JP3445673B2 - Commodity accumulation device - Google Patents

Description

Detailed Description of the Invention

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a product stacking device for stacking products supplied by a transport means while aligning them in a desired row.

[0002]

2. Description of the Related Art Cup products such as cup noodles and ice cream in cups, bottle products such as juice in bottles and detergent in bottle containers, or package products such as cigarettes and confectionery are efficiently filled in containers such as cardboard boxes. In order to
It is necessary to align and collect these products before filling them in a container, and a product collecting device has been conventionally used as a device for aligning and collecting such products.

A conventional product stacking device is arranged on the terminal side of a conveyor for supplying products, and is arranged in front of a first push rod having a short stroke that can advance and retreat in a direction orthogonal to the conveyor conveying direction. , A table for temporarily placing the products aligned and accumulated by the first push rod before filling the container. In addition, a second long-stroke push rod is arranged near the first push rod so as to fill the containers with the products aligned and accumulated on the table.
An open container is arranged at the stroke front end portion of the second push rod.

When a predetermined number of products successively supplied by the conveyor are accumulated on the end side of the conveyor, the first push rod operates (that is, moves forward and backward),
Push the accumulated products forward. Then, the next product supplied from the conveyor is accumulated in the empty space of the pushed product. The accumulated products are again pushed forward by the first push rod. In this way, the products are collected while being aligned on the table.

When a predetermined number of rows of the extruded products are formed, the second push rod is actuated to further extrude the product rows and push the product group into the container. In this way, the product is filled in the container.

[0006]

SUMMARY OF THE INVENTION In the above conventional configuration,
During the operation of the first push rod, the conveyor end side is closed by the first push rod, so that the product cannot enter the conveyor end side, and as a result, the flow of the product is stagnant and the conveyor is stopped. The above products will push each other. At this time, if the product on the conveyor is a soft product that is easily deformed or is easily broken, the product may be damaged.

On the other hand, recently, in order to improve the function of filling products, a robot arm is increasingly used instead of the second push rod.

[0008] However, even if an attempt is made to improve the product accumulation speed in order to support various product filling functions by the robot arm, the high speed is achieved in the conventional first push rod which aligns and collects the products by reciprocating motion. There is a limit to the conversion.

The present invention has been made in view of such a conventional situation, and the products can be aligned and stacked without stagnation of the flow of the products, the pressed state of the products can be avoided, and the speed can be increased. An object is to provide a product stacking device.

[0010]

Product integrated device according to the present invention SUMMARY OF THE INVENTION can be a commodity integrated apparatus for integrated while the products to be supplied are aligned in the desired sequence by conveying means, said
Both sides of the transport means at the end of the transport path of the transport means
And the table surface is transported by the transport means.
A table arranged substantially flush with the surface, and the carrying means for carrying the carrying means.
Transport direction by the transport means across the end of the feed path
Provided so that it can reciprocate on the table surface in the direction intersecting with
And the quotient supplied by the transport means.
To each housing by a predetermined number while guide the goods
Has a plurality of guide grooves and moves on the table surface
By doing so, the products are aligned and accumulated on the table surface.
It is characterized by having a comb-teeth-shaped alignment guide .

According to a second aspect of the present invention, there is provided the product stacking apparatus according to the first aspect, wherein the counting means for counting the number of products supplied into each guide groove of the alignment guide and the count value of the counting means are set in advance. And a movement control means for moving the alignment guide by a predetermined pitch when the set value is reached.

According to a third aspect of the present invention, there is provided a commodity collecting apparatus,
In claim 1, the moving means of the alignment guide is
Forward and reverse with the first timing pulley attached to the force shaft end
Rotatable servo motor and the first timing pulley
Second timing pulley spaced apart from the second timing pulley
And wrap it between the first and second timing pulleys.
And the tie to which the base of the alignment guide is fixed.
It is characterized by being configured with a ming belt
It

According to the first aspect of the present invention, the products supplied by the conveying means are accommodated in the guide groove while being aligned while being guided by the guide groove of the comb-teeth-shaped alignment guide. When a desired number of products are accommodated in one guide groove (hereinafter, referred to as guide groove A for convenience of description), the alignment guide is moved to move the empty guide groove (hereinafter, guide groove B). Is referred to as ") is disposed in the transport path of the transport means.

Along with the movement of the alignment guide, the products accommodated in the guide groove A also move, and the table of the table is moved.
It is placed on the surface in an aligned state. On the other hand, while the alignment guide is moving, the products are still being supplied from the transport means, and these products are similarly accommodated in the empty guide groove B of the alignment guide.

When a desired number of products are accommodated in the guide groove B, the alignment guide is moved again to move another empty guide groove (hereinafter, referred to as guide groove C) of the conveying means. Place it on the transport path.

