounting of the airbag device, characterized in that the air bag equipped with a push means for pushing the airbag housing portion.