By moving the alignment guide, the guide grooves A, B
The commodities housed inside move and are placed on the table surface in a state of being accumulated in two rows. On the other hand, the products supplied during this movement are accommodated in the guide groove C in an aligned state.

Thereafter, by repeating the same operation,
Commodities supplied by the transport means are arranged and accumulated in a desired number of rows.

In this case, since the alignment guide is formed in a comb-teeth shape, the alignment guide is moved by one pitch without closing the end of the conveying path during the alignment and stacking of products by moving the alignment guide. (distance between the centers fraction of adjacent guide groove) moves
The product can be introduced into the guide groove simply by moving it.

As a result, the products can be aligned and accumulated without stopping the flow of the products, and the pressed state of the products can be avoided.

When the products are aligned and collected as described above , the alignment guide is reciprocated like a conventional push rod.
There is no need to move it, and the alignment guide is
Since it is only necessary to move the product in the opposite direction, it is possible to increase the product collection speed and speed it up. Thus, even if the robot arm is used as a means for carrying out and filling the products accumulated on the table, the filling speed can be easily adjusted.

Further, the tables are arranged on both sides of the conveying means.
Set up and reciprocate on the table surface across the transport means.
Since the alignment guide is provided,
After filling the positioned guide groove with the product, move the alignment guide
Move one pitch in the opposite direction to the movement direction up to
Then, if you introduce the product to the next empty guide groove
Well, by doing this, the product accumulation speed can be further improved, and
The layer can be speeded up.

According to the second aspect of the present invention, the counting means counts the number of products supplied into the guide groove of the alignment guide, and when the count value of the counting means reaches a preset set value. Further, the alignment guide moves by a predetermined pitch under the control of the movement control means.

This facilitates automation of the device,
Combining with a robot arm can improve the collection and filling speed of products.

According to the invention of claim 3, the alignment guide
Of the first timing pulley is attached to the output shaft end.
Attached to the servo motor capable of forward and reverse rotation, and the first
A second rotatable rotatable member that is spaced from the timing pulley.
A timing pulley and the first and second timing pools
And the base of the alignment guide
Is composed of a fixed timing belt .

[0025]

Embodiments of the present invention will be described below with reference to the accompanying drawings. 1 to 8 are views for explaining a product stacking device according to an embodiment of the present invention, FIG. 1 is a schematic plan view of a product packaging line in which the device of the present embodiment is adopted, and FIG. 2 is this embodiment. FIG. 3 is a schematic perspective view of the apparatus, and FIGS. 3 to 8 are views for explaining the operation of the apparatus of this embodiment.

In FIG. 1, the product packaging line 1 is provided with a belt conveyor 2 for supplying products and a roller conveyor 3 for supplying containers for containing the products. Drive motors (not shown) are provided on the belt conveyor 2 and the roller conveyor 3, respectively, and products (for example, cup products) on the belt conveyor 2 are provided.
10 and a container (for example, a cardboard box) 11 on the roller conveyor 3 are each conveyed in the direction of the arrow shown.

On the downstream end side (left side in FIG. 1) of the belt conveyor 2, the product 1 supplied by the belt conveyor 2
A product stacking device 4 for arranging and stacking 0s is arranged.

The product stacking device 4 includes a table 5 arranged on both sides of the downstream end side of the belt conveyor 2 (vertical direction in FIG. 1), and a comb-teeth-shaped alignment on the table 5 which is movable in the direction of the arrow in the figure. It is composed of a guide 6.

The table 5 is aligned by the alignment guide 6,
This is for temporarily placing the accumulated products 10 before filling the container, and the height of the table surface thereof is substantially flush with the transport surface 21 of the belt conveyor 2.

The alignment guide 6 has a plurality of (here, three) guide grooves 7 for accommodating the goods 10 supplied by the belt conveyor 2 while guiding them. The size and the number of the guide grooves 7 are determined by the size of the product 10, the method of filling the product 11 into the container 11, and the like.
In addition, here, the products 10 are arranged in a container 11 in four columns and four rows.
An example is given in which the filling is performed twice in a row. The height position of the alignment guide 6 on the table 5 is appropriately set according to the position of the center of gravity of the product 10.

A drive device 20 for moving the alignment guide 6 is disposed in the panel 30 behind the alignment guide 6 (on the left side in FIG. 1). As shown in FIG. 2, the drive device 20 has a servo motor 21 vertically arranged on one end side of the table 5, and a timing pulley 22 is attached to an output shaft of the servo motor 21. A timing pulley 23 is rotatably provided on the other end of the table 5, and a timing belt 24 is wound between the timing pulleys 22 and 23. The base 6a of the alignment guide 6 is fixed to the timing belt 24.

With this configuration, when the servo motor 21 is driven, the timing belt 24 runs in the horizontal plane via the timing pulleys 22 and 23, and as a result, the alignment guide 6 moves on the table 5. .

The servo motor 21 may be arranged in the horizontal direction. In this case, the timing belt 2
4 will run in the vertical plane. Further, the drive device 20
May be configured using a known mechanism such as a cylinder or a rack and pinion.

A high speed conveyor device 40 is provided in front of the alignment guide 6 (on the right side in FIG. 1). This high-speed conveyor device 40 has a pair of conveyor devices 41 and 42 arranged on both sides of the belt conveyor 2. As shown in FIG. 2, the conveyor device 41 includes a rotatable drive pulley 51, a driven pulley 52, and these pulleys 51, 5
It is composed of a belt 53 wound between two. Similarly, the conveyor device 42 includes a drive pulley 55, a driven pulley 56, and a belt 57.

The distance between the opposing belts 53 and 57 is
It is slightly smaller than the size of the product 10. Each of the belts 53 and 57 runs in the direction of the arrow in FIG. 2 at a speed higher than the conveying speed of the belt conveyor 2. As a result, the product passing through the high-speed conveyor device 40 is accelerated and separated from the succeeding product, so that the product 10 does not stay on the belt conveyor 2. The high-speed conveyer device 40 is for more reliably separating the product supplied to the product stacking device 4 side and the subsequent product, and may be omitted.

On both sides of the belt conveyor 2 on the table 5, counters 60 for counting the number of products 10 introduced into the respective guide grooves 7 of the alignment guide 6 are provided, which include sensors such as photoelectric switches. It is arranged.

At the side of the roller conveyor 3, a robot 70 for filling the containers 11 with the products 10 on the table 5 aligned and stacked by the product stacking device 4 is arranged. At the tip of the arm 71 of the robot 70, a suction pad (not shown) that suction-holds a plurality (here, eight) of the products 10 is provided.

Further, the product packaging line 1 is provided with a main control panel 80 and a robot control panel 90. The main control board 80 controls each drive of the belt conveyor 2, the roller conveyor 3, the product stacking device 4, and the like. The robot control board 90 also controls the drive of the robot 70.

Next, the product stacking operation with the above configuration will be described with reference to FIGS. Belt conveyor 2
Each of the products 10 conveyed by is first introduced into the high-speed conveyor device 40, and is accelerated and discharged to the product accumulation device 4 side. Each of the pulled out products 10 is guided by the empty guide groove 7a of the comb-teeth-shaped alignment guide 6 while being guided by the guide groove 7a.
They are successively introduced and accommodated in a (see FIG. 3).

At this time, the number of products 10 introduced into the guide groove 7a is detected by the counter 60,
When the detected value reaches a preset set value (here, 4), that is, when four articles 10 are accommodated in the guide groove 7a, the counter 60 outputs a detection signal.

Then, in response to this detection signal, the servo motor 21 in the drive unit 20 is driven to move the alignment guide 6 by one pitch (that is, by one guide groove). As a result, the empty guide groove 7b is arranged on the transport surface 21 of the belt conveyor 2.

With the movement of the alignment guide 6, the respective commodities 10 accommodated in the guide groove 7a also move and are placed on the table 5 in an aligned state. On the other hand, the alignment guide 6
The products 10 are still being supplied from the belt conveyor 2 during the movement of, and these products 10 are housed in the guide groove 7b of the alignment guide 10 while being similarly detected by the counter 60 (see FIG. 4).

When four articles 10 are accommodated in the guide groove 7b, similarly, based on the detection signal from the counter 60,
The servo motor 21 is driven and the alignment guide 6 moves by one pitch. Thereby, the conveyor surface 2 of the belt conveyor 2
An empty guide groove 7c is arranged on the upper side of the upper part 1.

By the movement of the alignment guide 6, the guide groove 7
The commodities 10 accommodated in a and 7b move and are placed on the table in a state of being accumulated in two rows. On the other hand,
The products 10 supplied during this movement are housed in the guide groove 7c (see FIG. 5).

During the supply of the product 10 into the guide groove 7c, the robot 70 is driven and the suction pad at the tip of the arm 71 holds the product 10 in the guide grooves 7a and 7b of the alignment guide 6, These eight products 10 are filled in the container 11 (see FIG. 6).

When four articles 10 are accommodated in the guide groove 7c, the alignment guide 6 is moved by one pitch by the driving of the servo motor 21, and an empty guide is provided on the conveying surface 21 of the belt conveyor 2. The groove 7b is arranged (see FIG. 7). That is, the moving direction of the alignment guide 6 in this case is the opposite direction to the previous direction.

When four products 10 are accommodated in the guide groove 7b, the alignment guide 6 is moved by one pitch, and the guide groove 7 is moved.
a is arranged on the transport surface 21, and the product 10 is accommodated in the guide groove 7a. On the other hand, at this time, the robot 70 is driven and the suction pad at the tip of the arm 71 is moved to the alignment guide 6
The products 10 are held in the guide grooves 7b and 7c, and these eight products 10 are filled in the remaining space in the container 11 (see FIG. 8).

As described above, in this embodiment, since the alignment guide 6 is formed in a comb shape, during the alignment and stacking of the products 10 by the movement of the alignment guide 6, the end of the conveyor path of the belt conveyor 2 is closed. A product can be introduced into each guide groove by moving the alignment guide 6 by one pitch without blocking the exit side of a certain high-speed conveyor device 40.

As a result, the products 10 can be aligned and stacked without stagnation of the flow of the products 10, and the pressed state of the products can be avoided.

As described above, the product 10 is stored in the table 5.
Aligned above, when the cause accumulation of conventional push rod
It is not necessary to reciprocate the alignment guide 6 like
It is only necessary to move id 6 in one direction by one pitch.
Therefore, the accumulation speed of the products 10 can be improved and the speed can be increased. As a result, the products 10 accumulated on the table 5
Even if the robot arm 71 is used as the carry-out / filling means, the filling speed can be easily adjusted.

Further, the provision of the counter 60 facilitates automation of the product packaging line 1 and, in combination with the robot arm 71, can improve the collection and filling speed of the products 10.

Further , the table 5 is placed on both sides of the belt conveyor 2.
The table surface is arranged laterally and crosses the belt conveyor 2.
Since the alignment guide 6 is provided to reciprocate above,
The guide groove 7a or 7c located at the end in the guide 6
After introducing the product to the
By moving 1 pitch in the opposite direction, the next empty guy
It suffices to introduce the product into the groove 7b.
It is possible to further improve the integration speed of the
It

In the above-described embodiment, since the robot arms 71 take out the picked-up positions of the products 10 aligned and accumulated on the table 5 at two positions (see FIGS. 6 and 8), the robot 70 has two axes. Alternatively, an XZ robot may be adopted.

[0054]

As described above, in the product stacking apparatus according to the present invention, since the comb-teeth-shaped alignment guide is provided, the product alignment,
The product can be introduced into the guide groove only by moving the alignment guide by one pitch without blocking the end side of the transport path during stacking. As a result, the products can be aligned and stacked without stagnating the flow of the products, and there is an effect that the pressed state of the products can be avoided. Moreover, when aligning and stacking products, it is only necessary to move the alignment guide in one direction, so that the stacking speed of products can be improved and the speed can be increased.

[Brief description of drawings]

FIG. 1 is a schematic plan view of a product packaging line in which a product stacking device according to an embodiment of the present invention is adopted.

FIG. 2 is a schematic perspective view of the apparatus of the embodiment.

FIG. 3 is a diagram for explaining the operation of the apparatus according to the embodiment.

FIG. 4 is a diagram for explaining the operation of the apparatus of the embodiment.

FIG. 5 is a diagram for explaining the operation of the apparatus according to the embodiment.

FIG. 6 is a diagram for explaining the operation of the apparatus according to the embodiment.

FIG. 7 is a diagram for explaining the operation of the apparatus according to the embodiment.

FIG. 8 is a diagram for explaining the operation of the apparatus according to the embodiment.

[Explanation of symbols]

2 Belt conveyor (conveying means) 4 Commodity collection device 5 tables 6 Alignment guide 7,7a, 7b, 7c guide groove 10 products 21 Servo motor (movement control means) 60 counter (counting means)

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Claims (3)

(57) [Claims] 1. A product stacking device for stacking products supplied by a transporting device while aligning them in a desired row, wherein both of the transporting devices are located at the end of the transporting path of the transporting device.
While extending laterally, the table surface is
The table arranged substantially flush with the conveying surface and the conveying hand across the table end portion of the conveying means.
On the table surface in the direction that intersects the transport direction by the step
It is provided so that it can reciprocate,
Each product is guided by the specified number while guiding the products being supplied.
Each having a plurality of guide grooves for accommodating
Products on the table surface by moving on the table surface.
A product stacking device having a comb-teeth-shaped alignment guide for aligning and stacking. 2. A counting means for counting the number of products supplied into each guide groove of the alignment guide, and the alignment guide when the count value of the counting means reaches a preset set value. 2. The product stacking apparatus according to claim 1, further comprising: a movement control unit that moves a predetermined pitch. 3. The moving means of the alignment guide has a first timing pulley attached to the output shaft end thereof.
A forward / reverse reversible servo motor, and a rotation motor spaced from the first timing pulley.
It is wound between the existing second timing pulley and the first and second timing pulleys.
Along with the timing of the alignment guide base fixed
2. The product stacking device according to claim 1, wherein the product stacking device comprises a belt .